Abstract: Refractory metal powders are dehydrided in a device which includes a preheat chamber for retaining the metal powder fully heated in a hot zone to allow diffusion of hydrogen out of the powder. The powder is cooled in a cooling chamber for a residence time sufficiently short to prevent re-absorbtion of the hydrogen by the powder. The powder is consolidated by impact on a substrate at the exit of the cooling chamber to build a deposit in solid dense form on the substrate.

Abstract: A system and method for producing thermal spray coatings on a substrate from a liquid suspension is disclosed. The disclosed system and method include a thermal spray torch for generating a plasma and a liquid suspension delivery subsystem for delivering a flow of liquid suspension with sub-micron particles to the plasma to produce a plasma effluent. The liquid suspension delivery subsystem comprises an injector or nozzle which can produce a reactive gas shroud surrounding the plasma effluent. A flame envelope can also be used to isolate injection of the liquid suspension. The shroud or flame envelope can retain the sub-micron particles entrained within the plasma effluent and substantially prevent entrainment of ambient gases into the plasma effluent. The liquid suspension delivery subsystem can be arranged as an axial injection system, a radial internal injection system or an external radial injection system.

Abstract: A method for reprocessing a turbine blade having at least one platform which due to the action of corrosion is undersized on at least one lateral platform face is provided. According to the method, the target dimension of the platform is restored by applying material to the at least one lateral platform face such that, after the material application, the platform is oversized and then the platform is given the target dimension by machining the at least one lateral platform face. The material application is carried out with the material of an adhesion promoter layer.

Abstract: In various embodiments, used sputtering targets are refurbished at least in part by maintaining a large obliquity angle between the spray-deposition gun and the depressed surface contour of the target during spray deposition of the target material.

Abstract: A system and method for producing thermal spray coatings on a substrate from a liquid suspension is disclosed. The disclosed system and method include a thermal spray torch for generating a plasma and a liquid suspension delivery subsystem for delivering a flow of liquid suspension with sub-micron particles to the plasma to produce a plasma effluent. The liquid suspension delivery subsystem comprises an injector or nozzle which can produce an inert or reactive gas sheath partially or fully surrounding the plasma effluent. A sheath can also be used to isolate injection of the liquid suspension. A gas assist stream can also be employed at or near the suspension injection point. The shroud, sheath or gas assist technique can retain the sub-micron particles entrained within the plasma effluent and substantially prevent entrainment of ambient gases into the plasma effluent.

Abstract: The present invention relates to a rotating blade (5), in particular for a compressor or turbine stage of a gas turbine, having a radially outer rib arrangement with at least one rib (2), onto which a coating (3) is disposed, whereby, in a meridian section (FIGS. 2, 3, 4), the coating (3) has an outer contour (3.1), which extends axially outwardly in the radial direction.

Abstract: In order to provide a nonmagnetic material for producing parts or coatings adapted for highly wear and corrosion intensive applications, said material comprising preformed particles made of tungsten carbide which are embedded in a metal phase made of a Ni-based alloy. It is suggested that the weight portion of said tungsten carbide particles is in the range between 30 wt. % and 65 wt. % and wherein the Ni-based alloy is a Nickel-Chromium-Molybdenum alloy comprising: (in wt. %): Cr 11.0.-30.0? Mo 5.0-25.0? Fe ?0-10.0 B 0-5.0 Co ?0-2.5.

Abstract: A composite body that is spall resistant and comprises a substantially discontinuous cermet phase in a substantially continuous metal rich matrix phase. The composite body is typically bonded to a substrate to form a hardfacing on the substrate. The composite body exhibits ductile phase toughening with a strain to failure of at least about 2 percent, a modulus of elasticity of less than about 46 million pounds per square inch, and a density of less than about 7 grams per cubic centimeter. The metal rich matrix phase between the ceramic rich regions in the composite body has an average minimum span of about 0.5 to 8 microns to allow ductility in the composite body. The composite body has a Vicker's hardness number of greater than approximately 650. The discontinuous cermet phase is in the form of ceramic rich regions embedded within the composite body, and it includes ceramic particles and a cermet binder. The ceramic particles having a Moh's hardness of at least approximately 7.

Abstract: A method of fabricating a component is provided. The method includes forming one or more grooves in a surface of a substrate, where the substrate has at least one hollow interior space. Each of the one or more grooves extends at least partially along the substrate surface and has a base and a top. The base is wider than the top, such that each of the one or more grooves comprises a re-entrant shaped groove. The method further includes forming one or more access holes through the base of a respective groove, to connect the groove in fluid communication with respective ones of the hollow interior space(s), and disposing a coating over at least a portion of the substrate surface. The one or more grooves and coating define one or more re-entrant shaped channels for cooling the component. A component with one or more re-entrant shaped channels and a method of coating a component are also provided.

Abstract: A torch introduces oxidizer into a passage so as to swirl the oxidizer about a central axis, while fuel is introduced at a location spaced apart from the central axis, where the swirling action of the oxidizer is strong, resulting in rapid mixing of the fuel and oxidizer. In practicing the method, the length of a bore through which the fuel and oxidizer pass is maintained short enough that a sheath of unmixed oxidizer surrounds the combusting mixed fuel and oxidizer, eliminating any need for water cooling. The lengths of torches of the present invention can be significantly shorter than those of the prior art, making the torches well suited for use in confined spaces, and the torches have been found to allow spraying materials at a greater rate than torches of the prior art. The reduced length also facilitates introducing into the passage material to be spray-coated.

Abstract: An internal member of a plasma processing vessel includes a base material and a film formed by thermal spraying of ceramic on a surface of the base material. The film is formed of ceramic which includes at least one kind of element selected from the group consisting of B, Mg, Al, Si, Ca, Cr, Y, Zr, Ta, Ce and Nd. In addition, at least a portion of the film is sealed by a resin.

Abstract: The invention is related to a boride of a metal of transition group four of the periodic table of the elements, wherein at least 40 wt. % of the particles have a grain size of more than 106 ?m, determined by sieve analysis according to ASTM B 214, and these particles consist of grown, monocrystalline grains. The invention also relates to a cermet, wettable powder and a surface coating which contain the boride. The invention further relates to a process to prepare the boride. The invention additionally relates to a process to prepare a cermet or a wettable powder.

Abstract: A method for coating a plastic surface and a plastic component is disclosed. The method includes applying a base layer to a plastic surface. A layer of a coating is applied by kinetic cold gas spraying on the base layer. The base layer is applied by a method that is different from the kinetic cold gas spraying. The base layer adheres to the plastic surface and the layer of the coating applied by kinetic cold gas spraying is deposited on the base layer by the kinetic cold gas spraying.

Abstract: A heat exchanging element for a heat exchanger is provided with a coating that prevents, or at least reduces, the amount of contaminating materials to be abrade from the heat exchanger and into the heat exchange media. A method for producing a heat exchanging element for a heat exchanger, a heat exchanger per se, and a method for retrofitting an existing heat exchanger, provide for the occurrence of impurities caused by abrasion in one or more heat exchanging media and/or corrosion to be prevented or at least reduced by providing the coating.

Abstract: A coated substrate including a substrate having a surface, a bond coat proximate to the substrate surface, a yttrium stabilized zirconia (YSZ) thermal barrier layer opposite the substrate surface, and at least one interlayer disposed between the bond coat and the thermal barrier layer, wherein the interlayer contains an alloy having a nanocrystalline grain structure. A method for coating a substrate to be exposed to high in service temperatures and/or temperature cycles including depositing a bond coating on substrate surface, depositing at least one nanocrystalline interlayer on the bond coat opposite the substrate surface, and depositing a yttrium stabilized zirconia (YSZ) thermal barrier coating on the nanocrystalline interlayer opposite the bond coat, wherein the service life of the YSZ thermal barrier coating is extended relative to a substrate coated with the bond coating and the thermal barrier without the interlayer disposed therebetween.

Abstract: Embodiments relate to a coated substrate and a method of making and using the same. A plasma-spray coated layer may be formed on a substrate, wherein the plasma-sprayed coated layer comprises a rare-earth oxide (e.g., yttrium oxide), a rare-earth fluoride (e.g. yttrium fluoride), or a rare-earth silicate (e.g. yttrium silicate). An exposed surface of the plasma-spray coated layer may be irradiated to form a treated portion of the layer, wherein the treated portion of the layer has a mean spacing of local peaks (S value) between about 100 and 200 microns. A second layer may be formed on the treated portion of the plasma-spray coated layer, wherein the second layer comprises a dielectric material.

Abstract: Provided herein are nanoparticulate coated structures and methods of making structures. The structures comprise a support element, a nanoparticulate layer, and a binder disposed on the support element, wherein the binder comprises an alkali silicate or borate. In addition, methods of making the structures and uses of the described structures are described herein.

Abstract: A process is disclosed for the production of persistent phosphors, comprising exposing particles of phosphor precursors for a short time to a heat source selected from a particle plasma and an open flame arising from the combustion of hydrocarbons. A process for coating a substrate with persistent phosphors is also disclosed, comprising directing a stream of phosphor precursor particles for a short time through the same types of heat source toward the substrate. Preferred phosphors are Strontium Aluminate-based doped with Dysprosium and Europium.

Abstract: A metal component for one or more of a fitting, a piece of furniture and a household appliance. The metal component includes a coating, at least in sections, the coating including one of a hardness-containing composite material and a ceramic-metal composite material.

Abstract: The invention relates to a composite material element (1), the composite material comprising a microfissured matrix (7) in the form of a three-dimensional interconnected network (4) of microfissures exposed on the surface of the ceramic matrix, an additive material (6) consisting of a flux or glass being dispersed in the matrix, the additive material (6) being a material which, when the composite material is brought to a predetermined temperature, softens and migrates by capillarity in the network (4) of microfissures (4) to said surface of the element. The quantity of additive material dispersed initially in the matrix is in a sufficient proportion compared to the matrix intended to coat a surface (5) of the composite material element left exposed so as to create a gas-tight barrier.

Abstract: A titanium aluminide application process and article with a titanium aluminide surface are disclosed. The process includes cold spraying titanium aluminide onto an article within a treatment region to form a titanium aluminide surface. The titanium aluminide surface includes a refined gamma/alpha2 structure and/or the titanium aluminide is cold sprayed from a solid feedstock of a pre-alloyed powder.

Abstract: A method for adhering a coating to a substrate structure comprises selecting a substrate structure having an outer surface oriented substantially parallel to a direction of radial stress, modifying the outer surface to provide a textured region having steps to adhere a coating thereto, and applying a coating to extend over at least a portion of the textured region, wherein the steps are oriented substantially perpendicular to the direction of radial stress to resist deformation of the coating relative to the substrate structure. A rotating component comprises a substrate structure having an outer surface oriented substantially parallel to a direction of radial stress. The outer surface defines a textured region having steps to adhere a coating thereto, and a coating extends over at least a portion of the textured region. The steps are oriented substantially perpendicular to the direction of radial stress to resist creep.

Abstract: A method for making a multilayer coating on a surface of a substrate by means of at least one thermal spraying method, wherein the following successive steps are carried out: a) a first nanostructured or finely structured layer (21) of a first material is deposited on the surface of the substrate (20) by means of a thermal spraying method via a liquid route; the surface of the substrate (20) not having been subject, prior to the deposition of the first nanostructured or finely structured layer (21), to any preparation or activation treatment other than an optional cleaning treatment; b) a second microstructured layer (22) of a second material is deposited on the first nanostructured or finely structured layer (21) by means of a thermal spraying method. The first layer obtained in step a) is an adhesion layer aiming at optimizing the adhesion of the layer obtained in step b) without any surface preparation or activation.

Abstract: Coating systems and processes by which the coating systems can be deposited to be resistant to contaminants, and particularly resistant to infiltration and damage caused by CMAS. The coating systems include inner and outer ceramic layers, each having a microstructure characterized by splats and horizontal porosity. The inner ceramic layer consists essentially of zirconia stabilized by about 6 to about 9 weight percent yttria. The outer ceramic layer overlies and contacts the inner ceramic layer to define the outermost surface of the coating system. The outer ceramic layer consists essentially of zirconia stabilized by about 25 to about 75 weight percent yttria, has a thickness that is less than the thickness of the inner ceramic layer, and has a porosity level that is lower than that of the inner ceramic layer.

Abstract: A thermal spray powder, which includes granulated and sintered cermet particles that contain a metal having an indentation hardness of 500 to 5,000 N/mm2, is disclosed. The granulated and sintered cermet particles have an average size of 30 ?m or less. The granulated and sintered cermet particles are composed of primary particles having an average size of 6 ?m or less. The granulated and sintered cermet particles have a compressive strength of from 100 to 600 MPa. It is preferable that the metal contained in the granulated and sintered cermet particles includes at least one selected from the group consisting of cobalt, nickel, iron, aluminum, copper, and silver. The thermal spray powder is usable in a low-temperature thermal spraying process such as cold spraying using nitrogen as a working gas.

Abstract: The invention relates to a component manipulator for the dynamic positioning of a substrate to be treated in a thermal treatment process, wherein the component manipulator includes a main drive axle rotatable about a main rotary axis, a connection element and a substrate holder connectable to the connection element. In accordance with the invention the connection element is a ceramic connection element and a connection segment of the substrate holder is connectable to the connection element in a pull resistant and rotationally fixed manner by means of a plug and rotate connection with regard to a connection axis (V) of the plug and rotate connection and the substrate holder (5) is arranged rotatable about the connection axis (V). The invention further relates to a coating method, to a coating apparatus, as well as to the use of a component manipulator.

Abstract: A method and apparatus for forming an electrochemical layer of a thin film battery is provided. A precursor mixture comprising electrochemically active precursor particles dispersed in a carrying medium is provided to a processing chamber and thermally treated using a combustible gas mixture also provided to the chamber. The precursor is converted to nanocrystals by the thermal energy, and the nanocrystals are deposited on a substrate. A second precursor may be blended with the nanocrystals as they deposit on the surface to enhance adhesion and conductivity.

Abstract: An electrode according to one aspect of the present invention is formed on a base material composed of a ceramics. The electrodes includes a matrix composed of an Ni-Cr alloy (with a Cr content of 20 to 60 wt. %) or an MCrAlY alloy (M is at least one material selected from Fe, Co and Ni), and a disperse phase that is dispersed in the matrix and composed of an oxide mineral having a laminated structure. The ratio of area occupied by the disperse phase in a cross section of the electrode is 40 to 80%. With the structure like this, it is possible to suppress the increase in the electrical resistance even after a thermal cycle is performed.

Abstract: A sliding bearing surface may have at least one thermal spray coating applied to the bearing surface to form a sliding bearing lining layer. A method of forming the sliding bearing lining, the method comprising applying the thermal spray coating to the bearing surface uses a thermal spray technique.

Abstract: Certain example embodiments relate to an improved method of strengthening glass substrates (e.g., soda lime silica glass substrates). In certain examples, a glass substrate may be chemically strengthened by creating an electric field within the glass. In certain cases, the chemical tempering may be performed by surrounding the substrate by a plasma including certain ions, such as Li+, K+, Mg2+, and/or the like. In some cases, these ions may be forced into the glass substrate due to the half-cycles of the electric field generated by the electrodes that formed the plasma. This may advantageously chemically strengthen a glass substrate on a substantially reduced time scale. In other example embodiments, an electric field may be set in a float bath such that sodium ions are driven from the molten glass ribbon into the tin bath, which may advantageously result in a stronger glass substrate with reduced sodium content.

Abstract: A cylinder liner includes a body formed of a metal material extending circumferentially around a center axis with an outer surface facing away from the center axis. A thermal barrier coating including an insulating material having a thermal conductivity of not greater than 5 W/(m·K) is applied to the outer surface. The thermal barrier coating is thermally applied to the outer surface at a velocity of 100 to 1,000 m/s, for example by a high velocity oxygen fuel (HVOF) spray, a plasma spray, or a detonation gun.

Abstract: A method of fabricating a component is provided. The component includes a substrate that has at least one interior space. The method includes forming one or more grooves in the component. Each groove extends at least partially along an outer surface of the substrate and narrows at an opening thereof, such that each groove is re-entrant shaped. A cross-sectional area A of each groove is in a range of about 2 to about 3 times an area R=W*D, where W is the width of the opening and D is the depth of the re-entrant-shaped groove. Components with grooves formed in the substrate and components with grooves formed at least partially in a structural coating are also provided.

Abstract: An innovative method of prepping a surface entails entraining a coating particle into a fluid stream, directing the fluid stream containing the coating particle at the surface to be prepped to thereby prep the surface using the coating particle. The prepped surface can then be coated using the same or substantially similar coating particle. This method can be used with a continuous airjet, a forced pulsed airjet, a continuous waterjet or a forced pulsed waterjet as the carrier stream. This invention solves the problem of foreign blasting particles becoming embedded in the atomic matrix of the surface to be prepped, which can result in unpredictable behavior of the surface properties and even catastrophic failure.

Abstract: The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

Abstract: The guideway support comprises at least one gliding surface (14, 19, 34) for magnetic levitation vehicles (4), which have at least one skid (8) designated for placement on the gliding surface (14, 19, 34), wherein the gliding surface (14, 19, 34) is provided with a low-friction, multi-layered coating having at least one ceramic layer (15, 22, 35, 36) arranged on the gliding surface (14, 19, 34). The guideway support is characterized in that at least one non-ceramic layer (17, 23, 37), produced in a thermal spraying process, is arranged on the ceramic layer (15, 22, 35, 36).

Abstract: A method for processing a surface of a component, in particular in the aviation sector, including the following steps: spraying the component with a first powder and coating the component with a second powder, the first powder having the same chemical composition as the second powder.

Abstract: The invention relates to a method for surface treating a substrate (28) by means of an electrical corona discharge, wherein aerosols (5) are sprayed into discharge area defined by an active gap formed between a corona electrode and the substrate (28) during the discharging, designed such that the aerosols (5) are sprayed substantially opposite the direction of gravity.

Abstract: A method and apparatus for microplasma spray coating a portion of a turbine vane without masking any portions thereof. The apparatus includes a microplasma gun with an anode, cathode, and an arc generator for generating an electric arc between the anode and cathode. An arc gas emitter injects gas through the electric arc. The electric arc is operable for ionizing the gas to create a plasma gas stream. A powder injector injects powdered material into a plasma stream. A localized area of the turbine vane is coated with the powdered material without having to mask the turbine vane.

Abstract: A plasma spray gun comprises a nozzle, an upstream powder injector, and a downstream powder injector. The upstream powder injector is disposed outside the nozzle and axially adjacent a nozzle outlet. The downstream powder injector is disposed axially downstream of the first upstream powder injector. The downstream powder injector is operative in a first coating mode, and the upstream powder injector is operative in a second coating mode.

Abstract: A method for arc spraying in which at least one wire-shaped spray filler material is melted in an arc by means of electric current and atomised by means of an atomising gas flow and applied in the form of a particle stream onto a workpiece, at least one wire-shaped spray filler material being preheated before the melting in the arc.

Abstract: A method and system for depositing multiple materials onto a substrate is described. The method broadly comprises the steps of providing a source of a first powder material to be deposited, providing a source of a second powder material to be deposited, and sequentially depositing the first powder material and the second powder material onto the substrate at a velocity sufficient to deposit the materials by plastically deforming the materials without metallurgically transforming the particles of powder forming the materials.

Abstract: Provided are biodegradable polylactic acid based film compositions. In one form, the film composition provided includes from 90 to 99 wt. % of one or more polylactic acid resins and from 1 to 10 wt. % of one or more polyterpene resin additives based on the total film structure. The film exhibits a lower water vapor transmission rate. Also provided are methods of making and using such film compositions.

Abstract: A wear band for a well drill pipe which is made up of a coil spring sized to fit at the joint of the well drill pipe or casing. The inner surface of the coil spring includes a textured coating such as a carbide. The outer surface includes a plurality of hydrodynamic dimples defined therein, and preferably both the outer surface and the inner surface are adapted to resist corrosion. The abrasive coating preferably consists essentially of 95% tungsten carbide and a binder of 5% cobalt and coats an amount of the inner surface in the range of 50% to 100%. The hydrodynamic dimples are generally tear drop in shape to act as miniature fluid pumps. As a result, the wear band can be mechanically attached to the drill pipe while eliminating the need for metallurgically-welded hardbands and therefore unaffecting the drill pipe properties and dimensions.

Abstract: A plasma processing system having an upper electrode and a lower electrode is provided. The tipper electrode and lower electrode form two regions with different gaps. By moving one or both of the upper electrode and the lower electrode, it is possible to vary the ratio area of RF coupling depending on whether plasma is permitted to sustain in the first region or in both the first region and the second region.

Abstract: A method of fabricating an ultracapacitor/supercapacitor or Li-ion battery components from a solid/liquid/gaseous precursor and thermal spray depositing the precursor on a substrate to form a coating layer such that the at least one component is synthesized or pre-synthesized within the thermal spray prior to or after being deposited on the substrate.

Abstract: A system and method for fluidizing a polymer powder to be sprayed, metering the material into and mixing it with a heated carrier-gas stream to produce a spray, and using the spray to transport the material to a substrate and radiant and convective heating of the material during transport to achieve melting of the polymer powders.

Abstract: To manufacture a thermal barrier coating structure on a substrate surface, a working chamber having a plasma torch is provided, a plasma jet is generated in that a plasma gas is conducted through the plasma torch and is heated therein by means of electric gas discharge, electromagnetic induction or microwaves, and the plasma jet is directed to the surface of a substrate introduced into the working chamber. To manufacture the thermal barrier coating, a voltage is additionally applied between the plasma torch and the substrate to generate an arc between the plasma torch and the substrate and the substrate surface is cleaned by means of the light arc, wherein the substrate remains in the working chamber after the arc cleaning and an oxide layer is generated on the cleaned substrate surface and a thermal barrier coating is applied by means of a plasma spray process.

Abstract: A spray nozzle for atmospheric plasma spraying is provided. The nozzle includes an attachment at an axial end of the spray nozzle from which a protective gas may be discharged in the outflow direction. By means of a plasma spray nozzle that enables atmospheric plasma spraying using protective gas, it is also possible to deposit oxidation-sensitive metal coatings in atmosphere.

Abstract: A method of fabricating a non-brittle, carbon nanopaper from single wall, multiwall, and combination thereof, from carbon nanotubes, using a vacuum deposition, high temperature annealing, and polystyrene polymer rinse process; which nanopaper can be nitrided by either a plasma-enhanced chemical vapor deposition (PECVD) process, or an by an electrochemical method, to obtain a useful chemically functionalized substrate, a substrate containing metastable N4, N8, and longer chain polymeric nitrogen clusters. Such nitrided carbon nanopaper can be used to enhance the ballistic performance of gun propellants, while reducing gun barrel wear and erosion thereof.

Abstract: Disclosed are a plasma nano-powder synthesizing and coating device and method, the device comprising: a chamber which forms a sealed space, and comprises a reaction unit provided at one side and a processing unit provided at the other side, the reaction unit provided in an upstream of gas flowing in the chamber, having a high-temperature plasma region formed by a plasma torch generating plasma with an applied electric current, and comprising a mixed gas feeder to supply mixed gas to the reaction unit and a powder feeder to supply powder to the reaction unit, and the processing unit provided in a downstream of plasma flame in the chamber, and comprising a supporter to support a material; and a vacuum forming unit which forms a vacuum inside the chamber, the powder being supplied to the reaction unit and reacting in the plasma region of the reaction unit, and the reacted powder being synthesized in the reaction unit, the processing unit and a surface of the supporter, and coated on a surface of the material of