By Steam Patents (Class 426/511)
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Patent number: 6733811Abstract: A process and apparatus improvement for energy and particulate recovery during the production of nixtamalized corn flour, by precooking with a lime solution to effect partial cooking, reduced energy use for pre-cooking and washing by recycling hot water. Next, moisture content is stabilized, and the corn is milled and dried in a super-heated stream of air with reduced energy consumption by recycling waste hot air. Dust trapping is performed on a portion of waste hot air which is reused for preheating combustion air. Wet scrubbing of the remaining waste hot air is performed where heated water is reused and exhaust air vented. Cooling and further drying of the dried-milled particles follows. A fine grind or flour is separated and recovered from the coarse grind which is also aspirated to isolate a hull fraction as corn waste along with particulate collected after entrapping and scrubbing waste hot air. Re-milling and sieving the coarse grind produces a corn flour for tortilla and the like.Type: GrantFiled: January 31, 2002Date of Patent: May 11, 2004Inventors: Manuel J. Rubio, Roberto Contreras, Francisco Sosa
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Patent number: 6713110Abstract: An assembly for generating milk foam and for heating milk comprises a milk supply container, a steam generator and a mixing element. The mixing element includes a first steam inlet channel, a necking located downstream of the first steam inlet channel, an air inlet channel opening into the necking and a milk inlet channel. The milk is fed to the milk inlet channel of the mixing element by means of a pump. Moreover, the mixing element is provided with a main channel whose inlet communicates with the necking, whereby the milk inlet channel opens into the main channel downstream of its inlet. Between the necking and the opening of the milk inlet channel, a second steam inlet channel opens into the main channel.Type: GrantFiled: November 13, 2002Date of Patent: March 30, 2004Assignee: Cafina AGInventors: David Imboden, Markus Anliker
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Patent number: 6706302Abstract: An apparatus and method of the heat treatment of a fluent food product with steam includes a pressure vessel having a steam inlet at one end and an a product outlet at the opposite end; an inner partition wall having an open end defines the product introduction and treatment chamber and includes a fluid distribution device adapted to provide a plurality of discrete turbulent sprays that impact in a turbulent manner on the interior surface of the partition wall to then flow downwardly to the open end in a turbulent manner while steam flow upwardly toward a vent located at the top of the treatment chamber; balanced flow of steam is effected by apertured baffles extending between the interior wall of the vessel and the partition wall.Type: GrantFiled: April 24, 2000Date of Patent: March 16, 2004Inventor: Artur G. Zimmer
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Publication number: 20040018294Abstract: Processes for concentrating protein, especially digestible protein from plants, and particularly the concentration of protein from non-animal sources without contaminating the protein with ingredients used in a purification process.Type: ApplicationFiled: February 10, 1999Publication date: January 29, 2004Applicant: PEGGY M. TOMASULAInventor: PEGGY M. TOMASULA
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Patent number: 6613371Abstract: The invention provides process or method of malting cereal seeds, such as barley, wheat, rye, corn, oats, rice, millet and sorghum which process includes reducing the microbial level in the seeds prior to steeping, malting and the introduction of a starter culture used in the malting process. According to the invention, the reduction of microbial levels permits efficient use of starter cultures, such as molds, yeasts, bacteria, spores and activated spores.Type: GrantFiled: December 14, 2000Date of Patent: September 2, 2003Assignee: Cargill, IncorporatedInventors: Rita M. Delrue, Theo Coppens, Jan Delcour, Iris Noots, Chris Michiels
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Patent number: 6602530Abstract: An atmospheric steamer includes a steam chamber defined at least in part by a housing, and a water retaining area having at least one associated heating element for heating the water to generate steam. A vent opening is provided through the housing. A steam diverting baffle may be positioned around the vent opening to define a passage which leads to the vent opening. A sensor may be positioned along a vent path from the vent opening for sensing passage of steam along the vent path.Type: GrantFiled: November 3, 2000Date of Patent: August 5, 2003Assignee: Premark FEG L.L.C.Inventors: Matthew A. Weber, Andrew E. Wildman, Atul Saksena
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Patent number: 6589589Abstract: A method of processing a soybean material including feeding the soybean material into a reactor. The soybean material is stirred with a paddle in the reactor so that the soybean material forms a thin film on an inner surface of the reactor. Steam is injected into the reactor. The soybean material is passed through a drying cyclone. The dried soybean material is fully functional and has substantially no off-flavor.Type: GrantFiled: May 21, 2001Date of Patent: July 8, 2003Inventor: Paul Whalen
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Patent number: 6586028Abstract: A method steam flaking grain comprises the steps of providing grain, passing the grain through a steam chest at a predetermined temperature and pressure for a predetermined time, flaking the grain between two rotating corrugated rollers having a gap, sampling the flakes at predetermined intervals as the flakes come out from between the rollers, weighing the sampled flakes to determine the density of the sampled flakes, and adjusting the temperature, the pressure, the retention time, and the size of the gap between the rollers on the basis of the measured density of the sampled flakes, so that the resulting flakes have a predetermined density and a predetermined amount of gelatinization and so that the variability in the amount of gelatinization is minimized. In another highly preferred embodiment, the sampled flakes are cooled for a predetermined time and then screened before measuring the density.Type: GrantFiled: August 5, 2002Date of Patent: July 1, 2003Assignee: Agland IncorporatedInventor: Davy Rolland Brown
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Patent number: 6582743Abstract: Device for cooking food directly in a dish includes a generator for producing hot gaseous fluid, an applicator having a body for covering the dish, an inlet connected to generator for receiving hot gaseous fluid, a seal plate for sealing to the rim of dish to create a closed cooking chamber and a distributor for distributing hot gaseous fluid to food, and an arrangement for allowing the applicator to move upwards and downwards from and to the rim of dish during cooking process to modulate the cooking pressure for the food. Method of use comprises forming a closed cooking chamber between the applicator and dish, increasing the pressure therein to a predetermined pressure, maintaining the predetermined pressure for a period of time and superimposing numerous pressure pulses upon the predetermined pressure for more effective cooking.Type: GrantFiled: May 31, 2001Date of Patent: June 24, 2003Inventor: Edward Cai
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Patent number: 6572913Abstract: A method for cooking food includes heating a liquid cooking medium in a cooking vessel having a “U”-shaped structure having a height is sufficient, with sufficient medium added, to attain a hydrostatic pressure at a predetermined lower depth that is substantially greater than ambient atmospheric pressure. The food is conveyed through the vessel, mostly cooking at the bottom, where the hydrostatic pressure facilitates a cooking of the food at a rate substantially greater than a rate at ambient pressure. A further aspect of the invention is a method for reducing wastewater output and makeup water usage when cooking a food containing a complex carbohydrate. This method causes released complex carbohydrate to cause a lower viscosity increase than at ambient pressure, thereby increasing a cooking effectiveness of the water and reducing a need for adding makeup water and disposing of wastewater.Type: GrantFiled: August 22, 2001Date of Patent: June 3, 2003Assignee: Howden Food Equipment Corp.Inventors: Leonard DeFrancisci, Leonard J. DeFrancisci
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Publication number: 20030096045Abstract: The invention relates to a device for treating a fluid product (4) such as a dairy product, with heat (6), the product (8) being transported with steam through a product conduit for treating the product with heat coming from the steam, the product treated with heat being subsequently supplied to an expansion tank (10) for cooling the product.Type: ApplicationFiled: October 17, 2002Publication date: May 22, 2003Inventors: Peter de Jong, Rudolph Eduardus Maria Verdurmen, Albertus Egbert Steenbergen
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Patent number: 6551644Abstract: The present invention pertains to a process for the thermal, thermomechanical, hydrothermal or hydrothermomechanical treatment of various natural or transformed alimentary, cosmetic, chemical or pharmaceutical products, in solid, piece, powder, paste, liquid, miscible or nonmiscible liquid mixture, etc. form comprising the precise control of multiple classic thermal processes by accelerating the kinetics, improving the quality of the finished products and reducing the energy consumption and reject rate. These processes generally pertain to the operations of pasteurization, sterilization and/or packaging of solid products in piece or powder form, the thermal modification of the materials (gelatinization, for example), their structure and/or their texture, or the separation of their compounds. The process which is the object of the present invention comprises a step for heating the products to be treated and is characterized by a cooling step based on a pressure drop to vacuum after the heating step.Type: GrantFiled: August 15, 2000Date of Patent: April 22, 2003Assignee: Karim AllafInventors: Karim Allaf, Zoulikha Maache-Rezzoug, Sidahmed Rezzoug, Amel Habba, Espérance Debs Louka, Gérard Abraham, Nicolas Louka
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Ultra-high temperature pasteurized milk concentrate, package, dispenser and method of producing same
Publication number: 20030054079Abstract: An ultra-high temperature pasteurized liquid (UHT) milk concentrate provides a reconstituted milk beverage that tastes like fresh milk. A direct steam injection process is used to form the UHT milk concentrate having at least about 30% by weight, preferably 35% to 45% by weight, nonfat milk solids having a shelf stability of at least 30 days. The UHT milk concentrate is homogenized and aseptically packaged for subsequent mixing in conventional beverage dispensers with water at volume ratios of about 3:1 to 4:1 of water to concentrate to make a beverage that tastes like fresh milk.Type: ApplicationFiled: September 25, 2002Publication date: March 20, 2003Applicant: Moo Technologies, Inc.Inventors: Ronald A. Reaves, Ronnie L. Howard -
Patent number: 6503554Abstract: A method of making a tasty beverage from powdered tea prepared by heating and foaming a preparation obtained by adding powdered tea to water or milk, etc., using a steam-jet supplied by a steamer of, for instance, a coffee espresso machine.Type: GrantFiled: November 13, 2000Date of Patent: January 7, 2003Assignee: Green Tea Terrace, Inc.Inventor: Hiroshi Maeda
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Patent number: 6482459Abstract: Corn grit is continuously processed to corn collects, or corn flour, by first treating the corn grit in a conditioner at a basic pH and a temperature in the range of about 180° F. to about 200° F. in the presence of steam and at a relatively low moisture content, i.e., no more than about 15 weight percent, preferably about 14 weight percent for a time period sufficient to effect partial gelatinization. Thereafter the obtained, partially gelatinized corn grit is passed through an extruder to produce corn collets that can be comminuted to corn flour. The corn grit moisture content in the extruder is about 20 to about 25 weight percent, and the corn collets are extruded at an exit temperature in the range of about 200 to 215° F. and a moisture content of about 9 to about 12 weight percent. The extruded corn collets have a dextrin value of about 8 to about 10.Type: GrantFiled: February 4, 2002Date of Patent: November 19, 2002Assignee: Bethel Grain Company L.L.C.Inventor: Brian J. Anderson
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Patent number: 6467402Abstract: A fossil fuel-fired apparatus for steaming food having at least one housing wall forming a housing, a steam chamber disposed within the housing and forming an annular space between the steam chamber and the housing wall, and at least one fossil fuel burner disposed beneath the bottom portion of the steam chamber and oriented to produce steam from water in a bottom portion of the steam chamber. Disposed within the annular space are guides for directing the hot products of combustion generated by the burners along the exterior wall surface of the steam chamber, thereby maintaining the temperature of the steam chamber walls above the temperature of the saturated steam and preventing condensation of the steam in the steam chamber.Type: GrantFiled: April 12, 2001Date of Patent: October 22, 2002Assignee: Gas Research InstituteInventors: Mark J. Khinkis, James T. Cole, Donald E. Fritzsche, M. Frank G. Johnson
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Patent number: 6447827Abstract: The present invention relates to a method of processing fish in a food processing unit (72), which method comprises the following steps: thawing (44, 62) during a thawing period by ejecting steam and water within the food processing unit (72) while continuously re-circulating air, cooking (46, 64) during a cooking period by firstly discontinuing ejecting water while continuing ejecting steam into the food processing unit, and secondly re-circulating air to maintain the ambient temperature at a predetermined temperature, cooling (48, 66) during a cooling period by discontinuing ejecting steam while ejecting water and continuously re-circulating exterior air communicated to the food processing unit (72). The food processing unit (72) is calibrated for determining the duration of the thawing, cooking, and cooling periods by using a temperature sensitive device to measure a core temperature of the fish and to establish the duration of the three periods according to the core temperature.Type: GrantFiled: April 6, 2001Date of Patent: September 10, 2002Assignee: Cabinplant International A/SInventor: Jørgen Andersen
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Patent number: 6428831Abstract: A method steam flaking grain comprises the steps of providing grain, passing the grain through a steam chest at a predetermined temperature and pressure for a predetermined time, flaking the grain between two rotating corrugated rollers having a gap, sampling the flakes at predetermined intervals as the flakes come out from between the rollers, weighing the sampled flakes to determine the density of the sampled flakes, and adjusting the temperature, the pressure, the retention time, and the size of the gap between the rollers on the basis of the measured density of the sampled flakes, so that the resulting flakes have a predetermined density and a predetermined amount of gelatinization and so that the variability in the amount of gelatinization is minimized. In another highly preferred embodiment, the sampled flakes are cooled for a predetermined time and then screened before measuring the density.Type: GrantFiled: July 11, 2001Date of Patent: August 6, 2002Assignee: Agland IncorporatedInventor: Davy Rolland Brown
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Patent number: 6419971Abstract: A process for internally cooking food includes the steps of injecting a condensable cooking fluid into the interior of the food at a plurality of spaced-apart locations, dispersing the cooking fluid within the interior, and condensing the cooking fluid while in direct contact with the interior. The heat of condensation of the cooking fluid releases considerable heat energy useful for either pre-cooking the food to a desired intermediate cooking level, or thoroughly cooking the food. The heat of condensation of the fluid is high enough that only a small amount of condensable cooking fluid is required, per quantity unit of food being cooked. As a result, the food does not become excessively loaded with cooking fluid, and flavorants such as marinade substantially remain within the food. Where the condensable fluid is used for pre-cooking, the cooking may be thoroughly completed by placing the pre-cooked food in a conventional hot air oven.Type: GrantFiled: November 1, 2000Date of Patent: July 16, 2002Assignee: FMC CorporationInventors: Donald A. Mather, John E. Gaydos, Donald L. Burge, Jr., Jeffrey L. Schoewe, Ramesh M. Gunawardena
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Patent number: 6410070Abstract: A method for reducing the degradability of protein included in vegetable feed for ruminants by steam treatment of the feed wherein the feed is momentarily subjected to a high temperature at a controlled water content by condensation of water vapor on the feed.Type: GrantFiled: December 30, 1998Date of Patent: June 25, 2002Assignee: GEA Evaporation Technologies ABInventors: Josef Dahlén, Lars Lindh, Claes Münter
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Patent number: 6383544Abstract: A method of preparing mash for extrusion into animal feed pellets is provided. The method includes conveying the mash along the length of a pre-conditioning chamber while injecting steam at a first temperature into the pre-conditioning chamber to heat and pre-condition the mash. The pre-conditioned mash is then transferred from the pre-conditioning chamber to a conditioning chamber and is conveyed along the length of the conditioning chamber while injecting steam at a second temperature into the conditioning chamber. In one embodiment, the steam injected into the conditioning chamber is superheated steam and the second temperature is higher than the first. In another embodiment, the steam injected into the pre-conditioning chamber is superheated steam and the first temperature is higher than the second. The mash is discharged from the conditioning chamber for delivery to a pellet mill for being extruded into feed pellets.Type: GrantFiled: June 8, 2001Date of Patent: May 7, 2002Assignee: Mountaire CorporationInventor: Raeford Elkins
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Patent number: 6350482Abstract: An apparatus and method for microbial intervention and pasteurization of food product surfaces. The apparatus comprises a chamber, a steam generator, a controller, a timer, a power source, and a temperature sensor. The temperature sensor, along with the timer, is used to control the exposure of food products to steam. After a controlled period of steam application, a chilled water source is used to bathe the food products. The method includes the steps of placing food in the chamber, adding steam to the chamber, continuing to add steam until the surface of the food is greater than a first preselected temperature, maintaining the surface temperature by the continued application of steam for a period of about 60 seconds or until it is greater than a second preselected temperature, and then bathing the outer surface of the food with chilled water for about 60 seconds. The use of this method results in a 5-log reduction in the population of microorganisms and bacteria on the surface of the food.Type: GrantFiled: March 20, 2001Date of Patent: February 26, 2002Assignee: Biosteam Technologies, Inc.Inventors: Dennis E. Tottenham, David E. Purser
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Patent number: 6350409Abstract: The invention relates to a heat treatment process for disinfection of seeds from pathogens and other undesirable fungi and bacteria, the process being characterized by supply to the seeds non water-borne heat while regulating the treatment time and temperature with regard to the condition and moisture content of the seeds in such a way that the seeds are heated from outside and in, while evaporation of moisture from the surface of the seed, and owing to that, cooling of the same is prevented and no changes in the moisture content occur.Type: GrantFiled: April 23, 1999Date of Patent: February 26, 2002Assignee: Svenska Lantmännen, riksförbund ek. för.Inventors: Kenneth Alness, Sven Andersson, Sven Bergman
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Patent number: 6344228Abstract: Precooked and partially-dehulled masa flour for tortilla and the like is produced by pressure pre-cooking in a continuous process with saturated-steam. The precooking effects corn hull hydrolysis and partial cooking with a lime solution, reduced kernel washing and solid loss in wastewater. Next, moisture content is stabilized, and the corn is ground and dried in a super-heated stream of air to produce a partial cooking, cooling and further drying of the dried-ground particles. Separating and recovering yields the fine grind or masa flour from the coarse grind which is segregated to isolate a hull fraction as corn hull waste. Reground coarse grind is sieved to produce further yield of the instant masa flour. The flour is well suited for use in making tortilla and other corn-based snack foods.Type: GrantFiled: January 19, 2001Date of Patent: February 5, 2002Inventors: Manuel J. Rubio, Roberto Contreras, Francisco Sosa
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Publication number: 20020012730Abstract: In a method of providing a brief heat treatment to a liquid by mixing steam therein followed by flash cooling at reduced pressure, very short and easily adjustable holding time at elevated temperature is obtained by adjustable increase of the amount of steam injected into the liquid to amounts exceeding those which condense by contacting the liquid. The method is efficient for heat treatment, such as sterilization, of heat sensitive materials including food products of high viscosity.Type: ApplicationFiled: October 1, 1998Publication date: January 31, 2002Applicant: JENS MOURITS SORENSENInventors: JENS MOURITS SORENSEN, CARSTEN OLE RASMUSSEN
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Patent number: 6326045Abstract: Precooked and dehulled corn flour for arepa and tortilla is produced in a continuous process. First, the whole cleaned kernel is wetted and crushed to obtain two fractions. The fine fraction only is air-dried and sieved, while segregating both fractions through aspirations to isolate a floury-grit and hull fraction, incorporating the isolated fractions for animal feed by-product, and further producing an endosperm-germ fraction. The endosperm-germ fraction is conditioned and precooked fraction, cooled, air-dried and stabilized as to moisture content in the flaked material. It is then ground to particulate form, separating and collecting fine particles from coarse particles which are further processed, subjecting only the fine particles to centrifugation to yield an integral arepa flour, and, if desired, admixing the fine flour with lime to make a masa flour.Type: GrantFiled: January 19, 2001Date of Patent: December 4, 2001Inventors: Manuel J. Rubio, Roberto Contreras
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Patent number: 6319533Abstract: A process for ecologic cooking of food, comprising providing an external container, the external container having a cover, the cover having a regulator for regulating steam, gas generated in cooking of foods, or both; providing an internal container, the internal container containing foodstuff; wherein the internal container hangs inside the external container from one or two points; and a space is formed between the internal container and the external container preventing the foodstuffs from contacting with red-hot metal of the external container, and heating the internal container with water, steam, or water-steam wherein the maximum temperature reached by the foodstuff in the internal container is the temperature of the water, steam, or water-steam. Preferably a first ambient of heat tempered by humidity is formed in the internal container and the first ambient of heat is uniformly tempered with a second ambient of heat comprising heated water, steam, or heated water-steam.Type: GrantFiled: August 15, 2000Date of Patent: November 20, 2001Assignee: Admistradora de Patentes de Invencion Cono sur S.A.Inventor: Juan Carlos Fernandez Tapia
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Publication number: 20010026825Abstract: An ultrapasteurized liquid milk concentrate to provide a reconstituted milk beverage that tastes like fresh milk and a method for producing same. The method comprises heating a milk starting product to an elevated pasteurizing temperature under reduced pressure for an amount of time sufficient to evaporate liquid from the milk starting product to form a pasteurized, high-solids intermediate liquid milk concentrate. An amount of cream is mixed with the intermediate milk concentrate to form a condensed liquid blend having a preselected amount of fat content to produce said reconstituted milk beverage having the desired taste characteristics. A sufficient amount of a stabilizer material with a predetermined amount of said condensed liquid blend to produce a final liquid milk concentrate. The stabilizer material is effective to ensure uniform distribution of and prohibit separation and settling of milk solids in the ultrapasteurized liquid milk concentrate during storage.Type: ApplicationFiled: May 8, 2001Publication date: October 4, 2001Inventors: Ronald A. Reaves, Ronnie L. Howard, Gary F. Senyk
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Patent number: 6291003Abstract: Methods and apparatuses are presented for the steam pasteurization of the meat to heat the surface of the meat and reduce surface contamination. One example of an apparatus for reducing surface contamination of meat includes a dewatering region, a steam region, a coolant region, and a controller. The dewatering region includes at least one dewatering element for directing a dewatering fluid at a piece of meat to remove surface water from the meat. The steam region includes at least one steam valve for directing steam at the piece of meat to heat the surface of the meat. The coolant region has at least one coolant element for directing a coolant fluid at the piece of meat to cool the meat. The controller is configured and arranged to control a conveyor to move the piece of meat from the dewatering region to the steam region, to stop the piece of meat in the steam region while steam is directed at the piece of meat, and to move the meat from the steam region to the coolant region.Type: GrantFiled: October 30, 1998Date of Patent: September 18, 2001Assignee: Excel CorporationInventors: M. James Riemann, James Mitchell, Dick R. Farmer, Kelly E. Lacy
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Publication number: 20010006698Abstract: Polysaccharide-based shells are provided having use for forming water-dispersible microcapsular delivery systems for both hydrophilic and lipophilic drugs, pharmaceuticals, cosmetics and other active agents. These shells are prepared by intimately blending a solubilized polysaccharide with a lipophilic material to produce spherical droplets of the lipophilic material coated with the polysaccharide, diluting the emulsion with a solvent, and isolating the polysaccharide shells from the diluted emulsion.Type: ApplicationFiled: December 20, 2000Publication date: July 5, 2001Inventors: George Fanta, Clarence Knutson, Kenneth Eskins, Frederick Felker
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Patent number: 6251341Abstract: An apparatus and method for the heat treatment of a fluent food product with steam includes a pressure vessel having a steam inlet at one end and an a product outlet at the opposite end; an inner partition wall having an open end defines the product introduction and treatment chamber and includes a fluid distribution device adapted to provide a plurality of discrete turbulent sprays that impact in a turbulent manner on the interior surface of the partition wall to then flow downwardly to the open end in a turbulent manner while steam flow upwardly toward a vent located at the top of the treatment chamber; balanced flow of steam is effected by apertured baffles extending between the interior wall of the vessel and the partition wall.Type: GrantFiled: April 24, 2000Date of Patent: June 26, 2001Assignee: ZimmerInventor: Artur G. Zimmer
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Patent number: 6245294Abstract: The killing of microorganisms on the surface of porous and non-porous materials including agricultural commodities is accomplished by use of methods and apparatus which expose the material to controlled applications of a biocidal treatment gas into a sub-atmospheric environment. The material is first exposed to a vacuum then, without an intervening flush step, full treated with an air-free treatment gas prior to being re-exposed to a vacuum. The method and apparatus successfully kill microorganisms both on the surface and within the pores or structural recesses of the material without causing significant deleterious changes to the material.Type: GrantFiled: December 17, 1998Date of Patent: June 12, 2001Assignee: The United States of America as represented by the Secretary of AgricultureInventors: Neil M. Goldberg, E. Richard Radewonuk, Michael F. Kozempel, Arthur I. Morgan
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Patent number: 6221413Abstract: A device for puffing products such as foodstuffs or tobacco comprises an upright puffing reactor having a vessel for receiving product therein. The vessel has a wall provided with a plurality of openings. A chamber surrounds the vessel. The vessel has no openings in an upper section. A first pressurized heat-carrying agent is supplied to the chamber under a first pressure, and the agent flows from the chamber through the plurality of openings uniformly through the product disposed within the vessel. Shortly before the vessel is opened via an opening mechanism, a second agent having a higher pressure than the first pressure is supplied into the upper section above the product disposed within the vessel for providing a “propelling charge” behind the product.Type: GrantFiled: January 26, 2000Date of Patent: April 24, 2001Inventor: Rudolf Bichsel
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Patent number: 6217922Abstract: The present invention is directed to feeding steam, which is let out of a stream outlet, into the conditioning stage of an installation for boiling extrusion of products. In the installation according to the invention, a connecting line is provided from the aforementioned steam outlet to a predetermined point on the conditioning stage.Type: GrantFiled: July 9, 1998Date of Patent: April 17, 2001Assignee: Buhler AGInventor: Konrad Munz
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Patent number: 6214400Abstract: A method and rotary blancher for processing food product using a heat transfer medium and directed flows of a fluid that can comprise a liquid, a gas, a vapor or a combination thereof. The directed flows can be discharged from orifices or banks of orifices that are distributed around the food products in the blancher. The flows are discharged at a high flow rate, a high pressure, or a combination of both. Where a liquid is discharged, it preferably is discharged at a flow rate of at least 20 gpm and at least 30 psi. Where a gas is discharged, it is discharged at a flow rate of at least 60 CFM at a pressure of at least 2 psi or at a flow rate of at least 10 CFM at a pressure of at least 80 psi. If desired, discharged fluid can be recirculated to save energy. To help increase agitation and help break up clumps of food products in the blancher, direct-contact mechanical agitation devices, such as baffles, can be used.Type: GrantFiled: October 14, 1999Date of Patent: April 10, 2001Assignee: Lyco Manufacturing Inc.Inventors: David R. Zittel, Steven W. Hughes, Daniel D. Maupin
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Patent number: 6194016Abstract: The present invention provides for optimal extraction conditions for extracting yellow mustard gum from yellow mustard bran to provide for high yield. The four variables examined were extraction temperature, pH, water:solid ratio and extraction time. Of these variables, temperature and pH had a much greater influence on the yield and rheological properties of the extracted gum compared to water/solid ratio and extraction time. Optimum extraction conditions were temperatures between 50-70° C., pH 7-10, water/solid ratio of 40:1-60:1 and extraction time of 2-2.5 hr. The yield of gum obtained under the optimum extraction conditions was 30% of bran weight. The extracted gum exhibited maximum shear thinning flow behaviours. It can be incorporated into cosmetic products and skin lotions.Type: GrantFiled: April 28, 2000Date of Patent: February 27, 2001Inventors: Wuwei (Steve) Cui, N. A. Michael Eskin, Nam Fong Han, Zhi Zhong Duan, Xiao Ying Zhang
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Patent number: 6187360Abstract: A rotary blancher that is sealed such that it can be positively pressurized during operation to a pressure greater than the ambient pressure outside the blancher to increase food product heating speed and efficiency. The blancher has a sealed housing, a sealed food product inlet, and a sealed food product outlet all for enabling an atmosphere inside the blancher to be positively pressurized. A heat transfer medium, such as a heated gas, a heated vapor, a heated liquid, or a combination thereof is introduced into the blancher to heat the food product inside the blancher. In one preferred embodiment, steam and hot water comprise the heat transfer medium. During operation, food products are continuously or substantially continuously introduced into the blancher through the food product inlet, continuously or substantially continuously processed by the blancher, and thereafter continuously or substantially continuously discharged from the blancher through the food product outlet.Type: GrantFiled: February 16, 2000Date of Patent: February 13, 2001Inventor: David R. Zittel
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Patent number: 6183798Abstract: A method for the steam treatment of beans in which beans are inserted into a chamber (1). Steam at high pressures (“pressure” hereinafter indicates a gauge pressure) of 5 to 7 Kg/cm2, and at high temperatures 158 to 169° C. is jetted into the chamber. Beans in chamber (1) are exposed to the saturated steam at high pressures of 5 to 7 Kg/cm2 and high temperatures of 158 to 169° C. for a period of 15 to 30 seconds so that boiling of beans achieved in a sterilized state.Type: GrantFiled: March 5, 1999Date of Patent: February 6, 2001Inventor: Shigeru Ishii
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Patent number: 6180145Abstract: A process for preparing potatoes improves the shelf life of cooked potatoes and improves the appearance, taste, and texture of the potatoes. The potatoes first are washed. They are next perforated and then coated with an edible oil. The potatoes are cooked by heating the core to between about 195 and 200° F. and holding for about 15 minutes. The cooked potatoes are soaked in a solution to rehydrate the potato cells. The rehydrated potato has an extended shelf life with improved appearance, taste, and texture.Type: GrantFiled: April 13, 1998Date of Patent: January 30, 2001Assignee: T & M Potato, LLCInventor: John Ricks
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Patent number: 6171630Abstract: Food cooking apparatus for melting cheese disposed on a food product. The cheese topped food product, for example a bun half, burger patty and cheese stack, is transferred in and out of a cooking chamber by a trolley. Entry of the trolley to the cooking chamber starts a cooking cycle. A steam generator provides pressurized steam from a location just above the cheese by a distance of up to about 2.0 inches for a short time until the cheese is melted. The trolley carries a transport medium upon which the food product is placed. A plurality of holes is disposed in the medium to remove from it any water formed by condensation. The steam generator includes a heated platen and a lid that form a steam generating chamber. Water is injected into the chamber onto the heated platen in a small enough quantity that substantially all of the water is converted to steam substantially instantaneously.Type: GrantFiled: March 12, 1999Date of Patent: January 9, 2001Assignee: Lincoln Foodservice Products, Inc.Inventors: Keith A. Stanger, Donald Ross Bedwell, Mitchell C. Henke, Robert J. Wenzel
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Patent number: 6165532Abstract: A process for high-temperature sterilisation of products such as milk and the like comprises the steps of directly injecting steam into the product for heating it to a lower temperature than the sterilisation temperature, making the product stand for a definite period of time, making the product pass into an infuser to further heat it to the sterilisation temperature, keeping it to this temperature for a predetermined period of time, admitting the product to a vacuum chamber for sudden cooling of same. A plant for application of the above process therefore comprises a steam injector (12), an accumulator for product standing (13), an infuser (14) and a vacuum chamber (19), disposed in series.Type: GrantFiled: May 18, 1999Date of Patent: December 26, 2000Assignee: Parmalat S.p.A.Inventors: Franco Mutti, Francesco Giuffredi
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Patent number: 6159519Abstract: A method for hydrothermal processing of a raw grain composition for production of food or animal feeds is provided. The method includes the steps of contacting a raw grain composition in a conditioning chamber with steam produced from boiler water in a boiler and delivered through a conduit including a pressure-reduction valve and through a steam inlet on the conditioning chamber. The method further includes the step of selecting the pressure-reduction valve to reduce the pressure in the conduit downstream of the valve to a value of no less than 30% of the boiler pressure. The method also includes the step of sizing the conduit so that stoichiometric amounts of steam can be delivered to the conditioning chamber at a linear velocity in the conduit of about 8,000 to about 12,000 feet per minute measured downstream of the pressure-reduction valve.Type: GrantFiled: April 29, 1998Date of Patent: December 12, 2000Assignee: Buckeye Feed Mills, Inc.Inventors: Stanley B. White, John D. Menches
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Patent number: 6153240Abstract: An apparatus and method for microbial intervention and pasteurization of food product surfaces, especially produce. The apparatus comprises a chamber, a steam generator, a controller, a timer, a power source, and a temperature sensor. The temperature sensor, along with the timer, is used to control the exposure of food products to steam. After a controlled period of steam application, a chilled water source is used to bathe the food products. The method includes the steps of placing food in the chamber, adding steam to the chamber, continuing to add steam until the surface of the food is greater than a first preselected temperature, maintaining the surface temperature by the continued application of steam for a period of about 60 seconds or until it is greater than a second preselected temperature, and then bathing the outer surface of the food with chilled water for about 60 seconds.Type: GrantFiled: December 15, 1999Date of Patent: November 28, 2000Assignee: Dennis E. TottenhamInventors: Dennis E. Tottenham, David E. Purser
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Patent number: 6153244Abstract: Apparatus for high speed grilling and/or conditioning of a food product which comprises: a heatable surface which is capable caramelizing the food product at a temperature in the range between about 425.degree. F. to 575.degree. F.; a chamber for enclosing the food product on the heatable surface under pressure; and a steam injector for introducing steam into the chamber during the caramelization of the food product.Type: GrantFiled: August 2, 1999Date of Patent: November 28, 2000Assignee: The Frymaster CorporationInventors: Keith A. Stanger, Mark H. Finck, Robert J. Wenzel
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Patent number: 6149963Abstract: A method for treating a liquid egg product containing egg white and/or egg yolk in order to obtain an extended shelf life. The egg product is subjected to a pasteurization treatment, whereby the egg product is maintained at a temperature of about 60.degree. C. or more for some time. The egg product is also briefly heated to a temperature of about 78.degree. C. or more. Cooling then takes place with a quick temperature decrease.Type: GrantFiled: September 17, 1996Date of Patent: November 21, 2000Assignees: Cutler Egg Products, Inc., Den Hollander Engineering B.V.Inventors: Joel Cutler, Adriaan Gerrit Den Hollander, Albert Jacobus Ros
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Patent number: 6113958Abstract: A method of preventing wound-induced browning in lettuce by applying a short thermal stress induced by immersing the lettuce in water at approximately 40.degree. C. to approximately 60.degree. C. for approximately 360 seconds or less. Alternatively, forced-air heating could be used if the air was at a relative humidity of near 100% to prevent water loss. After heat-shocking the lettuce, the lettuce can be vacuum cooled to effectively cool and dry the lettuce. The heat-shock effect is so persistent that lettuce will not show any browning even after being held for approximately 15 days in the air at 5.degree. C. This treatment could eliminate the need to store fresh-cut lettuce in low oxygen, and or high carbon dioxide modified atmospheres to prevent browning during marketing. It would also allow the use of vacuum cooling to cool the processed lettuce. It would also prevent browning of cored, whole heads of lettuce.Type: GrantFiled: October 29, 1998Date of Patent: September 5, 2000Assignee: The Regents of the University of CaliforniaInventors: Mikal E. Saltveit, Julio G. Loaiza-Velarde
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Patent number: 6099884Abstract: A process for precooking fish for removal of skin and bones prior to canning. The precooking process includes the steps of enclosing fish in a pressure vessel, heating the fish under pressure by saturated steam with a temperature of above 214.degree. F. to 270.degree. F. until the heat within the fish is sufficient to enable the backbone temperature to reach about 135.degree. F. with equilibration, removing the fish from the pressure vessel with a backbone temperature of 85.degree. F. and equilibrating the heated fish outside of the pressure vessel until the temperature of the backbones of the fish reach about 135.degree. F.Type: GrantFiled: December 23, 1998Date of Patent: August 8, 2000Assignee: Luthi Machinery & Engineering Co., Inc.Inventor: Ben L. Manfre
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Patent number: 6099878Abstract: A fully automatic, milk inclusive espresso coffee machine which includes coffee bean grinding and brewing apparatus and a milk aeration system which pumps a selection of milk from an internal refrigerator through a choice of aeration processes to a steaming apparatus for heating and further conditioning the milk for joining the brewed coffee liquor. With each beverage production cycle all milk is hygienically either served or returned to its refrigerated reservoir. A process is disclosed which includes pumping milk, all in a refrigerated environment, selectively along a plurality of milk lines one of which may inject air for foaming the milk to a steam delivery line for heating and steaming it and delivering it to a beverage cup. After the desired amount of milk has been delivered, the steam flow continues momentarily to cleanse the line of residual milk.Type: GrantFiled: October 14, 1999Date of Patent: August 8, 2000Assignee: Acorto, Inc.Inventor: Matthew L. Arksey
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Patent number: 6096356Abstract: A protein-containing composition is provided which is produced by the steps of: coagulating a protein-containing material; emulsifying the protein-containing material; continuously heating the protein-containing material to a predetermined temperature and maintaining that temperature for a period of time sufficient to sterilize the protein-containing material; continuously cooling the protein-containing material; and aseptically packaging the protein containing material. The resulting product is a high quality, highly palatable, and highly digestible protein source which can be shipped without special accommodations regardless of temperature.Type: GrantFiled: August 2, 1999Date of Patent: August 1, 2000Assignee: The IAMS CompanyInventor: David D. Albrecht
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Patent number: 6086935Abstract: A particulate food product is indirectly heated to at least about 170.degree. after steam is directly injected onto the particulate food product to provide a moist environment and surface moisture on the particulate food product. The indirect heating is continued for a time and temperature to reduce the microbial contamination of the particulate cereal and/or legume products by an amount of at least log 2 without the loss of the functional properties.Type: GrantFiled: May 19, 1998Date of Patent: July 11, 2000Assignee: Cargill, IncorporatedInventors: Rita M. Delrue, Phillip Lawrence Fischer, Robert M. Tineri