Abstract: A thermoplastic injection molding system and method of use is described for molding parts from heated plastics and other organic resins. The machine uses heat sources located along the barrel to heat the source material while an auger screw transports the source material in the barrel. This transport step does not shear the source material, nor does it use friction to produce the heat necessary to melt the source material. The material becomes substantially liquid or melted during the heating process, and the melted material is forced, by the auger screw, into a chamber whereupon a plunger, situated concentrically with the auger screw, injects the material from the chamber into a mold. Sensors located along the barrel and in the chamber ensure consistency between mold cycles. The controller dynamically adjusts the injection molding process to achieve more consistent and reliable molded parts.

Abstract: The method includes rotating a drum about an axis of rotation. A discrete length of elastic substrate is positioned on the outer circumferential surface of the rotating drum, wherein the discrete length of elastic substrate is in a stretched state and defines a first length. The discrete length of elastic substrate may be defined by a first end region, a second end region, and a central region separating the first and second end regions. The method may comprise applying vacuum pressure to the first, second, and central regions of the discrete length of elastic substrate. Vacuum pressure may be reduced on the first and second end regions such that the discrete length of elastic substrate consolidates to a second length that is less than the first length.

Abstract: A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.

Abstract: A hydraulic supply device of an injection molding machine is provided with: a first main hydraulic power source including a first main hydraulic pump having a variable capacity and driven by a first constant rotational speed motor, and a first main discharge pipe through which working oil flows; an auxiliary hydraulic power source including an auxiliary hydraulic pump driven by a servo motor and operated at a specific capacity, an auxiliary discharge pipe through which the working oil flows, and a check valve that regulates the inflow of working oil to the auxiliary hydraulic pump; a hydraulic control unit that controls the first main hydraulic power source and the auxiliary hydraulic power source; a junction pipe at which the first main discharge pipe and the auxiliary discharge pipe join; and a switching unit that switches the supply/non-supply of working oil for a hydraulic actuator.

Abstract: A device for stamping and/or drilling a substrate, including two dies supported by two support assemblies configured to be moved relative to each other in translation. The assembly includes: a base; an orientable head fixed to the die; a connection mechanism between the base and the head to adjust orientation of the head relative to the base; pressure sensors configured to continuously output information about pressure applied at different points of the die; and a mechanism controlling a connection, to continuously control the orientation of the head relative to the base, in response to information output by the sensors.

Abstract: The invention relates to a press furnace for a denture or partial denture, having a combustion chamber in which a press mold, in particular a muffle, having a press channel for the introduction of a ram can be positioned, and a drive for driving the ram, wherein, in order to improve the drive of the press furnace, the drive provided is an electromagnet, the magnetic armature or magnetic coil of which drives the ram.

Abstract: An imprint lithography apparatus is disclosed that includes a support structure configured to hold an imprint template. The apparatus further includes an actuator located between the support structure and a side of the imprint template, when the imprint template is held by the support structure, configured to apply a force to the imprint template and a force sensor between the support structure and a side of the imprint template, when the imprint template is held by the support structure.

Abstract: Moulding equipment for the production of plastic parts via the injection of a molten thermoplastic resin, chiefly consisting of a mould (2) which consists of at least two mould halves (3,4), which when closed together produce a cavity (11) and a core (8), wherein at least one mould half or mould part (3 and/or 4) contains at least one moveable mould part (7) with the necessary system to control the movement of the mould part or parts (7) using the active control of the cavity (11) pressure.

Abstract: The invention relates to a universal auxiliary controller for an injection molding machine, comprising an operating panel, a machine controller coupled to the operating panel, a converter acted on by the machine controller, a controllable electric motor that can be actuated by the converter, and a resolver. According to the invention, the controllable electric motor is coupled to a standardized shaft interface, which can selectively be connected to a complementary shaft interface of a mechanical operating element or a hydraulic operating element.

Abstract: A control and actuation system is provided for a molding machine for producing expanded-grain cakes. The system includes a control unit, a temperature-regulated heating system, multiple motors operated by the control unit for separately actuating mechanical functions, multiple sensors for providing grain level and mechanism positional data to the control unit, control inputs for programming and otherwise providing input to the control unit, and a display device allowing the control unit to provide operational status information. The control unit regulates the thermal energy input to the mold, the molding cycle frequency, and the size of the grain charge. Several interrupts are used to ensure conformance to the control parameters and to enhance operator safety.

Abstract: A material heating mechanism for melting the material into a molten state, an upper plate to which the upper mold is attached and a lower plate to which the lower mold is attached, at least three position sensors for detecting a distance between the upper mold and the lower mold or the upper plate and the lower plate, and at least three compression hydraulic cylinders installed to any one of the upper plate and the lower plate and individually controlled according to information of the position sensors.

Abstract: A process for decreasing the mold residence time in extrusion blow molding, wherein pressurized air is used to expand a plastic into a blow molded article. The process comprises providing an extrusion blow molding mold having a mold cavity, with an air inlet into the mold cavity. Then, providing pressurized air to the mold cavity through the air inlet during the blow molding of the article such that the plastic expands to the mold walls, then, providing a pressurized liquefied gas, such that the expanded plastic is cooled by the liquefied gas, whereby the residence time in the mold cavity is decreased.

Abstract: A system for making PET objects including a means for reacting a first PET precursor and a second PET precursor to produce a PET melt; a means for flowing the PET melt to a valve having at least two outlets; a means for flowing the PET melt from at least one of the at least two outlets to at least one distribution manifold, each of the at least one distribution manifold having at least two distribution lines; a means for controlling individually the mass flow of the PET melt in each of the at least two distribution lines independently of the other of the at least two distribution lines; and a means for forming the PET objects from the PET melt.

Abstract: There is provided a method (300) of controlling melt pressure at a filter outlet (113) of a melt filter (112) in an injection unit (100) having an extruder (102) that is connectable to a melt accumulator (122) via the melt filter (112), the melt filter (112) being associated with a target melt pressure range, the method executable at a controller (126) associated with the injection unit (100), the method (300) comprising: appreciating (310) an indication of an actual melt pressure associated with the melt filter (112); responsive to the actual melt pressure not being within the target melt pressure range, determining (320) a remedial parameter that is instrumental in bringing the actual melt pressure within the target melt pressure range; releasing (330) a control signal to execute an action associated with the remedial parameter, thereby causing the actual melt pressure to fall within the target melt pressure range.

Abstract: A counterpressure/temperature control apparatus, comprises: a mold, having a runner and an air passage, both coupled to a mold cavity inside the mold; a logic control valve, coupled to the air passage for controlling a high-temperature gas or/and a counterpressure gas to flow in and out the mold cavity; a counterpressure gas supplying device, for supplying the counterpressure gas to the mold cavity through the logic control valve; and a high-temperature gas supplying device, for supplying the high-temperature gas to the mold cavity through the logic control valve; wherein the mold cavity is heated by the high-temperature gas, while subjecting the same to a counterpressure provided from the counterpressure gas supplying device during an injection molding process, and thereby, not only the surface quality of a product resulting from the injection molding process can be improved, but also the size of foams and the distribution evenness thereof are enhanced.

Abstract: A mold includes a controller and core actuators that may independently drive a plurality of mold cores positioned with the mold. Sensors may be included whereby the mold cores are positioned in the mold core responsive to the sensor feedback. The core actuators may be servomotors and may further include motor controllers, one for each servomotor, for use in actuating the mold cores.

Abstract: Method of manufacturing a container (2) by stretch-blow molding in a mold (8) from a blank (3) of plastic material, which comprises the operations consisting of: measuring the pressure prevailing inside the blank (3) during a pre-blowing phase; detecting an instant corresponding to a local minimum pressure in the blank (3); placing in memory the instant at which said minimum pressure occurs as well as the corresponding pressure prevailing in the blank (3); comparing the instant and the pressure of the detected minimum with, respectively, a predetermined instant and pressure of a theoretical minimum pressure; if the measured minimum and the theoretical minimum do not coincide, ordering a modification of at least one of the following parameters: pre-blowing pressure, pre-blowing flow rate, stretching speed, heating temperature.

Abstract: Embodiments of the present invention teach a molding apparatus for producing a molded article from a molding material. The molding apparatus comprises an inner core (108) and an outer core (110) for defining a portion of a molding cavity (106) for defining the molded article: the inner core (108) including a compensator (120), the compensator (120) being configured to: retract to a retracted position responsive to the pressure of the molding material being injected into the molding cavity (106); and extend to an extended position responsive to the shrinkage during solidification of the molding material in the molding cavity.

Abstract: A bladder monitoring apparatus and method for monitoring an inflatable bladder during curing of composite material in an autoclave. The bladder may be wrapped with composite material and have an impermeable membrane sealed around the composite material. The method may include the steps of fluidly coupling a vacuum port of the impermeable membrane with a vacuum source and fluidly coupling a vent of the bladder with a first port of a flow meter located outward of the autoclave. A second port of the flow meter may also be fluidly coupled with atmosphere within the autoclave. The method may then include evacuating air from within the impermeable membrane. If a flow above a threshold flow is detected by the flow meter, the leak in the bladder may be located and repaired or a valve of the flow meter between the first and second ports may be closed.

Abstract: The invention relates to a method for operating a press furnace, in particular for dental materials, with an embedding compound into which the preferably ceramic dental material can be introduced via a press ram (26), the speed of penetration of the press ram (26) being detected, wherein, during the pressing operation, an increase in the speed of penetration and/or a decrease is detected, and, based on this, a signal is output.

Abstract: An in-mold vibratile injection compression molding method and molding apparatus thereof are described. While performing a filling stage, a first piezoelectric actuator and a second piezoelectric actuator are use to vibrate the molding material along at least two directions for precisely filling the molding material into the micro-structure in order to avoid the form error, to increase the groove filling rate and to improve the residual stress.

Abstract: A pressure detector which detects a pressure of a material in a cylinder, and a pressure compensator which compares, in injection control, a preset value of an injection pressure with an actual measurement value of the injection pressure detected by the pressure detector, generates an injection speed command to a servo motor based on a comparison value, and varies a proportional gain based on a deviation of the actual measurement value of the injection pressure from the preset value of the injection pressure.

Abstract: The present invention relates to methods and devices for the modelling tendinous tissue into a desired shape. The shaped tissue produced by the methods of the present invention is useful in any field relating to biological tissue, particularly in the field of medicine, most preferred in surgery, for intraoperative use or pre- or peri-operative preparation of the tissue.

Abstract: The present invention provides an imprint apparatus for performing an imprint process by which an imprint material on a substrate is molded by using a mold having a pattern region on which a pattern is formed, thereby transferring the pattern onto the substrate, including a detector configured to detect marks formed in each of a plurality of shot regions on the substrate, a deformation unit configured to deform the pattern region, and a controller configured to control the imprint process.

Abstract: A method of shaping plastics material pre-forms into plastics material containers with the steps: introducing a plastics material pre-form into a blow mould; conveying the blow mould with the plastics material pre-form along a pre-set conveying path; acting upon the plastics material pre-form with a gaseous medium during a pre-set period of time for the expansion thereof, wherein the supply of the gaseous medium is carried out in a controlled manner; and releasing the container from pressure at a pre-set point in time. According to the invention the pre-set point in time (t2) is variable.

Abstract: A substantially constant pressure injection molding method and machine that forms molded parts by injecting molten thermoplastic material into a mold cavity at a substantially constant pressure. As a result, the mold cavity is filled with molten thermoplastic material by advancing a continuous flow front of thermoplastic material from a gate to an end of the mold cavity.

Abstract: Apparatus for resin transfer molding (RTM) and an RTM process for producing integral components. The apparatus has a closable mold (W) with a mold cavity (F), and an injection unit (10) coupled to the mold such that a resin is introducible into the mold; the mold has at least one resin outlet (3) connected to the mold cavity through which resin escapes after the mold is filled; a measuring unit situated at or downstream from the outlet detects escaping resin flow is and is coupled to a resin flow closing unit (5) such that the unit closes the outlet when escaping resin is detected. In the process a control system (11) transmits a signal for closing the resin flow closing unit to the closing unit when resin flow is detected such that the resin flow closing unit is closed and the flow of resin escaping the mold is interrupted.

Abstract: A molding apparatus includes a mold cavity (26), an ejector pin (30), and a sensor (42). The ejector pin has a first surface (48) exposed to the cavity and a second surface (40) not exposed to the cavity. The sensor (42) is in communicative contact with the ejector pin second surface (40). The sensor (42) is capable of sensing pressure in a mold cavity (26) through the ejector pin (30). The molding apparatus may include a hollow ejector pin (108) with a first end (120) facing the mold cavity (26). A sensor (104) embedded in the hollow ejector pin first end (120) senses a mold cavity parameter. A signal line (112) from the sensor (104) is routed through the hollow ejector pin (108).

Abstract: Mould tool to be arranged in a press with essentially parallel press surfaces for production of rigid expanded polymer embryo bodies, the mould tool comprises a first mould member and an second mould member that are moveable with respect to each other in a direction perpendicular to the press surfaces, and sealing means providing an essentially hermetic seal between the first and second mould member during at least a portion of such a relative motion, thereby defining a closed mould cavity of variable volume, wherein the first mould member defines at least a portion of the mould cavity volume and comprises an outer peripheral edge, and the second mould member comprises a rim that closely circumscribes the outer peripheral edge of the first mould member and wherein the sealing means is arranged in the gap formed between the rim and the outer peripheral edge.

Abstract: When an optical element is produced by sandwiching a resin between a pair of molds, the resin is cured while a mold is kept in contact with the resin until the temperature of the resin reaches a gel point. Throughout the process, a load cell monitors pressure exerted to the mold. After detection of a state in which the pressure exerted to the mold is a negative pressure, the resin is cured while the position of the mold is controlled so that the pressure exerted to the mold is increased to a predetermined positive pressure and thereafter the positive pressure is maintained.

Abstract: A substantially constant pressure injection molding method and machine that forms molded parts by injecting molten thermoplastic material into a mold cavity at a substantially constant pressures. As a result, the mold cavity is filled with molten thermoplastic material by advancing a continuous flow front of thermoplastic material from a gate to an end of the mold cavity.

Abstract: To execute a stable pressure control, in a control device for an injection molding machine, a filling/pressure-keeping determining unit determines whether the injection molding machine is performing a pressure keeping operation, an elastic constant identifier acquires, when the filling/pressure-keeping determining unit determines that the pressure keeping operation is in progress, a pressure detection value and a position detection value as operation information of a motor and identifies an elastic constant K based on the acquired pressure detection value and the position detection value, and a pressure-control control-parameter setting unit calculates a proportional gain Ka of a pressure controller such that a product of the proportional gain Ka of the pressure controller and the elastic constant K is smaller than a speed control bandwidth ?sc of a speed controller, and sets the calculated proportional gain Ka to the pressure controller.

Abstract: When a waveform monitor apparatus 1 of an injection molding machine M for monitoring an operation waveform at least during molding is configured by mounting the waveform monitor apparatus 1 on the injection molding machine M for performing molding according to a specific molding system, a parting opening detecting means Fp for detecting change data of a parting opening Lm to a time during molding, and an operation waveform displaying means Fd for displaying at least change data from a resin filling start is into a mold 2 to a cooling time termination to of the mold 2, detected by the parting opening detecting means Fp, on a waveform displaying portion 5 of a screen 4v on a display 4 attached to a molding machine controller 3 are provided.

Abstract: A low constant pressure injection molding machine forms molded parts by injecting molten thermoplastic material into a mold cavity at low substantially constant pressures of 6,000 psi and less. As a result, the low constant pressure injection molding machine includes a mold formed of easily machineable material that is less costly and faster to manufacture than typical injection molds.

Abstract: A method for operating a rotary press, comprising a rotor rotatably driven about a vertical axis that has a die-plate and upper and lower rams which, while being guided vertically in guides of the rotor, interact with holes of dies in the die-plate wherein at least one compression station is provided and has an upper and a lower pressing roller past which the presser rams run along and by which they are moved towards the die-bore for the purpose of compacting the material in the die-hole, wherein the upper and lower rams are lifted subsequent to the compression procedure, causing the lower ram to eject a compact from the die and the compact to be stripped by a stripper in the direction of a discharge chute, characterized in that while an compact ejection procedure is under way the upper ram stands upright on top of the compact and is lifted therewith and the stripper seizes the compact laterally while the upper ram is still standing upright on top of the compact.

Abstract: An apparatus and method for simultaneously forming and filling a plastic container is provided. A mold having a mold cavity defines an internal surface and is adapted to accept a preform. A pressure source is operable to draw liquid through the inlet and urge it into the preform. A blow nozzle may be adapted to receive the liquid from the pressure source and transfer the liquid at high pressure into the preform thereby urging the preform to expand toward the internal surface of the mold cavity and create a resultant container. A pressure compensation system can exert a clamping force on the mold in response to the pressure source. The liquid remains within the container as an end product.

Abstract: A method for monitoring, documenting, and/or controlling an injection molding machine (P) having an injection molding tool (1) into which a melt is introduced, wherein a viscosity of the melt in the injection molding tool (1) is determined directly.

Abstract: A molding machine according to an embodiment includes a stationary platen equipped with a stationary die, a movable platen equipped with a movable die, a locking drive mechanism to move the movable platen forward or backward and to lock the movable die against the stationary die, a detecting portion to detect information about a locking state, an injection device, and a control unit to monitor the information obtained by the detecting portion in an injecting process and to control an injection pressure of the injection device based on a value obtained from the information.

Abstract: Provided are a method and an apparatus for producing a heat-shrinkable tube. An apparatus 100 includes a pair of pinch rollers 105 that can be moved along a feeding path of a tube 101 and that can be opened and closed with the feeding path therebetween, an air vent 104 that supplies air from an end of the tube 101 to the inside of the tube, a pair of pinch rollers 106 that is arranged closer to the air vent 104 than the pinch rollers 105 and that can be opened and closed with the feeding path therebetween, and a control unit 114 that adjusts inflation of the tube by supplying air in the tube while the pinch rollers 105 are closed and the pinch rollers 106 are opened, then closing the pinch rollers 106, and changing a distance between the pinch rollers 105 and the pinch rollers 106.

Abstract: An apparatus comprises a molding unit having a punch and a mold cavity movable along a path between an open position in which said punch and said mold cavity are distanced apart from each other to receive a dose of plastics therebetween, and a closed position in which said punch and said mold cavity interact to form an item by pressing said dose, said punch being kept not above said cavity along said path.

Abstract: A low constant pressure injection molding machine forms molded parts by injecting molten thermoplastic material into a mold cavity at low substantially constant pressures of 6,000 psi and less. As a result, the low constant pressure injection molding machine includes a mold formed of easily machineable material that is less costly and faster to manufacture than typical injection molds.

Abstract: The powder compression molding machine includes: a case having a frame; a fresh air intake provided to the case; a suction port for drawing in an atmosphere in the case; an internal pressure measure that measures internal pressure in the case; a suction force measure that measures a suction force for drawing in the atmosphere in the case from the suction port; and a suction force control device that controls the suction force for drawing in the atmosphere in the case from the suction port. The internal pressure in the case is controlled by controlling the suction force by the suction force controller based on the internal pressure in the case measured by the internal pressure measure and/or the suction force measured by the suction force measure.

Abstract: A method for producing a molded product consisting of a resin polymerized by a melt polycondensation reaction, comprising continuous feeding of a prepolymer in molten state from a prepolymer feeding port to a polymerization reactor, discharging from holes of a porous plate, followed by polymerization while dropping along a supporting substrate under reduced pressure, and molding by transferring to at least one molding machine in molten state without solidification, wherein transfer pressure to said molding machine is controlled so as to maintain at an arbitrary pressure from 0.1 to 100 MPa (absolute pressure).

Abstract: Disclosed herein is a machine for producing expanded-grain cakes. The machine includes a frame, a mold unit, a grain supply unit, a grain transfer unit, a mold pressure arm, a drive unit, an open cam, a control unit and a cover unit. A precise charge of cereal grain is metered at the grain supply unit and in synchronism with the mold open cycle, distributed evenly over the mold cavity. Then with the mold unit clamped closed, the charge is heated and, at the end of the baking cycle, a preform is produced with gases at high pressure entrained therewithin. Upon release from the mold, the preform expands to a grain cake of the desired size. The machine controls the thermal energy input, the cycle frequency, the size of the grain charge, and the ejection trajectory. Several interrupts are used to ensure conformance to the control parameters and to enhance operator safety.

Abstract: According to embodiments of the present invention, there is provided a method of operating a molding system. More specifically the method of operating a melt distribution network within a molding system, the melt distribution network including a first melt flow control device at an upstream location and a second melt flow control device at a downstream location, is provided.

Abstract: In one embodiment, a system for forming aggregate materials may include a lower open-topped mold, an upper mold, an actuation assembly, a heating system, a pressure sensor, and a controller. The lower open-topped mold can receive a heat moldable material that can include a foaming agent. The lower open-topped mold can contact the heat moldable material and the upper mold can contact the heat moldable material. The controller can execute machine readable control logic to cause the actuation assembly to generate relative outward motion at an expansion rate. The foaming agent can expand the heat moldable material when heated. During outward motion, the lower open-topped mold can maintain close contact with the heat moldable material, and the upper mold can maintain close contact with the heat moldable material. The expansion rate of the relative outward motion can be based upon a pressure signal indicative of back pressure.

Abstract: According to embodiments of the present invention, there is provided a method and system for operating an injection molding machine. For example, a molding system (100) to manufacture a molded article (103) in a mold-cavity system (200) by using a molding material (101) is provided.

Abstract: A thermoforming device using a hot plate heating includes a frame a hot plate; a decompression unit connected to the frame; a decompression unit which is connected to a hot plate; a unit which is connected to the hot plate and opens a heating surface side to an atmosphere or pressures the heating surface side; an adsorption and heating control unit which performs the adsorption and heating operation of the sheet by the hot plate; a decompression control unit which performs a decompression operation in the concave portion; and a molding operation control unit which concurrently performs the adsorption and heating operation and the decompression operation, stops the adsorption and heating operation of the sheet after a predetermined time from the start of the operation, and opens a portion between the hot plate and the sheet to the atmosphere or pressures the portion.

Abstract: A facility for using powder materials to produce a solid product having multiple layers includes a supply of powder material(s), a die for receiving the powder material(s) and shaping the solid product, the die being secured in a reversible manner to a die-holding table secured to the frame of the facility, and translatable upper and lower punches that engage with one another at the die to compress the powder material(s). The lower punch is connected to a system for uncoupling the members that provide the movement thereof, the system having a brake for limiting the downward travel of the lower punch to keep it in contact with the powder material contained in the die when producing the solid product to avoid the generation of additional compression during the receipt of powder material in the die during the intermediate filling phases for each layer of the product.

Abstract: A screw is moved along an axis by a screw advancement-retraction mechanism. A screw rotation mechanism is supported for movement along the axis by a pair of supporting members, each includes a rail for use as a guide member. The supporting members are arranged individually along tie-bars for use as lateral members and extend parallel to the tie-bars. One longitudinal end portion of each supporting member is secured to a frame of an injection unit by a fixing portion including a fixing member. The other end portion of the supporting member is supported on each tie-bar by a movable portion including a sliding member. The sliding member is movable along an axis of the tie-bar. With this arrangement, deformation, if any, of the tie-bar is prevented from affecting the rail, so that the screw rotation mechanism and the screw can move steadily.