With Means To Close Mold Patents (Class 425/589)
  • Publication number: 20140093608
    Abstract: An in-mold shutter (140) for embedding in an injection mold (100, 200, 300) is described herein. The in-mold shutter (140, 240, 340, 440, 540) includes a shutter actuator (148, 548) that is configured to selectively engage a first mold shoe (130) of the injection mold (100, 200, 300) with a platen of a mold clamping assembly (996) to hold the first mold shoe (130) in an extended position (E), along a mold-stroke axis (X), during a step of molding a first molded article (102A) in the injection mold (100, 200, 300). Also described herein is a molded article transfer device (150, 250) for use with the injection mold (100, 200, 300). The molded article transfer device (150, 250) includes a shuttle (154) that is slidably arranged, in use, within the injection mold (100, 200, 300).
    Type: Application
    Filed: November 28, 2013
    Publication date: April 3, 2014
    Applicant: Husky Injection Molding Systems Ltd.
    Inventors: Christophe HALTER, Pierre Glaesener, François Styga
  • Patent number: 8651852
    Abstract: Provided is an apparatus and method for manufacturing a ball joint that are capable of reducing a torque applied between a ball stud and a ball seat. The ball joint manufacturing apparatus includes an upper mold having a shape configured to injection-mold a ball seat formed of a synthetic resin material and surrounding the outside of a spherical head part of a ball stud; a lower mold installed under the upper mold and having a molding surface for forming a portion of the ball seat; a fixing jig configured to fix the ball stud to a molding position of the upper mold and the lower mold; and a rotary member configured to rotate the fixing jig.
    Type: Grant
    Filed: October 7, 2011
    Date of Patent: February 18, 2014
    Assignee: Central Corporation
    Inventor: Seong-Rok Kim
  • Publication number: 20130337103
    Abstract: A clamping device for a two-platen injection molding machine, includes a movable mold platen, a stationary mold platen, and a tie bar connected therebetween, with the movable mold platen being movable along the tie bar. The clamping device further includes a connecting structure that is used to detachably connect an elongating tie bar to an end of the tie bar. The tie bar can be elongated as desired and re-machining the whole tie bar is dispensed with, therefore the tie bar can be elongated conveniently, the productivity is increased and the product cost is lowered.
    Type: Application
    Filed: January 8, 2013
    Publication date: December 19, 2013
    Applicant: Chen Hsong Asset Management Limited
    Inventors: Chi Kin CHIANG, Li Xiong Liu
  • Publication number: 20130330436
    Abstract: The vertical injection molding machine is provided with an electric servomotor which moves an injection drive unit up and down accompanying the rotation of a driven pulley via a ball screw mechanism, a timing belt by which the drive force of the electric servomotor is transmitted, and a driven pulley on which the timing belt is rotated, wherein an arc groove is formed on the driven pulley, and an election pin is provided which is inserted to the arc groove of the driven pulley when the timing belt is disconnected. When the election pin is inserted to the arc groove, the tip of the election pin applies pressure on an inclined portion by means of elastic force of a spring, slowing the rotational speed of the driven pulley and stopping the injection drive unit by an inner wall surface of the slowed driven pulley colliding with the ejection pin.
    Type: Application
    Filed: August 13, 2013
    Publication date: December 12, 2013
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Hiromichi Kuroda, Akihiro Kuroda
  • Publication number: 20130309350
    Abstract: An injection molding apparatus includes, as its drive sources, an electric power supply source, compressed air source and hydraulic pressure supply source. A hydraulic-pressure-supply-destination selection section supplies hydraulic pressure from the hydraulic pressure supply source to a selected one of first and second mold clamping cylinders. Necessary capacity of the hydraulic pressure supply source can be lowered as compared to a case where all of the mold clamping mechanisms and injecting machines are driven by hydraulic pressure. Because only a selected one of the mold clamping mechanisms is driven at a time, the necessary capacity of the hydraulic pressure supply source can be halved as compared to a case where the mold clamping mechanisms are driven simultaneously.
    Type: Application
    Filed: May 9, 2013
    Publication date: November 21, 2013
    Applicant: Nissei Plastic Industrial Co., Ltd.
    Inventors: Toru IKEDA, Hiroo OKUBO, Akira OBINATA
  • Patent number: 8580179
    Abstract: An apparatus for molding a thermoplastic package part(s) to an end portion of a container body includes inner and outer mold elements between which a mold cavity per package part is formed. At least one of these mold elements is at least partly freely suspended. When one package part is molded with the mold elements, plastic melt is injected in a first number ?1 of points in the cavity, an island of plastic melt for each point is formed inside the cavity, and the distribution of the points causes a force center to pass through a surface defined by a parallel projection of each first number of islands on a plane orthogonal to a direction of the compression force, and when the first number >1, a second number of imaginary straight lines interconnecting a third number of parallel projections such that the surface is at its maximum.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: November 12, 2013
    Assignee: Tetra Laval Holdings & Finance S.A.
    Inventor: Pär Andersson
  • Publication number: 20130295222
    Abstract: An injection molding machine 1 that molds an LED illumination housing includes a fixing mold 2 that is formed in a U-shaped cross section, a moving mold 3 that is fitted to the fixing mold 2, a driving mechanism 6 that brings the moving mold 3 into contact with the fixing mold 2 and separates the moving mold 3 from the fixing mold 2, and a material supply mechanism 10 that injects resin of a molten state into a cavity 12 configured when the fixing mold 2 and the moving mold 3 are fitted to each other. Furthermore, a plurality of concave and convex portions 21 is provided on a bottom surface 20 of the fixing mold 2 so as to diffuse light transmitted through the LED illumination housing by forming a lens cut portion of a polyhedron shape on an outer surface of the LED illumination housing.
    Type: Application
    Filed: January 20, 2012
    Publication date: November 7, 2013
    Applicant: YAZAKI CORPORATION
    Inventor: Masahiro Sawayanagi
  • Publication number: 20130256950
    Abstract: An injection molding machine includes a base and an injection unit mounted to the base, and a first platen for holding a first mold section and a second platen for holding a second mold section. The first and second platens are supported by the base, and are movable along a machine axis between mold-open and mold-closed positions. At least a first tie bar engagement apparatus is associated with a first tie bar and includes a first bore in the first platen for receiving the respective tie bar therethrough at least when the platens are in the mold-closed position; and a first roller mounted to the first platen proximate the first bore. The first roller is rotatable about a first roller axis that is oriented horizontally and perpendicular to the machine axis.
    Type: Application
    Filed: April 2, 2013
    Publication date: October 3, 2013
    Applicant: Athena Automation Ltd.
    Inventors: Robert D. Schad, Carsten Link
  • Patent number: 8512608
    Abstract: An injection molding device comprises a mold-clamping device that operates in both of a mold-closing state in which a mold is closed under predetermined pressure and a micro mold-open state in which the mold is held in a state in which the mold is open from the mold-closing state by a predetermined amount, an injection device that molds a molded product by injecting a molding material into the mold set to the mold-closing state or the micro mold-open state and a controller that changes a stop position of the mold in the micro mold-open state in accordance with a change of a mold-closing position when the mold-closing position of the mold in the mold-closing state is changed.
    Type: Grant
    Filed: May 16, 2011
    Date of Patent: August 20, 2013
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Jun Koike, Harumichi Tokuyama, Harunobu Inami, Yasumasa Sugiyama, Mitsuru Koga
  • Patent number: 8486315
    Abstract: An injection molding device comprises a mold-clamping device that operates in both of a mold-closing state in which a mold is closed under predetermined pressure and a micro mold-open state in which the mold is held in a state in which the mold is open from the mold-closing state by a predetermined amount, an injection device that molds a molded product by injecting a molding material into the mold set to the mold-closing state or the micro mold-open state and a controller that changes a stop position of the mold in the micro mold-open state in accordance with a change of a mold-closing position when the mold-closing position of the mold in the mold-closing state is changed.
    Type: Grant
    Filed: May 16, 2011
    Date of Patent: July 16, 2013
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Jun Koike, Harumichi Tokuyama, Harunobu Inami, Yasumasa Sugiyama, Mitsuru Koga
  • Publication number: 20130129857
    Abstract: Moulds for injection molding of plastic parts comprising a die and a punch which define, in the closed mould condition, a cavity intended to receive plastic material injected by a press are provided. The punch may comprise a central element and a pair of first lateral elements arranged on longitudinally opposite sides relative to the central element, each of the first lateral elements being slidably guided along a respective inclined lateral surface of the central element to be displaced between a moulding position and an ejection position.
    Type: Application
    Filed: January 28, 2011
    Publication date: May 23, 2013
    Applicant: H.C.M. STAMPI S.r.L.
    Inventor: Amedeo Bregolin
  • Patent number: 8443837
    Abstract: A coupling device which contributes to a further reduction in the space required to transport a die etc., in which first and second joints are simplified in structure and downsized, and that is advantageous when multiple sets of such first and second joints are installed. The coupling device comprises a female joint and a male joint. The female joint is fitted on a mold and comprises a first valve casing, a first valve body, and a first open/close valve having a first valve seat and a first valve portion. The male joint is fitted on a clamping plate of an injection molding machine and comprises a second valve casing, a second valve body, and a second open/close valve having a second valve seat and a second valve portion. The coupling device further comprises a valve body drive unit.
    Type: Grant
    Filed: May 30, 2007
    Date of Patent: May 21, 2013
    Assignee: Pascal Engineering Corporation
    Inventor: Seiji Kimura
  • Patent number: 8419418
    Abstract: An injection mould for injection moulding an article having a base and a sidewall, the injection mould comprising: first and second mould parts which are adapted to be connected together in a closed configuration so as to define a mould cavity there between, the mould cavity having a base portion and a sidewall portion, an injector for injecting into the mould cavity molten material to be moulded into the article, at least one portion of one of the first and second mould parts being movable when the first and second mould parts are in the closed configuration so as to vary the volume of the mould cavity, an actuator for selectively moving the at least one portion of one of the first and second mould parts in first and second directions so as to increase and reduce, respectively, the volume of the mould cavity.
    Type: Grant
    Filed: January 5, 2012
    Date of Patent: April 16, 2013
    Inventor: Peter Reginald Clark
  • Publication number: 20130082419
    Abstract: An apparatus for receiving a mold assembly having a first mold portion and a second mold portion operably connected with one another for forming parts. The apparatus includes a mold holding member and a pair of support members spaced from one another and extending from the mold holding member to a manufacturing floor. A carriage device is cooperable with the mold holding member for engaging and moving the mold assembly. A lifting mechanism of the apparatus is used for moving the carriage device relative the mold holding member to move the mold assembly to be engaged with mold holding member. The lifting mechanism and the carriage device apply forces to opposite surfaces of the mold holding member to prevent the mold holding member from deflection and distortion to eliminate offset between the first mold portion and the second mold portion thereby eliminating defective parts as said apparatus forms the parts.
    Type: Application
    Filed: September 30, 2011
    Publication date: April 4, 2013
    Applicant: SKF
    Inventor: Yefim EPSHETSKY
  • Patent number: 8393890
    Abstract: An injection molding machine that can prevent a stationary platen and a mold attached thereto from being tilted by applying a nozzle touch force. A connection part is mounted on a stationary platen via a connection pipe. The connection part is mounted on a connection mechanism via a block. A ball screw shaft as a nozzle touch drive mechanism is rotatably mounted on the connection mechanism. The block is adjusted for a mounting position thereof such that tilt in the stationary platen and a mold attached thereto is eliminated when the mold is attached to the stationary platen and a nozzle touch force is applied to the mold. The nozzle touch force prevents the stationary platen and the mold from being tilted.
    Type: Grant
    Filed: December 16, 2010
    Date of Patent: March 12, 2013
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Atsushi Takemoto, Hideaki Kitta
  • Patent number: 8388338
    Abstract: An injection molding system of plastic material, includes a press having first and a second pressure plates, suitable for closing between them a mold, by applying a closing force, and a distribution and injection assembly suitable for distributing and injecting a fluid plastic material into the mold and in turn comprising an intermediate hot distribution plate interposed between a bottom plate and a nozzle-bearing plate, provided for cooperating into contact and in sliding relationship, along a respective sliding and contact surface with the end of one or more injection nozzles fixed on the nozzle-bearing plate, in order to distribute the fluid plastic material to be injected into the mold, wherein the distribution and injection assembly is arranged adjacent to and along a side of the mold, not associated with the first and the second pressure plates so as not to be subject to the closing force of the mold.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: March 5, 2013
    Assignee: Thermoplay S.p.A.
    Inventor: Roberto Enriette
  • Patent number: 8360769
    Abstract: An apparatus for manufacturing products from material which is thermoplastically deformable, as from plastic, comprising: —a mold (2) with at least one mold cavity (3); —in the or each mold cavity (3) at least one slide (8); —movement means for moving each slide (8); —closing means for opening and closing the mold (2); —feed means for introducing, with the mold cavity (3) closed, said material in at least substantially plastic condition into the or each mold cavity; wherein the movement means (9) for moving the slide (3) are arranged for moving said slide forward at a relatively high speed relative to the movement speed of the mold parts upon opening and closing thereof, from a position at least partly retracted from the mold cavity, such that said material, as a result, is displaced in the mold cavity for obtaining the filling thereof, preferably at a speed high such that adiabatic heat development occurs in the or each mold cavity.
    Type: Grant
    Filed: February 1, 2011
    Date of Patent: January 29, 2013
    Assignee: ECIM Technologies B.V.
    Inventor: Hendricus Antonius Hoogland
  • Patent number: 8328547
    Abstract: An injection foam molding machine according to the present invention includes: a clamping unit that moves a movable die plate 3 relative to a fixed die plate 2 to clamp the die plates; a fixed side mold attached to the fixed die plate 2; a movable side mold attached to the movable die plate 3; a plurality of drive units 50 that widen an interval between both of the die plates 2 and 3; and a die-plate-interval adjusting unit 60 that adjusts a distance over which the movable die plate 3 is moved by the drive units 50, and when a molten foam resin is foamed, an inner-side interval within the mold cavity is determined, and thus an accurate molded product can be obtained.
    Type: Grant
    Filed: January 24, 2008
    Date of Patent: December 11, 2012
    Assignee: Mitsubishi Heavy Industries Plastic Technology Co., Ltd.
    Inventors: Saburo Fujita, Yasuaki Ozeki
  • Patent number: 8308467
    Abstract: Provided is a parallelism control apparatus of a movable platen of an electric injection molding machine, to which a new arrangement type using a wedge to control the parallelism of a movable platen is applied to reduce the size of the parallelism control apparatus, ensure an installation space, and solve a difficulty during installation, which ensures rigidity of the movable platen in directions of forward and rearward movements, and enables parallelism adjustment and firm position fixing by controlling a vertical amount, a horizontal amount, and a combination of vertical and horizontal amounts even in a narrow space, thereby further enhancing precision and quality reliability of molded products.
    Type: Grant
    Filed: August 2, 2011
    Date of Patent: November 13, 2012
    Assignee: LS Mtron Ltd.
    Inventors: Jin Won Jung, Kyong Ho Park, Sung Chul Yoo
  • Publication number: 20120276242
    Abstract: The present invention provides a mold clamping device comprising a stationary plate (1), a movable plate (2), mold-clamping cylinders (3) and a mold-moving cylinder (4), wherein the mold-clamping cylinders (3) include two or more internal circulation cylinders with single out-extending piston rod and the extension end of the piston rod is connected with the movable plate (2) or the stationary plate (1). A logic valve is provided inside the cylinder body (7) and between the piston (6) and the piston rod (5). When the spool (10) of the logic valve is moved towards right or left, the oil flow between the rod chamber (21) and the non-rod chamber (22) can be blocked or opened, which overcomes the defects of a large amount of oil flowing in or out of the oil tank during the releasing or closing of the mold as well as the strong resistance force.
    Type: Application
    Filed: December 2, 2010
    Publication date: November 1, 2012
    Inventor: Buming Huang
  • Publication number: 20120269917
    Abstract: A mold clamping device includes a first fixed member to which a stationary mold is to be attached; a first movable member to which a movable mold is to be attached; a second movable member configured to move together with the first movable member; a second fixed member provided between the first movable member and the second movable member; a mold clamping force generating mechanism configured to generate a mold clamping force due to an electromagnetic force between the second movable member and the second fixed member; and a mold clamping force amplifying mechanism configured to amplify the mold clamping force generated by the mold clamping force generating mechanism.
    Type: Application
    Filed: January 27, 2012
    Publication date: October 25, 2012
    Applicant: SUMITOMO HEAVY INDUSTRIES, LTD.
    Inventors: Tsutomu MIYATAKE, Norihito Okada, Shinji Terada
  • Patent number: 8293163
    Abstract: An electrically-driven injection molding system with a dual-driving function comprises an electric apparatus with a dual-driving function, a plasticizing unit, an injection unit, an injection carriage, a guide frame, and a base, wherein the electric apparatus with a dual-driving function is connected with the plasticizing unit and the injection unit, the guide frame is connected with the electric apparatus with a dual-driving function and the injection unit, and the electric apparatus with a dual-driving function, the plasticizing unit, the injection unit, the injection carriage, and the guide frame are installed on the integral base. An injection molding method is realized using the system. The system has an obviously simplified and compact structure, thus reducing the manufacturing cost, lowering the energy consumption, obviously extending the service life of the motors and ball screws, and making easy to popularize.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: October 23, 2012
    Assignee: South China University of Technology (SCUT)
    Inventors: Hanxiong Huang, Baiyuan Lv, Xiaolong Lv
  • Patent number: 8262378
    Abstract: A multilayer-molding method includes the steps of mixing at least one thermoplastic resin selected from a plurality of types of thermoplastic resins with a bubble-nucleating agent and a foaming gas, injecting the plurality of types of thermoplastic resins into a mold cavity such that the thermoplastic resins are layered in the mold cavity, and then, after increasing the volume of the mold cavity, foaming the at least one thermoplastic resin mixed with the bubble-nucleating agent and the foaming gas. The multilayer-molding method is characterized in that the foaming gas is supplied at a pressure of 0.1 MPa or more but less than 1.0 MPa to at least one injection-molding machine selected from a plurality of injection-molding machines, and that the thermoplastic resin plasticized in the injection-molding machine is mixed with the foaming gas.
    Type: Grant
    Filed: July 22, 2009
    Date of Patent: September 11, 2012
    Assignee: Ube Machinery Corporation, Ltd.
    Inventors: Akio Okamoto, Kazuaki Miyamoto
  • Patent number: 8251693
    Abstract: Disclosed is an injection mold, comprising a moving half, a fixed half and a plurality of bearing plates positioned therebetween. The moving half comprises a moving half plate and a moving half core positioned thereon. The fixed half comprises a fixed half plate and a fixed half cavity positioned thereon. The bearing plates are positioned on one of the fixed half plate and the moving half plate and a bearing surface is formed thereon. The moving half core and the fixed half cavity contact with each other partially to form an arrangement surface. With the bearing plates positioned therebetween, the bearing surface and the arrangement surface can undertake the closing mold pressure generated by an injection molding machine together for reducing the arrangement surface area. The molding is easy and cost drops to improve productivity. The closing mold balance of the entire injection mold can be preferably ensured.
    Type: Grant
    Filed: October 8, 2010
    Date of Patent: August 28, 2012
    Assignee: Cheng Uei Precision Industry Co., Ltd.
    Inventors: Jian-ming Li, Xiao-ping Wu, Shih-hsiung Ho
  • Patent number: 8246335
    Abstract: An apparatus for molding optical fiber connector is provided. The optical fiber connector includes a main body. The main body has a blind hole for receiving an optical fiber two opposite surfaces being substantially parallel with the blind hole, and a lens portion aligned with the blind hole. The apparatus comprises a molding cavity and an insert for forming the blind hole. The molding cavity includes a central portion for forming the main body, a lens-forming portion for forming the lens portion, and two lateral portions for forming the corresponding surfaces. The molding cavity includes a first gate and a second gate for introducing molding material into the molding cavity. The first gate is located between the insert and one of the two lateral portions and the second gate is defined between the insert and the other one of the lateral potions.
    Type: Grant
    Filed: December 22, 2010
    Date of Patent: August 21, 2012
    Assignee: Hon Hai Precision Industry Co., Ltd.
    Inventor: Chun-Yu Lin
  • Patent number: 8246336
    Abstract: An injection molding machine includes a hydraulic driving system providing hydraulic power; a molding system configured for molding a workpiece; and an injection system configured for injecting a molten material to the molding system with the hydraulic power. The injection system includes a cylinder and a piston movably received in the cylinder. The cylinder is surrounded by one of an alternating current-charged coil of wire and a closed-loop coil of wire, and the piston is surrounded by the other, whereby the piston receives acceleration for movement in the cylinder.
    Type: Grant
    Filed: June 2, 2010
    Date of Patent: August 21, 2012
    Assignee: Hon Hai Precision Industry Co., Ltd.
    Inventor: Hsiang-Hung Chen
  • Patent number: 8221670
    Abstract: A method for injection molding comprises pre-positioning a clamp piston within a cylinder housing to a datum position axially intermediate a clamping position and an unclamped position, the clamp piston affixed to a tie bar, the clamp piston and cylinder housing cooperating to provide a clamp chamber and an unclamp chamber in a clamp cylinder housing on axially opposite sides of the clamp piston for urging the clamp piston towards the clamping and unclamped positions, respectively, when pressurized. Pre-positioning the clamp piston can include leaving a positioning gap between portions of a mold before releasably locking a tie bar to one of the moving or stationary platens, and then advancing the moving platen to substantially close the positioning gap after the releasable locking has been completed.
    Type: Grant
    Filed: April 1, 2011
    Date of Patent: July 17, 2012
    Assignee: Athena Automation Ltd.
    Inventors: Robert D. Schad, Carsten Link
  • Patent number: 8186989
    Abstract: When controlling each operational process in a molding cycle by variably controlling the number of revolutions of a drive motor 3 in a hydraulic pump 2, a hydraulic pump 2 where at least multiple fixed discharge flow rate Qo and Qs can be set is used as the hydraulic pump 2. At the same time, the fixed discharge flow rates Qo . . . are set corresponding to operational processes based upon predetermined conditions in advance, respectively, and the hydraulic pump 2 is switched to the fixed discharge flow rates Qo . . . by corresponding to each operational process at the time of molding. At the same time, each operational process is controlled by variably controlling the number of revolutions of the drive motor 3.
    Type: Grant
    Filed: September 7, 2006
    Date of Patent: May 29, 2012
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Hiroshi Yamaura, Yoshimoto Unno
  • Publication number: 20120107448
    Abstract: The present invention relates to a clamping unit for an injection molding machine, comprising a displaceable clamping plate (2), a support plate (3) and a drive device acting between the displaceable clamping plate (2) and the support plate (3), which has at least one electric motor (21, 121) and at least one connecting rod (10-13; 110-113), wherein the electric motor (21, 121) directly or indirectly acts on the connecting rod or connecting rods (10-13; 110-113) for opening, closing and/or applying the clamping force. According to the invention, it is proposed to provide in addition to the electric motor (21, 121) at least one separate hydraulic drive (116, 116?, 116?), which is joined by a hinge separately to a connecting rod and acts in parallel to and independently of the electric motor at least at times for opening, closing and/or applying the clamping force.
    Type: Application
    Filed: July 8, 2010
    Publication date: May 3, 2012
    Applicant: KRAUSSMAFFEI TECHNOLOGIES GMBH
    Inventor: Walter Wohlrab
  • Patent number: 8167602
    Abstract: The invention relates to a tool (3) for compacting a sintered component or a powder for the sintered component, with a clamping element (10) and a compacting element (11) which can be radially adjusted in terms of its dimensions, with a contact surface for the sintered component or powder, which has a surface complementing the surface of the sintered component to be produced, and the clamping element (10) has an oblique first surface (12) and the compacting element (11) has an oblique second surface (13) complementing it, and the first and the second oblique surface (12, 13) co-operate in order to prise apart and open or make smaller the compacting element (11), and the clamping element (10) and/or the compacting element (11) can be displaced in the axial direction, and a support element (9) is provided if necessary.
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: May 1, 2012
    Assignee: Miba Sinter Austria GmbH
    Inventor: Johannes Hartner
  • Patent number: 8123516
    Abstract: An injection molding machine is provided that allows the use of two conventional molds. The injection molding machine utilizes an injection material distributing platen having a first mold mounting surface and a second opposing mold mounting surface. A conventional mold may be mounted to each mold mounting surface. To provide injection material to the molds, an injection unit may provide injection material to an internal passageway within the distributing platen between the first and second mold mounting surfaces. The injection material may be selectively distributed to molds attached in the first and second mold mounting surfaces. To reduce the overall size of the machine, the injection unit may be a vertical injection unit that is disposed above the distributing platen.
    Type: Grant
    Filed: October 23, 2006
    Date of Patent: February 28, 2012
    Assignee: Flextronics AP, LLC
    Inventor: Ray Horton Morton
  • Publication number: 20120013044
    Abstract: An injection molding machine to prevent a molded piece from being separated from a mold after molds are disassembled from each other includes a first mold, a second mold assembled with the first mold to form a cavity, and a binding device or a pressing device to get a molded piece held in the first mold when the first mold and the second mold are disassembled from each other.
    Type: Application
    Filed: September 23, 2011
    Publication date: January 19, 2012
    Applicant: Samsung Electronics Co., Ltd
    Inventors: Sang Hak KIM, Han Sub HWANG
  • Patent number: 8092211
    Abstract: A vertical type injection molding machine includes a fixed mold, a movable body, a lift mechanism, a plurality of weights, and a plurality of pulleys is provided. The fixed mold is supported by a support frame provided on a base. The movable body includes a movable mold. The movable mold is approached to and moved away from the fixed mold. The lift mechanism lifts and lowers the movable body, thereby causing the movable mold to approach and move away from the fixed mold. The weights function as a counterweight of the movable body. The total weight of the weights is the same as the weight of the movable body. Each weight is coupled to the movable body by a wire. The pulleys are provided in an upper portion of the support frame. One of the wires is placed over each pulley. Each wire connects the corresponding weight to the movable body.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: January 10, 2012
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Shunji Tachikawa, Munehiro Takagi, Mineo Hayakawa
  • Patent number: 8083511
    Abstract: System and methods involving pattern molds are provided. In this regard, a representative system includes a mold assembly unit having a movable fixture holder operative to engage a portion of a pattern mold and position the pattern mold for assembly.
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: December 27, 2011
    Assignee: United Technologies Corp.
    Inventors: Timothy P. Hasselberg, Carl R. Verner, Steven J. Bullied, Mark F. Bartholomew
  • Patent number: 8078327
    Abstract: An energy-saving or speed-increase control method for a hydraulic machine is disclosed in this invention, the characteristics of which includes a control plan to adjust pressure or flow amount of the machine for energy-saving or production efficiency increase; setting up working conditions as in input to said machine; inspection of working conditions and operational processes of the machine; updating demands in control plan based on the inspected working conditions and operational processes of a hydraulic machine; incorporating specific characteristics of individual elements in different working conditions and operational processes to coordinate with the control plan.
    Type: Grant
    Filed: April 4, 2006
    Date of Patent: December 13, 2011
    Assignees: Union Plastic (Hangzhou) Machinery Co., Ltd.
    Inventors: Weiting Lu, Hsiaoting Lu
  • Publication number: 20110285046
    Abstract: An injection molding device comprises a mold-clamping device that operates in both of a mold-closing state in which a mold is closed under predetermined pressure and a micro mold-open state in which the mold is held in a state in which the mold is open from the mold-closing state by a predetermined amount, an injection device that molds a molded product by injecting a molding material into the mold set to the mold-closing state or the micro mold-open state and a controller that changes a stop position of the mold in the micro mold-open state in accordance with a change of a mold-closing position when the mold-closing position of the mold in the mold-closing state is changed.
    Type: Application
    Filed: May 16, 2011
    Publication date: November 24, 2011
    Applicant: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: Jun KOIKE, Harumichi Tokuyama, Harunobu Inami, Yasumasa Sugiyama, Mitsuru Koga
  • Patent number: 8043083
    Abstract: An injection molding machine is provided with a linear guide block configured to be guided on a linear guide rail and a guide mounting block which is secured to the linear guide block and supports the movable platen. Two mounting bolts and two adjust bolts are disposed individually at two positions, spanning between the movable platen and the guide mounting block. The size of a gap between the movable platen and the guide mounting block is adjusted by independently tightening the adjust bolts, whereby the horizontal tilt of the movable platen is adjusted.
    Type: Grant
    Filed: July 16, 2010
    Date of Patent: October 25, 2011
    Assignee: Fanuc Ltd
    Inventors: Koichi Nishimura, Naruhiro Nishimura, Masatoshi Senga
  • Patent number: 8038426
    Abstract: A friction puller for an injection mold is disclosed. The friction puller has a bolt with a head portion and a threaded portion. The friction puller has first and/or second first substantially hemispherical wedges having a first and/or second passages running through them for the bolt and allow lateral float about the bolt. The friction puller also has a deformable jacket having a third passage running through is for the bolt and first and second substantially hemispherical cups for receiving the first and second substantially hemispherical wedges. The first hemispherical wedge can have a vent relief notch disposed in a top surface of the first hemispherical wedge. The deformable jacket can have a jacket vent notch disposed in a top surface of the deformable jacket. The bolt head and the jacket can have alignment indicator marks thereon. The bolt threads can have a variable pitch diameter.
    Type: Grant
    Filed: April 10, 2009
    Date of Patent: October 18, 2011
    Assignee: Progressive Components International Corporation
    Inventors: Glenn Starkey, Anthony J. Cerniglia
  • Patent number: 8038425
    Abstract: A friction puller for an injection mold is disclosed. The friction puller has a bolt with a head portion and a threaded portion. The friction puller has first and second first substantially hemispherical wedges having a first and second passages running through them for the bolt and allow lateral float about the bolt. The friction puller also has a deformable jacket having a third passage running through is for the bolt and first and second substantially hemispherical cups for receiving the first and second substantially hemispherical wedges. The first hemispherical wedge can have a vent relief notch disposed in a top surface of the first hemispherical wedge. The deformable jacket can have a jacket vent notch disposed in a top surface of the deformable jacket. The bolt head and the jacket can have alignment indicator marks thereon. The bolt threads can have a variable pitch diameter.
    Type: Grant
    Filed: April 21, 2008
    Date of Patent: October 18, 2011
    Assignee: Progressive Components International Corporation
    Inventors: Glenn Starkey, Anthony J. Cerniglia
  • Publication number: 20110212215
    Abstract: Embodiments of the present invention are directed to a tonnage regulating structure and a mold incorporating same. For example, a tonnage regulating structure (302, 1002, 1202) for use in a mold (502) of a molding machine, the mold 502) being associated with an opening clearance (520) between mold faces in a mold closed and clamped configuration, is provided. The tonnage regulating structure (302) comprises a body (304, 1040, 1240) having a first height (306) in a resting configuration, the first height (306) selected to be larger than the opening clearance (520) between the mold faces in a mold closed and clamped configuration; the body (304, 1040, 1240) including a compensating structure (308), the compensating structure (308) or regulating, in use under applied clamp tonnage, the body (304, 1040, 1240) to a second height (320), the second height (320) being smaller than the first height (306).
    Type: Application
    Filed: October 9, 2009
    Publication date: September 1, 2011
    Inventors: Arnold Mai, Jean-Christophe Witz, Laurent Christel Sigler, David Dubuis, Sven Kmoch
  • Publication number: 20110206796
    Abstract: Method and apparatus for molding and assembling a composite part assemblies in, for example, a plastic injection-molding machine. Complementary mold portions associated with a mold plate and rotatable turret form plural parts. Assembly apparatus associated with the turret assembles the plural parts into an assembly. A further turret may be provided to add a complementary part to the assembly to make a final assembly. The method includes manufacture of composite part assemblies and final assemblies.
    Type: Application
    Filed: February 24, 2011
    Publication date: August 25, 2011
    Applicant: Electroform Company, Inc.
    Inventor: Wade L. Clark
  • Patent number: 7993129
    Abstract: An injection molding machine includes a lock nut open-close mechanism provided on a moveable platen (1) to engage with at least two tie bars (3), and comprises a pair of rods (23, 24) connecting two pairs of lock nuts (21, 22), and a clamping unit (2). The clamping unit comprises an execution element (25) and a pair of connecting bars for open-close action (26,27) symmetrically arranged. A first end of a first connecting bar (26) is connected to the second nut (212) of the first pair of lock nuts (21), and a first end of the second connecting bar (27) is connected to the first nut (221) of the second pair of lock nuts (22). The second ends of the first and second connecting bars are connected to each other and are driven by the execution element (25) simultaneously to open or close the pairs of lock nuts simultaneously.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: August 9, 2011
    Assignee: Chen Hsong Asset Management Limited
    Inventor: Chenyuen Chiang
  • Patent number: 7988441
    Abstract: An optical element manufacturing apparatus is provided with a fixed side metal mold 5 attached to a fixed platen 1, and a movable side metal mold 6 attached to a movable platen 2. The fixed side metal mold 5 and the movable side metal mold 6 are clamped by bringing both platens 1 and 2 close to each other. In the clamped status, a molding material is injected into a molding cavity between the both metal molds and an optical element is produced. A taper recessed section 11a and a taper protruding section 21a, provided on the fixed side metal mold 5 and the movable side metal mold 6 respectively, fit each other. The movable side metal mold 6 provides a friction mechanism section 23 which permits the metal mold to shift within a plane perpendicular to the clamping direction with respect to the movable platen 2.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: August 2, 2011
    Assignee: Konica Minolta Opto, Inc.
    Inventors: Kanji Sekihara, Shinichiro Hara
  • Patent number: 7981334
    Abstract: An injection molding machine and a method for mold-adjusting are provided. The injection molding machine comprises a mold-adjusting mechanism mounted to one side of the fixed platen and being coaxial with the tie bars. Each of the mold-adjusting mechanisms is constructed the same comprising a support frame (11), a motor (12), a mold-adjusting driving wheel (13), a mold-adjusting driven wheel (14), a hydraulic cylinder for positioning (15), a sensor and a control system.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: July 19, 2011
    Assignee: Chen Hsong Asset Management Limited
    Inventor: Chenyuen Chiang
  • Patent number: 7980844
    Abstract: Torques and resin pressures applied to a screw are detected during the forward movement of the screw and coefficients of correlation between the detected torques and resin pressures are calculated. When the check ring is open, the flight of the screw receives resin pressure, and the screw torque increases proportionally to the resin pressure due to resin backflow, so the coefficients of correlation between the screw torques and the resin pressures are higher than a reference value. When the check ring closes, the flight of the screw no longer receive resin pressure, so the screw torque decreases and the coefficients of correlation become lower than the reference value. The check ring is determined to be closed when the coefficients of correlation become lower than the reference value.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: July 19, 2011
    Assignee: Fanuc Ltd
    Inventors: Junpei Maruyama, Satoshi Takatsugi
  • Patent number: 7963759
    Abstract: A locking device for use with first and second mold plates, comprising an upper block including an axial cavity adapted to receive an upper projection end and adapted to be affixed to a first mold plate; a projection having upper and lower projection ends; a base adapted to be secured to a second mold plate, including a longitudinal bore adapted to receive at least one roller actuator assembly and at least one biasing element therein, and a projection receiving bore adapted to receive the lower projection end; at least one roller actuator assembly adapted to mechanically engage the lower projection end; a plurality of biasing elements, each adapted to mechanically engage a roller actuator assembly and a retention plate; and a plurality of retention plates adapted to be secured to the base and retain at least one roller actuator assembly and at least one biasing element within the longitudinal bore.
    Type: Grant
    Filed: March 3, 2008
    Date of Patent: June 21, 2011
    Assignee: Custom Products Enterprises, Inc.
    Inventor: Norm E. Morey
  • Patent number: 7957830
    Abstract: A customer transmits their 3D CAD file for a part to be total profile machined. Computer analysis of the transmitted CAD file produces CNC machining instructions, which are transmitted back to an address defined by the customer. The customer can then use the transmitted CNC machining instructions to total profile machine their own part using their own CNC mill at the location where the part is likely needed. The transmitted instructions include not only the tool paths for CNC machining of the total profile of the part, but also for additional features formed into the encircling portion of a material block from which the part is to be total profile machined. For instance, the CNC machining instructions transmitted back to the customer can define a registration recess and/or channels or undercuts for fluid support material on an A-side of a material block. After the A-side of the block is machined, the customer adds and solidifies fluid support material into the machined recess.
    Type: Grant
    Filed: June 10, 2008
    Date of Patent: June 7, 2011
    Assignee: Proto Labs, Inc.
    Inventors: Lawrence J. Lukis, Yuri A. Dreizin, Gregory M. Bloom
  • Patent number: 7891970
    Abstract: An apparatus for manufacturing products from material which is thermoplastically deformable, as from plastic, comprising: —a mold (2) with at least one mold cavity (3); —in the or each mold cavity (3) at least one slide (8); —movement means for moving each slide (8); —closing means for opening and closing the mold (2); —feed means for introducing, with the mold cavity (3) closed, said material in at least substantially plastic condition into the or each mold cavity; wherein the movement means (9) for moving the slide (3) are arranged for moving said slide forward at a relatively high speed relative to the movement speed of the mold parts upon opening and closing thereof, from a position at least partly retracted from the mold cavity, such that said material, as a result, is displaced in the mold cavity for obtaining the filling thereof, preferably at a speed high such that adiabatic heat development occurs in the or each mold cavity.
    Type: Grant
    Filed: January 21, 2009
    Date of Patent: February 22, 2011
    Assignee: ECIM Technologies B.V.
    Inventor: Hendricus Antonius Hoogland
  • Publication number: 20100330227
    Abstract: The invention relates to a mould (1) for moulding, in particular by injection, that comprises two half-moulds (2, 3) each defined by a side surface (21, 31), a front face and a rear face. One at least of said two half-moulds is to be associated with means for opening and closing the mould. The two half-moulds can be brought into contact at the level of a junction plane (1) when the mould is in the closed position. The mould is characterised in that one half-mould is provided with a locking device (6) that comprises: at least one latch (7) that can be simultaneously housed in a recess (25) in each half-mould (2, 3); and at least one independent system (8) capable of bringing together or separating the latch (7) and the recesses (25, 35) in which the latch (7) is to be received, and including one or more jack(s) (8) including a chamber connected to the half-mould, a piston capable of movement in said chamber, and a rod connected to the piston and to which the latch is attached.
    Type: Application
    Filed: December 15, 2008
    Publication date: December 30, 2010
    Inventor: Sébastien Godde
  • Patent number: 7854606
    Abstract: The invention relates to an injection molding machine comprising a machine frame (10), an injection molding unit (S, S?) and a mold closing unit (F). Said mold closing unit (F) is provided with a stationary element and a movable mold support (12) which are fixed thereto, wherein said movable mold support (12) is mounted in front of the stationary element and is displaceable on a guiding elements (11) in the direction of closing (s-s) in and out of a positive locking, wherein the mold closing unit (f) is provided with, fixed thereto, the machine frame (10) or at least a part thereof in the form of a stationary mold carrier (13) and the movable mold support (12) displaceable with respect to said stationary mold carrier (13) on the guiding elements (11). The other parts of the mold closing unit (F) is movable in a positive locking with respect to the stationary mold carrier (13).
    Type: Grant
    Filed: February 7, 2006
    Date of Patent: December 21, 2010
    Inventor: Karl Hehl