Abstract: A vehicle interior material manufacturing apparatus includes a preheater for preheating a raw fabric, a mover for moving the preheated raw fabric and including a stretching jig movable back and forth, a first mold into which the preheated raw fabric is inserted by the mover, a second mold having an at least partially corresponding shape to the first mold, and an injection resin introduced into the second mold, wherein the first mold includes: a base member on which an embossed pattern to be transferred to the preheated raw fabric is formed, a vacuum hole through which the preheated raw fabric is adsorbed onto the base member, and a spring core protruding from the base member and contacting at least a portion of the preheated raw fabric inserted into the first mold.

Abstract: Embodiments of the invention relate to injection mold components, assemblies, and molding system that include superhard materials. Such injection mold components, assemblies, and systems may decrease wear of certain injection mold components, which may result in improved productivity of the injection mold and molding systems that utilize such components.

Abstract: Masonry units, such a blocks, are fabricated in a sequential process, using improved mold structures, such as within a production corridor of a corresponding fabrication system. A compressible masonry feedstock or formulated material, which can be de-agglomerated before use, is filled within a block mold having releasable elements. The feedstock or formulated material is then compressed within the mold structure. The compressed workpiece can be further processed, such as for any of final height adjustment, the establishment of a surface feature, or to remove cores. The block mold, having releasable elements or sides, such as using hinges or springs, is released from the formed block, wherein the formed masonry unit can be removed for curing, and wherein the block mold can be reused to fabricate a subsequent masonry unit.

Abstract: An apparatus for fabricating a semiconductor package may include a mold and a molding plate. The mold may define a mold cavity with the mold being configured to receive a circuit board in the mold cavity, and the circuit board may include a semiconductor chip mounted thereon. A molding plate may be moveable in the mold cavity with the molding plate being configured to adjust a volume of the mold cavity. Related methods are also discussed.

Abstract: Provided is a technology with which, when producing a resin molded article, the inside of which is provided with an insert component such as a terminal fitting, it is possible to prevent the insert component from being exposed at an inappropriate position, and to ensure the desired positional accuracy. In an injection molding device, the accuracy of the position of a terminal is improved by allowing a core-back mold to move after a terminal, which is an insert component, has been inserted in a terminal tip holding section of a slide mold. By allowing the core-back mold to move by only a prescribed amount prior to injection molding, a resin wall is formed between the core-back mold and the terminal. The inappropriate exposure and shorting of and the adhesion of foreign substances to, and the like, the terminal can thus be prevented.

Abstract: An apparatus for forming pressed food products can utilize up to 98% chicken breast meat in high profit margin products. Breast meat is marinated and then extruded into a slab which is then frozen and shaped into a plank. The plank is sliced into unit portions which are then pressed into shaped portions with a preferred, or other, press. One preferred press linearly reciprocates unit portions into the press. This or another preferred press imparts three dimension exterior shape to the pressed food products.

Abstract: An apparatus for forming pressed food products can utilize up to 98% chicken breast meat in high profit margin products. Breast meat is marinated and then extruded into a slab which is then frozen and shaped into a plank. The plank is sliced into unit portions which are then pressed into shaped portions with a preferred, or other, press. One preferred press linearly reciprocates unit portions into the press. This or another preferred press imparts three dimension exterior shape to the pressed food products.

Abstract: Method and apparatus for overmolding delicate parts are disclosed. A mold unit for an injection molding apparatus can be provided. The mold unit can include a clamping mechanism and a locking mechanism. The clamping mechanism can be positioned in contact with the delicate part. The position of the clamping mechanism can be selected such that the clamping mechanism does not exert a force that damages the delicate part. The delicate part can vary in size from part to part. Thus, as the overmolding process is repeated, the position that is selected each time for the clamping mechanism can vary depending on the size of a part that is used. The locking mechanism can be configured to lock the clamping mechanism into the position selected for the part.

Abstract: An apparatus for making frozen comestibles including a base having a plurality of apertures formed within said first site thereof, and a plurality of molds attached to or formed integrally with the base. Each of the molds includes a receiving surface and an opening aligned with a corresponding one of the apertures of the base. Each of the molds is moveable between a first position, in which a substantial portion of at least one mold is positioned within the interior portion of the base and said receiving surface forms a molding cavity that is adapted to receive a comestible to be frozen, and a second position, in which a substantial portion of the mold extends outwardly from the first side of the base and the receiving surface of the mold is exposed externally.

Abstract: A method of forming a mesh by a molding a link element around other link elements to form a mesh in which the interlinking link elements are formed as continuous unjoined loops by a molding process. An apparatus for forming a mesh including a plurality of first cavities for accommodating first link elements and a plurality of second cavities for forming interlinking link elements. The method and apparatus allow the continuous production of mesh formed of a range of materials including plastics materials.

Abstract: A method for forming a golf ball provides a core member comprising a core of a golf ball into a cavity of a mold so that the core member is supported by a movable holding pin disposed in the mold; forming a layer outside the core member by injecting a material of the layer into the cavity; and retracting the pin from the cavity into the mold during the material injection so that a portion projecting from a surface of the layer is formed by a tip of the pin, the projecting portion having a site area of at least 0.2% in relation to an entire area of the tip of the pin and having a height of at least 0.2 mm. This method can be implemented by controlling the retraction of the pin, or alternatively by using the pin having a predetermined indentation portion on the tip.

Abstract: [Problem] To suppress the deviation of a synthetic resin to be fed to a metal mold and to enable the to-be-compression-molded synthetic resin to be easily molded into a shape of a pre-molded article that is to be molded. [Means for Solution] A female mold 31 includes a moving rod 34 and female mold body 33 surrounding the moving rod 34, the female mold body 33 forming a cavity 33a that is opened upward, the moving rod 34 moving up and down between a normal position and an elevated position above the normal position, and when a synthetic resin 8 is to be fallen down from the a synthetic resin cutting/holding unit 14, the moving rod 34 moves to the elevated position so that the synthetic resin 8 falls down on the upper surface of the center member.

Abstract: A semiconductor package molding system includes a press unit, a loading apparatus for loading the first member and the first resin member on the first press apparatus and the second member and the second resin member on the second press apparatus, an unloading apparatus which is adapted to unload a molded first mold from the first press apparatus and a molded second mold from the second press apparatus, and a control unit which is adapted to apply a control signal to the press unit, the loading apparatus, and the unloading apparatus. The press unit includes at least one first press apparatus which is adapted to press a first resin member against a first member to mold a first mold, and at least one second press apparatus which is adapted to press a second resin member against a second member to mold a second mold.

Abstract: Boeing is actively engaged in the production of lightweight composite airframes for both military and commercial applications. The double bag vacuum infusion process of the present invention provides a low cost, method for producing complex composite assemblies without an autoclave. It also enables the production of highly innovative structures. The quality of the composites produced using such an infusion process are comparable to composites made using prepregs, hand layup or fiber placement, and autoclave curing.

Abstract: The described apparatus and method enable the production of thin edible products having complex contoured shapes that cannot be made using conventional molding technology. In particular, chocolates having detailed surface topology can be made utilizing a pliable substrate and a vacuum mold. The process may be made substantially continuous.

Abstract: A mold for fabricating an optical fiber connector includes a first plate-shaped core with a first forming surface, a second plate-shaped core with a second forming surface, and a female mold. The female mold includes a first surface and a second surface. The female mold defines a first through hole and a second through hole. Both the first through hole and the second through hole run through the first surface and the second surface. The first through hole opens in the first surface as a first front assembly opening. The first plate-shaped core is inserted into the first through hole with the first forming surface, such that the first plate-shaped core extends a distance out of the first front assembly opening. The second plate-shaped core is inserted into the second through hole, with the second forming surface being coplanar with the first surface.

Abstract: Provided is an apparatus for molding a crash pad for a vehicle, which includes a first metal mold in which an insert cavity is formed, a second metal mold installed opposite the first metal mold, an insert inserted into the insert cavity and having a through-hole toward the first metal mold so as to define a boundary between an upper part and a lower part of the crash pad that is injection-molded by the first and second metal molds, and a resin introducing unit installed in the first metal mold abutting on the insert and having an elastically adjusted space into which molding resin is introduced through the through-hole when an injection pressure exceeds a predetermined level.

Abstract: The invention relates to a mold for thermoforming food pots having a decoration, and to an associated method, the mold (1) being in the form of a plate in the thickness of which at least one cell (2) for thermoforming a pot is formed, characterized in that it comprises an element (3) with an effusivity less than that of the mold, which is arranged on at least a part of the peripheral wall (21) of the cell, the said part being intended to be in contact with an overlap zone of the decoration.

Abstract: Embodiments of the invention relate to injection mold components, assemblies, and molding system that include superhard materials. Such injection mold components, assemblies, and systems may decrease wear of certain injection mold components, which may result in improved productivity of the injection mold and molding systems that utilize such components.

Abstract: A coupling element, an injection molding object with the coupling element implanted therein are provided. The coupling element has two reversely extended fixing ribs. The injection mold has a first mold and a second mold. The first mold has a first molding cavity and two positioning blocks separated by the first molding cavity. The second mold has a second molding cavity. When the first mold and the second mold are shut together and their molding cavities combine to define a closed room, the positioning blocks hold the coupling element by clamping the fixing ribs so the coupling element is suspended in midair of the closed room.

Abstract: There are provided an apparatus and an associated method for manufacturing superplastically formed structural assemblies from preforms. The apparatus includes first and second co-operable dies structured to define a die cavity therebetween for at least partially receiving the preform, at least one heater in thermal communication with the die cavity for heating the preform to a forming temperature, and at least one injector in fluid communication with the die cavity. The injector is structured for injecting pressurized gas into the die cavity to urge the preform against one of the dies to form the preform into the structural assembly. Further, at least one of the injectors is structured for injecting a quenchant into the die cavity to thereby heat treat the structural assembly while distortion of the structural assembly is being at least partially restrained by at least one of the dies.

Abstract: First, a horizontal nozzle is inserted between an upper mold section and a lower mold section in a horizontally extending state. Then, liquid resin is horizontally discharged from a discharge port of the horizontal nozzle. Thus, the liquid resin is supplied into a cavity. Thereafter the upper mold section and the lower mold section are closed. Consequently, an electronic component mounted on a substrate is dipped in the liquid resin stored in the cavity. Therefore, the electronic component is resin-sealed on the substrate by compression molding.

Abstract: Embodiments relate to injection mold assemblies that include superhard materials, such as polycrystalline diamond compacts (“PDCs”), and related injection mold presses, components, and methods. The superhard materials are positioned to define at least a portion of a mold cavity for injection molding. Superhard materials may be fully or partially encapsulated by a substrate and the superhard materials and substrate may be secured to the injection mold. Superhard materials may be formed or otherwise separated from a substrate and secured to the injection mold without support of a substrate. Superhard materials may also be attachable to an injection mold to define only a portion of a mold cavity. In an embodiment, an injection mold insert includes a superhard material for insertion into a generic cavity within an injection mold assembly.

Abstract: Golf balls and systems for applying one or more polymer layers to a golf ball construct are disclosed. As but one example of disclosed systems, a method of forming a golf ball construct includes positioning a core or mantle portion of a golf ball in a cavity, opening a valve gate adjacent the cavity to cause viscous polymer to flow through the valve gate, into a short runner and into one or more radial runners that at least partially surround a circumference of the cavity. The polymer layer is allowed to solidify to form a solidified polymer layer, and the golf ball construct is removed from the mold cavity.

Abstract: An apparatus for fabricating a semiconductor package may include a mold and a molding plate. The mold may define a mold cavity with the mold being configured to receive a circuit board in the mold cavity, and the circuit board may include a semiconductor chip mounted thereon. A molding plate may be moveable in the mold cavity with the molding plate being configured to adjust a volume of the mold cavity. Related methods are also discussed.

Abstract: A device for providing the edge of a starting sheet of an electrode used in the electrolytic refining or recovery of metals with a dielectric part comprises a die space, in which the edge of the starting sheet of the electrode can at least partly be fitted, and a feeding device of the dielectric material for feeding the dielectric material into the die space. The device comprises changing members of the volume of the die space for pressing the dielectric material in the die space to that edge of the starting sheet of the electrode, which is at least partly fitted in the die space.

Abstract: The present invention relates generally to intrinsic injection molding gates and a method of overmolding cordage. More specifically, this disclosure relates to a mold configuration wherein the viscous material is first injected into a distributor collar and then into a plurality of intrinsic injection molding gates with are formed between the injection mold and the cordage to be overmolded.

Abstract: Embodiments relate to injection mold assemblies that include superhard materials, such as polycrystalline diamond compacts (“PDCs”), and related injection mold presses, components, and methods. The superhard materials are positioned to define at least a portion of a mold cavity for injection molding. Superhard materials may be fully or partially encapsulated by a substrate and the superhard materials and substrate may be secured to the injection mold. Superhard materials may be formed or otherwise separated from a substrate and secured to the injection mold without support of a substrate. Superhard materials may also be attachable to an injection mold to define only a portion of a mold cavity. In an embodiment, an injection mold insert includes a superhard material for insertion into a generic cavity within an injection mold assembly.

Abstract: A sensor module an injection mold for covering the sensor module, and to a production method for a covered sensor module including a chip carrier and a sensor chip disposed thereon. A channel is formed between the chip carrier and the sensor chip, by which a medium can be fed to the sensor chip.

Abstract: An embodiment molding apparatus includes a main cavity and a buffer cavity connected with the main cavity.

Abstract: Boeing is actively engaged in the production of lightweight composite airframes for both military and commercial applications. The double bag vacuum infusion process of the present invention provides a low cost, method for producing complex composite assemblies without an autoclave. It also enables the production of highly innovative structures. The quality of the composites produced using such an infusion process are comparable to composites made using prepregs, hand layup or fiber placement and autoclave curing.

Abstract: A coupling element, an injection molding object with the coupling element implanted therein, and an injection mold for manufacturing the injection molding object are provided. The coupling element has two reversely extended fixing ribs. The injection mold has a first mold and a second mold. The first mold has a first molding cavity and two positioning blocks separated by the first molding cavity. The second mold has a second molding cavity. When the first mold and the second mold are shut together and their molding cavities combine to define a closed room, the positioning blocks hold the coupling element by clamping the fixing ribs so the coupling element is suspended in midair of the closed room.

Abstract: The invention concerns a mold tool for the production of extrusion blow molded products, comprising at least three mold portions (2a, 2b, 3) which define a mold cavity (4) and of which two are in the form of outer molds (2a, 2b) and one is in the form of a central mold (3). The outer molds (2a, 2b) and the central mold (3) are displaceable from and towards each other in the sense of an opening and closing movement of the tool. The central mold (3) is provided with component holders (11) which can be moved out of and into the tool plane defined by the central mold and are arranged in turn on a carrier (10) which is also displaceable with respect to the central mold (3).

Abstract: An injection-molding die including: a fixed die; a movable die; a cavity defined by the fixed die and the movable die; and a gate for injecting a melt resin into the cavity. The cavity includes: a flow-dividing structure that divides a flow of the melt resin injected into the cavity into a plurality of resin flows; and a flow-advancing area in which the resin flows generated by the flow-dividing structure are merged together. The flow-advancing area is formed thicker than a flow-hesitating area of the flow-advancing area in the cavity.

Abstract: First, a horizontal nozzle is inserted between an upper mold section and a lower mold section in a horizontally extending state. Then, liquid resin is horizontally discharged from a discharge port of the horizontal nozzle. Thus, the liquid resin is supplied into a cavity. Thereafter the upper mold section and the lower mold section are closed. Consequently, an electronic component mounted on a substrate is dipped in the liquid resin stored in the cavity. Therefore, the electronic component is resin-sealed on the substrate by compression molding.

Abstract: In order to conduct tests designed to determine the adherence properties of a coating on a substrate, a pull plate of a hardenable material is molded directly to the surface of a coating applied to a substrate. The pull plate geometry is determined by the mold cavity and is made of a material that adheres to the coating surface during the molding process. The pull plate therefore, is only used once, while the mold may be reused.

Abstract: The present invention relates to a method for manufacturing an air mat that reduces the number of manufacturing processes by means of rotational molding, while preventing the generation of defective products, to a device for molding an air mat, and to an air mat manufactured and molded by the method and device. In a method for manufacturing an air mat formed in such a manner as to integrally couple a cushion part having a plurality of air bags arranged therein for containing air at the insides thereof with a plate-shaped lower sheet disposed on the lower surface of the cushion part, the method includes the steps of: preparing a lower mold having a plurality of air bag molding recesses having given depths arranged at given intervals thereon, for molding the cushion part of the air mat.

Abstract: A mold assembly includes a support table mounted for rotation within a vacuum chamber. A plurality of hollow part molds is radially disposed about an axis of rotation of the support table. Each part mold has fiber architecture disposed between an inflatable bladder and internal walls of the part mold. A first motor rotates the support table and resin is urged by centrifugal force to flow along the length of each part mold until the fiber architecture is thoroughly impregnated with resin. A second motor spins each part mold about an axis of rotation of the part mold to ensure that the resin migrates radially outwardly relative to the interior wall surface of each part mold. The resulting product is a monolithic, seamless part having no voids.

Abstract: An exemplary molding insert core used in an insert mold includes two first molding bars, two second molding bars, two first support members, and two second support members. Each first molding bar is partially arranged on one first support member. Each second molding bar is partially arranged on one second support member.

Abstract: An injection-molding arrangement for molding a molded part is disclosed. In particular a grommet can be molded onto a cable. The arrangement has at least two injection-molding tools, which are arranged in a holding device offset in relation to each other along a longitudinal extent of a cable located in the injection-molding arrangement and enclose at least certain portions of the cable during the injection-molding operation. Furthermore, a method of molding on a molded part and use of the injection-molding arrangement for molding on a molded part is disclosed.

Abstract: To provide a mold apparatus for resin encapsulation, which is small in number of components, has a simple driving mechanism, is easy in assembly or disassembly work, requires no labor for maintenance and has good workability; and a resin encapsulation method. Therefore, of a lower cavity bar 51 and an upper cavity bar 26, a plurality of groove-shaped pots 52 are provided in parallel at a predetermined pitch in a region where a substrate board is disposed, and each groove-shaped pot 52 is individually provided with a plurality of cavities 54 in parallel through runners. Then, a plunger plate 60 inserted in the grooved-shaped pot 52 in a manner so as to be able to move up and down is driven by a plunger 76, whereby a resin for encapsulation inserted into the pot 52 is melted with the plunger plate 60, and the melted resin is filled in the cavities 54 through the runners.

Abstract: A method of manufacturing more than one inflatable cuff per blow molding operation is provided. The method includes using two or more molds arranged in series and/or in parallel to simultaneously form two or more cuffs. The two or more cuffs may then be used in the manufacture of two or more respective endotracheal tubes. Apparatuses and systems for simultaneously forming the two or more cuffs are also provided.

Abstract: A process for the automatic manufacturing of different toric optical lenses having a front surface and a rear surface having a predetermined rotational orientation relative to one another, and with at least one of the front and rear surfaces having a toric portion, comprises forming a first toric lens by: introducing a starting material into a lens mold (3) comprising a male mold half (30) and a female mold half (31) defining a mold cavity between the shaping surfaces of the male and female mold halves, the shaping surfaces being arranged at a first rotational position relative to one another and at least one of them being toric, and curing the starting material in the mold cavity to form the first toric lens.

Abstract: An apparatus and method is disclosed for forming a compacted powder slug coated with a film. The powder, e.g. of a medicament, is compacted and enrobed to produce compacted powder slugs by preferably mechanically compacting a powder and forming a film of a material, preferably hydroxy propyl methyl cellulose, by vacuum or pressure differential, about the surface of the powder thus compacted.

Abstract: A light-emitting diode packaging apparatus is disclosed, which is used for a supporting member having a plurality of supporting pieces to be inserted therein for the subsequent molding and packaging operations, including a mold base for a plurality of supporting pieces of a supporting member to be inserted therein, and a controller for inserting into the mold base and positioning the supporting member. This invention features forming a positioning foot at the periphery of at least one electrode pin of each of the supporting pieces, and also forming a corresponding first positioning aperture on the mold cup of the mold base for the positioning of the supporting pieces. The present invention also provides a mold base and supporting pieces for use with the light-emitting diode packaging apparatus.

Abstract: A forming die for forming a head on a rope includes a first die block provided with a first die cavity which is provided with at least one first clamping rib, and a second die block provided with a second die cavity which is provided with at least one second clamping rib. Thus, the second clamping rib of the second die block is movable to abut the respective first clamping rib of the first die block to form an annular clamping rib which presses the head of the rope to form an annular clamping groove in a peripheral wall of the head so that the head is fixed on the rope closely by compression of the annular clamping groove to prevent the head from being detached from the rope due to a larger pulling force.

Abstract: A method for making an article of footwear is disclosed. The method can include a number of steps where various molds are used to attach or mold a tread element onto a substrate or matrix lining. The tread element can be formed by compressing a rubber block between various molding members to liquefy and cause the resulting rubber material to flow into at least one lug cavity disposed near the matrix lining. The rubber material eventually enters the lug cavity and becomes attached to the matrix lining.

Abstract: A mold assembly includes a mold mounted for rotation within a vacuum chamber. The mold includes a central drum having a hollow interior into which resin is poured. A plurality of hollow blade molds is radially disposed about the central drum. A plurality of radially disposed struts is secured to the central drum and each strut is received within an associated blade mold. Openings are formed in the central drum and in the struts. Elongate bundles of woven fiberglass are weaved in and out of the openings, beginning in the drum and extending to the respective ends of each strut. A motor spins the mold assembly and resin in the central drum is urged by centrifugal force to flow along the length of the woven fiberglass bundles until each blade mold is filled with resin. The resulting product is a monolithic structure having plural blades radiating from a central hub.

Abstract: An in-die cover forming method for integrally forming a cover member with a surface of a base member in a die is provided. The die including an upper die half and a lower die half. The upper die halves are movable relative to each other. The base member is set on the lower die half such that its back is opposed to the lower die half. Using position determining mechanisms located between the lower die half and the back of the base member, the position of the surface of the base member in relation to the lower die half in the die moving direction is determined. The cover member is placed between the base member and the upper die half. The cover member is integrated with the surface of the base member by closing the upper die half with respect to the lower die half while pressing the cover member against the base member through vacuuming.

Abstract: A casing of a solid-propellant engine comprising a core and a layer of elastomeric material, set as coating for at least part of the core to provide a thermal protection of the core itself is obtained by: inserting the core in a forming mould so as to make within the mould two annular chambers separated from one another by the core; forming a strand of elastomeric material; obtaining a defined portion of elastomeric material by cutting the strand transversely to size in an external environment; and injecting the cut portion of elastomeric material simultaneously within both of the annular chambers.