Extrusion Shaping Means Patents (Class 425/113)
  • Patent number: 7404711
    Abstract: Apparatus for extruding a profile on a glazing comprises drive means on which is mounted an extrusion head with an extrusion nozzle, and means for rotating the nozzle relative to the drive means. The apparatus may be used in a process which comprises extruding the profile through the nozzle while it is being moved by the drive means along a first edge of a glazing, around a corner of the glazing and along a second edge of the glazing, the nozzle being rotated relative to the drive means as it moves around the corner. The extruded profile comprises a first edge portion extending along a first edge of the glazing, a sharp corner portion extending around a sharp corner of the glazing and a second edge portion extending along a second edge region of the glazing, the portions of the profile being continuous.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: July 29, 2008
    Assignees: Pilkington Italia S.p.A., NKE S.p.A.
    Inventors: Ciro Paudice, Saverio Lomartire, Ginetto Biginato, Sergio Pulcini
  • Publication number: 20080138456
    Abstract: Wafer-based solar cells are efficiently produced by extruding a dopant bearing material (dopant ink) onto one or more predetermined surface areas of a semiconductor wafer, and then thermally treating the wafer to cause diffusion of dopant from the dopant ink into the wafer to form corresponding doped regions. A multi-plenum extrusion head is used to simultaneously extrude interdigitated dopant ink structures having two different dopant types (e.g., n-type dopant ink and p-type dopant ink) in a self-registered arrangement on the wafer surface. The extrusion head is fabricated by laminating multiple sheets of micro-machined silicon that define one or more ink flow passages. A non-doping or lightly doped ink is co-extruded with heavy doped ink to serve as a spacer or barrier, and optionally forms a cap that entirely covers the heavy doped ink. A hybrid thermal treatment utilizes a gaseous dopant to simultaneously dope exposed portions of the wafer.
    Type: Application
    Filed: December 12, 2006
    Publication date: June 12, 2008
    Applicant: Palo Alto Research Center Incorporated
    Inventors: David K. Fork, Eric J. Shrader
  • Publication number: 20080138999
    Abstract: Large-area ICs (e.g., silicon wafer-based solar cells) are produced by positioning a mask between an extrusion head and the IC wafer during extrusion of a dopant bearing material or metal gridline material. The mask includes first and second peripheral portions that are positioned over corresponding peripheral areas of the wafer, and a central opening that exposes a central active area of the wafer. The extrusion head is then moved relative to the wafer, and the extrusion material is continuously extruded through outlet orifices of the extrusion head to form elongated extruded structures on the active area of the wafer. The mask prevents deposition of the extrusion material along the peripheral edges of the wafer, and facilitates the formation of unbroken extrusion structures. The mask may be provided with a non-rectangular opening to facilitate the formation of non-rectangular (e.g., circular) two-dimensional extrusion patterns.
    Type: Application
    Filed: December 12, 2006
    Publication date: June 12, 2008
    Applicant: Palo Alto Research Center Incorporated
    Inventor: Craig Eldershaw
  • Patent number: 7377763
    Abstract: An extrusion method and apparatus (11) for producing a cable (1, 101) including at least one core (7) comprising at least one transmissive element (2, 40), and at least one pair of coating layers (8, 9) arranged at a radially outer position with the respect of the core (7) are described. The method of the invention includes the simultaneous steps of depositing by co-extrusion at least one coating layer (8) of polymeric material and one coating layer (9) of expanded polymeric material and of maintaining a residual pressure not greater than the external pressure in a substantially annular interspace (21) defined between the coating layers. With respect to the methods of the prior art, the present invention allows to avoid the formation of bubbles at the interface between said at least one coating layer (8) of polymeric material and the coating layer (9) of expanded polymeric material, attaining an optimal adhesion between said layers (8, 9).
    Type: Grant
    Filed: April 5, 2006
    Date of Patent: May 27, 2008
    Assignee: Prysmian Cavi E Sistemi Energia S.R.L.
    Inventors: Luca Balconi, Alberto Bareggi, Sergio Belli, Paolo Veggetti
  • Patent number: 7367373
    Abstract: An electrical cable and a method for manufacturing the electrical cable are provided in which a plurality of insulated conductors have an inner protective layer extruded thereabout. A plurality of longitudinally extending ribs or fins or exterior ribbed or finned surfaces are formed outward of the inner protective layer between which exist a plurality of voids. An outer insulation layer and the self-sealing material can be formed sequentially or simultaneously in the same operation as the fins or ribbed surface and the inner layer or in a subsequent operation.
    Type: Grant
    Filed: March 18, 2005
    Date of Patent: May 6, 2008
    Assignee: Southwire Company
    Inventor: Stephen Lee Spruell
  • Publication number: 20080102146
    Abstract: In a twin-screw extruder including a barrel, which has two screws disposed in parallel in its inside and an opening at one edge, and an extrusion molding die disposed to the opening side of the barrel through a straightening vane and a filter net, the straightening vane includes a first straightening vane and a second straightening vane, the first one has a hole forming region having plural through holes formed in a region whose size and shape are in agreement with the size and the shape of the inner periphery of the opening portion, and the second one has a hole structure whose size and shape of its inner periphery at one opening edge are in agreement with the size and the shape of the hole forming region, and its sectional area is reduced once in a process to the other opening edge and then expanded in a taper shape.
    Type: Application
    Filed: October 1, 2007
    Publication date: May 1, 2008
    Applicant: NGK INSULATORS, LTD.
    Inventor: Yasunori Yamazaki
  • Publication number: 20080048358
    Abstract: The invention relates to a method and a device for producing Lyocell fibres which are extruded from a cellulose solution of water, cellulose and tertiary amine oxide in a spinning head (25). The cellulose solution is obtained in a number of process steps directly from the cellulose (3, 4) or with the formation of a cellulose suspension. Since the degree of polymerisation decreases in the course of processing the cellulose through to its extrusion in the cellulose solution, with the processing of celluloses with a low degree of polymerisation there is the risk that the endless moulded bodies (2) extruded in the spinning head (25) exhibit defective quality.
    Type: Application
    Filed: February 28, 2005
    Publication date: February 28, 2008
    Applicant: ZIMMER AKTIENGESELLSCHAFT
    Inventors: Stefan Zikeli, Michael Longin
  • Publication number: 20080029937
    Abstract: A device to produce strand-shaped products from thermoplastic or elastomer materials comprising a paste extruder having a specially implemented internal volume defined by a cylindrical internal mandrel (2) and an external cylinder mantle (1). The polymer material is charged in the internal volume. The polymer raw material may be provided as a powder or granulate or as material cores produced in a separate precursor process using the same device. The polymer mass is melted by heating and discharged using an expulsion piston (3). A static mixing line (5) is provided in the outlet area, in which penetration of the melt flow occurs due to special shaping and uniform mixing of the molten material. A homogeneous material flow is achieved, which is supplied via a melt duct to a conventional longitudinal or transverse extrusion head (4).
    Type: Application
    Filed: July 12, 2007
    Publication date: February 7, 2008
    Applicant: BIOTRONIK VI PATENT AG
    Inventor: Gerhard Gielenz
  • Publication number: 20080018026
    Abstract: Wide panels of UHMWPE having exceptional flatness and surface quality are ram extruded through a slit die equipped with a plurality of individually adjustable cooling zones proximate the panel exit slit and transverse to the machine direction which cool the by a back pressure device and preferably a vertical movement restraint. The process is robust and can be run for long product campaigns.
    Type: Application
    Filed: July 13, 2007
    Publication date: January 24, 2008
    Applicant: QUADRANT EPP AG.
    Inventors: Joseph V. Gregg, Wesley Allen Kohler, Lyle D. Berning
  • Patent number: 7303710
    Abstract: The present invention relates to an apparatus and a method as well as a system for extruding continuously molded bodies for producing filaments or staple fibers from an extrusion solution, such as a cellulose solution containing water, cellulose and tertiary amine oxide such as N-methylmorpholine N-oxide. In comparison with the methods known from the prior art, profitability can be increased in the production of continuously molded bodies (3) if the extrusion rate v is set to a value v=B·T0.33·10,000·(1/r2). In a system, profitability can be enhanced if the number r of rows is r=[(B/v)·10,000·T0.33]1/2. T is here the fiber titer in T dtex, v the extrusion rate in m/min, r the number of the rows of extrusion duct orifices (12), and B an operational parameter which is not more than 4 and at least 0.5.
    Type: Grant
    Filed: April 25, 2001
    Date of Patent: December 4, 2007
    Assignee: Zimmer A.G.
    Inventors: Stefan Zikeli, Friedrich Ecker
  • Patent number: 7258044
    Abstract: A rotating cutting apparatus comprising a cutting blade holder with at least one hole on the outside diameter of the cutting blade holder into which cutting blades are inserted and bonded to the cutting blade holder. The cutting blade holder encloses a center hole, so that the rotating cutting apparatus can be mounted to a drive shaft of machinery or secured to a cup that can be mounted to the drive shaft of machinery and driven by the machinery. The cutting blade holder can be made of a less expensive material, with only the cutting blade being made of higher-grade materials that maintains its cutting edge well. Additionally, in some arrangements of the present invention, the cutting blade may be sharpened on two sides so that the rotating cutting apparatus can be used for longer periods of time.
    Type: Grant
    Filed: June 19, 2003
    Date of Patent: August 21, 2007
    Assignee: Good Earth Tool Company
    Inventor: Edward E. Williams
  • Publication number: 20070176318
    Abstract: A mold equipped with a core having a plurality of columnar distal portions branched at a downstream side in the extrusion direction and arranged on a surface and a die having an aperture surrounding the distal portions as a whole with a distance with respect to the distal portions and used in the case where a softened flexible resin is injected from one end of a resin flow path formed between the core and the die and a pipe material having a plurality of liquid flow paths which are mutually independent formed by the flexible resin is extruded from the other end of the resin flow path, wherein the aperture of the die has a shape in which each part of a plurality of circles each having the same axis as a corresponding one of the distal portions and mutually having the same inner diameter are overlapped and mutually connected, and each of a diameter of a distal portion of the core is lager than or equal to a diameter of a distal portion adjacent to the outer side in the arrangement.
    Type: Application
    Filed: February 1, 2007
    Publication date: August 2, 2007
    Applicant: SEIKO EPSON CORPORATION
    Inventor: Kazuyuki Saito
  • Patent number: 7226282
    Abstract: A method of manufacturing a charge roller utilizes a foam rubber substance where epichlorohydrin oxide rubber and an acrylonitrile butadiene rubber are mixed at a ratio of 5:95, or utilizing a crosslinking rubber substance consisting of epichlorohydrin oxide rubber and acrylonitrile butadiene rubber having a polar low molecular polymeric characteristic, thus allowing the charge roller to maintain a low volume resistivity of 107 ?cm to 108 ?cm. As a result, the surface of a photosensitive drum can be charged by a minimum charging voltage, to thereby significantly reduce an amount of ozone. A method of manufacturing a charge roller employs peroxide as a cross linking agent for rapidly cross-linking molecular chains between an epichlorohydrin oxide rubber and acrylonitrile butadiene rubber forming a main composition of a foam rubber substance.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: June 5, 2007
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Hae-Seog Jo, Hee-Won Jung
  • Patent number: 7198476
    Abstract: An apparatus and process for continuously and endlessly vulcanizing a hose is disclosed and claimed. Pressurized air or other gas is intermittently supplied through a woven jacket, a mandrel, a check valve and into the interior of an extruded rubber hose. The hose is sealed as it is pulled over the mandrel. Pinch rollers seal the other end of the hose. One or more non-contact heaters vulcanize the hose from outside-in. Pressurizing the inside of the hose maintains proper diametrical dimensions of the hose.
    Type: Grant
    Filed: March 30, 2005
    Date of Patent: April 3, 2007
    Assignee: Snap-Tite Technologies, Inc.
    Inventors: Robert Harcourt, John Edward Meadowcroft
  • Patent number: 7181993
    Abstract: A rotating cutting apparatus comprising a cutting blade holder with at least one hole on the outside diameter of the cutting blade holder into which cutting blades are inserted and bonded to the cutting blade holder. The cutting blade holder encloses a center hole, so that the rotating cutting apparatus can be mounted to a drive shaft of machinery or secured to a cup that can be mounted to the drive shaft of machinery and driven by the machinery. The cutting blade holder can be made of a less expensive material, with only the cutting blade being made of higher-grade materials that maintains its cutting edge well. Additionally, in some arrangements of the present invention, the cutting blade may be sharpened on two sides so that the rotating cutting apparatus can be used for longer periods of time.
    Type: Grant
    Filed: February 6, 2001
    Date of Patent: February 27, 2007
    Assignee: Good Earth Tool Company
    Inventor: Edward E. Williams
  • Patent number: 7175411
    Abstract: The present invention concerns a process for producting cables, in particular cables for the distribution of electrical energy or cables for telecommunications, more particularly, cables having at least one covering layer comprising a composition of high viscosity. More particularly, the present invention concerns cables having at least one covering layer comprising a polymeric composition comprising a mineral filler capable of imparting one or more specific properties to the aforesaid cables. In accordance with the present invention, said production process comprises the stages of: conveying at least one conducting element inside of an extruder; feeding the polymeric material, optionally premixed with other components of said composition, into said extruder, filtering the material transferred and plasticized by the screw of said extruder; depositing said material onto said at least one conducting element, the filtration operation being performed with a filtration efficiency greater than 0.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: February 13, 2007
    Assignee: Prysmian Cavi e Sistemi Energia S.R.L.
    Inventors: Sergio Belli, Angelo Giuseppe Locatelli, Giovanni Pozzati, Paolo Veggetti
  • Patent number: 7070404
    Abstract: An extruder apparatus for compounding thermoplastic resin and reinforcing fibers is disclosed. Molten thermoplastic resin is mixed in intimate contact with long reinforcing fibers of at least one and one quarter inches in length under the control of a sophisticated computer system, resulting in charge ready for molding.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: July 4, 2006
    Inventors: Daniel Joseph MacPhee, Christopher Mark Tanner
  • Patent number: 7004743
    Abstract: An installation for the treatment and further processing of thermoplastics comprises a screw-type compounding unit, downstream of which is disposed an intermittently drivable processing unit. Provision is made for a control unit which is connected with a drive of the screw-type compounding unit and with the drive of a metering device and with a drive of the processing unit. The control unit is designed for triggering the drives by the cycle time of the processing unit, the drives having identical run-up times and identical deceleration times.
    Type: Grant
    Filed: April 11, 2001
    Date of Patent: February 28, 2006
    Assignee: Krupp Werner & Pfleiderer GmbH & Co. KG
    Inventors: Klaus Kapfer, Daniel Schwendemann
  • Patent number: 6994536
    Abstract: An extrusion system for extruding a layer of a plastic or rubber material onto a work piece without having to continuously adjust the extrusion system during the “set-up” mode to “full-run” mode, wherein the extruded layer exhibits a predetermined cross-section size and a uniform wall gauge concentricity.
    Type: Grant
    Filed: December 10, 2003
    Date of Patent: February 7, 2006
    Assignee: Dayco Products, LLC.
    Inventors: Joseph C. Worley, Gene L. Patterson
  • Patent number: 6994752
    Abstract: The present invention consists of a method and apparatus to efficiently coat architectonic moldings made of diverse materials, providing a versatile, and continuous production, where polystyrene stands out from different types of coating materials. The apparatus consists of a leveled table on which the pieces to be coated are placed, aligned to one or more guiding strips, and moved by a two-way drive system. The pieces are introduced into an extrusion chamber, wherein the coating material adheres to them, according to the desired thickness.
    Type: Grant
    Filed: October 1, 2003
    Date of Patent: February 7, 2006
    Assignee: Coraza Industrial, S.A. DE C.V.
    Inventors: Jorge Enrique Sayago Estrada, Ricardo Laborin Valdez
  • Patent number: 6994535
    Abstract: A method and apparatus for forming a rib on a section of plastic film utilizes a roll having a groove, extrudes molten polymer into the groove, and places the section of plastic film in contact with the molten polymer in the groove. The molten polymer in the groove is allowed to cool below the melting point thereof while the section of plastic film is in contact with the polymer to cause bonding therebetween and thereby form the rib.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: February 7, 2006
    Assignee: S.C. Johnson Home Storage, Inc.
    Inventor: James C. Pawloski
  • Patent number: 6966763
    Abstract: The two belt parts (2a, 2b) of a belt (2) made of plasticatable material are produced with the aid of a first station (6) and a second station (8). The first station (6) includes a rotatable mold drum (14) and a continuous mold belt (18). The mold belt (18) is brought together with the mold drum (14) along a peripheral section via an upper pressure roller (20), a lower pressure roller (22) and a tensioning roller (24) in such a manner that a hollow mold space (26) is formed between the mold drum (14) and the mold belt (18). An extruder (10) is mounted forward of the hollow mold space (26). Furthermore, the first station (6) includes a filament feed (28) for forming a reinforcement layer (4) in the first belt part (2a). For a simplified manufacture of the belt (2), the second station (8) includes only a direction-changing roller (30) in addition to the extruder (12) and a mold drum (16).
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: November 22, 2005
    Assignee: ContiTech Antriebssysteme GmbH
    Inventors: Hubert Göser, Thomas Winkler, André Kucharczyk
  • Patent number: 6945764
    Abstract: A method and apparatus for extruding plastic products having large cross sections, which require a correspondingly large die cross section, is described in which the cross section of the die is divided into regions of predetermined flow and separate flow streams are supplied to each region in proportion to the relative size of the flow region to the overall die cross section.
    Type: Grant
    Filed: November 29, 2001
    Date of Patent: September 20, 2005
    Inventor: A. Roger Guillemette
  • Patent number: 6913717
    Abstract: A method of constructing a rail track in which a concrete track slab is produced and rail track anchor members are inserted in the track slab by an inserter system mobile along the route of the rail track includes the following steps: using a machine for continuously pouring concrete to produce two concrete walls laterally delimiting the edges of the track slab to be poured; pouring the concrete track slab between the walls; and using the inserter system to insert anchor members in the freshly poured track slab, the tie plate inserter system being adjusted accurately by a measuring station, topographical survey points, a measuring system, and reflectors carried by the inserter system.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: July 5, 2005
    Assignee: Alstom
    Inventors: Marc Sayadi, Yvan Skific
  • Patent number: 6890169
    Abstract: A die is mounted within an extrusion die assembly to pivot with respect to the die body and thereby adjust the concentric position of the die with respect to the tip and the product to be coated. Spherical surfaces are formed in an intermediate support module to engage mating surfaces formed on the die holder. The spherical surface surround the die holder and are clamped together by screws which are limited in tightening, to avoid binding the pivotal movement between the spherical surfaces and the die holder.
    Type: Grant
    Filed: March 1, 2002
    Date of Patent: May 10, 2005
    Assignee: Guill Tool & Engineering Co., Inc.
    Inventors: Glen Albert Guillemette, James Prue
  • Patent number: 6863513
    Abstract: A continuous process provides a devolatilized liquid injection moldable silicone composition. In the process, a filler, treating agent and silicone polymer are introduced into an extruder having a length to diameter ratio of at least greater than 50. The filler, treating agent and silicone elastomer are continuously compounded in the extruder into a devolatilized liquid injection moldable silicone composition. A system for preparing a liquid silicone rubber composition comprises a mixer to prepare a concentrate of filler and silicone polymer, a long extruder having an L/D ratio of greater than 50, connected to the mixer to receive the concentrate from the mixer and to compound and devolatilize the concentrate, a treating agent and silicone polymer into a liquid silicone rubber composition containing volatiles and a cooler to receive the liquid silicone rubber composition to cool, homogenize and further devolatilized the composition.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: March 8, 2005
    Assignee: General Electric Company
    Inventors: Bruce Boudreau, Teresa Grocela-Rocha, Edward M. Jeram, August O. Liermann, Gerardo Rocha-Galicia, David A. Williams
  • Patent number: 6834658
    Abstract: An apparatus is provided to clean melamine deposits from tools and components that are used to form molds around and to therewith encapsulate BGA devices. The cleaning apparatus uses a dummy BGA substrate as part of and during the cleaning procedure. This dummy BGA substrate replaces the conventionally used copper strips that shield areas of the molding tools during the cleaning cycle. The dummy copper strips require, during and as part of the melamine cleaning process, frequent cleaning, which adds considerably to the time and expense of the melamine cleaning process.
    Type: Grant
    Filed: September 6, 2002
    Date of Patent: December 28, 2004
    Assignee: St Assembly Test Services PTE Ltd.
    Inventor: Loreto Ycong Cantillep
  • Publication number: 20040256756
    Abstract: The present invention consists of a method and apparatus to efficiently coat architectonic moldings made of diverse materials, providing a versatile, and continuous production, where polystyrene stands out from different types of coating materials. The apparatus consists of a leveled table on which the pieces to be coated are placed, aligned to one or more guiding strips, and moved by a two-way drive system. The pieces are introduced into an extrusion chamber, wherein the coating material adheres to them, according to the desired thickness.
    Type: Application
    Filed: October 1, 2003
    Publication date: December 23, 2004
    Applicant: Coraza Industrial, S.A. De C.V.
    Inventors: Jorge Enrique Sayago Estrada, Ricardo Laborin Valdez
  • Patent number: 6827568
    Abstract: An arrangement in connection with clamping tools, which comprises a nozzle structure which consists of coaxially arranged nozzle elements and is arranged to form one or more layers which cover a flexible elongated element on the surface of the flexible elongated element, which passes through the innermost nozzle element, in which arrangement at least the head of the nozzle element, which controls the flexible elongated element, is a separate unit which is arranged to be pushed into its position in the direction of the flexible elongated element and provided with gripping means, which grip the innermost nozzle element of the nozzle structure as the unit arrives at the nozzle element. The joint between the separate unit and the nozzle element of the nozzle structure is arranged to be loosened by repulsive force acting on the separate unit in the direction of the flexible elongated element and the separate unit is arranged to exit from the nozzle structure in the direction of the flexible elongated element.
    Type: Grant
    Filed: November 29, 2002
    Date of Patent: December 7, 2004
    Assignee: Maillefer S.A.
    Inventors: Ali Harlin, Jyrki Pennala, Pekka Huotari
  • Patent number: 6821609
    Abstract: An extrusion die has a distributing tool; a profiling nozzle; and at least three melt-flow ducts; a first melt-flow duct is routed around a second melt-flow duct or the distributing tool using a branch and is merged again downstream from the branch; and a third melt-flow duct opens into the second melt-flow duct. The extrusion die is suitable for extrusion of a hollow-chamber profiled panel of a thermoplastic plastic with a layered structure which comprises a top and bottom layer of a first plastic melt; and an intermediate layer of a second plastic melt disposed in an interior of a hollow chamber profile. The first plastic melt is allocated to the first melt-flow duct and to the second melt-flow duct and the second plastic melt is allocated to the third melt-flow duct. During the extrusion the second plastic melt is deposited onto the first plastic melt upstream from or in the region of the branch, and a distribution of the deposited second plastic melt is regulated using the distributing tool.
    Type: Grant
    Filed: May 24, 2002
    Date of Patent: November 23, 2004
    Assignee: Roehm GmbH & Co., KG
    Inventors: Volker Mende, Wolfgang Scharnke
  • Publication number: 20040188876
    Abstract: The invention relates to devices (50, 100) and a method for the coating of conductor lines, in particular for the insulation of stator windings of rotating electrical machines. According to the invention, an extruder head (50) is provided for use in a device for the coating of a conductor or a conductor line (72), having at least one extruder die (56), which is connected on one side to a supply conduit (58) for feeding the coating material. On the other side, the extruder die (56) opens out into into a region to which the conductor that is to be coated or the conductor line that is to be coated is adjacent during operation. Furthermore, the outlet of the extruder die (56) can be closed by means of a seal (57).
    Type: Application
    Filed: January 21, 2004
    Publication date: September 30, 2004
    Inventors: Thomas Baumann, Albrecht Bock, Bodo Bruehl, Joerg Oesterheld, Daniel Schulz
  • Publication number: 20040170716
    Abstract: A molded product is produced with a desired cross-sectional area, tension of the molded product to be taken in a press-bonding device is stabilized, and the difference between the production speed of the molded body and the taking-in speed of the molded body in the press-bonding device is absorbed to improve the yield.
    Type: Application
    Filed: December 22, 2003
    Publication date: September 2, 2004
    Applicant: Asahi Glass Company, Limited
    Inventors: Takanobu Kondo, Shin Matsumoto
  • Publication number: 20040159964
    Abstract: A process of co-extrusion of a thin electrode sheet with a thin electrolyte polymer sheet directly onto a current collector sheet for a lithium polymer battery.
    Type: Application
    Filed: December 2, 2003
    Publication date: August 19, 2004
    Inventors: Paul-Andre Lavoie, Richard Laliberte, Jonathan Dube, Yvon Gagnon
  • Patent number: 6776944
    Abstract: A method for mounting interior vehicle trim parts in which two trim parts are supported adjacent one another and in which a bead of buffer material is disposed between mating surfaces of the two trim parts. The bead is included to reduce noises such as buzzes, squeaks and rattles produced by contact and relative motion between the first and second trim parts at their mating surfaces. The bead is mechanically locked into a recess in one of the mating surfaces by forming a recess in the mating surface then applying buffer material in the recess. The buffer material is applied in such a way as to form the bead. The bead is allowed to mechanically connect to the first trim part as a result of the hardening of the buffer material within the recess.
    Type: Grant
    Filed: May 28, 1999
    Date of Patent: August 17, 2004
    Assignee: Textron Automotive Company Inc.
    Inventors: Josh Kelman, Brian Pour, Ed Shortridge
  • Patent number: 6776596
    Abstract: The invention is addressed to the problem of providing a method whereby a mixing of bulk material containing fibers (fiber material) and plastic granules for the plasticate extrusion of long fiber reinforced thermoplastics (LFT) will be possible during the melting process with high production outputs and with minimized material content in the extruder system and minimized fiber damage, and to the problem of creating an apparatus with an extruder for the practice of the method, which will have an extruder housing of modified geometry as to the feed opening and the corresponding screw elements, so that the disadvantages described above are avoided.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: August 17, 2004
    Assignee: Maschinenfabrik J. Dieffenbacher GmbH & Co.
    Inventor: Richard Brüssel
  • Patent number: 6763869
    Abstract: In a pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the vertical angle (&agr;) of an upstream conical surface of a conical portion, which constitutes a shaping nozzle perforated through the downstream end wall of the device ranges from 15 to 35 degrees and the shaping nozzle has a land portion having a length of 1 to 5 mm in the downstream area subsequent to the upstream conical surface. According to this pultrusion device for producing continuous length sections prepared from thermoplastic resins reinforced with long fibers, the long fibers never undergo any breakage nor fluffing during the opening treatment and this accordingly leads to the substantial reduction of pill-formation.
    Type: Grant
    Filed: March 7, 2001
    Date of Patent: July 20, 2004
    Assignee: Chisso Corporation
    Inventors: Yasuhiro Sakai, Rikio Yonaiyama
  • Publication number: 20040131714
    Abstract: A gypsum wallboard core, and methods and apparatus for making the same are disclosed. Methods of making a gypsum wallboard core include extruding a gypsum slurry containing water, gypsum, slip agents, water-reducing agents, surfactants and, optional additives, through a die and onto a substantially flat, smooth, moving surface. The die has provisions at its outer sides for the introduction of slip agents into the slurry, and provisions at its lateral outer edges for the introduction of a strength-enhancing agent. Once extruded onto the conveyor belt, the slurry is chemically-activated to set and form a hardened board core which then may be easily removed from the conveyor belt and dried.
    Type: Application
    Filed: January 9, 2004
    Publication date: July 8, 2004
    Applicant: NATIONAL GYPSUM PROPERTIES, LLC
    Inventor: William Roy BURKE
  • Publication number: 20040126528
    Abstract: Apparatus for extruding a profile on a glazing comprises drive means on which is mounted an extrusion head with an extrusion nozzle, and means for rotating the nozzle relative to the drive means. The apparatus may be used in a process which comprises extruding the profile through the nozzle while it is being moved by the drive means along a first edge of a glazing, around a corner of the glazing and along a second edge of the glazing, the nozzle being rotated relative to the drive means as it moves around the corner. The extruded profile comprises a first edge portion extending along a first edge of the glazing, a sharp corner portion extending around a sharp corner of the glazing and a second edge portion extending along a second edge region of the glazing, the portions of the profile being continuous.
    Type: Application
    Filed: February 27, 2004
    Publication date: July 1, 2004
    Inventors: Ciro Paudice, Saverio Lomartire, Ginetto Biginato, Sergio Pulcini
  • Patent number: 6752955
    Abstract: In a process and an apparatus for making a plastic sleeve (56), plastic is fed into an extruder die (216). The plastic is extruded from the extruder die (216) as a molten plastic stream into a mold cavity (272) having an inner wall (270) with dimensions greater than the outside dimensions of the molten plastic stream. A first end (274) of the inner wall (270) includes a first projection (282) extending radially inward of the mold cavity (272) and circumferentially completely around the mold cavity (272). The molten plastic stream is vacuum expanded radially against the inner wall (270) and around the projection (282) to form a plastic sleeve (56) with a circumferential rib (74) and a aligned external first groove (92) at one end (60) of the sleeve (56).
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: June 22, 2004
    Assignee: TRW Inc.
    Inventor: Gene L. Cuenot
  • Publication number: 20040108621
    Abstract: The apparatus is for forming a resin film from a resin for a middle portion to form a resin film main body of the resin film and a resin for edge portions to form both side edge portions in a crosswise direction of the resin film. The apparatus comprises: a feed block which includes a joining part where the resin for the middle portion in a molten state and the resin for the edge portions in a molten state are joined in such a manner as to enclose both side edges in the crosswise direction of the resin film main body with the resin for the edge portions; and an extruding die through which the joined resins are extruded to form the resin film. Thus, a method and apparatus for forming the resin film can avoid the inclusion of the resin for the middle portion in the trimmed-off selvages while preventing the film separation of the resins for the middle portion and for the edge portions, and therefore, increase the recyclability and the productivity of the resin film.
    Type: Application
    Filed: December 2, 2003
    Publication date: June 10, 2004
    Applicant: FUJI PHOTO FILM CO., LTD.
    Inventors: Tadahiro Kegasawa, Ryuichi Katsumoto, Masanori Takase
  • Patent number: 6740282
    Abstract: Magnetizable fibers dispersed in a viscous body, particularly reinforcing metal fibers dispersed in a wet cementitious material, is carried out by providing a fiber aligning member (15) having a nonmagnetic wall (17) including a first wall portion (17A) and a second wall portion (17B), moving the aligning member (15) relative to the viscous body with the first wall portion (17A) leading and the second portion (17B) trailing it and with the first and second wall portions (17A, 17B) contacting the viscous body, and directing a magnetic field into the viscous body through the first wall portion (17A) to subject the fibers (F) to a moving magnetic field.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: May 25, 2004
    Inventor: Björn Svedberg
  • Patent number: 6702975
    Abstract: The invention concerns a method for manufacturing an electrical insulator that includes a body (1) and a coating (5, 5a) of insulating material arranged on the body (1) where the coating is applied onto the body in a screw-like form or a helical-like form, whereby the coating is applied by extrusion directly on the body (1). In this way, the build-up trapped pockets of air between the applied coating and the body (1) is prevented, and good adhesion is achieved. The invention also concerns an apparatus for manufacturing an insulator as well as the use of the said method or apparatus for the manufacturing of a high voltage insulator.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: March 9, 2004
    Assignee: ABB AB
    Inventors: Dan Windmar, Göran Holmström, Anders Björklund, Hans-Olaf Kallin, Lars Johansson
  • Patent number: 6692669
    Abstract: Used and manufacturing scrap asphalt shingle material is processed into a relatively coarse material comprising pieces or flakes of a maximum predetermined size. The flakes are finish processed into a composite board product in a method that includes (i) mixing the flakes with a relatively high percentage content of solvent suffused fiber, (ii) grinding and heating the flakes and fiber to form a homogenous semi-liquid mixture, (iii) extruding and conveying the homogenous mixture to a board forming station, and (iv) compressing the mixture into the composite board product.
    Type: Grant
    Filed: April 18, 2001
    Date of Patent: February 17, 2004
    Assignee: American Builders & Contractors Supply Company, Inc.
    Inventor: Donald J. Mischo
  • Patent number: 6688874
    Abstract: A non-contact extrusion nozzle head for applying sealant material to a U-shaped receiving channel defined by two panes of glass and a spacer frame for forming an insulated glass assembly. The non-contact extrusion nozzle head includes a nozzle head housing having a nozzle inlet channel extending into the nozzle head housing, and the nozzle head housing having a nozzle extension member mounted thereon. The nozzle extension member has a nozzle outlet channel formed therein which is connected to the nozzle inlet channel for receiving sealant material from the nozzle inlet channel. The nozzle head housing further includes an interior chamber formed in the nozzle extension member which has a nozzle outlet opening, the interior chamber being connected to the nozzle outlet channel for receiving sealant material therefrom. The nozzle outlet opening applies sealant material to fill the space defined by the U-shaped receiving channel between the two panes of glass and the spacer frame.
    Type: Grant
    Filed: April 23, 1999
    Date of Patent: February 10, 2004
    Inventor: Albert A. Simone
  • Publication number: 20040018263
    Abstract: The present invention relates to the art of continuous forming of elongated strip-like products made of thermoplastic material, and more specifically to apparatus and method to forming said thermoplastic material over a substantial portion of the circumference of a forming roll. The present invention is specifically related to the art of forming agricultural products, and especially for the production of drip irrigation strip which may be used for installing in the inner side of a tube or to be folded to form an irrigation tube.
    Type: Application
    Filed: July 24, 2002
    Publication date: January 29, 2004
    Inventors: Rami Hashimshony, Dudu Havazelet
  • Patent number: 6682680
    Abstract: A method of applying a protective strip to an edge of a wood product piece. The process uses a set of aligned rollers and a belt apparatus that includes a pair of rollers having a shoe positioned between them and a belt fitted about the rollers and the shoe. The distance from the belt to the first set of aligned rollers is substantially equal to the width of the wood product piece. The wood product piece is placed between the first set of aligned rollers and the belt apparatus and resin is applied to the edge the wood product piece. The wood products piece is then squeezed between the first set of aligned rollers and the belt apparatus. At least a subset of the rollers are driven to move the wood products piece along the belt apparatus, thereby causing the resin to be squeezed into the edge of the wood products piece. Finally, the resin is cured.
    Type: Grant
    Filed: November 10, 2001
    Date of Patent: January 27, 2004
    Assignee: Joined Products, Inc.
    Inventor: Robert J. Peterman
  • Publication number: 20040013757
    Abstract: A device for making a wood-like plate comprises a material receiving mold seat and a material feeding mold seat. A shaping channel is in an inner side of a material receiving mold seat. A material feeding mold seat is located in mold openings of the material receiving mold seat. A plurality of feeding openings is formed longitudinally along the material feeding mold seat for being filled with foaming material. A slit is formed as the material feeding mold seat being located in the material receiving mold seat. A wood texture layer enclosing material feeding mold seat. Heated foaming material is fed into the feeding openings of the material feeding mold seat and outputted from the feeding openings at another side so as to form a shape like the shaping channel. The wood texture layer moves forwards and then encloses the shaped foam plate so as to form a wood-like plate.
    Type: Application
    Filed: July 22, 2002
    Publication date: January 22, 2004
    Inventors: Wen-Chang Huang, Sung-Bo Cheng
  • Publication number: 20040000743
    Abstract: A method and apparatus for forming a rib on a section of plastic film utilizes a roll having a groove, extrudes molten polymer into the groove, and places the section of plastic film in contact with the molten polymer in the groove. The molten polymer in the groove is allowed to cool below the melting point thereof while the section of plastic film is in contact with the polymer to cause bonding therebetween and thereby form the rib.
    Type: Application
    Filed: June 27, 2002
    Publication date: January 1, 2004
    Inventor: James C. Pawloski
  • Publication number: 20030232176
    Abstract: A system and method for forming an article from thermoplastic material and fiber. The method includes heating thermoplastic material to form a molten thermoplastic material for blending with the fiber. The molten thermoplastic material is blended with the fibers to form a molten composite material having a concentration of fiber by weight. The molten composite material may then be extruded through dynamic dies to deliver discrete controlled material that is gravitated onto a lower portion of a mold. The lower portion of the mold may be moved in space and time while receiving the flow of composite material to deposit a predetermined quantity of molten composite material thereon conforming to mold cavities of the lower and an upper portion of the mold. The upper portion of the mold may be pressed against the predetermined quantity of molten composite material and closing on the lower portion of the mold to form the article.
    Type: Application
    Filed: November 13, 2002
    Publication date: December 18, 2003
    Inventors: Dale E. Polk, Dale E. Polk
  • Publication number: 20030224078
    Abstract: Extruder head adapted for receiving and distributing extruded materials comprises a rear wall defining a discharge port; substantially parallel upper and lower walls, wherein each of said upper and lower walls has a longitudinal axis which runs parallel to said rear wall, and are interconnected by said rear wall to define an open channel therebetween; wherein at least one of said upper or lower walls defines a transverse, recessed trough aligned with said discharge port for distributing material discharged from said port; wherein said open channel is adapted to receive a substrate to which extrusion material is applied when said substrate is passed through said channel.
    Type: Application
    Filed: March 25, 2003
    Publication date: December 4, 2003
    Inventor: Walter J. McGuire