Abstract: Silicon-titanium mixed oxide powder produced by flame hydrolysis, which consists of aggregates of primary particles, with a BET surface area of 90±15 m2/g, a titanium dioxide proportion of 50±8 wt. % and an anatase/rutile ratio of 60:40 to 70:30. It is produced in that a mixture of silicon halide, titanium halide, hydrogen and primary air is ignited in a burner and the flame is burned into a reaction chamber closed off from the surrounding air, and secondary air and a gas, which increases the temperature in the reaction chamber by combustion and/or which slows down the cooling in the reaction chamber because of low heat transfer, are additionally introduced into the reaction chamber. It can be used in toner compositions.

Abstract: The present invention provides a low temperature process for the synthesis of ultrafine rutile phase titanium dioxide particles through vapor phase hydrolysis of titanium tetra chloride.

Abstract: This disclosure relates to process for producing titanium dioxide pigment having reduced chlorides, comprising: a) reacting titanium tetrahalide vapor, rutile-forming agent and at least a stoichiometric amount of oxygen in a reactor to form a gaseous suspension comprising titanium dioxide particles; b) introducing silicon tetrachloride into the reactor at at least one point downstream of the point of contact of the titanium tetrahalide, the rutile forming agent and the oxygen, and where at least 97% of the titanium tetrahalide has been converted to titanium dioxide to provide a substantially uniform encapsulation of pyrogenic SiO2 on the titanium dioxide; c) passing the gaseous suspension to a cooling conduit; d) introducing scouring material, typically selected from the group of calcined titanium dioxide and compressed titanium dioxide, and mixtures thereof, into the cooling conduit; wherein the particles of the scouring material have a diameter in the range of about 0.25 mm to about 12.

Abstract: A method for manufacturing titanium dioxide by reacting titanium tetrachloride with an oxygen-bearing gas in a tubular reactor and subsequently cooling the titanium dioxide particle/gas mixture in a cooling section, where the gas/particle flow is caused to rotate. Titanium tetrachloride is introduced in the cross-sectional plane of the reactor, but not in the radial direction, whereby the flow velocity of the oxygen-bearing gas is more than 20 m/s. Scrub solids free the inner wall of the reactor and the reactor cooling section of TiO2 deposits, thereby achieving a better cooling performance, which produces a TiO2 pigment with a narrow particle size distribution.

Abstract: A titanium oxide powder holding a barium compound on the surface of the particles thereof is used for manufacturing a highly crystalline fine barium titanate powder by solid-phase reaction. When the titanium oxide powder and a barium-containing powder material are mixed and calcined to prepare the barium titanate powder, the barium compound on the surfaces of the titanium oxide powder particles inhibits the sintering, or the growth, of the titanium oxide during the calcination. Consequently, the resulting barium titanate powder is highly crystalline and fine.

Abstract: Titanium dioxide having a ratio Dtop/D50 of 1 to 3, between the maximum particle diameter Dtop and the average particle diameter D50, as determined based on observing the primary particles by a field emission-type scanning electron microscope. A production process of the titanium dioxide comprises performing a vapor phase process of reacting a titanium tetrachloride-containing gas with an oxidative gas to produce titanium dioxide, wherein when the titanium tetrachloride-containing gas and the oxidative gas are reacted by introducing each gas into a reaction tube, the temperature in the reaction tube is from 1,050 to less than 1,300° C.

Abstract: The disclosure relates to a process for making titanium dioxide, comprising: reacting titanium tetrachloride with oxygen by contacting the titanium tetrachloride with the oxygen in a vapor phase reactor under mixing conditions and at an elevated temperature to form a gaseous product stream containing titanium dioxide; separating the titanium dioxide from the gaseous product stream to form a process stream; analyzing the process stream to detect a concentration of titanium tetrachloride in the process stream; comparing the concentration of titanium tetrachloride detected in the process stream to an aim point concentration; and modifying the oxidation conditions to restore or maintain the concentration of titanium tetrachloride in the process stream at the aim point.

Abstract: A process for producing titanium dioxide is disclosed. The process is cooled with liquid titanium tetrachloride in a gas-phase reaction. This enables good temperature control of the exothermic reactions even at high production rates.

Abstract: A process is disclosed for making pigmentary titanium dioxide through the oxidation of titanium tetrachloride in the presence of aluminum chloride, in which aluminum chloride solids are sublimed and combined with titanium tetrachloride gases and the combination oxidized in an oxidizer. Also, a process and apparatus for subliming aluminum chloride solids at least in part by conductive heat transfer from inert, thermally conductive solids in a fluidized bed.

Abstract: An electrophoretic medium (100) comprises at least one type of particle (108) suspended in a suspending fluid (106) and capable of moving therethrough on application of an electric field to the medium, the particles (108) including at least one electrophoretically mobile specularly reflective particle.

Abstract: A method of manufacturing fine particles of the invention includes introducing a reactive gas flow containing a fine particle source material into a reactor from one side, growing fine particles in a gas phase by heating the fine particle source material in the reactive gas flow, introducing a diluting gas flow into the reactor from another side being almost counter-flow to the reactive gas flow, equalizing flow rates of the reactive gas flow and the diluting gas flow substantially with respect to a cross section of a flow channel, and then stopping growth of the fine particles by merging the reactive gas flow and the diluting gas flow.

Abstract: The present invention is a method of increasing particle surface area and decreasing the concentration of over-sized particles in a process for making metal oxide particles, particularly nanoparticle TiO2, in an inlet-fed, plug flow, plasma reactor by vapor phase reaction of titanium tetrachloride and oxygen in the presence of a source of hydrogen to form titanium dioxide particles.

Abstract: Composite microparticles having thin coating layers can be simply prepared by bringing a host particle precursor into contact with a flame generated in a burner movably mounted at the bottom of a coating apparatus, by introducing the precursor in the form of a vapor or micronized liquid droplets upwardly into the burner, to obtain host particles; and introducing a gaseous coating precursor upwardly toward the host particles in or around the flame, the coating precursor being protected by an inert gas introduced therearound such that the formation of particles derived from the coating precursor itself is prevented.

Abstract: Titanium dioxide nanopowder is produced by a process, comprising: (a) reacting titanium tetrachloride and an oxygen containing gas in the vapor phase in a flame reactor, at a flame temperature of at least about 800° C. in the presence of (i) water vapor in an amount ranging from about 1000 to about 50,000 parts per million, based on the weight of titanium dioxide under production, (ii) a diluent gas in an amount greater than about 100 mole percent based on the titanium tetrachloride and oxygen containing gas and (iii) a nucleant consisting essentially of a cesium substance wherein the cesium substance is present in an amount ranging from about 10 to about 5000 parts per million, based on the weight of the titanium dioxide under production, the pressure of reaction being sufficient to form titanium dioxide nanopowder.

Abstract: An improved process for producing titanium dioxide by reacting a titanium dioxide ore with chlorine to produce a gaseous stream containing titanium tetrachloride, condensing titanium tetrachloride from the gaseous stream containing titanium tetrachloride to produce chlorinator tail gas, vaporizing the condensed titanium tetrachloride, reacting the vaporized titanium tetrachloride with oxygen to produce a gaseous stream containing titanium dioxide particles and chlorine, separating the titanium dioxide particles from the gaseous stream containing titanium dioxide particles and chlorine to produce burner tail gas, analyzing the chlorinator tail gas for residual chlorine to control the step of reacting the titanium dioxide ore with chlorine, analyzing the burner tail gas for oxygen to control the step of reacting the condensed titanium tetrachloride with oxygen. The improvement is to analyze the chlorinator tail gas for residual chlorine (and/or the burner tail gas for oxygen) using an on-line analyzer.

Abstract: The present invention relates to a process for making durable titanium dioxide pigment by vapor phase deposition of surface treatments on the titanium dioxide particle surface by reacting titanium tetrachloride vapor, an oxygen containing gas and aluminum chloride in a plug flow reactor to form a product stream containing titanium dioxide particles; and introducing silicon tetrachloride into the reactor at a point down stream of the point where the titanium tetrachloride and oxygen were contacted and where at least 97% of the titanium tetrachloride has been converted to titanium dioxide or where the reaction temperature is no greater than about 1200° C., and preferably not more than about 1100° C.

Abstract: A process and apparatus for the synthesis of metal oxide nanopowder from a metal compound vapour is presented. In particular a process and apparatus for the synthesis of TiO2 nanopowder from TiCl4 is disclosed. The metal compound vapour is reacted with an oxidizing gas in electrically induced RF frequency plasma thus forming a metal oxide vapour. The metal oxide vapour is rapidly cooled using a highly turbulent gas quench zone which quickly halts the particle growth process, yielding a substantial reduction in the size of metal oxide particles formed compared with known processes. The metal compound vapour can also react with a doping agent to create a doped metal oxide nanopowder. Additionally, a process and apparatus for the inline synthesis of a coated metal oxide is disclosed wherein the metal oxide particles are coated with a surface agent after being cooled in a highly turbulent gas quench zone.

Abstract: Titanium dioxide-calcium carbonate composite particles capable of realizing characteristic properties inherent in titanium dioxide such as a high opacity, a process for producing the same, and a complex composition or complex incorporated with the same are provided. The composite particles were prepared by adding titanium dioxide particles having an average particle diameter of 0.1 to 0.5 ?m in a carbonation step, typically a step of introducing a gaseous mixture of carbon dioxide and air into a calcium hydroxide slurry with stirring, to conduct a carbonation, and continuing the reaction till pH of the slurry becomes 7 by continuous introduction of the gaseous mixture. Moreover, by incorporating the formed composite particles, complexes such as coatings and paints for paper making or composite materials such as paper, plastic molded materials, and rubber molded materials are produced.

Abstract: The present invention relates to a process for making durable titanium dioxide pigment by vapor phase deposition of surface treatments on the titanium dioxide particle surface by reacting titanium tetrachloride vapor, an oxygen containing gas and aluminum chloride in a plug flow reactor to form a product stream containing titanium dioxide particles; and introducing silicon tetrachloride into the reactor at a point down stream of the point where the titanium tetrachloride and oxygen were contacted and where at least 97% of the titanium tetrachloride has been converted to titanium dioxide or where the reaction temperature is no greater than about 1200° C., and preferably not more than about 1100° C.

Abstract: The present invention relates to a process for making durable titanium dioxide pigment by vapor phase deposition of surface treatments on the titanium dioxide particle surface by reacting titanium tetrachloride vapor, an oxygen containing gas and aluminum chloride in a plug flow reactor to form a product stream containing titanium dioxide particles; and introducing silicon tetrachloride into the reactor at a point down stream of the point where the titanium tetrachloride and oxygen were contacted and where at least 97% of the titanium tetrachloride has been converted to titanium dioxide or where the reaction temperature is no greater than about 1200° C., and preferably not more than about 1100° C.

Abstract: Particulates, particularly ultrafine particulates of titanium oxide having a BET specific surface area of from about 3 m2/g to about 200 m2/g, preferably from about 5 m2/g to about 200 m2/g, and more preferably from about 10 m2/g to about 200 m2/g are obtained using a vapor phase process of producing titanium oxide by oxidizing titanium tetrachloride with an oxidizing gas at a high temperature, wherein a titanium tetrachloride-containing gas and an oxidizing gas are reacted after preheating each gas at about 500° C. or more. The particulates, particularly ultrafine particulates of titanium oxide have less aggregation and have highly excellent dispersibility.

Abstract: The present invention provides particulate titanium oxide and a production process thereof. The particulate titanium oxide comprises mixed crystal titanium oxide containing rutile crystal produced by a vapor phase process, wherein the titanium oxide has a property represented by the following general formula R≧1300×B−0.95 (In the formula, R represents a rutile content (%) and B represents a BET specific surface area (m2/g)).

Abstract: An improved process for producing titanium dioxide by reacting a titanium dioxide ore with chlorine to produce a gaseous stream containing titanium tetrachloride, condensing titanium tetrachloride from the gaseous stream containing titanium tetrachloride to produce chlorinator tail gas, vaporizing the condensed titanium tetrachloride, reacting the vaporized titanium tetrachloride with oxygen to produce a gaseous stream containing titanium dioxide particles and chlorine, separating the titanium dioxide particles from the gaseous stream containing titanium dioxide particles and chlorine to produce burner tail gas, analyzing the chlorinator tail gas for residual chlorine to control the step of reacting the titanium dioxide ore with chlorine, analyzing the burner tail gas for oxygen to control the step of reacting the condensed titanium tetrachloride with oxygen. The improvement is to analyze the chlorinator tail gas for residual chlorine (and/or the burner tail gas for oxygen) using an on-line analyzer.

Abstract: Organic molecules are partially oxidized in that the gas phase on supported and immobilized photocatalysts deposited having a nanostructure. the photocatalysts are semiconductors such as titanium dioxide and are preferentially coated onto a substrate by flame aerosol coating.

Abstract: Shaped materials useful as catalyst for preparing cyclic lactams by reacting aminocarbonitriles with water in the liquid phase in a fixed bed reactor and which have no soluble constituents under the reaction conditions, comprising pyrogenic titanium dioxide as essential constituent, these compositions being obtainable by shaping the pyrogenic titanium dioxide into shaped articles and, before or after the shaping, treating the pyrogenic titanium dioxide with from 0.1 to 30% by weight, based on the pyrogenic titanium dioxide, of an acid in which pyrogenic titanium dioxide is sparingly soluble.

Abstract: A process for the preparation of doped, pyrogenically prepared titanium dioxide is described. The titanium dioxide is doped with zinc oxide, platinum oxide, magnesium oxide, or aluminium oxide, by injecting an aerosol of the oxide into the production stream. The doped titanium dioxide may be used as a photocatalyst or UV absorber.

Abstract: Firstly, a powder matrix is kept in a fluent state, said powder matrix consisting of a first oxide having an absorbed water amount of 0.1 to 50%, an averaged particle diameter of 0.005 to 0.5 &mgr;m and a surface hydroxyl group number of 0.1 to 25 &mgr;mol/m2. Then, one or both of a halide and an alkoxide including metal or semi-metal identical with or different from the metal or semi-metal constituting said first oxide is allowed to contact with said powder matrix kept in the fluent state, by means of an inert carrier gas, and then they are heated at a temperature of from 25 to 800° C., to thereby coat said powder matrix by a coating layer consisting of a second oxide. Further, a reaction by-product consisting of one or both of a hydrogen halide or an alcohol generated by said contacting is heated at a temperature of from 200 to 1000° C. within the inert carrier gas to thereby eliminate the reaction by-product.

Abstract: A method for producing nano-sized titanium dioxide (TiO2) ultrafine powder from titanium tetrachloride (TiCl4) in the vapor phase by the gas phase oxidation reaction using flames, in which the method comprises: simultaneously introducing titanium tetrachloride (TiCl4), vapor, argon, oxygen, hydrogen and air into a five-piped flame reactor to form a flame having a temperature of greater than 1,000° C.; and producing nano-sized titanium dioxide ultrafine powder having an average particle size of less than 50 nm.

Abstract: A process and apparatus for the synthesis of metal oxide nanopowder from a metal compound vapour is presented. In particular a process and apparatus for the synthesis of TiO2 nanopowder from TiCl4 is disclosed. The metal compound vapour is reacted with an oxidizing gas in electrically induced RF frequency plasma thus forming a metal oxide vapour. The metal oxide vapour is rapidly cooled using a highly turbulent gas quench zone which quickly halts the particle growth process, yielding a substantial reduction in the size of metal oxide particles formed compared with known processes. The metal compound vapour can also react with a doping agent to create a doped metal oxide nanopowder. Additionally, a process and apparatus for the inline synthesis of a coated metal oxide is disclosed wherein the metal oxide particles are coated with a surface agent after being cooled in a highly turbulent gas quench zone.

Abstract: The present invention provides methods of producing substantially anatase-free titanium dioxide by mixing titanium tetrachloride with a silicon compound to form an admixture, and introducing the admixture and oxygen into a reaction zone to produce the substantially anatase-free titanium dioxide. The reaction zone has a pressure of greater than 55 psig.

Abstract: Particulates, particularly ultrafine particulates of titanium oxide having a BET specific surface area of from about 3 m2/g to about 200 m2/g, preferably from about 5 m2/g to about 200 m2/g, and more preferably from about 10 m2/g to about 200 m2/g are obtained using a vapor phase process of producing titanium oxide by oxidizing titanium tetrachloride with an oxidizing gas at a high temperature, wherein a titanium tetrachloride-containing gas and an oxidizing gas are reacted after preheating each gas at about 500° C. or more. The particulates, particularly ultrafine particulates of titanium oxide have less aggregation and have highly excellent dispersibility.

Abstract: Particulates, particularly ultrafine particulates of titanium oxide having a BET specific surface area of from about 3 m2/g to about 200 m2/g, preferably from about 5 m2/g to about 200 m2/g, and more preferably from about 10 m2/g to about 200 m2/g are obtained using a vapor phase process of producing titanium oxide by oxidizing titanium tetrachloride with an oxidizing gas at a high temperature, wherein a titanium tetrachloride-containing gas and an oxidizing gas are reacted after preheating each gas at about 500° C. or more. The particulates, particularly ultrafine particulates of titanium oxide have less aggregation and have highly excellent dispersibility.

Abstract: The invention comprises a reactor having a source of a first hot reactant gas, a mixing chamber in which said first hot reactant gas mixes with a second reactant gas to form a reactant gas mixture, but wherein substantially no reaction takes place and a reaction zone wherein said mixture undergoes vapor phase reaction. A process for using the reactor is also disclosed.

Abstract: A process and apparatus for the synthesis of metal oxide nanopowder from a metal compound vapour is presented. In particular a process and apparatus for the synthesis of TiO2 nanopowder from TiCl4 is disclosed. The metal compound vapour is reacted with an oxidizing gas in an electrically induced RF frequency plasma thus forming a metal oxide vapour. The metal oxide vapour is rapidly cooled using a highly turbulent gas quench zone which quickly halts the particle growth process, yielding a substantial reduction in the size of metal oxide particles formed. The metal compound vapour can also be reacted with a doping agent to create a doped metal oxide nanopowder. Additionally, a process and apparatus for the inline synthesis of a coated metal oxide is disclosed wherein the metal oxide particles are coated with a surface agent after being cooled in a highly turbulent gas quench zone.

Abstract: The present invention relates to titanium oxide particles having an average particle size of not more than 0.3 &mgr;m, and a BET specific surface area of 15 to 200 m2/g, containing a soluble sodium salt of not more than 230 ppm, calculated as Na, and a soluble sulfate of not more than 150 ppm, calculated as SO4, and having a pH value of not less than 8. The titanium oxide particles of the present invention are suitable as non-magnetic particles for a non-magnetic undercoat layer of a magnetic recording medium which uses magnetic particles containing iron as a main ingredient, and even more particularly, are suitable as non-magnetic particles for a non-magnetic undercoat layer of a magnetic recording medium which uses magnetic particles containing iron as a main ingredient, show an excellent dispersibility in a binder resin, contain only a small amount of soluble sodium salt and soluble sulfate, and have a pH value of not less than 8.

Abstract: The present invention provides particulate titanium oxide and a production process thereof.

Abstract: The present invention provides methods of producing substantially anatase-free titanium dioxide by mixing titanium tetrachloride with a silicon compound to form an admixture, and introducing the admixture and oxygen into a reaction zone to produce the substantially anatase-free titanium dioxide. The reaction zone has a pressure of greater than 55 psig.

Abstract: The present invention provides particulate titanium oxide and a production process thereof.

Abstract: An improved process for producing titanium dioxide wherein gaseous titanium tetrachloride and oxygen are reacted at a high temperature to produce particulate solid titanium dioxide and gaseous reaction products is provided. The titanium dioxide and gaseous reaction products are cooled by passing them through a tubular heat exchanger along with a scouring medium for removing deposits from the inside surfaces of the tubular heat exchanger. By this invention, the particulate scouring medium, the particulate titanium dioxide and the gaseous reaction products are caused to follow a spiral path as they flow through the tubular heat exchanger whereby the scouring medium more thoroughly removes the deposits and the titanium dioxide and gaseous reaction products are cooled more efficiently.

Abstract: A process for controlling the formation of TiO2 particles in a multi-stage vapor-phase oxidation reactor wherein the process includes the steps of limiting the fraction of TiCl4 converted into TiO2 in the reaction stream of a first or intermediate stage of the reactor under conditions that control the mean residence time distribution of the reacting mass. By running the reaction in this manner, the growth of TiO2 particles produced is so controlled that after subsequent standard finishing steps (e.g. milling) the fraction of particles having an average size of less than 0.5 &mgr;m is reduced or minimized.

Abstract: Processes for reacting high flow rates of one or more gaseous reactants in tubular reactors. The improved processes allow such reactions to be carried out with a low pressure drop across the reactor and without excessive erosion due to solid particles carried with or picked up by the gaseous reactants. A process of this invention is basically comprised of the steps of swirling a gaseous reactant which may contain or pick up solid particles in a first annular plenum chamber followed by a second larger diameter annular plenum chamber and then introducing the gaseous reactant and solid particles into a reactor by way of two or more radial slots whereby the gaseous reactant and solid particles are caused to flow into the reactor and are uniformly distributed therein.

Abstract: Disclosed is a method for producing nano-sized titanium dioxide (TiO2) ultrafine powder from titanium tetrachloride (TiCl4) in the vapor phase by the gas phase oxidation reaction using flames, in which the method comprises: simultaneously introducing titanium tetrachloride (TiCl4), vapor, argon, oxygen, hydrogen and air into a five-piped flame reactor to form a flame having a temperature of greater than 1,000° C.; and producing nano-sized titanium dioxide ultrafine powder having an average particle size of less than 50 nm.

Abstract: A film containing TiO2 and SiO2. It is formed by depositing TiO2 and SiO2 onto a substrate by sputtering method, or depositing their vapors thereon. The film is heat treated at a temperature of 200-1200° C. to form a film of anatase type TiO2 containing SiO2.

Abstract: The present invention provides a process for recovering the chlorine value from a particulate feed stream of metal chlorides wherein the total energy and reactant mass flow are managed to minimize the build up of deposits of solids on the reactor walls and maximize the conversion of the metal chlorides to metal oxides and chlorine.

Abstract: A process for producing an ultrafine mixed-crystal oxide characterized by producing an ultrafine mixed crystal oxide comprising primary particles in a mixed crystal state with a BET specific surface area of 10 to 200 m2/g, comprising the step of subjecting a halogenated metal to high temperature oxidation with an oxidizing gas to produce a metal oxide by a vapor phase production method, wherein said halogenated metal is in the form of a mixed gas (a mixed halogenated metal gas) comprising at least two compounds having a different metal elements selected from the group consisting of chlorides, bromides, and iodides of titanium, silicon, and aluminum, and said mixed halogenated metal gas and said oxidizing gas are independently preheated to 500° C. or more prior to a reaction, a ultrafine mixed crystal oxide obtained by the process, and use of the oxide.

Abstract: The present invention related to methods of manufacturing oxide, nitride, carbide, and boride powders and other ceramic, organic, metallic, carbon and alloy powders and films and their mixtures having well-controlled size and crystallinity characteristics. This invention relates, more particularly, to a development in the synthesis of the ceramic, metallic, composite, carbon and alloy nanometer-sized particles with precisely controlled specific surface area, or primary particle size, crystallinity and composition. The product made using the process of the present invention and the use of that product are also claimed herein.

Abstract: A process for reacting titanium tetrachloride vapors with oxygen to produce titanium dioxide wherein the oxygen is introduced into the reactor in at least two points. The process has the ability to control properties, such as particle size, of the raw pigment produced. The temperature of the oxygen introduced to the reactor at the further inlet point is above, below, or at the same temperature of the oxygen introduced at the first inlet point. The further inlet point can be located before or after the all the titanium tetrachloride has been introduced into the reactor. The titanium tetrachloride is introduced at a relatively low temperature, below about 427° C., and the reaction temperature in the reactor is at least about 700° C. The process includes the use of an auxilary fuel such as carbon monoxide, methane, propane, butane, pentane, hexane, benzene, xylene, toluene, or combinations thereof for increasing the temperature in the reactor.

Abstract: A titanium compound for photochemical reactions having a high catalytic activity per unit surface area and extremely good stability to heat treatment is made of a substitutional solid solution of titanium oxide in which aluminum atoms occupy titanium sites of the titanium oxide uniformly at a predetermined ratio. Aluminum atoms preferably occupy about 0.01 to 0.5% of the titanium sites. The titanium compound for photochemical reactions is obtained from a complex alkoxide of titanium and aluminum.

Abstract: A process for reacting titanium tetrachloride vapors with oxygen to produce titanium dioxide wherein the oxygen is introduced into the reactor in at least two points. The process has the ability to control properties, such as particle size, of the raw pigment produced. The temperature of the oxygen introduced to the reactor at the further inlet point is above, below, or at the same temperature of the oxygen introduced at the first inlet point. The further inlet point can be located before or after the all the titanium tetrachloride has been introduced into the reactor. The titanium tetrachloride is introduced at a relatively low temperature, below about 427° C., and the reaction temperature in the reactor is at least about 700° C. The process includes the use of an auxiliary fuel such as carbon monoxide, methane, propane, butane, pentane, hexane, benzene, xylene, toluene, or combinations thereof for increasing the temperature in the reactor.

Abstract: A fast quench reaction includes a reactor chamber having a high temperature heating means such as a plasma torch at its inlet and a restrictive convergent-divergent nozzle at its outlet end. Reactants are injected into the reactor chamber. The resulting heated gaseous stream is then rapidly cooled by passage through the nozzle. This “freezes” the desired end product(s) in the heated equilibrium reaction stage.