Abstract: The present invention is a material and method that enables creation of an in situ pumping action within a matrix or otherwise porous media. This pumping action may be used to move materials, namely fluids, through the matrix or porous media to a gathering point. This pumping action may also be used as a vibrational source, using the movement of the matrix itself as the radiator of vibrational, typically acoustic, energy. This vibrational energy may be used for a variety of purposes.

Abstract: A mold-release coating system includes a barrier coating of a substantially liquid wax material. The wax material is deposited onto the mold surface. The wax material includes about 7 to about 10 weight percent solids. The wax material is permitted to substantially dry after deposition onto the mold surface. The mold-release coating system also includes a release powder deposited onto the barrier coating after the wax material has been permitted to substantially dry after deposition onto the mold surface.

Abstract: A process for producing a hydrophobic silica powder, comprises the steps for hydrophobic treatment of: adding to a silica sol in mixed solvent having a silica concentration of 5 to 50 mass % obtained by mixing an aqueous silica sol containing hydrophilic colloidal silica having a specific surface area of 5.5 to 550 m2/g with a hydrophilic organic solvent in a mass ratio of 0.12 to 2.5 based on water in the aqueous silica sol, a disilazane compound of formula (1) (R13Si)2NH ??(1) wherein each R1 is C1-6alkyl group or phenyl group that is selected independently of one another, in an amount of 0.1 to 20 mmol per surface area 100 m2 of the hydrophilic colloidal silica, to obtain a mixture of the silica sol in mixed solvent and the disilazane compound; and heating the mixture at a temperature of 50 to 100° C. for aging it to obtain a slurry dispersion of hydrophobic treated colloidal silica. The process provides a hydrophobic silica powder through a simple hydrophobic treatment step.

Abstract: The present invention relates to an electronically conductive particle comprising an acicular substrate in contact with an electronically conductive polymer. Another embodiment comprises an article comprising electronically conductive particles comprising an acicular substrate in contact with an electronically conductive polymer. A further embodiment comprises a method for making electronically conductive particles comprising providing at least one acicular substrate, combining at least one monomer with said at least one acicular substrate, and mixing at least one catalyst with said at least one acicular substrate and said at least one monomer.

Abstract: The present invention relates to coated particulate matter wherein the particles are individually coated with a first set of one or more layers of a curable resin, for example, a combination of phenolic/furan resin or furan resin or phenolic-furan-formaldehyde terpolymer, on a proppant such as sand, and the first set of layers is coated with a second set of one or more layers of a curable resin, for example, a novolac resin with curative. Methods for making and using this coated product as a proppant, gravel pack and for sand control are also disclosed.

Abstract: Dried fibers which are designated for the production of fiber boards are supplied to a fiber roller (17) from a metering device through a feed chute (10) which is subjected to negative pressure, which fiber roller is provided on its surface with a plurality of pins (18) and rotates in such a manner that the fibers (14) are deflected by the pins (18), are directed along a chute section (22) defined by means of a partial section (20) of the periphery of the fiber roller (17) and an opposite-lying wall (21) and gluing means and said fibers are accelerated to approximately the peripheral speed of the fiber roller (17) by means of the pins (18) and an air flow generated by said pins. The fibers (36) lie against a section of the wall and are glued in the region of or adjacent to one end of the wall section and exit at an outlet orifice (23) of the chute section (22).

Abstract: A stable solid controlled release formulation having a coating derived from an aqueous dispersion of a hydrophobic acrylic polymer includes a substrate including an active agent selected from the group consisting of a systemically active therapeutic agent, a locally active therapeutic agent, a disinfecting and sanitizing agent, a cleansing agent, a fragrance agent and a fertilizing agent, overcoated with an aqueous dispersion of the plasticized water-insoluble acrylic polymer. The formulation provides a stable dissolution of the active agent which is unchanged after exposure to accelerated storage conditions.

Abstract: A method of dusting-preventive treatment in which a powder having dusting property is treated with fibril-forming PTFE (polytetrafluoroethylene) to impart non-dusting property thereto and the non-dusting property of the powder, after having been reduced during transportation, are economically and advantageously recovered or improved through a relatively simple step. The method comprises: a first dusting-preventive treatment step in which fibril-forming polytetrafluoroethylene is added to a powder having dusting property, and a compression/shear force is exerted to the mixture at a temperature in the range of 20 to 200° C. to thereby regulate powder so as to have a flow value of 150 mm to 200 mm; and a second dusting-preventive treatment step in which a compression/shear force is exerted again at a temperature in the range of 50 to 150° C.

Abstract: A method for producing a magnetic particle forming a magnetic material for absorbing electromagnetic waves comprises the steps of mixing an organometallic complex or a metal salt with a chain polymer and dissolving the mixture in a solvent (step S1); raising the temperature of the mixture to reaction temperature (step S2), carrying out a reaction at the reaction temperature (step S3); and forming the magnetic particle having a structure that the periphery of each fine particle formed from the organometallic complex or the metal salt is surrounded by the chain polymer and recovering the formed magnetic particle after the reaction (step S4). The magnetic particle has a nanogranular structure to become a magnetic material for absorbing electromagnetic waves. Such a magnetic particle is produced by a wet reaction. Thus, a larger amount of magnetic particle can be produced by one reaction.

Abstract: Described is a process for preparing polymer-enrobed pigment particles, which comprises mixing in the presence of finely dispersed pigment particles a solution of a polymer in a first solvent with a second solvent in which the polymer is substantially insoluble. The pigment particle can be specifically modified by judicious selection of the polymer.

Abstract: An object is to provide a dielectric layer of a double-sided copper clad laminate, for use in formation of a built-in capacitor layer, which can be formed in an optional thickness without using a skeletal material and is provided with a high strength. For the purpose of achieving the object, “a dielectric filler containing resin for use in formation of the built-in capacitor layer of a printed wiring board obtained by mixing a binder resin comprising 20 to 80 parts by weight of epoxy resin (inclusive of a curing agent), 20 to 80 parts by weight of a solvent soluble aromatic polyamide resin polymer, and a curing accelerator added in an appropriate amount according to need; and a dielectric filler which is a nearly spherical dielectric powder having perovskite structure which is 0.1 to 1.0 ?m in the average particle size DIA, 0.2 to 2.0 ?m in the weight cumulative particle size D50 based on the laser diffraction scattering particle size distribution measurement method, and 4.

Abstract: A film-forming composition contains surface-treated nanocrystalline particles dispersed in a cross-linkable resin. A substantially transparent, abrasion-resistant film is formed from the film-forming composition. Processes for preparing the film-forming composition and for preparing a substantially transparent, abrasion-resistant film are also included. The surface-treated nanocrystalline particles may be obtained by treating nanocrystalline particles with one or more siloxane species, such as a siloxane star-graft polymer coating.

Abstract: An aggregate turf filler for use with the turf of athletic fields and landscaped areas which comprise crushed silica sand particles (SiO2) which are substantially round in shape and are sized to be between 12 and 40 mesh. An acrylic based sealer covering the outer surface of each of the silica sand particles. Finally, providing that the silica sand particles have a smooth outer surface, possess an angle of repose of less than 30°, repel water, resist compacting, present no damaging sharp edges when incorporated with the turf and are environmentally safe.

Abstract: A method for coating particles and the coated particles obtained thereby are disclosed. The particles are first placed in a solution of a first monomer that forms a self-assembling monolayer on the particles thereby forming coated particles. The coated particles are then suspended in a second solution that includes a chemical species and an initiator for oxidative polymerization. The chemical species has a higher oxidation potential than the monomers. In addition, the chemical species form a homopolymer in the presence of the initiator that is covalently bound to the first monomers. Particles of semiconductors such as TiO2, SiO2, SnO2, Al2O3 can be coated with polymers that alter the bandgap energy of the semiconducting particles and/or provide other useful surface chemistries.

Abstract: The invention relates to expandable polyolefin beads which comprise blowing agent and have been coated with from 0.01 to 3% by weight of a salt and/or ester of a long-chain fatty acid, preferably with calcium stearate, to prevent caking during foaming.

Abstract: A process for preparing compacted pigment granules, a process for preparing encapsulated pigment granules, and a process for dyeing landscaping and/or construction materials using the same.

Abstract: The present invention discloses a complex of clay and polyoxyalkylene amine grafted polypropylene and a method for producing the same. The clay in the present invention is formed by modifying inorganic layered silicate clay with an amphibious intercalating agent obtained by polymerizing polyoxyalkylene amine having molecular weight over 1,800 and polypropylene-grafting-maleic anhydride (PP-g-MA). The method for producing the complex is primarily to polymerize the polyoxyalkylene diamine having molecular weight over 1,800 and polypropylene-grafting-maleic anhydride (PP-g-MA) to form an amphibious intercalating agent, which is then acidified with an inorganic acid, and mixed with the swelled clay by powerfully stirring at 60-80° C. for cation exchanging to obtain the titled complex. According to the present invention, the complex is an excellent surfactant and a reinforcing agent of polymers.

Abstract: Apparatus and method to improve vapor phase diffusion coating of articles. The apparatus provides a barrier to segregate the portion of the article requiring coating from the portion of the article not requiring coating. The fixture is reusable, being unaffected by the coating gases. The fixture reduces the exposure of the coating gases with the portion of the article not requiring coating. By use of an optional seal, the portion of the article not requiring coating can be isolated from the coating gases.

Abstract: Methods are provided for coating glass waste. A mixture including a universal resin, a curing agent, a flow modifier, and a colorant is applied to the glass waste. The glass waste is then cured. In some embodiments, the mixture is sprayed onto the glass waste. In an alternative embodiment, the mixture is mixed with the glass waste.

Abstract: Disclosed is a method for producing surface-modified fillers by spray-drying an aqueous suspension of a filler that consists of fine particles, whereby 0.1 to 50 wt. % (calculated as dry substance), preferably 0.3 up to less than 1 wt %, of an aqueous dispersion of a thermoplastic polymer or copolymer or a caoutchouc are added. Said fillers have improved bulk material stability and improved pourability. The inventive fillers are particularly suitable as flame-retardant fillers for synthetic materials or rubber, in a cable insulation for instance.

Abstract: A microencapsulated adhesive component, comprising a cross-linking constituent microencapsulated with a silanized polybutadiene, wherein the reactive constituent has been first reacted in the melt with cross-linking, thereby resulting in a cross-linkable hot-melt adhesive component for coating and/or laminating surface formations.

Abstract: A method of manufacturing a permanent magnet by the steps of preparing an admixture of magnetic material and binder material, the admixture material having a particle size of less than 325 mesh. Then heating a carrier gas to a temperature substantially below the melting point of either component of the admixture. The admixture is introduced into the carrier gas and the admixture is sprayed atop a ductile carrier. The admixture adheres to the carrier and forms a solid permanent magnet. An electric field is applied to the sprayed admixture to create a permanent magnetic moment.

Abstract: A thermal interface material (A) transfers heat from a heat source (12), such as a microprocessor, to a heat sink (14) for maintaining the microprocessor at a safe operating temperature. The interface material includes thermally conductive filler particles dispersed in a phase change material. The phase change material softens and flows at the operating temperature of the heat source, thereby providing good thermal contact with uneven surfaces of the heat source and heat sink, without excessive exudation and loss of the interface material. The phase change material includes a polymer component, such as an elastomer, and a melting point component, which adjusts the softening temperature of the phase change material to the operating temperature of the heat source.

Abstract: A sand casting foundry composition reduces thermal defects that cause veining in metal parts cast from sand casting foundry shapes formed from the foundry composition. A plurality of foundry sand grains are mixed substantially uniformly with a plurality of shale particles, and a curable binder coats the sand grains and the shale particles to establish core and mold foundry shapes used to cast the metal part. Anti-veining capability occurs because the shale particles include mineral components which have an inherent characteristic of crystal structural collapse upon exposure to metallurgical temperatures, and the crystal structural collapse yields space which is consumed by thermal expansion of the sand grains in the foundry composition. This compensatory effect avoids the creation of mechanical forces and stresses within the foundry shape that cause cracks and fissures in the foundry shape that lead to veining.

Abstract: The subject invention related to methods and apparatuses for the manufacture of magnetizable carrier particles. In addition the subject invention pertains to particles having one or more of a variety of particle configurations and/or functional features. These geometric particle configurations and/or functional features such as delivering or removing a pay load can be tailored to achieve one or more desired missions. The subject invention also pertains to a method and apparatus for the delivery of particles to target materials, in order to accomplish one or more of a variety of missions. In a specific embodiment of the subject invention, acicular and other particles with a lengthwise dimension that are substantially uniform and homogenous in their geometry are manufactured and provided with magnetizations. In this way, predictable mechanical force responsivity can be achieved when these particles are subjected to an external magnetic field gradient.

Abstract: An inorganic particulate, having strong absorption in the thermal infrared region of the radiative spectrum and low absorption in the solar or visible portion of the radiative spectrum, is combined with a plastic resin, to create a composite material. This composite is used in whole or in part to manufacture a honeycomb transparent insulation material, or is applied as a coating to a honeycomb transparent insulation material. The resulting honeycomb transparent insulation can have similar visible or solar light transmittance, and will have improved thermal radiant suppression relative to an identical honeycomb made of plastic resin only.

Abstract: A method for treating substrates including the steps of: providing a substrate; exposing said substrate to a plasma glow discharge in the presence of a fluorocarbon gas; maintaining said gas at a pressure between about 50 mTorr and about 400 mTorr; generating said plasma as a modulated glow discharge; pulsing said discharge at an on time of 1-500 milliseconds; pulsing said glow at an off time of 1-1000 milliseconds; maintaining said plasma glow discharge at a power density of 0.02-10 watts/cm2; and applying a hydrophobic coating to said substrate.

Abstract: Methods of making and using annealable insulated metal-based powder particles are provided. The insulated metal-based powder particles are formed from metal-based core particles that are coated with an annealable insulating material. The annealable insulating material has at least one inorganic compound and at least one organic polymeric resin. The inorganic compound in the insulating material forms a nonporous insulating layer surrounding the metal-based core particles upon heating. The organic polymeric resin preferably aids in dispersing or binding the inorganic compound to the metal-based core particles prior to annealing. The insulated metal-based powder particles produced can be formed into core components that can be annealed to improve the magnetic performance of the core component. The core components produced are particularly useful under AC operating conditions of 500 Hz or lower.

Abstract: Composite particles made of a binder and filler material are provided for use in subterranean formations. The filler is finely divided mineral and optional fiber. The particles are proppants useful to prop open subterranean formation fractures. The particles are also useful for water filtration and artificial turf for sports fields. Methods of making the composite particles are also disclosed.

Abstract: A new fluidized bed particle coating method is disclosed by the use of which coatings can be uniformly and conveniently deposited on the surfaces of fluidized particulate materials by vapor deposition processes at temperatures lower than those of the heated coating precursor transport lines. By this method, particle materials with relatively low surface temperatures may be brought into close proximity with a coating precursor containing gas stream characterized by a substantially higher gas volume temperature in such a way that the vaporized precursor molecules are caused to adsorb or condense on the relatively cold particle surfaces without also condensing on any other surface. Further, if the adsorbed precursor molecules are capable of reacting or polymerizing on the relatively cold particle surfaces, thus forming substantially continuous coatings on those surfaces, they may do so without also depositing such coatings on any other surfaces.

Abstract: A method of producing coated carbon black pellets is disclosed and includes contacting carbon black pellets with a coating agent to at least partially coat the individual carbon black pellets with the coating agent. The amount of coating agent applied to the carbon black pellets is preferably from about 1% or less by weight to about 25% by weight based on the total weight of the coated carbon black pellets. Coated carbon black pellets produced by the method are also provided and exhibit excellent attrition resistance, excellent dispersibility in various elastomeric, polymeric, and other compositions, are substantially dust-free, and are free-flowing. Additionally, such coated carbon black pellets can confer beneficial processing properties on elastomeric compositions formed from the pellets, such as improved viscosity and resistance to mold fouling.

Abstract: A method of coating of mass-produced bulk goods (5) including loading the bulk goods (5) into a rotatable drum (1) through an opening (4) formed in a side surface of the drum (1), heating a coating material in coating apparatus (8), having a spray gun (6) and provided outside of the rotatable drum (1); and thereafter, applying the heated coating material to the bulk goods (5) with the spray gun (6) through the drum opening (4).

Abstract: A process is described for preparing structured organic-inorganic hybrid materials, using an amphiphilic block copolymer as template.

Abstract: A method of manufacturing electric machines comprised of geometrically patterned arrays of permanent magnets, soft magnetic materials, and electrical conductors deposited by kinetic spraying methods directly atop a carrier. The magnets and planar coils of the present invention may be integrally formed atop carriers to form electrical machines such as motors, generators, alternators, solenoids, and actuators. The manufacturing techniques used in this invention may produce highly defined articles that do not require additional shaping or attaching steps. Very high-purity permanent and soft magnetic materials, and conductors with low oxidation are produced.

Abstract: Low density composite particles made of a binder and filler material are provided for use in subterranean formations. The filler includes low density filler and optionally other filler. The binder includes a polymer and optionally cement. The particles may be employed as proppants useful to prop open subterranean formation fractures. The particles are also useful for gravel packing in subterranean formations, water filtration and artificial turf for sports fields. Methods of making the composite particles are also disclosed.

Abstract: The use of ceramic forming polymers to provide non-fugitive, high purity binders for densifying and sintering ceramic materials. The polymers have a backbone of silicon linked to carbon with primarily hydrogen side-groups. The advantages of the invention include dramatically strengthening the component during the pre-sintering heating.

Abstract: A coherent rubber composition is produced by: (a) coating the rubber particles with a polymeric unsaturated hydrocarbon compound; (b) mixing the resulting coated rubber particles with a bonding material; and (c) allowing and/or causing the resulting mixture to form the desired coherent rubber composition. The polymeric unsaturated hydrocarbon compound is conveniently a compound having a long chain aliphatic structure, for example a hydroxyl-substituted polymer of 1,3-butadiene. The bonding material is conveniently a pre-polymer for a polyurethane or polyurea, having terminal —NCO groups. Coherent rubber compositions obtained by the method are well suited for use as play surfaces or sports surfaces.

Abstract: A treatment method for hydrophilicity for a heat exchanger which can maintain the deodorizing property and hydrohilicity even after a long-time use, and a heat exchanger thus treated for hydrophilicity by said method are provided.

Abstract: A process for treating particles comprising the steps of: (i) contacting the particles with a compound of Formula (I) wherein at least one of R1, R2 and R3 is hydroxyl or a hydrolysable group; and (ii) contacting the particles with a compound of Formula (II) wherein X is an anion and R4 is either: a divalent group —(CyH2y)—, branched jor unbranched, wherein y is a whole number from 1 to 40, or a C6-C40 aromatic group, and t is either 0 or 1.

Abstract: Magnetic composites exhibit distinct flux properties due to gradient interfaces. The composites can be used to improve fuel cells and effect transport and separation of different species of materials. A variety of devices can be made utilizing the composites including a separator, a cell, an electrode for channeling flux of magnetic species, an electrode for effecting electrolysis of magnetic species, a system for channeling electrolyte species, a system for separating particles with different magnetic susceptibilities. Some composites can be used to make a dual sensor for distinguishing between two species of materials and a flux switch to regulate the flow of a redox species and a flux switch to regulate the flow of a chemical species. Some composites can control chemical species transport and distribution.

Abstract: The invention relates to powder-coated substrates bearing on a powder-coated surface a scratch-resistant and abrasion-resistant topcoat of a coating material which comprises: a) condensates based on hydrolyzable silanes containing at least one non-hydrolyzable substituent, the hydrolyzable silanes having an epoxide group on at least one non-hydrolyzable substituent; b) a curing catalyst selected from Lewis bases and alkoxides of titanium, zirconium or aluminium; c) nanoscale particulate inorganic solids having a particle size in the range from 1 to 100 nm; and d) at least one organic monomer, oligomer or polymer containing at least one epoxide group.

Abstract: The invention relates to a collection of composite plateletlike particles comprising a core and at least one coating layer consisting essentially of a compound having from 60 to 95% by weight of carbon and from 5 to 25% by weight of nitrogen, the balance to 100% being selected from elements of the group consisting of hydrogen, oxygen and sulfur. The invention also relates to processes for the manufacture thereof, to polymer compositions containing it, and to the use thereof as effect pigments.

Abstract: In aluminum-based metal pigments produced by physical vapor deposition of a metal film and subsequent crushing of the metal film metal surfaces which are exposed after the operation of crushing the metal film and in particular fracture surfaces thereof are covered with a passivating protective layer to afford corrosion stability of those metal pigments.

Abstract: A polymer article having structure (I), where P comprises the basic polymer and groups —L—CH(—X(R1)p)—CH2(—Y(R2)p); L is a part of a pending group utilized for introducing —X(R1)p and —Y(R2)p; X and Y are halogen, N, S and O; R1 is hydrogen, alkyl, acyl or R2 when X is N, O or S; R2 is hydrogen, alkyl, alkylaryl or arylalkyl in which the alkyl part may contain 1-18 carbons, or —R3(—NH—CR4═O)q or —R3(—NH2)q, —CR4═O or poly alkyloxy that may have been terminally acylated or alkylated; p is an integer 0-3, with the provisos a) p depends on X being halogen, O, S or N, and b) that if several groups R2 are present they may be identical or different; R3 is alkyl, —O-alkyl, hydroxyalkyl, phenylalkyl, with up to 18 carbon atoms in the alkyl part, and R4 is C1-18 alkyl. q is an integer>O representing that one or more hydrogens in R3 may have been replaced with —NH2 or —NH—CR4═O.

Abstract: The Mg—Al-based hydrotalcite-type particles according to the present invention have a plate surface diameter as large as from 0.1 to less than 1.0 &mgr;m, an adequate thickness ranging from 0.02 to 0.08 &mgr;m and a heat-resisting time of not less than 160 minutes when measured by a specific method, and are, therefore, suitable as a stabilizer for chlorine-containing resins.

Abstract: Composite particles made of a resin and filler material are provided for use in subterranean formations. The filler is finely divided mineral and optional fiber. The particles are proppants useful to prop open subterranean formation fractures. The particles are also useful for water filtration. Methods of making the composite particles are also disclosed.

Abstract: An object of the present invention is to provide a dispersion composition which is free from the precipitation problem because of its improved dispersion stability, permits employment of various kinds of organic solvents and insoluble granular materials, is widely utilizable, and is useful as, in particular, a liquid developer or a jet printing ink, in which electrostatic force is utilized. The present invention provides a dispersion composition comprising a dispersion of a granular material in an organic solvent and further comprising a high-molecular weight compound having acidic groups and a high-molecular weight compound having basic groups, at least a part of said high-molecular compounds being insoluble in the organic solvent, and said high-molecular weight compounds being adsorbed on at least a portion of the granular material.

Abstract: A thermal interface material (A) transfers heat from a heat source (12), such as a microprocessor, to a heat sink (14) for maintaining the microprocessor at a safe operating temperature. The interface material includes thermally conductive filler particles dispersed in a phase change material. The phase change material softens and flows at the operating temperature of the heat source, thereby providing good thermal contact with uneven surfaces of the heat source and heat sink, without excessive exudation and loss of the interface material. The phase change material includes a polymer component, such as an elastomer, and a melting point component, which adjusts the softening temperature of the phase change material to the operating temperature of the heat source.

Abstract: Fine powder out of adequate particle size range discharged in a manufacturing process of resin magnet compound comprising step 1 of mixing magnet powder such as neodymium-iron-boron system quenched alloy and an organic solvent solution of a thermal polymerizing resin in wet process, and step 2 of solvent removal-pulverizing-sorting into adequate particle size range is processed again in step 1 and step 2, and resin magnet compound within adequate particle size range is obtained again, and moreover the green matter obtained by strong compression of the resin magnet compound into a desired magnet shape is processed again at step 2 to obtain fine powder, which is processed again at step 1 and step 2, so that resin magnet compound within adequate particle size is obtained again.

Abstract: A method for forming resin coated refractory aggregates and the resulting resin coated aggregates which can be used for forming refractory shapes such as furnace linings, bricks, etc. The process includes contacting a heated refractory material in particulate form with a resin or resin solution which is then shaped or projected or otherwise compacted, exhibiting high green strength when cold pressed. Substantially reduced organic emissions are the result.