Pattern Control Of Travel For A Forming Means (e.g., Depositing, Etc.) Patents (Class 425/375)
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Patent number: 11685116Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing, each of the two hobs comprising two halves, wherein each of the hob halves comprises teeth that are offset with respect to the teeth of the opposing hob half; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; and an interface to a hot end capable of outputting the print material filament after at least partial liquification to perform the additive manufacturing.Type: GrantFiled: September 20, 2021Date of Patent: June 27, 2023Assignee: JABIL INC.Inventors: William MacNeish, Erik Gjovik
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Patent number: 11673325Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing, each of the two hobs comprising two halves, wherein each of the hob halves comprises teeth that are offset with respect to the teeth of the opposing hob half; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; and an interface to a hot end capable of outputting the print material filament after at least partial liquification to perform the additive manufacturing.Type: GrantFiled: September 20, 2021Date of Patent: June 13, 2023Assignee: JABIL INC.Inventors: William MacNeish, Erik Gjovik
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Patent number: 11673296Abstract: Disclosed herein is a device (100) for making an object. The device (100) comprises a vessel (44) for receiving a radiation hardenable material (42). The device (100) comprises a fabrication platform assembly (7) comprising a fabrication platform (8) and having a first mode in which an orientation of the fabrication platform (8) is adjustable and a second mode in which the orientation of the fabrication platform (8) is fixed, and configured for positioning at the vessel (44) in the second mode to form a layer of the radiation hardenable material when so received between the fabrication platform (8) and a wall (46) of the vessel (44). The device (100) comprises a radiation source (48) arranged to illuminate the layer of radiation hardenable material when so formed to form one of a plurality of layers of the object.Type: GrantFiled: July 8, 2020Date of Patent: June 13, 2023Inventor: Justin Elsey
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Patent number: 11673314Abstract: In one example, an apparatus for generating a three-dimensional object includes an energy source to apply energy to a layer of build material to cause a first portion of the layer to coalesce and solidify, an agent distributor to selectively deliver a cooling agent onto a second portion of the layer, and a controller to control the energy source to apply energy to the layer to cause the first portion to coalesce and solidify in a first pattern and to control the agent distributor to selectively deliver the cooling agent onto the second portion of the layer in a second pattern independent of the first pattern.Type: GrantFiled: January 21, 2019Date of Patent: June 13, 2023Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Krzysztof Nauka, Esteve Comas, Alejandro Manuel De Pena, Howard S. Tom, Hou T. Ng
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Patent number: 11674241Abstract: Systems and methods can be used to produce fibers with external corrugations, internal corrugations, or both. These fibers can be used, for example, in hollow fiber membrane modules.Type: GrantFiled: November 4, 2020Date of Patent: June 13, 2023Assignee: Saudi Arabian Oil CompanyInventors: Seung-Hak Choi, Sarah N. Almahfoodh
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Patent number: 11660812Abstract: A modular system for performing additive manufacturing of an object includes at least two additive manufacturing devices, each having a housing with two slots on lateral sides to accommodate a manufacturing tray; a printer head and axis system; and a movement mechanism. A control module is operatively coupled to each of the at least two additive manufacturing devices. The control module is configured to control the at least two additive manufacturing devices to arrange the manufacturing tray in a first of the at least two additive manufacturing devices; print a part of the object on the manufacturing tray arranged in the first additive manufacturing device; move the manufacturing tray having the partially manufactured object to a second of the at least two additive manufacturing devices; and print a remaining part of the object on the manufacturing tray to complete the additive manufacturing of the object.Type: GrantFiled: April 16, 2021Date of Patent: May 30, 2023Assignee: Brinter OyInventors: Tomi Kalpio, Marko Piira
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Patent number: 11660676Abstract: The disclosure provides machines for manufacturing three-dimensional components by selectively solidifying powdery build-up material with a process beam in a process chamber, and methods of making the machines. The machine includes a machine base frame, wherein the machine base frame has a machine frame and a supporting frame which is attachable thereto, wherein the supporting frame accommodates at least one process chamber or at least one construction cylinder, and at least one interface is formed between the supporting frame and the machine frame, by which interface the supporting frame is held with respect to the machine frame.Type: GrantFiled: May 26, 2021Date of Patent: May 30, 2023Assignee: TRUMPF SISMA S.R.L.Inventors: Guglielmo Cavalcabo, Alessio Guzzonato
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Patent number: 11654593Abstract: Provided is a system, method, and apparatus for forming surface designs in hard-setting materials. The method includes depositing a hard-setting material mix to create a construction component, controlling a movable unit to manipulate a surface of the construction component with a first profile tool arranged on the movable unit based on surface design data before the hard-setting material mix sets, and controlling the movable unit or at least one other movable unit to manipulate the surface of the construction component with a second profile tool arranged on the movable unit or the at least one other movable unit based on the surface design data before the hard-setting material mix sets, wherein the second profile tool comprises a blade edge and a trowel edge.Type: GrantFiled: June 14, 2019Date of Patent: May 23, 2023Assignee: Carnegie Mellon UniversityInventor: Joshua David Bard
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Patent number: 11650498Abstract: The present disclosure provides a method for building a three-dimensional object using a printable composition including high viscosity polymerizable components. The method includes the steps of a) providing a printable composition comprising a high viscosity polymerizable component and a temporary solvent; b) selectively curing the printable composition to form an article representing the shape of the three-dimensional object; and c) removing a substantial amount of the temporary solvent from the article. The method is particularly well suited to making an orthodontic clear tray aligner. Also disclosed are a variety of printable compositions including high viscosity polymerizable components, such as polyurethane methacrylates, and temporary solvents.Type: GrantFiled: June 27, 2017Date of Patent: May 16, 2023Assignee: 3M Innovative Properties CompanyInventors: Daniel J. Skamser, Carsten Franke
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Patent number: 11642842Abstract: In an example of a method for three-dimensional (3D) printing, a build material composition is applied to form a build material layer. The build material composition includes a polymeric or polymeric composite build material, and a precipitating agent. Based on a 3D object model, a fusing agent is selectively applied on at least a portion of the build material composition. The fusing agent includes a radiation absorber, which the precipitating agent precipitates. The build material composition is exposed to radiation to fuse the at least the portion to form a layer of a 3D part.Type: GrantFiled: January 26, 2018Date of Patent: May 9, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Sterling Chaffins, Anthony P. Holden, Katrina Donovan, Noemie Midrez, Garry Hinch
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Patent number: 11639029Abstract: In one example, a system for loading build material into a portable build unit having a platform on which objects are printed and a build material supply container next to the platform. The system includes a build material dispenser, a conveyor to move the build unit and/or the dispenser, and a controller operatively connected to the dispenser and the conveyor. The controller is programmed to, with the build unit and the dispenser in a fill position, cause the dispenser to dispense build material into the supply container, cause the conveyor to move the build unit and/or the dispenser to and/or from the fill position, and, while the conveyor moves the build unit and/or the dispenser to and/or from the fill position, cause the dispenser to dispense build material on to the platform.Type: GrantFiled: July 28, 2021Date of Patent: May 2, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Jorge Diosdado Borrego, David Chanclon Fernandez, Pablo Antonio Murciego Rodriguez
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Patent number: 11633915Abstract: In example implementations, an apparatus includes a housing, a movable base, a tab portion and a coupling mechanism. The housing is comprised of a microwave transparent material. The movable base is coupled to the housing to receive build material that is digitally printed. The tab portion is coupled to a bottom portion of at least one wall of the housing. The tab portion stops the movable base. The coupling mechanism is coupled to the housing to removably attach the apparatus to a three dimensional printer.Type: GrantFiled: November 30, 2020Date of Patent: April 25, 2023Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: James Elmer Abbott, Jr., David A. Champion, Chris Paul Schodin
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Patent number: 11634208Abstract: A rigid-flexible coupled unmanned aerial vehicle (UAV) morphing wing and an additive manufacturing method thereof are disclosed. A shape memory alloy (SMA) strip/wire for controlling the wing upward deformation and an SMA strip/wire for controlling the wing downward deformation are arranged alternately, and a plurality of reinforcing ribs are arranged at intervals on the SMA strips/wires for controlling the wing upward deformation and the SMA strips/wires for controlling the wing downward deformation. The SMA strips/wires for controlling the wing upward deformation and the SMA strips/wires for controlling the wing downward deformation are arranged on a flexible substrate, and are wrapped with an insulating covering. The SMA strips/wires for controlling the wing upward deformation and the SMA strips/wires for controlling the wing downward deformation each are provided with an electric heating element.Type: GrantFiled: July 9, 2020Date of Patent: April 25, 2023Assignee: Jilin UniversityInventors: Zhihui Zhang, Zhenglei Yu, Xiaolong Zhang, Wei Yan, Yanlong Shao, Yunhong Liang, Qingping Liu, Qingquan Zhang, Yuting Liu
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Patent number: 11628626Abstract: Example systems relate to recoater movement. A non-transitory machine readable medium may contain instructions executable by a processor. The instructions may include instructions to change an action of a recoater in response to a determination that the recoater has reached a first location of a build area comprising build material. Instructions may further include instructions to lift the recoater in response to a determination that the recoater has reached a second location of the build area. Instructions may additionally include instructions to move the recoater over the second location at the lifted position, wherein the second location includes a build-up of the build material.Type: GrantFiled: April 21, 2017Date of Patent: April 18, 2023Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Brent Ewald, Michael Ewe, Eric Collins, Wesley R. Schalk
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Patent number: 11618214Abstract: Embodiments disclosed herein relate to methods of constructing a structure and related non-transitory computer readable medium. In an embodiment, the method includes (a) defining a vertical first slice and a second vertical slice of the structure. A lateral cross-section of the structure within the first vertical slice is different than the lateral cross-section of the structure for the second vertical slice. In addition, the method includes (b) depositing a plurality of first vertically stacked layers of an extrudable building material with a printing assembly to form the first vertical slice. Further, the method includes depositing a plurality of second vertically stacked layers of the extrudable building material atop the first vertical slice with the printing assembly to form the second vertical slice.Type: GrantFiled: August 20, 2021Date of Patent: April 4, 2023Assignee: ICON Technology, Inc.Inventors: Jason Ford, Alex Le Roux
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Patent number: 11618217Abstract: According to examples, a build module may include a housing, a build material chamber, and a build chamber. The build material chamber may be positioned beneath the build chamber in the housing and may include a moveable support member, in which a build material distributor is to supply successive layers of build material onto the moveable support member from the build material chamber. The build module may be removably insertable into a build receiver of an additive manufacturing system to allow the additive manufacturing system to solidify a portion of the successive layers received onto the moveable support member during the solidification process of the build material. The moveable support member may separate the build material chamber from the build chamber to block build material from the above the build material chamber from being received into the build material chamber during a solidification process of the build material.Type: GrantFiled: November 25, 2020Date of Patent: April 4, 2023Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Fernando Juan, Alejandro Manuel De Pena, Esteve Comas, Edward Dale Davis
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Patent number: 11607730Abstract: A method for forming a multi-material part by selective laser melting includes the following steps. Modeling is performed by regularly distributing and arraying a combination of materials that meets forming requirements such that a part model is designed. The designed part model is subjected to a dimension compensation, a shape compensation, a chamfering setting, a margin design and a design of a process support to obtain a process model. The obtained process model is sliced into a series of layers. Type, distribution and boundary information of materials in each layer are collected to generate a control file. All materials required for part forming are loaded into an additive manufacturing equipment. After a state of the additive manufacturing equipment meets forming requirements, a part is formed under the control of the generated control file. Post-processing is performed after the part is formed.Type: GrantFiled: December 9, 2020Date of Patent: March 21, 2023Assignee: Xi'an Space Engine Company LimitedInventors: Hulin Li, Huanqing Yang, Jing Bai, Lin Wang, Dongjian Peng, Yun Wang
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Patent number: 11590575Abstract: A system and method for additive manufacturing are provided. The system includes a structure defining a chamber for manufacturing parts via additive manufacturing. A powder metal applicator is configured to deposit layers of powder metal material to build a part on a build platform. A laser source is configured to direct one or more laser beams onto each layer of powder metal material to fuse the powder metal material, wherein metal condensate is created by the laser beam(s) contacting the powder metal material. An element spaced apart from the layers of powder material has a temperature different than the chamber temperature, so that the element is configured to attract or repel the metal condensate by virtue of the temperature differential between the element and the chamber. The method includes using the element having the different temperature to attract or repel the metal condensate within the chamber.Type: GrantFiled: April 7, 2020Date of Patent: February 28, 2023Assignee: GM Global Technology Operations LLCInventors: Mark A. Smith, Tyson W. Brown, HyungMin Chae, Md Ashabul Anam, Whitney A. Poling, Richard J. Skurkis
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Patent number: 11584066Abstract: Systems, apparatus and methods for producing objects with cryogenic 3D printing with controllable micro and macrostructure with potential applications in tissue engineering, drug delivery, and the food industry. The technology can produce complex structures with controlled morphology when the printed 3D object is immersed in a liquid coolant, whose upper surface is maintained at the same level as the highest deposited layer of the object. This ensures that the computer-controlled process of freezing is controlled precisely and already printed frozen layers remain at a constant temperature. The technology controls the temperature, flow rate and volume of the printed fluid emitted by the dispenser that has X-Y positional translation and conditions at the interface between the dispenser and coolant surface. The technology can also control the temperature of the pool of liquid coolant and the vertical position of the printing surface and pool of coolant liquid.Type: GrantFiled: August 27, 2021Date of Patent: February 21, 2023Assignee: THE REGENTS OF THE UNIVERSITY OF CALIFORNIAInventors: Boris Rubinsky, Michal Adamkievicz, Ze'ev Shaked
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Patent number: 11584076Abstract: According to examples, a build module may include a housing, a build material chamber, and a build chamber. The build material chamber may be positioned beneath the build chamber in the housing and may include a moveable support member, in which a build material distributor is to supply successive layers of build material onto the moveable support member from the build material chamber. The build module may be removably insertable into a build receiver of an additive manufacturing system to allow the additive manufacturing system to solidify a portion of the successive layers received onto the moveable support member during the solidification process of the build material. The moveable support member may separate the build material chamber from the build chamber to block build material from the above the build material chamber from being received into the build material chamber during a solidification process of the build material.Type: GrantFiled: November 25, 2020Date of Patent: February 21, 2023Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.Inventors: Fernando Juan, Alejandro Manuel De Pena, Esteve Comas, Edward Dale Davis
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Patent number: 11584068Abstract: Methods and systems for fabricating a component by consolidating a first portion of a particulate include a louvered particulate containment wall positioned around the component and a second portion of the particulate. At least one louver is coupled to the particulate containment wall adjacent at least one opening in the particulate containment wall. The particulate containment wall is positionable between a first position in which the louver prevents the second portion of the particulate from flowing through the passage and a second position in which the second portion of the particulate is able to flow through the passage. The methods include switching the particulate containment wall from the first position to the second position and allowing the second portion of the particulate to flow out of the interior space through the at least one opening.Type: GrantFiled: August 9, 2021Date of Patent: February 21, 2023Assignee: GENERAL ELECTRIC COMPANYInventors: John Joseph Madelone, Jr., Adam G. Susong, Timothy Joseph Wilhelm, Andrew J. Martin, Donald Dana Lowe
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Patent number: 11584057Abstract: An additive manufacturing system is provided. The additive manufacturing system includes a build platform and at least one workstation. The build platform defines a continuous workflow path and is configured to rotate about a build platform axis. The workstation is spaced apart from the build platform along the third direction and at least one of the build platform and the workstation is configured to move along the third direction. The workstation includes at least one particle delivery device, at least one recoating device, and at least one consolidation device. The particle delivery device is configured to deposit particles on the build platform. The recoating device is configured to distribute the deposited particles to form a build layer on the build platform. The consolidation device is configured to consolidate at least a portion of the build layer.Type: GrantFiled: January 3, 2018Date of Patent: February 21, 2023Assignee: General Electric CompanyInventors: Michael Robert Tucker, Younkoo Jeong, William Thomas Carter
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Patent number: 11577319Abstract: There is disclosed an ink composition for three dimensional (3D) printing. The ink composition comprises: a liquid dispersion of tungsten carbide (WC) particles and cobalt (Co) particles, and, a carrier vehicle for the dispersion of tungsten carbide particles and the dispersion of cobalt particles. The ink composition is of a viscosity usable with ink jet print heads for 3D printing.Type: GrantFiled: January 8, 2021Date of Patent: February 14, 2023Assignee: XIET LTD.Inventors: Axel Benichou, Liat Laufer
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Patent number: 11565461Abstract: The invention relates to a method for producing a three-dimensional shaped object without height limitation by means of layer-by-layer material application, wherein geometric data for the shaped object, a substrate part having a base surface for holding the shaped object, flowable first and second material, and a transfer body are provided. Material portions of the flowable first material are applied to the base surface and/or to a solidified material layer of the three-dimensional shaped object located on the base surface in accordance with the geometric data in order to produce a material layer of the three-dimensional shaped object. The material layer consisting of the first material is solidified.Type: GrantFiled: February 9, 2018Date of Patent: January 31, 2023Assignees: dp polar GmbH, ALTANA AGInventors: Hans Mathea, Martin Bohn
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Patent number: 11554538Abstract: An additive manufacturing apparatus includes a material container having a hollow interior configured to receive a material and an extruder connected below the material container to receive the material from the material container. The additive manufacturing apparatus includes a material removal device including an actuator configured to activate the material removal device to dislodge retained material from within the hollow interior of the material container and a drain passage configured to receive the dislodged material and guide the material to an exterior of the additive manufacturing apparatus.Type: GrantFiled: July 19, 2022Date of Patent: January 17, 2023Assignee: Thermwood CorporationInventors: Brian S. Smiddy, Scott G. Vaal
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Patent number: 11548223Abstract: A tooling system, such as an additive manufacturing system, includes a tool displacement mechanism mounted on a fixed structure and carrying a system tool such as a printhead. The tool displacement mechanism displaces the system tool along a curvilinear closed path about a system axis and located within a working plane intersecting the system axis. A bed, connecting to the fixed structure, is substantially positioned within the working plane, locally adjacent the closed path and along at least a portion of the closed path.Type: GrantFiled: June 10, 2021Date of Patent: January 10, 2023Assignee: TOREM LABSInventor: Adel Alouani
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Patent number: 11535942Abstract: When forming valve seat coats at opening portions (16a1 to 16a8) of intake ports (16) provided at a cylinder block mounting surface (12a) of a semimanufactured cylinder head (3), the nozzle of a cold spray apparatus moves along a nozzle movement path for air intake (Inp1) that is set between any two of the plurality of opening portions (16a1 to 16a8), while continuing to spray a raw material powder. When forming valve seat coats at opening portions (17a1 to 17a8) of exhaust ports (17), the nozzle moves along a nozzle movement path for air exhaust (Enp1) that is set between any two of the plurality of opening portions (17a1 to 17a8), while continuing to spray the raw material powder.Type: GrantFiled: September 18, 2018Date of Patent: December 27, 2022Assignee: NISSAN MOTOR CO., LTD.Inventors: Hirohisa Shibayama, Hidenobu Matsuyama, Eiji Shiotani, Yoshitsugu Noshi, Koukichi Kamada, Naoki Okamoto, Masahito Fujikawa, Junichi Hamasaki, Masatoshi Inoguchi
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Patent number: 11524338Abstract: A three-dimensional modeling device includes a table supporting a powder material and a model created from the powder material, a processing section disposed so as to face the table and obtaining the model by processing the powder material, and a rotation unit causing the table to rotate relative to the processing section around a rotary axis. The processing section has a plurality of processing units disposed around the rotary axis. The processing units supply the powder material to the table, preheat the supplied powder material, and emit an energy beam to the preheated powder material.Type: GrantFiled: June 26, 2019Date of Patent: December 13, 2022Assignee: IHI CORPORATIONInventors: Miki Shinagawa, Yuichiro Nakayama
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Patent number: 11506574Abstract: Some embodiments of the present invention intend to provide a method and an apparatus for diagnosing health state of a 3D printer which collects collection data in a 3D printing process by using sensors attached to the 3D printer (for example, an acceleration sensor and an acoustic emission sensor), extracts feature elements of the sensor data, applies machine learning to an equipment health state diagnosis model based on the extracted feature elements, and thereby enables diagnosing equipment health state of 3D printer components in an objective and consistent manner.Type: GrantFiled: December 10, 2018Date of Patent: November 22, 2022Assignee: Research & Business Foundation Sungkyunkwan UniversityInventors: Sang Won Lee, Jung Sub Kim, Chang Su Lee
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Patent number: 11498158Abstract: An additive manufacturing method wherein an object is manufactured by powder being applied layer-by-layer by an application device onto a base along a buildup surface and being bonded in regions to form a matrix. To provide an efficient additive powder bed method, a position of the base is checked by at least one measurement with a sensor device and the position of the base is automatically corrected at least in relation to the application device based on the at least one measurement.Type: GrantFiled: March 18, 2019Date of Patent: November 15, 2022Assignee: Ford Global Technologies, LLCInventors: Raphael Koch, Lars Bognar
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Patent number: 11485076Abstract: A modelling head for a three-dimensional printing machine, comprising a base body having a work surface suitable for enabling the formation and adhesion of an object, a support device connected to said base body and a movement member for moving said base body, wherein the support device is adjustable so as to change the orientation of the base body and in particular of the work surface relative to the movement member and is configured to switch, in an automated manner, from an unlocked configuration, in which it allows a change in the orientation of the base body relative to the movement member, and a locked configuration in which it locks the configuration assumed by the base body relative to the movement member.Type: GrantFiled: July 12, 2019Date of Patent: November 1, 2022Assignee: SISMA S.p.A.Inventors: Gianni Zitelli, Federico Iacovella
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Patent number: 11478979Abstract: An apparatus and a method for fabricating a magnetic material with variable magnetic alignment are disclosed. For example, the apparatus includes a reservoir storing magnetic particles, a heater coupled to the reservoir to melt the magnetic particles, a nozzle coupled to the reservoir to receive the magnetic particles that are melted, wherein the nozzle includes a rotatable collar that includes at least one magnet, a platform below the nozzle to receive the magnetic particles that are melted that are dispensed by the nozzle, and a controller communicatively coupled to the heater, the nozzle, and the platform to control operation of the heater, the nozzle, the rotatable collar of the nozzle, and the platform.Type: GrantFiled: December 5, 2018Date of Patent: October 25, 2022Assignee: Xerox CorporationInventors: Christopher D. Blair, David C. Irving, Jay L. Schneider
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Patent number: 11472117Abstract: A method for producing an object from a filamentary building material in an additive fused deposition modelling process, comprising the steps of: providing the building material; transporting the building material into a printhead at a feed rate for the building material, wherein the building material is transported between a driven drive wheel and a second wheel; melting the building material by means of a heating device in the printhead; discharging the molten building material to a discharge location, corresponding to a selected cross section of the object to be produced, at a discharge rate through an orifice of the printhead, with relative movement of the printhead in relation to the discharge location at a predetermined speed to movement along a predetermined path, wherein the path has at each location a curvature that can assume a positive value, zero or a negative value; wherein a control unit controls at least the drive of the drive wheel, the heating device in the printhead and the movement of the pType: GrantFiled: June 26, 2018Date of Patent: October 18, 2022Assignee: Covestro Deutschland AGInventors: Dirk Achten, Thomas Buesgen, Levent Akbas, Roland Wagner, Nicolas Degiorgio, Jonas Kuenzel
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Patent number: 11465342Abstract: A three-dimensional (3D) printer and method including a material cartridge receiver to hold a removable material cartridge to accept build material from the 3D printer and to make build material available from the material cartridge to the 3D printer for printing of the 3D object. A liquid cartridge receiver holds a removable liquid cartridge to make available print liquid from the liquid cartridge for a print assembly.Type: GrantFiled: July 28, 2017Date of Patent: October 11, 2022Assignee: Hewlett-Packard Development Company, L.P.Inventors: Wesley R. Schalk, Kris M. English, Justin M. Roman
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Patent number: 11465362Abstract: An additive manufacturing method includes providing a polymeric material and changing a cooling rate of the polymeric material by adding a second material to the polymeric material. The additive manufacturing method also includes providing the polymeric material and the added second material to an additive manufacturing apparatus and depositing the polymeric material, having the changed cooling rate, with the additive manufacturing apparatus at a deposition rate that is based at least in part on the changed cooling rate of the polymeric material.Type: GrantFiled: June 30, 2020Date of Patent: October 11, 2022Assignee: THERMWOOD CORPORATIONInventor: Kenneth J. Susnjara
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Patent number: 11446869Abstract: A recoater for applying a layer of build material capable of solidification on a working surface, wherein the recoater comprises a discharge port and a flattening member, wherein the discharge port is configured to discharge build material to form a heap of build material ahead of the flattening member, wherein the flattening member is configured to spread material from the heap of build material along the working surface in order to form the layer of build material on top of the working surface through a gap formed between a lower surface of the flattening member and the working surface by relative movement of the flattening member and the working surface, wherein the recoater further includes a shutter distanced from the discharge port, wherein the shutter is configured to be movable between a closed position in which build material is not dispensed onto the working surface, and an opened position in which build material is dispensed onto the working surface, wherein the shutter is configured to close an adType: GrantFiled: September 13, 2019Date of Patent: September 20, 2022Assignee: Nederlandse Organisatie voor toegepast-natuurwetenschappelijk onderzoek TNOInventors: Jeichienus Johannes Van Der Werff, Edwin Adrianus Cornelius Van Den Eijnden, Hendrik Abraham Buining
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Patent number: 11446886Abstract: Plastic profiles are produced by a pultrusion method. For this, a mold is moved periodically relative to the stationary plastic profile and said profile is held by a holding means and transported away. In particular, the starting and the stopping of the method are problematical, since a tensile stress must be applied, by which both “slack” fibers and “rigid” profiles can be drawn through the mold. The invention creates a method and a device for simple and reliable manufacture of plastic profiles. For this, it is provided that at least one cross section of a receiving space of the at least one holding means is changed along a longitudinal axis of the holding means in order to grasp a reinforcement and/or the plastic profile.Type: GrantFiled: May 3, 2018Date of Patent: September 20, 2022Assignee: Thomas GmbH + Co. Technik + Innovation KGInventor: Klaus Jansen
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Patent number: 11426939Abstract: Provided are devices and methods relating to three dimensional printing. One embodiment relates to a three dimensional printer comprising a printer base including a rail portion, and a moveable print surface including a plurality of track members coupled to form a loop and configured to move along the rail portion of the printer base. The printer also includes a print head and a print head positioning system configured to move the print head in multiple directions over the print surface. Other embodiments are described and claimed.Type: GrantFiled: January 11, 2019Date of Patent: August 30, 2022Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventor: Philip N. Sacchitella, Jr.
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Patent number: 11422532Abstract: A method for facilitating part fabrication, such as by automated toolpath generation, can include one or more of: receiving a virtual part; modifying the virtual part; and/or determining toolpaths to fabricate the target part. The toolpaths preferably define an ordered series of additive and subtractive toolpaths, more preferably wherein the additive and subtractive toolpaths are interleaved, which can function to achieve high manufacturing efficiency and/or performance. The method can additionally or alternatively include: generating machine instructions based on the toolpaths; fabricating the target part based on the machine instructions; calibrating the fabrication system; and/or any other suitable elements.Type: GrantFiled: November 26, 2019Date of Patent: August 23, 2022Assignee: Mantle Inc.Inventors: Stephen T. Connor, Alex S. Goldenberg, Jonathan Hsu, Benjamin D. Voiles, Theodore Charles Sorom
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Patent number: 11420383Abstract: A system for additively manufacturing components includes a build chamber and a build plate on which a component and a containment wall surrounding the component are additively formed. The containment wall surrounds the component such that powder is present between the component and the containment wall, with the containment wall including first and second portions joined together at a separation line. Additionally, the build plate is positioned within the build chamber. Furthermore, a tooling assembly configured to split the containment wall at the separation line and pull the first portion of the containment wall away from the second portion of the containment wall while the build plate is present within the build chamber such that a portion of the powder is exposed. Moreover, a vacuum configured to remove the exposed portion of the powder from the build chamber while the build plate is present within the build chamber.Type: GrantFiled: September 8, 2020Date of Patent: August 23, 2022Assignee: GENERAL ELECTRIC COMPANYInventors: Andrew J. Martin, Timothy Joseph Wilhelm
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Patent number: 11424144Abstract: The invention belongs to a related field of electronic manufacturing technology, and particularly relates to a conformal manufacturing device and a method for a complex curved-surface electronic system, the system includes a support platform and a six-degree-of-freedom spherical motor linkage platform, a 3D measurement module, a laser lift-off module, a curved-surface transfer printing module and a conformal jet printing module respectively mounted on the support platform and independently controllable, and specific structures and work modes of these key components are improved. The invention further discloses a corresponding manufacturing method.Type: GrantFiled: April 9, 2018Date of Patent: August 23, 2022Assignee: HUAZHONG UNIVERSITY OF SCIENCE AND TECHNOLOGYInventors: Yongan Huang, Zhouping Yin, Hao Wu, Jiankui Chen, Wenlong Li, Kun Bai
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Patent number: 11420385Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing, each of the two hobs comprising two halves, wherein each of the hob halves comprises teeth that are offset with respect to the teeth of the opposing hob half; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; and an interface to a hot end capable of outputting the print material filament after at least partial liquification to perform the additive manufacturing.Type: GrantFiled: June 16, 2020Date of Patent: August 23, 2022Assignee: JABIL INC.Inventors: William MacNeish, Erik Gjovik
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Patent number: 11413790Abstract: An apparatus and method for the automated manufacturing of three-dimensional (3D) composite-based objects is disclosed. The apparatus comprises a material feeder, a printer, a powder system, a transfer system, and optionally a fuser. The method comprises inserting a stack of substrate sheets into a material feeder, transferring a sheet of the stack from the material feeder to a printer, depositing fluid on the single sheet while the sheet rests on a printer platen, transferring the sheet from the printer to a powder system, depositing powder onto the single sheet such that the powder adheres to the areas of the sheet onto which the printer has deposited fluid, removing any powder that did not adhere to the sheet, optionally melting the powder on the substrate, and repeating the steps for as many additional sheets as required for making a specified 3D object.Type: GrantFiled: August 25, 2020Date of Patent: August 16, 2022Assignee: IMPOSSIBLE OBJECTS, INC.Inventors: Robert Swartz, Eugene Gore, Buckley Crist, John Bayldon, Chris Wagner, Nicholas Tarzian, Evangeline Su
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Patent number: 11400536Abstract: In a metal laminating and modeling method, a three-dimensional modeled object 10 having a main surface 12 and an outer circumferential surface 13 is modeled by sequentially laminating a plurality of metal layers 11m. The metal laminating and modeling method has a metal layer formation step of forming the metal layers 11m by forming a plurality of weld beads 100 so as to be arranged in a horizontal direction on a table 2, and a first end portion weld bead formation step of inclining the table 2 such that a target surface 2f faces in a first inclination direction and forming first end portion weld beads 100a so as to overlap, among a plurality of center weld beads 100c, the center weld beads 100c located at an uppermost end in a vertical direction Dv.Type: GrantFiled: April 8, 2020Date of Patent: August 2, 2022Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATIONInventor: Yasunori Sakai
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Patent number: 11396135Abstract: An additive manufacturing machine (910) includes a build unit (920) comprising a powder dispenser (906) including a hopper (1004) for receiving a volume of additive powder (1006). A powder supply system (1000) includes a powder supply source (1010) for providing additive powder (1006) into the hopper (1004) during a refill process. A powder reclamation system (1002) includes a vacuum pump (1030) coupled to a vacuum duct (1034, 1036) defining a suction inlet (1040) positioned for collecting misdirected additive powder (1006) dispensed during the refill process. A return duct (1038) includes a filter mechanism (1050) may filter and return the collected additive powder (1006) back to the powder supply source (1010) for reuse.Type: GrantFiled: November 6, 2018Date of Patent: July 26, 2022Assignee: General Electric CompanyInventors: Justin Mamrak, MacKenzie Ryan Redding, Jordan Maxine Shoemaker, Michael Thomas Gansler
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Patent number: 11383432Abstract: In an example implementation, a method of printing a multi-structured three-dimensional (3D) object includes forming a layer of sinterable material. The method includes processing a first portion of the sinterable material using a first set of processing parameters and processing a second portion of the sinterable material using a second set of processing parameters. The processed first and second portions form, respectively, parts of a first and second structure of a multi-structured 3D object.Type: GrantFiled: September 24, 2020Date of Patent: July 12, 2022Assignee: Hewlett-Packard Development Company, L.P.Inventors: Lihua Zhao, Yan Zhao, Hou T. Ng
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Patent number: 11376788Abstract: An apparatus for additively manufacturing an article comprises a heat block, a nozzle configured to receive a feed material in operable communication with the heat block, and a radiator configured to transfer heat from the heat block to an external environment by thermal radiation. Related tools for additively manufacturing a material in a vacuum, and related methods are also disclosed.Type: GrantFiled: September 19, 2019Date of Patent: July 5, 2022Assignee: Northrop Grumman Systems CorporationInventors: Thomas A. Cote, Michael D. Roberts, Randy L. Spicer, William A. Wautlet
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Patent number: 11370170Abstract: A gas concentration meter includes a first gas concentration detection sensor capable of detecting at least a gas concentration in a first concentration range, a second gas concentration detection sensor capable of detecting at least a gas concentration in a second concentration range, and a control unit. An upper limit value of the second concentration range is lower than an upper limit value of the first concentration range, and a lower limit value of the second concentration range is lower than a lower limit value of the first concentration range. The control unit is configured to output either the lower limit value of the first concentration range or the upper limit value of the second concentration range as an indication value when an output signal of the first gas concentration detection sensor corresponds to a gas concentration lower than the lower limit value of the first concentration range.Type: GrantFiled: April 7, 2020Date of Patent: June 28, 2022Assignee: Sodick Co., Ltd.Inventor: Katsutaka Muranaka
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Patent number: 11292183Abstract: In a manufacturing method of a three-dimensional formed object, the method includes a first discharging in which a forming material is continuously discharged from a nozzle while causing a position of the nozzle to change with respect to the forming table in a first direction which is perpendicular to a top surface of the forming table to cause the forming material to be deposited in the first direction, a second discharging in which the forming material is continuously discharged from the nozzle while changing the position of the nozzle with respect to the forming table in a second direction which is parallel to the top surface of the forming table to dispose the forming material along the second direction, and repeating in which the first discharging and the second discharging are repeated.Type: GrantFiled: February 20, 2019Date of Patent: April 5, 2022Inventors: Shunsuke Mizukami, Kazuhide Nakamura, Koichi Saito, Kohei Yuwaki
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Patent number: 11273495Abstract: The present disclosure generally relates to methods and apparatuses for additive manufacturing with improved powder distribution capabilities. Specifically, the methods and apparatuses of the present disclosure incorporate powder distribution vanes to improve the lateral deposition of powder from a hopper. Such methods and apparatuses have the potential to reduce powder overhead costs, mitigate associated health and environmental risks, and increase manufacturing efficiency.Type: GrantFiled: October 2, 2017Date of Patent: March 15, 2022Assignee: General Electric CompanyInventors: Lucas Christian Jones, Jonathan Ortner, John Moores, Patrick Kenney