Means Forming From Bulk And Downstream Severing Means Patents (Class 425/308)
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Patent number: 8287268Abstract: A device for producing a high density compact livestock feed from a loose granular material according to various embodiment can include a source for supplying a loose granular material to be treated. A series of successive treatment zones comprises a heating zone, a compression zone, and a cooling zone. The heating zone comprises at least one heater and at least one screw compression dryer configured to receive the loose granular material to be treated for drying. Rotation of the screw transfers the treated material to the compression zone. The compression zone comprises a compression chamber for compacting the treated material to form a high density compact body. The treated material is pressed through the compression chamber while a two-dimensional cross-section compression is applied to the treated material. The cooling zone comprises a cooling unit for cooling the high density compact body received from the compression zone.Type: GrantFiled: April 16, 2012Date of Patent: October 16, 2012Inventor: Michael R. Thomas
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Patent number: 8282379Abstract: A dough sheet for producing thin, baked chips is obtained continuously by compressing a dough sheet to a thickness of less than or equal to about 0.035 inch between counter-rotating gauge rolls while maintaining the surface of each gauge roll at a temperature of about 85° F. to about 95° F. Maintaining the gauge roll surface temperature at about 85° F. to about 95° F. avoids sticking, tearing, and shredding of the thin dough sheet as it is compressed and transferred by the gauge rolls, even at high production rates or line speeds. A rotary cutter is employed to obtain thin, irregularly shaped, scallop-edged snacks in a variety of shapes from a single dough sheet without producing dough scraps between the pieces.Type: GrantFiled: August 6, 2009Date of Patent: October 9, 2012Assignee: Kraft Foods Global Brands LLCInventors: Mihaelos N. Mihalos, Jessica H. Schwartzberg, Theodore N. Janulis, Barbara E. Baumann, Stephanie M. Ferguson, Zena E. Forte
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Publication number: 20120251651Abstract: A granulating device for producing pellets from a plastic material can have a die plate, a cutting chamber housing adjoining the die plate, and a cutting device with a cutter. The cutting device can be driven via a cutter shaft by a cutter drive device located in a cutter drive housing. The cutting chamber housing can have a cutting chamber housing flange section connected with a cutter drive housing flange section of the cutter drive housing by a connecting element. The connecting element can have a clamping collar arranged to enclose at least one section of the flange sections, and an eccentric closure element. The eccentric closure element can be connected to the clamping collar, and can have an index opening. In a closure position, the index opening can be located in alignment with a locating pin that passes through the index opening.Type: ApplicationFiled: June 8, 2012Publication date: October 4, 2012Applicant: AUTOMATIK PLASTICS MACHINERY GMBHInventor: Kai Fiebeler
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Publication number: 20120241995Abstract: A device for the production of a polymer granulate, including a means for continuously producing a polymer strand from a polymer melt and a cutting means for cutting the resultant polymer strand, with the cutting means arranged relative to the means for producing the polymer strand in a distance-variable manner. Also, a method for the production of a polymer granulate, including continuously producing a polymer strand from a polymer melt and of cutting the resultant polymer strand into a polymer granulate, where the period between the production of the polymer strand and the cutting step is variably adjustable by varying the distance of a cutting means relative to a means for producing the polymer strand.Type: ApplicationFiled: February 10, 2012Publication date: September 27, 2012Applicant: KRONES AGInventors: Klaus-Karl Wasmuht, Eckehard Adrian, Johannes Preiss
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Publication number: 20120126446Abstract: The invention relates to a method for producing a concrete body having a planar upper side, wherein a high surface quality is obtained. In the method, a concrete body is extruded from unset concrete and is provided with a groove profile at the upper side thereof by means of a profiling unit. By means of the profiling unit and depending on the comb-shaped profile thereof, the sand particles are separated according to size, wherein large sand particles are displaced from the surface area of the concrete body toward the inside, this being toward the interior of the concrete body. Only fine sand particles can pass the profile, whereby raised areas of the groove profile are formed, which are made of extremely fine-grained unset concrete. Subsequently, the upper side of the concrete body is leveled by means of a leveling unit, wherein the raised areas of the groove profile are crushed and the fine-grained unset concrete of the raised areas of the groove profile is distributed to form a cover layer.Type: ApplicationFiled: April 23, 2010Publication date: May 24, 2012Inventors: Maik Rower, Benno Bohm, Burkhard Marczok
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Publication number: 20120126444Abstract: An extrusion-molding machine includes a screw, a die and a high-hardness coat layer. The screw has a blade portion to extrude a molding material. The screw is disposed in a tightly-closed space which is maintained in a reduced-pressure atmosphere. The die molds an extruded molding material. The high-hardness coat layer is provided at least on the blade portion.Type: ApplicationFiled: January 16, 2012Publication date: May 24, 2012Applicant: IBIDEN CO., LTD.Inventors: Norihiko YAMAMURA, Kazuya NARUSE, Eiji SUMIYA, Kosei TAJIMA
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Patent number: 8147738Abstract: The invention relates to a method for the production of granulate grains of polymers from thermoplastic polyesters or copolyesters from a polyester melt using an extrusion granulator. The polyester melt is fed to nozzles of the extrusion granulator and then, with draw-in rollers, to the granulation device via an extraction section as extrusions exiting from the nozzle, wherein, e.g., an extrusion extraction speed is set by the draw-in rollers. The invention also relates to an improved extrusion granulator according to the invention having a wave device between the nozzles and the extraction channel, and granulate grains produced according to the method according to the invention.Type: GrantFiled: November 12, 2007Date of Patent: April 3, 2012Inventors: Jaroslaw Boczon, Andreas Doll, Sven Fenchel, Brent Allan Culbert, Fernando Eusebio, Franziska Morganti
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Publication number: 20120076884Abstract: An extrusion and conditioning apparatus, with an extruder in a conveying position, leads into a conveyor housing connected in a sealed manner to a pneumatic supply line and to a pneumatic conveyor line in which extruded material can be removed pneumatically, by means of superheated steam, via the conveyor line. The extruder can be moved from the conveying position into a bypass position, in which the extruder leads to the exterior of the conveyor housing, having a means for sealing the supply and conveyor lines and the conveyor housing from the surroundings when the extruder is in the conveying and bypass positions.Type: ApplicationFiled: January 13, 2010Publication date: March 29, 2012Applicant: Mars, Inc.Inventor: Siegfried Schmidt
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Publication number: 20110193258Abstract: It is aimed to provide a resin product manufacturing system, a manufacturing method, a resin molding machine and a mold capable of easily manufacturing a burr-free finished product in injection molding or the like. In a resin product manufacturing system for forming an intermediate product by a resin molding machine 101 and manufacturing a finished product by deburring the intermediate product by a deburring device, the resin molding machine 101 is provided with a mold 155 including a storing portion 153B for storing an overflow resin 130A (burr 132) formed at a site corresponding to the entire periphery of an intermediate product in a matching surface 153A, the intermediate product having the overflow resin 130A (burr 132) integrally formed over the entire periphery thereof is formed by the mold 155, and the deburring device cuts the overflow resin 130A (burr 132) integrally formed over the entire periphery of the intermediate product together with the burr to manufacture a finished product.Type: ApplicationFiled: November 6, 2009Publication date: August 11, 2011Applicant: NIHON SHORYOKU KIKAI CO., LTD.Inventors: Norio Tanaka, Yoshiyasu Horiuchi
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Publication number: 20110177191Abstract: A shaping assembly for producing a discrete spiral shaped food product includes a die that defines at least one aperture that is centered on an aperture axis. The at least one aperture extends to an aperture exit and allows for the movement of a stream of food mass through the aperture and out the aperture exit. A shaping tool includes at least one slicing blade that is disposed over at least a portion of the aperture exit to slice the stream of food mass into a plurality of food mass portions. A coupling arrangement engages the shaping tool to facilitate rotation of the slicing blade to spin the plurality of food mass portions into a spiral shaped stream of food mass. The slicing blade simultaneously slices and spins the stream of food mass to create the spiral shaped stream of food mass. A crimper is used to cut the spiral shaped stream of food mass into the discrete spiral shaped food products.Type: ApplicationFiled: March 14, 2011Publication date: July 21, 2011Inventors: Norbert Gimmler, Charles A. Smith, Chris Willoughby
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Publication number: 20110091594Abstract: An apparatus and method for producing a substantially spiral shaped food product is disclosed herein. The apparatus includes a die defining a plurality of apertures disposed in a circle about a center. The apparatus also includes at least one cutting blade disposed for rotation about the center and operable to intermittently pass fully across each of the apertures during rotation. The apparatus also includes a plurality of slicing blades arranged for individual rotation about one of the plurality of apertures. The plurality of slicing blades are also arranged for continuous extension less than fully across the one aperture. The apparatus also includes a planetary coupling arrangement operably disposed to facilitate reciprocating rotation between the at least one cutting blade and the plurality of slicing blades.Type: ApplicationFiled: December 27, 2010Publication date: April 21, 2011Inventors: Chris Willoughby, Charles A. Smith, Norbert Gimmler
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Publication number: 20110001258Abstract: Each of supply means 30 arranged around an extrusion port 22 of an extruder 20 supplies, while cutting a molten resin which has been extruded from the extrusion port 22 of the extruder 20 alternately in a predetermined length, the molten resin D which has been cut to a supply position which is provided at each of the supply means, and then sequentially supplies the molten resin D to each of a compression molding dies 40 which are provided in a pair with each of the supply means. As a result, in producing a synthetic resin molded article with a predetermined shape by compression molding by cutting a molten resin which has been extruded from an extruder and supplying the resin which has been cut to a compression molding die, the above-mentioned constitution can be preferably utilized for the production of a synthetic resin molded product which requires a further high load.Type: ApplicationFiled: March 17, 2009Publication date: January 6, 2011Applicant: TOYO SEIKAN KAISHA, LTDInventors: Atsushi Yoneda, Yuuji Iwakiri
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Publication number: 20100308492Abstract: The invention relates to a process for producing thermoformed articles such as food packagings or parts thereof with a mechanical weakening between adjoining functional areas, which, for utilization by a user, can be at least partly separated at the mechanical weakening, in a thermoforming die having an upper die and a lower die, the mechanical weakening being introduced with a three-dimensional extension during the period of time during which the material to be formed is located in the thermoforming die, and a thermoforming die for implementing the process.Type: ApplicationFiled: October 23, 2008Publication date: December 9, 2010Applicant: RPC Bebo-Plastik GmbHInventors: Juergen Merbach, Hauke Dieckmann, Michael Kraut
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Patent number: 7832313Abstract: A device for through-cutting of an extruded ice mass, which has a first knife which is reciprocably arranged in a transverse first plane immediately after the outlet of the nozzle and arranged with a first length of stroke and a second knife which is reciprocably arranged in a plane which is parallel to the first plane and which is arranged immediately below the first knife with respect to the flow direction out of the nozzle, the second knife is arranged with a second stroke length which is smaller than the first stroke length, and a control for producing simultaneous reciprocation of the first and the second knife. Hereby, a shearing is achieved which is more precise and commonly applicable for manufacturing of ice cream portions by an automated production of ice cream products.Type: GrantFiled: July 29, 2003Date of Patent: November 16, 2010Assignee: Tetra Laval Holding & Finance S.A.Inventors: Carsten Hermansen, Steen Sprogoe Petersen
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Patent number: 7815830Abstract: The invention relates to a method for extruding curved extruded profiles. The extruded profile is formed in a matrix mounted upstream in a counter beam of an extruder system and is subsequently curved or bent due to the effect of external forces and separated, supported and arranged into partial lengths in the extrusion flow by means of a separating robot connected to a higher control mechanism and is discharged to a storage area with the aid of a handling robot. The handling robot is coupled to the separating robot by means of the control mechanism and, like the separating robot, is moved into a starting position in front of the extrusion press.Type: GrantFiled: August 18, 2004Date of Patent: October 19, 2010Assignee: SMS Eumuco GmbHInventors: Joachim Ohlberg, Markus König, James Camp, Wilfried Geven, Uwe Muschalik
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Patent number: 7789645Abstract: A structural cementitious panel, produced by a multi-layer process including providing a moving web; b. one of depositing a first layer of loose fibers upon the web and c. depositing a layer of settable slurry upon the web; d. depositing a second layer of loose fibers upon the slurry; e. embedding said second layer of fibers into the slurry; and f. repeating steps c. through e. until the desired number of layers of settable fiber-enhanced slurry in the panel is obtained. Also provided are an apparatus suitable for producing structural cementitious panels according to the present process, and a structural cementitious panel having multiple layers, each layer created by depositing a layer of settable slurry upon a moving web, depositing fibers upon the slurry and embedding the fibers into the slurry such that each layer is integrally formed with the adjacent layers.Type: GrantFiled: June 5, 2008Date of Patent: September 7, 2010Assignee: United States Gypsum CompanyInventors: Ashish Dubey, Joe W. Chambers, Aaron Greengard, Alfred C. Li, D. Paul Miller, Michael J. Porter
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Publication number: 20100133718Abstract: The present invention relates to a method for producing a medicament dosage form which consists of at least one piece which in each case comprises at least one medicament and at least one additive, the medicament and the additive being mixed and extruded from a die as a strand and the strand being cut into pieces of precise weight. The invention additionally relates to a device.Type: ApplicationFiled: November 30, 2009Publication date: June 3, 2010Applicant: GRUNENTHAL GMBHInventors: Elisabeth ARKENAU-MARIC, Johannes Bartholomäus, Dieter Schateikis
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Patent number: 7726373Abstract: The invention provides a manufacturing apparatus of a pellet which has not quality deterioration and a great apparent specific gravity. The apparatus is provided with (a) bunching portions (16) bunching band-like long continuous material(s) (R) and/or a plurality of filamentous long continuous materials (R) to a narrow width so as to form a cord-shaped bunched material (R?), (b) compressing portions (22) having compressing rollers (50a, 50b) with an uneven outer surface and form a cord (S) by point compressing a twisted cord material (R?), (c) rotation portions (14) twisting the cord-shaped bunched material (R?) by relatively rotating the bunching portions (16) or the compressing portions (22) so as to form the twisted cord material (R?), and (d) a cutting portion (102) provided in an outlet side of the compressing portion (22) and cutting the cord (S) formed by the point compressing to a pellet shape.Type: GrantFiled: March 3, 2005Date of Patent: June 1, 2010Assignee: Maruyasu Co., Ltd.Inventors: Masahiro Okamoto, Masatoshi Nakagawa, Kazunori Shinohara
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Patent number: 7699596Abstract: In apparatus and processes for producing pellets of plastic resins and additives, the heat collected in the quench water of the pelletizer device is used to heat the plastic entering the process. This simple unique idea has an energy saving in the process.Type: GrantFiled: December 6, 2005Date of Patent: April 20, 2010Inventor: Rod A. Garcia
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Publication number: 20100044092Abstract: A method and apparatus for filling a via with transparent material is presented, including the steps of providing a panel having a via, occluding the via with transparent material in a workable state so that a portion of the occluding material is internal to the via and a portion of the material is external to said via. The external and internal portions are separated so the transparent filler material, when set, forms a smooth and featureless surface. This causes the filled via to have a substantially even and uniform appearance over a wide range of viewing angles when lit.Type: ApplicationFiled: August 20, 2008Publication date: February 25, 2010Applicant: Electro Scientific Industries, Inc.Inventors: Glenn Simenson, William Antoni, Steve Cohen, Jeffery Howerton
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Patent number: 7556489Abstract: The invention relates to a device for partitioning the plastic parisons to give at least one semifinished open-surface product (6), where the device encompasses at least one means of partitioning (3) the plastic parison and one means of drive (2). The means of drive may be composed of one, but preferably of two, driven rolls. It has been found that use of the device of the invention can reduce or prevent the production of creasing and irregularity at the margins, i.e. at the cut edges, of the partitioned parisons, i.e. of the resultant semifinished sheets.Type: GrantFiled: July 9, 2003Date of Patent: July 7, 2009Assignee: Basell Polyolefine GmbHInventors: Wolfgang Rohde, Jörg Meyer, Rainer Sattel, Jörg Schnorr, Bernhard Springholz, Roger Weinlein, Andreas Wüst
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Publication number: 20080296794Abstract: A pelletizing machine for forming pellets from extruded material includes an extruder having at least one exit port and a body defining a cutting chamber through which high-temperature liquid flows, flooding the cutting chamber. The exit port of the extruder opens into the cutting chamber, which includes a cutting section defining a flow path for liquid through the cutting section. A cutter in the cutting section of the cutting chamber is mounted for rotation about an axis generally perpendicular to the first direction and disposed for cutting the extruded material exiting the exit port into the pellets. The axis of rotation of the cutter is parallel to or coincident with the flow path of the cutting section. A method for forming pellets of thermoplastic material with a foaming agent is also disclosed.Type: ApplicationFiled: May 29, 2008Publication date: December 4, 2008Applicant: Inteplast Group, Ltd.Inventors: Yi An Lin, Ming-Tsai Liang
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Patent number: 7459111Abstract: A method of manufacturing a synthetic resin core material having a substantially U-shaped cross section which is used in are extruded molding product for holding an opening portion of a vehicle body such as a door or a trunk of an automobile comprises the steps of extruding a synthetic resin to form a core material having a substantially U-shaped cross section, moving the U-shaped core material toward a cutting machine, rotating opposed rotors having blade-shaped portions in the cutting machine, and cutting and forming cut portions or cut slot portions on both lateral sides of the U-shaped core material.Type: GrantFiled: May 11, 2006Date of Patent: December 2, 2008Assignees: Tokiwa Chemical Industries Co., Ltd., System Technical Co., Ltd.Inventors: Naohisa Miyakawa, Katsuhisa Kato
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Patent number: 7404710Abstract: According to this method, the products are produced by continuously co-extruding a bead (B) coated with a starting base comprising hydrocolloids so as to form a skin by calcium gelation when the sausage passes into the elongated gelation bath (2), said bead then being shared out into portions (P) placed in trays (C) Many beads (B) are co-extruded by parallel co-extrusion heads, (1) transit into a common gelation bath (2), are brought side by side so as to then be placed into portions by given means (3) acting on all said beads (B) so as to form batches of identical products perfectly grouped and aligned so as to be loaded into their packaging tray (C).Type: GrantFiled: January 31, 2002Date of Patent: July 29, 2008Assignee: Stork Townsend BVInventor: Jacques Le Paih
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Patent number: 7393201Abstract: A highly efficient pelletizing system for making thermoplastic micropellets includes and extruder for extruding molten thermoplastic into thermoplastic strands. A rotor cuts the strands into micropellets. The rotor has more than four teeth per inch and operates at a very high speed.Type: GrantFiled: July 17, 2006Date of Patent: July 1, 2008Assignee: Scheer Bay Limited PartnershipInventors: Richard H. Fetter, Bruce A. LaFave, Jamie A. Chomas
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Patent number: 7377762Abstract: The present invention relates to a resin-molded article with a spring structure, and to a method and apparatus for preparing a superficial layer of such a resin-molded article with a spring structure which has surfaces free from undulations, comprises fused filaments whose fusion is resistant to separation, maintains its cushioning activity and strength even after long use. A water flows from a cooling water outlet 53b into a space between a water-permeating sheet 55 and an inclined plate 51a. Some part of the flowing water C penetrates the water-permeating sheet 55 to appear on its top surface to form there an overlying current M on which receives lengthwise arranged peripheral continuous filaments, and agitates them to cause adjacent filaments to contact each other, to be entwined and gathered, thereby enabling the formation of a superficial layer of the three-dimensional structure 3.Type: GrantFiled: December 24, 2003Date of Patent: May 27, 2008Assignee: Ein Co., Ltd. Technical CenterInventors: Sadao Nishibori, Iwao Kouno, Yuichiro Nakamura
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Patent number: 7320774Abstract: According to various embodiments, methods, apparatuses, and products are provided that use an S-shaped die mold and a scoring/knifing process to produce two types of dies (S-shaped tiles and C-shaped tiles) from the S-shaped tile mold. The scoring/knifing process forms one or more channels or other suitable shapes in the S-shaped tile. At least one of the channels creates the appearance that the S-shaped tile comprises two separate and cooperating tile sections, each having a generally C-shaped cross section. In a further embodiment, at least one of the channels may be painted, colored, or otherwise darkened to accent a “shadow” effect, further creating the appearance that the C-shaped portions of the S-shaped tile are separate. In another embodiment, a method is provided that allows the S-shaped tiles to be broken or not broken along one or more of the channels, depending on the installer's preference.Type: GrantFiled: September 4, 2003Date of Patent: January 22, 2008Assignee: MonierLifetile, LLCInventors: Troy Simmons, Bruce E. Lennick
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Patent number: 7306449Abstract: A food shaping device for forming a three-layered food comprises: at least two first guide units and a food output unit. The food output device comprises a main tube; a middle tube; an inner tube; an inner circular path; an inner material guiding nozzle; and an outer material guiding nozzle. Stuffing is filled into a second guide unit; then the stuffing is pushed to the output end of the inner tube by a screw propeller to be as an inner layer material. Dough is fed into the inlets of the main tube from the two first paths and then is further processed to be as an outer layer material of the food product. A part of the dough horizontally passes through the transversal inlet of the middle tube and is further processed to be as a middle layer material. Thus a three layers food is formed.Type: GrantFiled: August 18, 2003Date of Patent: December 11, 2007
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Patent number: 7229275Abstract: It is possible to obtain a disk substrate in which an edge of a center hole is free of flash. The disk substrate (23) in which the center hole (24) is provided with a straight portion (24a) and a tapered portion (24b), and an edge on the side of a signal transfer surface (22) of the tapered portion (24b) is provided with an R surface or C surface (24c), a mold apparatus optimum for molding the disk substrate (23), and a disk taking-out apparatus.Type: GrantFiled: November 14, 2003Date of Patent: June 12, 2007Assignee: Sony CorporationInventors: Jun Nakano, Jun Shimizu, Ken Minemura
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Patent number: 7186110Abstract: An apparatus for making wedged plate has an extruder to provide melted plastic material. A die head has a channel with an inlet and an outlet. The inlet of the die head is connected to an outlet of the extruder. The outlet of the die head has a thick side and a narrow side. A rolling device has two rollers and a space between the rollers. The space has a thick portion and a narrow portion at opposite sides. The space of the rolling device is aligned with the outlet of the die head, so that the plastic material flows into the space of the rolling device via the die head and is rolled by the rollers. A cutting device is arranged behind the rolling device to cut the rolled plastic material to get wedged plates.Type: GrantFiled: September 17, 2004Date of Patent: March 6, 2007Inventors: Francis Chung Hwa Pan, John Chungteh Pan, Chun-Chi Lee, Chih-Lung Chen
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Patent number: 7186102Abstract: A low-pressure CO2 tank or an air compressor with a refrigerated air dryer is attached either at or after the vent zone of a standard twin-screw extruder. During or after extrusion, the gas is dissolved in the wood-plastic melt. The CO2 expands which foams the wood-plastic material.Type: GrantFiled: October 27, 2003Date of Patent: March 6, 2007Assignee: Strandex CorporationInventors: Terry C. Laver, Brian Keller, Alfred B. England, David F. Dostal
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Patent number: 7124972Abstract: A highly efficient pelletizing system for making thermoplastic micropellets includes and extruder for extruding molten thermoplastic into thermoplastic strands. A rotor cuts the strands into micropellets. The rotor has more than four teeth per inch and operates at a very high speed.Type: GrantFiled: September 4, 2003Date of Patent: October 24, 2006Assignee: Scheer Bay Limited PartnershipInventors: Richard H. Fetter, Bruce A. LaFave, Jamie A. Chomas
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Patent number: 7033152Abstract: A cutter hub and blade assembly supported and driven for rotational and axial movement in relation to the die face of a die plate in an underwater pelletizer including a positive control of such axial movement to obtain and maintain optimal axial position of the cutter hub and blades during the pelletizing operation and to minimize wear of the mechanical components involved. Positive control of the axial movement of the cutter hub and blades is obtained by a hydraulic/pneumatic actuation system controlling an elongated motion rod that extends through a driven hollow motor shaft. One end of the motion rod is connected with a hydraulic/pneumatic control and the other end of the rod is connected to a cutter hub holder that supports the cutter hub and blades for axial movement toward or away from the die face.Type: GrantFiled: May 9, 2003Date of Patent: April 25, 2006Assignee: Gala Industries, IncInventors: Michael Eloo, Jurgen Veltel
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Patent number: 7021919Abstract: A mold for forming blocks with at least one textured surface, the mold comprising a structure defining a cavity open at opposite ends thereof for receiving a block forming material at one of the open ends and discharging a block formed from the block forming material at the other of the open ends; and a continuous web surrounding at least a portion of the structure and movable relative to the structure for acting on the block forming material received within the cavity to impart a texture to a surface of the block, the web being mounted to move around the portion of the structure when the block is discharged from the cavity.Type: GrantFiled: December 2, 2002Date of Patent: April 4, 2006Inventor: Tom Griffith
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Patent number: 7011778Abstract: The present invention relates to a method and an installation for producing growth substrate blocks, particularly for blocks for cuttings for horticultural use, where loose substrate material is compacted in a forming chamber (18) and thus forms useable block bodies. With the present invention a compulsory moistening of the blocks with suitably heated water is performed, after which these are made ready for use almost immediately, so that an actual conditioning no longer is necessary or can be reduced considerably. The blocks can be moistened and heated from the inside to a desired temperature in a both quick and energy saving way. The moistener, which preferably is water, can contain various additives such as nutrients or the like.Type: GrantFiled: April 11, 2002Date of Patent: March 14, 2006Assignee: Ellegaard A/SInventors: Lars Hansen, Øjvind Ellegaard
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Patent number: 6988880Abstract: Apparatus for highly reliably cutting a rubber strip (12) even when reinforcement cords are embedded therein, and for shaping the upper surfaces of the trailing end of a resultant rubber band member (15) and the leading end of the remaining rubber strip (12) to have a slope inclined with a small angle relative to the general plane of the rubber strip (12) or rubber band member (15). An anvil (20) and a press cutter/shaper (39) are arranged opposite to each other, and a cutting blade (38) is gradually inserted into an anvil groove (22), with at least one surface (38a, 38) of the blade (38) pressed against a periphery (22a) of the anvil groove (22). The cutting blade (38) protrudes from the boundary between inclined a pair of shaping surfaces (34, 35) towards the anvil 20, and has a cutting blade angle (F) that is smaller than angle (G) between the inclined shaping surfaces (34, 35).Type: GrantFiled: August 31, 2004Date of Patent: January 24, 2006Assignee: Bridgestone CorporationInventors: Masami Adachi, Takao Urayama
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Patent number: 6979418Abstract: A method to create blocks having a weathered and aged look by modifying the blocks before they are cured. Green blocks exiting a block forming machine are conveyed along a path past brush elements which scrub block mix from the upper longitudinal corners of the formed, uncured blocks. The blocks are also passed longitudinally over tooth elements which irregularly remove block mix from the lower longitudinal corners of the green blocks. The modified green blocks are moved to a kiln for curing.Type: GrantFiled: June 10, 2003Date of Patent: December 27, 2005Assignee: King's Material, Inc.Inventor: Paul Harrington
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Patent number: 6916166Abstract: A mold for forming blocks with at least one textured surface, the mold comprising a structure defining a cavity open at opposite ends thereof for receiving a block forming material at one of the open ends and discharging a block formed from the block forming material at the other of the open ends; and a continuous web surrounding at least a portion of the structure and movable relative to the structure for acting on the block forming material received within the cavity to impart a texture to a surface of the block, the web being mounted to move around the portion of the structure when the block is discharged from the cavity.Type: GrantFiled: December 2, 2002Date of Patent: July 12, 2005Inventor: Tom Griffith
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Patent number: 6905703Abstract: An edible product in accordance with the present invention involves an edible inner component made from a first material and an edible outer cover component substantially completely encapsulating the edible inner component. In one form of the invention, the inner component is in the form of a hairball treatment for cats and the outer component is a dough-like material. A system for producing the edible product includes a first material source for supplying a first edible material to form the inner component of the edible product, a second material source for supplying a second edible material to form the outer component of the edible product, and an extruder for continuously coextruding the first edible material and the edible second material to produce an elongated rope of edible product. A crimping apparatus receives the longitudinal rope extruded from the extruder for crimping the longitudinal rope to separate the longitudinal rope into individual edible products.Type: GrantFiled: November 12, 2002Date of Patent: June 14, 2005Assignee: H.J. Heinz CompanyInventors: Richard J. Rothamel, Lawrence Hawley, Donald Barnvos, Davor Juravic, Bill Keehn, Bruno Letinich, Steven Bautista
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Patent number: 6892630Abstract: A device for molding spheroidal food products including a set of cutting tool elements, and a central opening which is formed from frontal sections of blades defined on front-ends of the set of cutting tool elements. Convex rails and a slide grooves are formed on an inner and an outer sliding surface of each of the cutting tool elements respectively. During course of the blades of the cutting tool elements converging, the convex rails and the slide grooves knead a circumferential surface of a cylindrical food product passing through the central opening, thereby forming a plurality of position-fixing depressions, and the depressions gradually deepen around a central region of the cylindrical food product as the blades converge. Upon the central opening being closed by converging of the blades, thus the blades making mutually contact sever the cylindrical food product and forms the spheroidal food product therefrom.Type: GrantFiled: January 22, 2004Date of Patent: May 17, 2005Inventor: Lien-Fu Huang
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Publication number: 20040247720Abstract: An artificial firelog and firestarter chip producing apparatus comprising a cutting assembly, a compression conveyor auger assembly and a die. The apparatus converts standard waxed corrugated cardboard boxes into artificial firelogs by first slicing cardboard sheets into cardboard strips, then chopping the cardboard strips into cardboard segments in the cutting assembly. The cardboard segments are horizontally disposed between the rifling and compressed in the compression conveyor auger assembly and extruded in the die to form generally horizontally disposed, circular, longitudinally-shaped sections of a firelog. Firestarter chips are fabricated by the cutting assembly, which slices waxed cardboard sheets in conjunction with paper sheets into waxed cardboard and paper strips, then chopping the waxed cardboard strips into waxed cardboard segments and the paper strips into paper segments and waxed cardboard segments mix.Type: ApplicationFiled: March 16, 2004Publication date: December 9, 2004Inventors: Gregory J. Peterson, Gary M. Flint
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Publication number: 20040247719Abstract: An artificial firelog and firestarter chip producing apparatus comprising a cutting assembly, a compression conveyor auger assembly and a die. The apparatus converts standard waxed corrugated cardboard boxes into artificial firelogs by first slicing cardboard sheets into cardboard strips, then chopping the cardboard strips into cardboard segments in the cutting assembly. The cardboard segments are horizontally disposed between the rifling and compressed in the compression conveyor auger assembly and extruded in the die to form generally horizontally disposed, circular, longitudinally-shaped sections of a firelog. Firestarter chips are fabricated by the cutting assembly, which slices waxed cardboard sheets in conjunction with paper sheets into waxed cardboard and paper strips, then chopping the waxed cardboard strips into waxed cardboard segments and the paper strips into paper segments and waxed cardboard segments mix.Type: ApplicationFiled: March 16, 2004Publication date: December 9, 2004Inventors: Gregory J. Peterson, Gary M. Flint
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Publication number: 20040232601Abstract: A twin sheet thermoformer apparatus and method in which an extruder continuously produces a sheet of hot plastic which is cut into cut sheets while the sheet is exiting the extruder, which are loaded in pairs into a series of transfer cars which are moved successively to an oven and then to a forming station. Sets of mold assemblies include pairs of molds with cavities which are faced upwardly to receive sheets lowered thereon and molded in the cavities and are then pivoted to face each other and moved together to fuse the molded sheets together to form a hollow part.Type: ApplicationFiled: April 8, 2004Publication date: November 25, 2004Inventors: James Kundinger, Jason Winans, William F. Kent
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Patent number: 6808378Abstract: Plastic moldings reinforced with long fibers are made without the risk of forming loops in a continuous thread or roving fed to a cutting unit at the end of a mold filling operation or tearing thereof during renewed start-up for the next molding filling operation, even at a relatively high take-off speed of the continuous thread. This is achieved by keeping the continuous thread permanently under tension pneumatically against the conveying direction. The device useful for carrying out this process is equipped with at least one tensioning air inlet in the guide for the continuous thread or roving.Type: GrantFiled: July 30, 2001Date of Patent: October 26, 2004Assignee: Hennecke GmbHInventors: Jürgen Wirth, Wolfgang Pawlik
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Patent number: 6797214Abstract: A method for treating workpieces (307, 801, 802, 803) to be injection moulded in a production process comprises a step for forming a workpiece (307, 801, 802, 803) by injection moulding so that during the injection moulding, the workpiece is fastened to a given elongated transport arrangement (301, 302, 304, 305, 306). The workpiece (307, 801, 802, 803) is moved forwards in the production process by means of the elongated transport arrangement (301, 302). Subsequently the fastening (311) of the workpiece (307, 801, 802, 803) is partly detached from the elongated transport arrangement (305, 306) and the workpiece (307, 801, 802, 803) is fastened, supported by the fastening remaining between itself and the transport arrangement, into a position where it is substantially outside a plane (800) defined by the transport arrangement.Type: GrantFiled: May 28, 2002Date of Patent: September 28, 2004Assignee: IT Innovations Finland OyInventors: Jari Ruuttu, Filip Törnroos
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Publication number: 20040170716Abstract: A molded product is produced with a desired cross-sectional area, tension of the molded product to be taken in a press-bonding device is stabilized, and the difference between the production speed of the molded body and the taking-in speed of the molded body in the press-bonding device is absorbed to improve the yield.Type: ApplicationFiled: December 22, 2003Publication date: September 2, 2004Applicant: Asahi Glass Company, LimitedInventors: Takanobu Kondo, Shin Matsumoto
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Patent number: 6776596Abstract: The invention is addressed to the problem of providing a method whereby a mixing of bulk material containing fibers (fiber material) and plastic granules for the plasticate extrusion of long fiber reinforced thermoplastics (LFT) will be possible during the melting process with high production outputs and with minimized material content in the extruder system and minimized fiber damage, and to the problem of creating an apparatus with an extruder for the practice of the method, which will have an extruder housing of modified geometry as to the feed opening and the corresponding screw elements, so that the disadvantages described above are avoided.Type: GrantFiled: November 30, 2001Date of Patent: August 17, 2004Assignee: Maschinenfabrik J. Dieffenbacher GmbH & Co.Inventor: Richard Brüssel
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Publication number: 20040155374Abstract: Preferred embodiments of the present invention comprise a method of manufacture utilizing significant amounts of R-PET and the preform and/or beverage bottle produced thereby. The method preferably comprises washing colored beverage bottles and substantially clear beverage bottles to remove any surface filth, forming colored R-PET flakes from the washed colored beverage bottles, and forming substantially clear R-PET flakes from the washed substantially clear beverage bottles. The colored R-PET flakes are preferably blended with the substantially clear R-PET flakes to form blended flakes having substantially homogenous color. The blended flakes are color corrected if so desired, and the blended flakes are then pelletized. The pelletized flakes are preferably combined with V-PET to form a preform which is then preferably shaped into a beverage bottle.Type: ApplicationFiled: December 17, 2003Publication date: August 12, 2004Inventors: Peter Hutchinson, Mark Royall
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Patent number: 6733709Abstract: Methods for producing granular compositions comprise the steps of preparing a viscous liquid mixture, forming a plurality of ligaments from the viscous liquid mixture, cutting the ligaments with one or more liquid jet streams to form pieces, and drying the pieces to form the granular compositions. Apparatus for producing a granular compositions comprise a viscous liquid composition supply, a ligament forming device in fluid communication with a viscous liquid composition supply, one or more liquid jet nozzles adjacent an outlet of a ligament forming device, and a dryer.Type: GrantFiled: August 3, 2001Date of Patent: May 11, 2004Assignee: The Procter & Gamble CompanyInventor: Aleksey Mikhailovich Pinyayev
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Patent number: 6730250Abstract: A method for stabilizing material physical properties of recyclable bumpers including the steps of: separating coating from raw material obtained by cleaning, fracturing and drying recyclable bumpers to form a recycled matrix; mixing an additive with the recycled matrix; melting and extruding the mixed matrix with an extrusion machine; cutting the molten and extruded matrix to produce pellets; introducing the pellets into a tank of a predetermined capacity; and mixing the pellets in the tank for a predetermined period of time while again delivering the pellets in the tank to an introduction opening of the tank for reintroduction into the tank in parallel with the pellets that are to be newly introduced.Type: GrantFiled: September 3, 2002Date of Patent: May 4, 2004Assignees: Honda Giken Kogyo Kabushiki Kaisha, Kyowa Industry Co., Ltd.Inventors: Akihisa Saitou, Tsuneo Koike, Hideaki Suzuki, Kazuo Ando