Abstract: An article and method for stabilization of a nickel-based superalloy coated with a diffusion aluminide coating. The region below the aluminide coating is first carburized to form refractory carbides. The article is cleaned and masked as required so that regions that will not have an aluminide coating are not carburized. After placing the article into a furnace and heating in a non-oxidizing atmosphere to a carburizing temperature, a carburizing gas is introduced, and the near surface region is carburized to a depth of about 100 microns. Refractory carbides are formed in this region. When a diffusion aluminide coating is formed on the article, the refractory elements, being present as refractory carbides, are not available to form detrimental TCP phases.

Abstract: A threaded joint for a steel pipe comprises a pin and a box with a contact surface having a threaded part and a unthreaded metal contact part, wherein a solid lubricating film containing one or more kinds of lubricating powders selected from graphite, mica, calcium carbonate and kaolin, a copper powder, and a binder is formed on at least one contact surface of the pin and the box. An object of the present invention is to provide a threaded joint for a steel pipe which allows for repeated fastening and loosening of a threaded joint without adversely influencing on a human body and environment, and is excellent in galling resistance, rust preventing property and gas tightness.

Abstract: A thermoplastic composition includes particular amounts of a poly(arylene ether), a hydrogenated block copolymer, a copolymer of ethylene and an alpha-olefin, a plasticizer, a white pigment, and an ultraviolet radiation stabilizer. The composition exhibits excellent light stability, and it is particularly useful for forming white or off-white cable insulation.

Abstract: Embodiments of a coated substrate (for example, a coated race land region of a roller bearing element) comprise a metallic substrate, a ceramic underlayer comprising a nitride, a carbide, a carbonitride, a boride, or combinations thereof disposed over the metallic substrate, and a mixed layer comprising titanium nitride and silver disposed over the ceramic underlayer; and an overlayer disposed over the mixed layer.

Abstract: A process for the treatment or pretreatment of containers made of aluminum, aluminum-containing alloys, magnesium-containing alloys, iron-containing materials such as steel, coated iron-containing materials such as galvanized steel, or aluminum alloys, tinplate, brass or bronze, in particular the treatment or pretreatment of bags, tubs, bottles, cans, canisters, casks or tubes, wherein the process steps for the treatment or pretreatment take place at the same time as the application of the lubricant, with the agent used for the pretreatment or treatment, which also contains or is a lubricant, not essentially consisting of titanium or zirconium with fluoride and polymer, the lubricant possibly being formed first in the agent for the pretreatment or treatment or in the formation of the coating produced therefrom.

Abstract: The present invention provides a curable alkanolamine containing epoxy powder coating composition comprising at least one epoxy resin, at least one alkanolamine, a curing agent in an amount effective to cure the coating and optionally at least one zinc borate compound. Further, the present invention provides a method of cathode corrosion protection which includes the steps of subjecting a metal substrate to a mechanical treatment, applying the curable alkanolamine containing epoxy powder coating composition to the surface of the metal substrate, and polarizing the coated material as a cathode. The present invention also relates to a process for making and applying the alkanolamine containing epoxy powder coating compositions of the present invention.

Abstract: A conductive diamond electrode including an electrode substrate comprising a material selected from the group consisting of a valve metal and an alloy based on the valve metal, at least a surface of the metal or alloy having been subjected to plasticization processing, or heat treatment in vacuum or inert atmosphere; and a conductive diamond film formed on the plasticization processed surface of the electrode substrate. When the electrode substrate is subjected to plasticization processing and heat treatment, peeling resistance of the conductive diamond film is improved, thereby an electrode life is prolonged.

Abstract: A method of producing a die coater structured with at least two bars so as to form a pocket section to extend a coating liquid in a coating width direction, a coating liquid supply port to supply a coating liquid to the pocket section, and a slit section to discharge a coating liquid from the pocket section to a material to be coated, wherein at least a part of a surface of the two bars coming in contact with a coating liquid is covered with a fluorine-based resin, the method comprises steps of: a preheating step of conducting a preheating process for a bar with a preheating temperature higher than a baking temperature in a baking process in a covering step of a fluorine-based resin; a grinding step of grinding the bar subjected to the preliminary heating process; and the covering process of covering a part of a surface of the bar with a fluorine-based resin so as to form a covered section, wherein the surface of the bar was subjected to the grinding step and comes in contact with a coating liquid.

Abstract: An electrolytic electrode having an interlayer having more excellent peeling resistance and corrosion resistance and longer electrolytic life than conventional electrolytic electrodes and capable of flowing a large amount of current at the industrial level and a process of producing the same are provided. The electrolytic electrode includes a valve metal or valve metal alloy electrode substrate on the surface of which is formed a high-temperature oxidation film by oxidation, and which is coated with an electrode catalyst. The high-temperature oxidation film is integrated with the electrode substrate, whereby peeling resistance is enhanced. Further, by heating the high-temperature oxidation film together with the electrode catalyst, non-electron conductivity of the interlayer is modified, thereby making it possible to flow a large amount of current.

Abstract: Provided is a method for the application of a polymer coating to an internal surface of a container, which method comprises: (a) heating the inside surface of the container to be coated; (b) spraying an aqueous suspension of a fluorine-containing polymer onto the surface to form a coating on the surface; and (c) sintering the coating; wherein the container comprises a base and one or more side walls defining a container opening and is suitable for storing a medicament, and wherein the spraying step is conducted with a first spraying means configured to produce an axial spray pattern that is substantially conical about an axis perpendicular to the container base.

Abstract: A corrosion protection covering method for spliced regions of reinforcing steel is disclosed. The covering may include an outer, heat shrinkable layer and a flowable inner layer. The covering is applied to the spliced region, and then heated, causing the outer layer to constrict and thereby seal the taped area. The heat also causes the inner layer to liquify and fill any voids.

Abstract: Methods for synthesizing luminescent nanoparticles and nanoparticles prepared by such methods are provided. The nanoparticles are prepared by a method in which an additive is included in the reaction mixture. The additive may be a Group 2 element, a Group 12 element, a Group 13 element, a Group 14 element, a Group 15 element, or a Group 16 element. In additions, a luminescent nanoparticle is provided that comprises a semiconductive core surrounded by an inorganic shell, an interfacial region and an additive present in the interfacial region or both the interfacial region and the shell.

Abstract: A method for treating a hinge holder includes the following steps: polishing a surface of the hinge holder; degreasing the hinge holder; cleaning the hinge holder; baking the hinge holder; cooling the hinge holder; screen-printing a part of the surface of the hinge holder; and plating the other part of the surface of the hinge holder with chromium or a chromium-containing compound. The plated hinge holder has a layer of chromium or chromium nitride on the surface, which renders the surface of the hinge holder more attractive and more wear-resistant. Therefore, it is not as easily scratched during assembly and frequent use.

Abstract: Solid extrusion coating compositions for metal substrates, a method of extrusion coating a metal substrate, and a metal article are disclosed. The extrusion coating composition is a thermoplastic material and comprises: (a) a polyester having a weight average molecular weight of about 10,000 to about 50,000, and optionally, (b) a modifying resin, such as an epoxy resin having an epoxy equivalent weight of about 500 to about 15,000. The extrusion coating composition is applied to a metal substrate in an extrusion process to provide a composition film having a thickness of about 1 to about 40 microns.

Abstract: [Problem] The object is to provide a resin film for metal sheet laminate which endures severe forming owing to excellent formability and impact resistance, and also to excellent adhesion after forming and heating, further gives stable performance independent of forming conditions, and also provides a laminated metal sheet, and a method for manufacturing the same. [Means for Resolution] The resin film for metal sheet laminate has a mixed resin in which a granular resin mainly existing in a state of grains having 0.1 to 5 ?m in diameter is dispersed in a polyester resin having a main basic skeleton of polyethylene terephthalate and/or isophthalic acid copolymerized polyethylene terephthalate, in a range from 3 to 30% by weight in entire resin. The granular resin is a modified polyolefin resin containing a functional group derived from carboxylic acid in a range from 2 to 20% by weight as carboxylic acid.

Abstract: Methods and apparatuses are disclosed for applying melt flowable materials to components of articles of manufacture. The methods and apparatuses disclosed herein are concerned with formation of appropriate flowable materials, control over the manner in which the flowable materials are applied, treatment of the components prior to application of the flowable materials and the like. Moreover, the apparatuses and methods may be particularly suited for applying flowable materials to surfaces and components found in automotive, aerospace, and marine vehicles.

Abstract: A method of thermoplastic coating composite structures includes heating a tool. A thermoplastic layer is deposited onto the heated tool by thermal spraying a thermoplastic on the heated tool. Composite material is applied onto the thermoplastic layer. The thermoplastic layer and the composite material are then cured.

Abstract: A coated superalloy article is prepared by furnishing a nickel-base superalloy article substrate having a rhenium content of not less than about 4.0 percent by weight, and thereafter depositing an aluminum-containing coating onto a surface of the article substrate. The aluminum-containing coating includes an additive zone having an average aluminum content of not greater than about 27 percent by weight, and a diffusion zone of interdiffusion with the article substrate. A ratio of a thickness of the additive zone to a thickness of the diffusion zone is not greater than about 3:1, and is preferably about 1:1.

Abstract: Solid extrusion coating compositions for metal substrates, a method of extrusion coating a metal substrate, and a metal article are disclosed. The extrusion coating composition is a thermoplastic material and comprises: (a) a polyester having a weight average molecular weight of about 10,000 to about 50,000, and optionally, (b) a modifying resin, such as an epoxy resin having an epoxy equivalent weight of about 500 to about 15,000. The extrusion coating composition is applied to a metal substrate in an extrusion process to provide a composition film having a thickness of about 1 to about 40 microns.

Abstract: A method and apparatus for improving the corrosion resistance of chrome plated materials that provides for heating the chrome plated materials above the melting point of a buffing compound, and then buffing the heated materials with the buffing compound applied. An induction heater is used, before or after the buffing compound is applied. Computer controls, responsive to operator input of the cross-sectional size, composition and/or speed of movement of the chrome plated materials, to in turn regulate the power to an induction coil heater.

Abstract: A method for preparing an &agr;-Al2O3 nanotemplate of fully crystalline &agr;-Al2O3 directly on the surface of a metal alloy is provided. Also provided is a related apparatus.

Abstract: A method of forming a coating of a polymer-based paint composition on a substrate is disclosed. The method is based on the use of pellets rather than solid blocks of the paint composition. The method includes pre-heating a substrate to a temperature that is above the glass transition temperature of the polymer of the paint composition and supplying pellets of the paint composition to the surface of the substrate, whereby the pellets progressively melt into a liquid state. Thereafter, the method includes forming a coating of the liquid paint composition on the substrate surface and converting the liquid coating into a solid coating of the paint composition.

Abstract: A step of a method applies a coating material to an electric coil of a workpiece. Before, after, or before and after that step, another step directs a first heated gas flow to impinge on the workpiece. An embodiment of apparatus includes first, second, and third mechanisms. The first mechanism directs a first heated gas flow to impinge on the workpiece. The second mechanism applies a coating material to the electric coil. The third mechanism relatively transports the workpiece between the first mechanism and the second mechanism.

Abstract: A rubber-bonded brass composite material prepared by bonding rubber to the surface of a brass-plated material obtained by plating the surface of a substrate with brass or to the surface of a brass material by vulcanization, wherein preheating is carried out before vulcanization to form needle-like Cu—S-based reaction products at the bonding interface between brass and rubber. Thereby, there is provided a rubber-bonded brass composite material having excellent long-term adhesion while excellent initial adhesion at the time of bonding by vulcanization is retained.

Abstract: A method of operating an EBPVD apparatus (10) to deposit a ceramic coating on an article (20), such that the thermal conductivity of the coating is both minimized and stabilized. More particularly, the EBPVD apparatus (10) is operated to perform multiple successive coating operations which together constitute a coating campaign. During the campaign, the surface temperatures of the articles (20) being coated do not exceed about 1000° C. as a result of the combined heat transfer from the coating chamber (14) to the articles (20) being reduced during the course of the campaign, even though the temperature within the coating chamber (14) continuously rises during successive coating operations of the campaign. Ceramic coatings deposited at such relatively low temperatures exhibit lower and more stable thermal conductivities.

Abstract: Method for strip-coating a metallic strip-shaped substrate (1) with a band (3) of plastic comprising the stages: (i) in-situ casting of a plastic band; (ii) leading the plastic band around a cooling roll (5, 5a); (iii) leading away the plastic band until the plastic band production is underway and stabilized; (iv) bringing the plastic band up to speed and heating the substrate to a temperature of the substrate close to the softening temperature of the part of the plastic band facing the substrate; (v) pressing the plastic band onto the substrate and where applicable breaking off the plastic band and stopping it being led away; (vi) coating the substrate (1) with the plastic band (3) at high speed.

Abstract: A method for continuously coating at least one surface of a metal strip with a single-layer or multilayer crosslinkable polymer fluid film (20) obtained from solid precursors at room temperature and free of non-reactive solvent or diluent and whereof the softening temperature is higher than 50° C. The method includes: continuously unwinding the metal strip (1); preheating the metal strip (1) at a temperature substantially equal to or higher than the crosslinkable polymer softening temperature; forming by forced flow on an applicator roll (12) with deformable surface a single-layer or multilayer coat (13) of the crosslinkable polymer; driving in rotation the applicator roll in the same direction as that of the unwinding of the metal strip (1), heating the applicator roll (12) to a temperature higher than the temperature for forming the coat; and transferring the coat onto the metal strip to form the single-layer or mutilayer film (20) on the corresponding surface of the metal strip (1).

Abstract: Manufacturing low density components of high surface strength having a polymer or metal matrix substrate and ceramics and/or metal-ceramics coating, wherein the low density substrate to be coated is subjected to: optionally, machining the surface in order to generate residual compressive stress in the outer layers; optionally, thermal stabilizing at a temperature lower than 350° C.; depositing onto the outer surface, with hot spraying techniques at a temperature ranging from 70 to 350° C., of a coating layer in ceramics and/or metal-ceramics material of a surface strength higher than that of the component to be coated, the surface of the coating layer being optionally subjected to a finishing treatment. The disclosure also relates to the product thus obtained.

Abstract: A corrosion-inhibiting coating, process, and system that provides a tight, adherent zinc- or zinc-alloy coating that is directly deposited onto steel or cast iron surfaces for enhanced corrosion protection. A process for applying the coating is also provided. The process includes the application of two sequential aqueous baths. The first bath contains a precursor zinc compound while the second bath contains a reducing agent to deposit the zinc directly upon the steel or cast iron.

Abstract: A gas turbine blade which has previously been in service is protected by cleaning the gas turbine blade, and then first depositing a platinum first layer on the airfoil and the platform of the gas turbine blade. Thereafter, a platinum second layer is deposited over the platform but not the airfoil. A platinum-aluminide protective coating is formed by depositing an aluminum-containing layer overlying both the platform and the airfoil and interdiffusing the platinum and the aluminum.

Abstract: A titania-coated honeycomb catalyst matrix is provided for the ultraviolet-photocatalytic oxidation of organic pollutants in a flowing fluid. A honeycomb-shaped skeletal structure (12) has a thin, lightweight substrate (18) of metal or ceramic, typically an aluminum alloy, and a surface coating (20) of photocatalyst, such as titania. The photocatalyst (20) is bonded to the substrate (18) via a thin oxide layer (18′) on the substrate. The oxide layer (18′) may be grown on the substrate. The photocatalyst coating (20) is made by mixing (30) titania powder in a TiO2 sol-gel to form a titania slurry. The substrate with oxide layer is coated (30) with the titania slurry and then heat treated (31). The photocatalyst coating (20) is typically applied to substrate sheets (40, 60, 62) preformed for assembly into a honeycomb-shaped skeletal structure (12) having an array of parallel cells (46, 46′).

Abstract: A method for fabricating a plated product with a basecoat layer, a metal plating layer, and a topcoat layer that are formed on a surface of a base is provided. The method includes the step of forming the basecoat layer and the metal plating layer on the surface of the base. The step is followed by subjecting the metal plating layer to a cold heat treatment or an ultrasonic wave treatment, thus forming a microcrack in the metal plating layer. Afterwards, the topcoat layer is formed on the surface of the metal plating layer.

Abstract: Solid extrusion coating compositions for metal substrates, a method of extrusion coating a metal substrate, and a metal article are disclosed. The extrusion coating composition is a thermoplastic material and comprises: (a) a polyester having a weight average molecular weight of about 10,000 to about 50,000, and optionally, (b) a modifying resin, such as an epoxy resin having an epoxy equivalent weight of about 500 to about 15,000. The extrusion coating composition is applied to a metal substrate in an extrusion process to provide a composition film having a thickness of about 1 to about 40 microns.

Abstract: A method for coating a chain comprised of a plurality of rings and connected to one another, including the steps of: preheating the chain at 200° C. for about 1˜2 minutes; dipping the preheated chain with coating liquid mixed with given liquids; heating the dipped chain at approximately 150˜350° C. for 1˜2 minutes; refrigerating the heated chain by the atmosphere temperature; and coating the chain.

Abstract: A method and device for continuously coating at least a metal strip (1) with a crosslinkable polymer fluid film which is free of non-reactive solvent or diluent, and which has a softening temperature higher than 50° C. The method includes the steps of: continuously unwinding the metal strip (1) on at least a back-up roll (30); forming, by forced flow on an applicator roll (20) having a deformable surface, a layer of the crosslinkable polymer; and forming on the applicator roll (20) the crosslinkable polymer film and transferring the film from the applicator roll onto the metal strip. The device implements this method.

Abstract: In a preferred embodiment, the present invention is an apparatus and a method for coating both surfaces of a continuous processing aluminum strip by extruding thin polymeric film onto the aluminum strip. Generally, the aluminum strip is uncoiled, passed through a preheating unit, two extrusion heads, a post-heater, an air quench, a lubricator, and then it is recoiled.

Abstract: A conductive and weldable anti-corrosion composition for coating metal surfaces which contains:

Abstract: A method for fabricating an electrode for lithium secondary battery characterized by applying a tension to a metallic foil so as to pull an area of the metallic foil on which a thin film composed of active material is deposited, from the both sides in the direction of longitude, when depositing the thin film on the metallic foil serving as a current collector.

Abstract: A method for treating a metal enclosure to prevent the enclosure from being contaminated, comprises the steps of: (a) sand-blasting the enclosure; (b) preheating the enclosure to a predetermined temperature, and putting the enclosure into the space in a vacuum chamber between two electrodes; (c) introducing reactive gases into the vacuum chamber, the reactive gases including 1,1,3,3-tetramethyldisiloxane and oxygen; (d) applying high electrical power to the electrodes to cause the reactive gases to become an ionized plasma, the plasma reacting with a surface of the enclosure to form a layer of silicon oxide thereon. The layer of silicon oxide resists formation of a fingerprint when it is touched by a user.

Abstract: A method and apparatus for improving interfacial chemical reactions in electroless depositions of metals, in which the substrate to be plated is pre-heated prior to its immersion in the various processing solutions that require elevated temperatures, and especially before immersion in the electroless plating solution. The pre-heating is carried out to a temperature that is needed to bring about the desired chemical reaction at the substrate-solution interface, allowing the bath of that process step to operate significantly below the temperature that would have been needed if the panel had not been pre-heated, and below the solution temperature of current practice. According to another aspect of the present invention, the electroless plating apparatus for plating a workpiece operates in a vertical mode and it comprises a heating station, with the panel to be plated returning to the heating station as dictated by the temperature required for a given process step.

Abstract: A method for the continuous coating of at least one metal strip with a fluid, crosslinkable polymer film free from solvent or diluent and having a thickness less than that of the metal strip. The process firs continuously moves the metal strip on at least one support roller, pre-heats the strip, forms by forced flow, on a pinch roller on a lap of the crosslinkable polymer, heats and drives in rotation the pinch roller in the same direction as the support roller, and forms the crosslinkable film by compressing, between the pinch roller and the metal strips, an applicator element with a deformable surface, heated and driven in rotation in the same direction as the support roller to transfer the film from the pinch roller onto the applicator element and from the applicator element onto a metal strip. A coating device for implementing this method is also disclosed.

Abstract: The invention discloses a process for producing a high-quality insulation on a conductor or conductor bundle of rotating electrical machines, in which, in successive immersion passes in a fluidized-bed sintering tank, internal corona-discharge protection, insulation and external corona-discharge protection are applied, in each case with layer thicknesses of ≦0.2 mm. The sintering and curing take place at temperatures of approx. 200° C., so that it is possible to use materials which satisfy the demands which are imposed on the insulation of conductors or conductor bundles of this type for rotating electrical machines. Furthermore, the production process, in particular the layer thickness selected for the individual layers, ensures that the individual layers are free of defects, so that it is impossible for there to be any partial discharges, which would otherwise lead to damage to the insulation.

Abstract: A dual phase high strength cold rolled steel having controlled amounts of carbon, manganese, and molybdenum is used as a starting material in a galvanizing/galvannealing process. Conditions in a multi-zone furnace of the galvanizing line can be controlled in a conventional manner while still effectively coating the high strength steel. A dual phase high strength steel product is made having a uniform coating of zinc in spite of the high manganese content of the steel.

Abstract: A method of brazing a metal work is disclosed, in which the work is heated to at least the softening temperature of resin and coated with a suspension constituted of a mixture of a flux and a binder, after which the work is brazed by being heated and dried. As a result, the binder (resin) attached to the surface of the work is softened and increases in stickiness. Even if foreign matter becomes attached to the work surface, therefore, the binder causes the flux to be firmly attached to (coupled with) the work surface together with the foreign matter. Thus, the flux can be securely coated (attached) on the work surface. The temperature of the work is not lower than the evaporation temperature of water. Even if oil becomes attached to the work surface, therefore, the water in the suspension is evaporated before it can be repelled by the oil, thus making it possible to prevent the flux from being repelled along with the water. In this way, the flux can be securely coated (attached) on the work surface.

Abstract: Solid extrusion coating compositions for metal substrates, a method of extrusion coating a metal substrate, and a metal article are disclosed. The extrusion coating composition is a thermoplastic material and comprises: (a) a polyester having a weight average molecular weight of about 10,000 to about 50,000, and optionally, (b) a modifying resin, such as an epoxy resin having an epoxy equivalent weight of about 500 to about 15,000. The extrusion coating composition is applied to a metal substrate in an extrusion process to provide a composition film having a thickness of about 1 to about 40 microns.

Abstract: An automatic machine for varnishing an application piece including at least one of wood, medium density fiberboard, and particle board, with an ultraviolet powder, and a method of varnishing the application piece. A preheating device preheats the application piece. An application device applies the powder to the preheated application piece. A fusion device fuses the applied powder to the application piece. A curing device cures the fused powder on the application piece. A cooling device cools the cured powder on the application piece.

Abstract: A method is provided for repairing a surface portion of an article including a metallic environmental resistant coating on a substrate. The coating includes a coating outer portion bonded with the substrate through a diffusion zone that includes at least one feature, for example Al and/or an intermetallic phase, in an amount detrimental to application of a metallic replacement coating and/or repair of the article. The method comprises removing the coating outer portion to expose a surface of the diffusion zone. The substrate and the diffusion zone are heated at a temperature and for a time sufficient to diffuse and/or dissolve at least a portion of the at least one feature in the exposed surface and in a portion of the diffusion zone beneath the exposed surface to a level below the detrimental amount. This provides a replacement surface portion integral with diffusion zone. Then a metallic replacement coating outer portion is applied to the replacement surface portion.

Abstract: A silane coating (32) is provided which affords non-stick properties to a metal surface (20, 22) of a cooking utensil (10) and which can be provided with colorant (42) to impart a stable color appearance, including white, to the utensil (10). An easy repair method is also described.

Abstract: Using a scan coating method, a liquid film is formed on a substrate having a temperature distribution for correcting a temperature distribution of a liquid film caused by the heat of evaporation due to the volatilization of a solvent contained in the liquid film, and then the solvent is removed from the liquid film to form a coating film.

Abstract: A method of producing a patterned magnetic nanostructure is disclosed. The method includes providing a substrate having a non-magnetic single layer or multi layer film that can be converted into a magnetic state by annealing and/or mixing. The method further includes positioning a mask having a desired pattern and resolution associated with the patterned magnetic nanostructure on or over the film. The method additionally includes subjecting the mask-covered substrate to a beam of radiation (focussed or unfocussed) having sufficient energy to locally anneal and/or mix the non-magnetic or weak-magnetic single-layer or multi layer film. Because of the mask effect, only the desired portions of the non-magnetic film are exposed to the beam of radiation. As such, the desired portions of the non-magnetic film are changed from a non-magnetic to a magnetic state to produce an array of magnetic elements in a non-magnetic matrix. The size of each magnetic element is dependent on the resolution of mask.