Electrical Discharge (e.g., Arcs, Sparks, Etc.) Patents (Class 427/580)
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METHOD OF MAKING COATED ARTICLE HAVING ANTIBACTERIAL AND/OR ANTIFUNGAL COATING AND RESULTING PRODUCT
Publication number: 20120114878Abstract: Techniques are provided for making a coated article including an antibacterial and/or antifungal coating. In certain example embodiments, the method includes providing a first sputtering target including Zr; providing a second sputtering target including Zn; and co-sputtering from at least the first and second sputtering targets in the presence of nitrogen to form a layer including ZnxZryNz on a glass substrate. These layers may be heat-treated or thermally tempered to form a single layer including ZnxZryOz. In other examples, two discrete layers of Zn and Zr may be formed. The coating may be heated or tempered to form a single layer including ZnxZryOz. Coated articles made using these methods may have antibacterial and/or antifungal properties.Type: ApplicationFiled: October 12, 2011Publication date: May 10, 2012Applicant: Guardian Industries Corp.Inventors: Rudolph Hugo Petrmichl, Jiangping Wang, Jason Barber -
Patent number: 8162601Abstract: A method for forming a dense coating on a limited region of a subject body is disclosed. The method is composed of the steps of: applying one selected from the group of a compressed body of a powder of a metal and a sintered compressed body of a powder of a metal to a working electrode; executing discharge deposition to deposit a first coating from the working electrode on the subject body by applying the subject body as a workpiece of the discharge deposition; executing discharge deposition to deposit a second coating from the working electrode on the first coating by applying the subject body as a workpiece of the discharge deposition; and heating the subject body in one selected from the group of a vacuum, an air and an oxidizing atmosphere so as to densify the second coating or oxidizing the second coating at least in part to generate a solid lubricant substance.Type: GrantFiled: March 9, 2006Date of Patent: April 24, 2012Assignee: IHI CorporationInventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa, Issei Otera
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Publication number: 20120094429Abstract: A sputtering target includes at least one metal selected from copper, indium and gallium and a sodium containing compound.Type: ApplicationFiled: March 28, 2011Publication date: April 19, 2012Inventors: Daniel R. Juliano, Robert Tas, Neil Mackie, Abdelouahab Ziani
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Patent number: 8158216Abstract: Vapor plasma deposition of titanium (Ti) metal onto a substrate forms a structured surface that exhibits enhanced cell attachment properties. Initially deposited round nanoparticulate surface structures develop tentacles with a spine or thorn-like appearance upon continued deposition under special conditions. The density and size of the formed spinulose particles can be controlled by timing the deposition intervals. A significant increase in osteoblast, fibroblast and endothelial cell attachment is observed on Ti spinulose surfaces compared to attachment on nanoparticulate surfaces lacking spinulous nanostructure.Type: GrantFiled: October 31, 2007Date of Patent: April 17, 2012Assignee: Metascape LLCInventors: Christina Kay Thomas, Luke J. Ryves, Daniel M. Storey
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Publication number: 20120088038Abstract: The invention relates to a vacuum coating method with very high deposition rates at high layer thickness homogeneity and material yield as well as apparatuses for achieving the coating. In order to overcome the existing conflict between layer thickness homogeneity on the one side and material yield and coating rate on the other side reducing the classic vacuum evaporation, the substrate forms the boundary of an essentially closed coating chamber which is supplied by an evaporation source. The walls of this coating chamber as well as all surfaces which are not to be coated are either kept at a certain temperature or provided with a non-stick coating such that the vapor cannot condensate thereon and is scattered back into the coating chamber. Thereby, a very high vapor pressure is created in the coating chamber which leads to a very high condensation rate onto the substrate and to a homogenization of the layer thickness.Type: ApplicationFiled: April 27, 2010Publication date: April 12, 2012Inventor: Werner Prusseit
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Publication number: 20120076946Abstract: A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.Type: ApplicationFiled: November 7, 2011Publication date: March 29, 2012Applicant: Lawrence Livermore National Security, LLCInventor: Joseph C. Farmer
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Publication number: 20120057983Abstract: A method for forming a surface layer, the method including: arranging a member in a machining fluid; and forming a surface layer including silicon by supplying silicon component from the silicon electrode to the member side by applying a predetermined voltage and generating electric discharge, wherein a value of an electric discharge detection level is set to be equal to or larger than a value obtained by adding a voltage depression at the silicon electrode to an arc potential during electric discharge, and wherein the surface layer is formed on a surface of the member by repetitively performing, after the voltage is applied, detecting the electric discharge generated between the silicon electrode and the member by detecting a drop of the voltage to be lower than the electric discharge detection level, stopping applying the voltage for a predetermined time, and applying the voltage again after a predetermined break time.Type: ApplicationFiled: May 20, 2009Publication date: March 8, 2012Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Akihiro Goto, Hiroyuki Teramoto, Nobuyuki Sumi, Yoshikazu Nakano
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Patent number: 8124178Abstract: A directed vapor deposition (DVD) method and system for applying at least one bond coating on at least one substrate for thermal barrier coating systems. To overcome the limitations incurred by conventional methods, the DVD system uses an electron beam directed vapor deposition (DVD) technique to evaporate and deposit compositionally and morphologically controlled bond coats at high rate. The present DVD system uses the combination of an electron beam and a combined inert gas/reactive gas carrier jet of controlled composition to create engineering films. In this system, the vaporized material can be entrained in the carrier gas jet and deposited onto the substrate at a high rate and with high materials utilization efficiency. The velocity and flux of the gas atoms entering the chamber, the nozzle parameters, and the operating chamber pressure can all be significantly varied, facilitating wide processing condition variation and allowing for improved control over the properties of the deposited layer.Type: GrantFiled: September 10, 2002Date of Patent: February 28, 2012Assignee: University of Virginia Patent FoundationInventors: Derek D. Hass, Haydn N. G. Wadley, Kumar P. Dharmasena, Yosef Marciano
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Publication number: 20120037851Abstract: A particle has a permanent dipole moment, a film includes the particle, and a method of forming the film includes aligning the particle on a surface. The particle has a permanent dipole moment and includes heterogeneous materials, wherein a positive pole is located in a first material and a negative pole is located in a second material different from the first material. The method includes aligning a particle such that the particle has one dipole moment direction. The film includes the aligned particles.Type: ApplicationFiled: January 31, 2011Publication date: February 16, 2012Applicant: SAMSUNG ELECTRONICS CO., LTDInventors: Kyung-sang CHO, Dae-young CHUNG, Sang-jin LEE
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Publication number: 20120009357Abstract: In a rotation member rotatably engaged with a housing, a pulsing electric discharge is generated in a processing liquid or in a gas, between an electrode and the rotation member. The electrode is a chemical compound of a metallic powder or metal, or a molded body formed by molding ceramic powder, or a molded body obtained by heating the molded body. Energy from the electric discharges causes coating to be formed on an engagement portion engaging the housing, the coating formed from the material of the electrode or a substance to which the electrode material combined by the energy of the electric discharges.Type: ApplicationFiled: September 20, 2011Publication date: January 12, 2012Applicants: MITSUBISHI DENKI KABUSHIKI KAISHA, Ishikawajima-Harima Heavy Industries Co., Ltd.Inventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa, Akihiro Goto, Masao Akiyoshi
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Patent number: 8092721Abstract: Methods and compositions for the deposition of ternary oxide films containing ruthenium and an alkali earth metal.Type: GrantFiled: March 26, 2009Date of Patent: January 10, 2012Assignees: L'Air Liquide Societe Anonyme pour l'Etude Et l'Exploitation des Procedes Georges Claude, American Air Liquide, Inc.Inventors: Satoko Gatineau, Julien Gatineau, Christian Dussarrat
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Publication number: 20110318497Abstract: A method of and system for repairing the sheaves (24) in an elevator system has these steps. The ropes (22) associated with the sheave are removed, the sheave is cleaned, and a coating (24) is deposited on the cleaned surface. The coating is adapted to reduce the wear coefficient of the surface of the coated sheave by about 80% to 90% with respect to the sheave without a coating. The thickness of the coated sheave is adjusted to produce a specified sheave diameter.Type: ApplicationFiled: December 23, 2008Publication date: December 29, 2011Applicant: OTIS ELEVATOR COMPANYInventors: James T. Beals, Mark Steven Thompson, Wayde R. Schmidt, Aaron T. Nardi, Gregory S. Welsh
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Publication number: 20110319271Abstract: A high temperature superconductor structure including: a substrate on which at least one buffer layer is deposited, a superconductor layer on the buffer layer, the superconducting layer composed of superconductor material that forms at least two substantially parallel superconductor filaments that continuously extend along the length of the substrate wherein at least two superconductor filaments are separated from each other by at least one insulating strip wherein the insulating strip continuously extends along the length of the substrate and is composed of insulating material with a resistivity greater than about 1 m?cm. Also disclosed are methods of producing high temperature superconductors.Type: ApplicationFiled: June 22, 2011Publication date: December 29, 2011Applicants: SUPERPOWER, INC., UNIVERSITY OF HOUSTON SYSTEMInventors: Venkat Selvamanickam, Senthil Sambandam
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Publication number: 20110300311Abstract: A surface treatment method of a subject body is comprised steps of: packing and pressurizing powder including an electrically conductive material in a mold so as to obtain a plurality of compressed powder bodies; joining the plurality of compressed powder bodies together by arranging the plurality of compressed powder bodies to be mutually in close contact and applying isostatic pressure on the arranged compressed powder bodies; sintering the joined compressed powder bodies so as to obtain a sintered body; and carrying out a discharge surface treatment by bringing the sintered body close to a subject body and generating electric discharge.Type: ApplicationFiled: February 15, 2010Publication date: December 8, 2011Applicant: IHI CorporationInventors: Mitsutoshi Watanabe, Hiroki Yoshizawa, Hiroyuki Ochiai, Kyouhei Nomura, Yukihiro Shimoda
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Publication number: 20110271872Abstract: The invention relates to a wear protection layer for tools such as milling cutters, cutting inserts, injection molds and the like, in particular wear protection layers deposited using physical vapor deposition, said layers having the general composition AlNbX, where X stands for N, C, B, CN, BN, CBN, NO, CO, BO, CNO, BNO, or CNCO, characterized in that the Nb fraction is less than 40 at % and/or the aluminum powder used in the manufacturing process is mixed with 10 to 50 at % zirconium relative to the aluminum, and also relates to a method for manufacturing a wear protection layer.Type: ApplicationFiled: November 2, 2009Publication date: November 10, 2011Applicant: Oerlikon Trading AG, TrubbachInventor: Markus Lechthaler
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Patent number: 8003563Abstract: A method for producing a tungsten trioxide powder for a photocatalyst according to the present invention is characterized by comprising a sublimation step for obtaining a tungsten trioxide powder by subliming a tungsten metal powder or a tungsten compound powder by using inductively coupled plasma process in an oxygen atmosphere, and a heat treatment step for heat-treating the tungsten trioxide powder obtained in the sublimation step at 300° C. to 1000° C. for 10 minutes to 2 hours in an oxidizing atmosphere. A tungsten trioxide powder which is obtained by the method for producing a tungsten trioxide powder for a photocatalyst according to the present invention has excellent photocatalytic performance under visible light.Type: GrantFiled: March 11, 2008Date of Patent: August 23, 2011Assignees: Kabushiki Kaisha Toshiba, Toshiba Materials Co., Ltd.Inventors: Akira Sato, Kayo Nakano, Yasuhiro Shirakawa
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Publication number: 20110188950Abstract: The present invention relates to a cutting tool for metal machining with improved wear properties, comprising a cutting tool substrate of cemented carbide, cermet, ceramics or a super hard material, and a wear resistant coating, wherein the wear resistant coating comprises a PVD Ti—Si—C—N layer with a compositional gradient, and a method of making thereof.Type: ApplicationFiled: April 17, 2009Publication date: August 4, 2011Applicant: Sandvik Intellectual Property ABInventor: Mats Ahlgren
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Publication number: 20110183084Abstract: A PVD layer system for the coating of workpieces encompasses at least one mixed-crystal layer of a multi-oxide having the following composition: (Me11-xMe2x)2O3, where Me1 and Me2 each represent at least one of the elements Al, Cr, Fe, Li, Mg, Mn, Nb, Ti, Sb or V. The elements of Me1 and Me2 differ from one another. The crystal lattice of the mixed-crystal layer in the PVD layer system has a corundum structure which in an x-ray diffractometrically analyzed spectrum of the mixed-crystal layer is characterized by at least three of the lines associated with the corundum structure. Also disclosed is a vacuum coating method for producing a mixed-crystal layer of a multi-oxide, as well as correspondingly coated tools and components.Type: ApplicationFiled: April 6, 2011Publication date: July 28, 2011Applicant: OERLIKON TRADING AG, TRUBBACHInventors: Jurgen Ramm, Beno Widrig, Michael Ante, Christian Wohlrab
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Publication number: 20110165348Abstract: A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.Type: ApplicationFiled: February 14, 2011Publication date: July 7, 2011Applicant: Lawrence Livermore National Security, LLCInventors: Joseph C. Farmer, Frank M.G. Wong, Jeffery J. Haslam, Xiaoyan (Jane) Ji, Sumner D. Day, Craig A. Blue, John D.K. Rivard, Louis F. Aprigliano, Leslie K. Kohler, Robert Bayles, Edward J. Lemieux, Nancy Yang, John H. Perepezko, Larry Kaufman, Arthur Heuer, Enrique J. Lavernia
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Publication number: 20110151267Abstract: A cermet armor material for highly effective ballistic performance which is comprised of a layer of base metal in which is deposited a layer or layers of ceramic and a compatible metal such that the deposited metal in combination with the base metal forms a continuous matrix around the ceramic particles. The body has a structure which is continuously graded from a highest ceramic content at the outer surface (strike face) decreasing to zero within the base substrate, and contained no abrupt interfaces.Type: ApplicationFiled: June 28, 2007Publication date: June 23, 2011Inventors: James C. Withers, Roger S. Storm, Vladimir Shapovalov, Raouf Loutfy
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Publication number: 20110139486Abstract: A thin electrical insulating coating and method for application is provided for a copper surface. The electrical insulating coating includes a bond coat layer of titanium, nickel, or NiCrAlY forming a metallurgical bond with the copper surface and an insulating layer of alumina or tantala applied to the bond coat layer. An insulating layer does not firmly adhere to copper under harsh environmental conditions such as an electroslag refining process when applied directly to the copper. However, when bond coat layer is applied between the copper and the insulating layer, it forms a strong bond adhering bond for the harsh environment.Type: ApplicationFiled: December 16, 2009Publication date: June 16, 2011Inventors: William T. Carter, Scott A. Weaver, Russell S. Miller
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Publication number: 20110143042Abstract: Methods for making near net shape airfoil metal leading edge protective strips including providing a high temperature additive manufacturing device; providing a tooling system having a mandrel; a metallic cladding applied to the mandrel; and at least one cooling channel associated with the mandrel applying a metallic deposit to the mandrel having the metallic cladding using the high temperature additive manufacturing device; and concurrently removing heat from the mandrel using the at least one cooling channel to produce the near net shape airfoil metal leading edge protective strip.Type: ApplicationFiled: March 24, 2009Publication date: June 16, 2011Inventors: Michael W. Peretti, Timothy Trapp
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Publication number: 20110143054Abstract: The invention relates to a method for using a target for a coating process of metal oxide and/or metal nitride coatings by means of spark evaporation, wherein the target can be operated at a temperature that is higher than the melting point of the metal used in the target, and wherein the target is comprised of a metal whose oxides and/or nitrides are not electrically conducting. The invention further relates to the use of a target for producing metal oxide coatings and/or metal nitride coatings by means of spark evaporation, wherein the target has a matrix comprised of a metal, in which matrix non electrically conducting oxides and/or nitrides of the metal are embedded.Type: ApplicationFiled: August 10, 2009Publication date: June 16, 2011Applicant: OERLIKON TRADING AG, TRÜBBACHInventors: Denis Kurapov, Markus Lechthaler
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Publication number: 20110135845Abstract: An electrical discharge surface treatment method for forming a coating film by generating a pulsed electrical discharge between an electrode and a workpiece in working fluid or gas using a green compact obtained by molding metal powder or metal alloy powder or a molded body obtained by heating the green compact as the electrode, and by melting an electrode material by an energy of the pulsed electrical discharge, forming a coating of the electrode material or a coating of a material obtained by a reaction of the electrode material by the energy of the pulsed electrical discharge on a surface of the workpiece, the electrical discharge surface treatment method includes generating the pulsed electrical discharge by mixing together two or more types of pulsed electrical discharges having different energies.Type: ApplicationFiled: August 6, 2008Publication date: June 9, 2011Inventors: Akihiro Goto, Kazushi Nakamura, Masahiro Okane, Hiroyuki Teramoto
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Patent number: 7955663Abstract: Processes for the simultaneous and selective growth of single walled and multiwalled carbon nanotubes in a single set of experiments are disclosed. The processes may include preparing a graphite electrode rod containing catalyst selected from Fe, Co, Ni, and a mixture thereof, acting as an anode. The process may include preparing another graphite electrode rod, each electrode having a distal and a proximal end. The process may include placing the above said two electrodes parallel to each other and their axis being substantially aligned in a chamber. The process may further include creating a DC-arc discharge inside the chamber by applying a DC-current voltage. The process may further include an cooling assembly having a cooling coil that surrounds the two electrodes. The cooling assembly may be used to maintain a temperature gradient that permits the depositing of single walled and multiwalled carbon nanotubes simultaneously in one experiment.Type: GrantFiled: November 5, 2007Date of Patent: June 7, 2011Assignee: Council of Scientific and Industrial ResearchInventors: Rakesh Behari Mathur, Chhotey Lal Nil, Tersem Lal Dhami, Bhanu Pratap Singh, Anil Kumar Gupta, Jagdish Ghawana
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Publication number: 20110129620Abstract: Method for thermally spraying a heater onto a substrate, comprising providing a metallic material having a core and an insulator therein and thermally spraying the metallic material and the insulator onto a substrate to form a heater. Method of fabricating a thermally sprayed gas heater, comprising providing a gas flow apparatus that propels a gas through a housing; thermally spraying a material to form a resistive heating layer; bonding the resistive heating layer to a surface of the apparatus, the heating layer being positioned to heat the gas flow in the housing. Method of fabricating a heater system of a turbulent gas flow duct, comprising providing a duct having a gas flow channel, the channel having a shaped surface providing a turbulent gas flow therein; thermally spraying a material to form a resistive heating layer; positioning the resistive heating layer to heat the gas flow in the channel.Type: ApplicationFiled: February 8, 2011Publication date: June 2, 2011Applicant: THERMOCERAMIX INC.Inventor: Richard C. ABBOTT
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Publication number: 20110104383Abstract: The present invention is directed to a method for protecting metal surfaces in oil & gas exploration and production, refinery and petrochemical process applications subject to solid particulate erosion at temperatures of up to 1000° C. The method includes the step of providing the metal surfaces in such applications with a hot erosion resistant cermet lining or insert, wherein the cermet lining or insert includes a) about 30 to about 95 vol % of a ceramic phase, and b) a metal binder phase, wherein the cermet lining or insert has a HEAT erosion resistance index of at least 5.0 and a K1C fracture toughness of at least 7.0 MPa-m1/2. The metal surfaces may also be provided with a hot erosion resistant cermet coating having a HEAT erosion resistance index of at least 5.0.Type: ApplicationFiled: October 26, 2010Publication date: May 5, 2011Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: JOHN ROGER PETERSON, NARASIMHA-RAO V. BANGARU, ROBERT LEE ANTRAM, CHRISTOPHER JOHN FOWLER, NEERAJ S. THIRUMALAI, CHANGMIN CHUN, EMERY B. LENDVAI-LINTNER
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Patent number: 7923077Abstract: Production of nanotubes of carbon or of other inorganic material by moving a carbon-containing substrate, such as a tape or belt of carbon fibers, within a reaction chamber either though an electric arc in a gap between two electrodes or adjacent an electrode so that an electric arc exists between the electrode and the substrate, to cause the nanotubes to form on the substrate. The method enables the continuous or semi-continuous production of nanotubes. Preferably, the process is carried out at atmospheric pressure and nanotubes of high purity are produced.Type: GrantFiled: March 4, 2009Date of Patent: April 12, 2011Assignee: Canterprise Ltd.Inventor: John Abrahamson
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Publication number: 20110081539Abstract: Hard coatings and methods of making the hard coatings comprising aluminum titanium nitride which are usable on cutting tools are disclosed. The coatings include at least one aluminum titanium nitride layer having between about 0 and about 15 weight percent hexagonal phase and a composition of (AlxTi1-x)N, where x is in the range of about 0.53 to about 0.58 moles.Type: ApplicationFiled: October 2, 2009Publication date: April 7, 2011Applicant: Kennametal, Inc.Inventors: Wangyang Ni, Ronald M. Penich, Yixiong Liu, Michael F. Beblo
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Patent number: 7915559Abstract: An electrode for electric discharge surface treatment, in which a pulse-like electric discharge is caused between the electrode and a work in a dielectric fluid or an atmosphere, and in which a coat of an electrode material or a substance that is generated by a reaction of the electrode material due to an electric discharge energy is formed on a surface of the work, is a molded powder that is formed by molding a material powder including a metallic powder, a metallic compound powder, and a conductive ceramic powder. A powder solid that is formed as a result of coagulation of the material powder, and that is included in the molded powder has a diameter shorter than a distance between the electrode and the work.Type: GrantFiled: December 2, 2005Date of Patent: March 29, 2011Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harma Heavy Industries Co., Ltd.Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
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Patent number: 7910176Abstract: An electrode is used to perform discharge surface treatment of a work piece. The electrode is made of a green compact obtained by compression-molding an electrode material including powder of any of a metal, a metallic compound, and ceramics. The discharge surface treatment includes generating an electric discharge between the electrode and the work piece in an atmosphere of a machining medium and forming a film consisting of a machining material on a surface of a work piece using energy produced by the electric discharge. The powder has an average particle diameter of 5 micrometer to 10 micrometers, and contains 40 volume percent or more of a component not forming or less easily forming carbide as a component for forming the film on the work piece. The electrode has a hardness in a range of B to 8B tested with a pencil scratch test for a coating film.Type: GrantFiled: January 29, 2004Date of Patent: March 22, 2011Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co., Ltd.Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
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Patent number: 7897068Abstract: A sputtering target is provided that has a relative density of 80% or more and contains a compound having as its principal component zinc oxide satisfying AXBYO(KaX+KbY)/2(ZnO)m, 1<m, X?m, 0<Y?0.9, X+Y=2, where A and B are respectively different positive elements of trivalence or more, and the valencies thereof are respectively Ka and Kb. A ZnO based sputtering target is obtained which does not contain ZnS and SiO2, and, upon forming a film via sputtering, is capable of reducing the affect of heating the substrate, of performing high speed deposition, of adjusting the film thickness to be thin, of reducing the generation of particles (dust) and nodules during sputtering, of improving the productivity with small variation in quality, and which has fine crystal grains and a high density of 80% or more, particularly 90% or more.Type: GrantFiled: June 4, 2010Date of Patent: March 1, 2011Assignee: JX Nippon Mining & Metals CorporationInventors: Hideo Hosono, Kazushige Ueda, Masataka Yahagi, Hideo Takami
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Patent number: 7892457Abstract: A sputtering target is provided that has a relative density of 80% or more and contains a compound having as its principal component zinc oxide satisfying AXBYO(KaX+KbY)/2(ZnO)m, 1<m, X?m, 0<Y?0.9, X+Y=2, where A and B are respectively different positive elements of trivalence or more, and the valencies thereof are respectively Ka and Kb. A ZnO based sputtering target is obtained which does not contain ZnS and SiO2, and, upon forming a film via sputtering, is capable of reducing the affect of heating the substrate, of performing high speed deposition, of adjusting the film thickness to be thin, of reducing the generation of particles (dust) and nodules during sputtering, of improving the productivity with small variation in quality, and which has fine crystal grains and a high density of 80% or more, particularly 90% or more.Type: GrantFiled: March 11, 2010Date of Patent: February 22, 2011Assignee: JX Nippon Mining & Metals CorporationInventors: Hideo Hosono, Kazushige Ueda, Masataka Yahagi, Hideo Takami
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Patent number: 7880119Abstract: A process whereby a one sided electrode is allowed to discharge to essentially its own potential field is presented. The process may be utilized for joining by discharging particles as well as for spot welding or other heating purposes. Examples of several uses are given and the electrical diagram for such a discharger is also shown.Type: GrantFiled: April 5, 2005Date of Patent: February 1, 2011Assignee: Micropyretics Heaters International, Inc.Inventors: GS Reddy, JA Sekhar
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Patent number: 7879203Abstract: A method and apparatus for depositing a coating material on a surface of a substrate by an ion plasma deposition process using a hollow cathode is disclosed. The cathode may be a substantially cylindrical hollow cathode. A plasma arc is formed on the outer circumference of the cathode to remove coating material from the cathode, which is then deposited on a surface of a substrate. An internal arc drive magnet is contained within the hollow bore of the cathode and cooling is provided to the magnet during operation.Type: GrantFiled: December 11, 2006Date of Patent: February 1, 2011Assignee: General Electric CompanyInventors: Scott Andrew Weaver, William Thomas Carter, Paul Mario Marruso
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Patent number: 7871679Abstract: The invention relates to a coating comprising a getter metal alloy and to an arrangement and method for the production thereof. The coating therein consists of a non-vaporizing getter metal alloy (2) for an inner wall (3) of a high-vacuum vessel (4). The arrangement basically consists of a metal plasma generator (7), which in turn comprises an insulator member (8), which carries an ignition electrode (9) and a cathode wire (10) comprising a getter metal alloy (2). Those three components are surrounded by a cage-like anode member (13), which together with the insulation member (8) projects into the high vacuum vessel (5) to be coated and is supplied with cathode potential (12), high-voltage ignition pulse (19) and anode potential (14) by a voltage supply device (16), the anode member (13) together with the high-vacuum vessel (4) being held at ground potential.Type: GrantFiled: February 27, 2003Date of Patent: January 18, 2011Assignee: Gesellschaft fuer Schwerionenforschung mbHInventor: Hartmut Reich-Sprenger
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Publication number: 20100330800Abstract: A method of forming a layer of alpha-tantalum on a substrate including the steps of depositing a layer of titanium nitride on a substrate; and depositing a layer of alpha-tantalum on the layer of titanium nitride, wherein the deposition of the alpha-tantalum is carried out at temperatures below about 300° C.Type: ApplicationFiled: June 26, 2009Publication date: December 30, 2010Applicant: SEAGATE TECHNOLOGY LLCInventors: Ivan Petrov Ivanov, Wei Tian, Mallika Kamarajugadda, Paul E. Anderson
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Publication number: 20100330302Abstract: Employing a compact molded from powder of metal or the like as an electrode 11, generating pulsed discharges between the electrode 11 and a treating portion Wa of work W in working oil L as a mixture with powder of semiconductor or conductor mixed therein, using discharge energy thereof for locally fusing surface regions of the treating portion Wa of work W, showering molten pieces of electrode material or reactants of the electrode material onto the treating portion Wa of work W, forming a covering film C on the treating portion Wa of work W.Type: ApplicationFiled: January 30, 2009Publication date: December 30, 2010Applicant: IHI CorporationInventors: Mitsutoshi Watanabe, Hiroyuki Ochiai, Hiroki Yoshizawa, Yukihiro Shimoda, Masayoshi Shiino
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Publication number: 20100313946Abstract: Provided is a solar cell module which has a PCTFE film as the light-transmitting surface layer and/or back side protective sheet and is excellent in interlayer adhesion. The invention consists in a solar cell module comprising a light-transmitting surface layer, a solar cell element embedded in a filler and a back side protective sheet, wherein at least one of the light-transmitting surface layer and back side protective sheet is a polychlorotrifluoroethylene film (A) having a treated surface layer obtained by electric discharge treatment in an inert gas containing a reactive organic compound and the treated surface layer is disposed on the solar cell element side.Type: ApplicationFiled: October 15, 2007Publication date: December 16, 2010Inventors: Tatsuya Higuchi, Kenji Kawasaki, Masaji Komori, Takayuki Araki
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Publication number: 20100307553Abstract: The present disclosure concerns a means to use light manipulation in engineered or structured coatings for thermal or photothermal effects and/or refractive and reflective index management. Such metallic, nonmetallic, organic or inorganic metamaterials or nanostructures could be used to manipulate light or energy for thermal or photothermal effects and/or refractive and reflective index management on or in any material or substrate on or in any material or substrate. The light scattering properties of metallic particles and film can be used to tune such coatings, structures or films over a broad spectrum.Type: ApplicationFiled: August 24, 2009Publication date: December 9, 2010Inventors: ANTHONY DEFRIES, MARK BRONGERSMA
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Patent number: 7842353Abstract: A process for manufacturing electrodes for electrolysis, including steps of forming an arc ion plating (AIP) undercoating layer including valve metal or valve metal alloy containing a crystalline tantalum component and a crystalline titanium component on a surface of the electrode substrate comprising valve metal or valve metal alloy, by an arc ion plating method; heat sintering, including the steps of coating a metal compound solution, which includes valve metal as a chief element, onto the surface of the AIP undercoating layer, followed by heat sintering to transform only the tantalum component of the AIP undercoating layer into an amorphous substance, and to form an oxide interlayer, which includes a valve metal oxides component as a chief element, on the surface of the AIP undercoating layer containing the transformed amorphous tantalum component and the crystalline titanium component; and forming an electrode catalyst layer on the surface of the oxide interlayer.Type: GrantFiled: March 18, 2009Date of Patent: November 30, 2010Assignee: Permelec Electrode Ltd.Inventors: Yi Cao, Hajime Wada, Masashi Hosonuma
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Patent number: 7834291Abstract: An electrode for electric discharge surface treatment is a green compact formed by molding a metal powder, a metal compound powder, or a ceramic powder, and is used for electric discharge surface treatment in which an electric discharge is generated between the electrode and a work in dielectric fluid or air to form by the electric discharge energy on a surface of the work a coat of a material of the electrode or of a substance resulting from reaction of the material due to the electric discharge energy. The material of the electrode includes a material not desired to be carbonized and a material desired to be melted, and a particle diameter of the material not desired to be carbonized is larger than a particle diameter of the material desired to be melted.Type: GrantFiled: November 4, 2005Date of Patent: November 16, 2010Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co., Ltd.Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
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Publication number: 20100284793Abstract: A method of repairing a variable vane for a gas turbine engine includes the steps of positioning a trunnion of a variable vane within an electrical discharge machine environment, and connecting the trunnion as a first electrode through an electrical discharge machine power generator to a second electrode. The second electrode is formed of a hard metal coating. A spark is created between the trunnion and the second electrode such that material from the second electrode is deposited on an outer surface of said trunnion. Further, a variable vane having a trunnion reconditioned by this method is disclosed and claimed.Type: ApplicationFiled: July 6, 2009Publication date: November 11, 2010Inventors: Glenn Hong Guan Lee, Mohamed Salleh Najib, Siew Anna Tan, Kelvin Hon Kit Kuan
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Patent number: 7824159Abstract: What disclosed is to form an abrasive coating having abrasiveness at a blade pressure side of a deposition layer using a second electrode composed of a second molded body molded from a mixed powder including a powder of a metal and a powder of a ceramic or the second electrode processed with a heat treatment, generating pulsing electric discharges between the blade pressure side of the deposition layer and the second electrode in an electrically insulating liquid or gas, and welding a material of the second electrode or a reacting substance of the material of the second electrode on the blade pressure side of the deposition layer by means of energy of the electric discharges.Type: GrantFiled: January 14, 2005Date of Patent: November 2, 2010Assignees: Ishikawajima-Harima Heavy Industries Co., Ltd., Mitsubishi Denki Kabushiki KaishaInventors: Hiroyuki Ochiai, Mitsutoshi Watanabe, Akihiro Goto, Masao Akiyoshi
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Publication number: 20100258452Abstract: An object of the present invention is to provide an electrode for an electrochemical measurement apparatus that is less susceptible to influence from interference substances as compared to conventional technology and an electrochemical measurement apparatus using such an electrode. A working electrode 9 (an electrode 1 for an electrochemical measurement apparatus) used in an electrochemical measurement apparatus 3 of the present invention uses an alloy containing iridium and rhenium with such a composition that selectivity for hydrogen peroxide can be obtained.Type: ApplicationFiled: October 29, 2008Publication date: October 14, 2010Inventors: Toru Matsumoto, Naoaki Sata, Yoko Mitarai
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Publication number: 20100247883Abstract: A protecting coating for a copper substrate is disclosed. The coating comprises seed layer comprising titanium ions that forms an “alloy-like” structure with the copper substrate. The coating further comprises a first layer of carbon disposed on the seed layer comprising titanium ions. A second layer comprising titanium is disposed on the first layer of carbon, and a second layer of carbon is disposed on the second layer comprising titanium.Type: ApplicationFiled: March 31, 2009Publication date: September 30, 2010Applicant: SEAGATE TECHNOLOGY, LLCInventors: Yongping Gong, Kristoffer Steven Scheponik
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Patent number: 7776409Abstract: A method of evaluating an electrode for discharge surface treatment for generating a discharge between the electrode and a workpiece in a treatment liquid or in the air using a green compact obtained by molding a metal, metal compound, or ceramic powder or other green compact obtained by heating the green compact as the electrode, and forming a coat consisting of an electrode material or a substance obtained by a reaction of the electrode material by a discharge energy on a surface of the workpiece, includes evaluating a capability of the electrode to deposit the coat based on an amount of deposition of the electrode material on the surface of the workpiece by a single discharge.Type: GrantFiled: December 9, 2005Date of Patent: August 17, 2010Assignees: Mitsubishi Denki Kabushiki Kaisha, Ishikawajima-Harima Heavy Industries Co.Inventors: Akihiro Goto, Masao Akiyoshi, Katsuhiro Matsuo, Hiroyuki Ochiai, Mitsutoshi Watanabe, Takashi Furukawa
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Patent number: 7771797Abstract: This invention provides a new photocatalyst material producing apparatus and photocatalyst material producing method that can produce a large quantity of photocatalyst material of high quality by a chemical reaction in light high-field plasma in a highly oxidative high-concentration ozone medium state, instead of systems to produce a photocatalyst material by PVD and CVD, which are conventional dry deposition methods. In a photocatalyst material producing method and photocatalyst material producing apparatus according to this invention, a pair of facing electrodes are provided via a dielectric material in a discharge gap where gas mainly containing oxygen gas is supplied, and an AC voltage is applied between the electrodes to generate dielectric barrier discharge (silent discharge or creeping discharge) in the discharge gap. Thus, oxygen gas containing ozone gas is created and a metal or metal compound is modified to a photocatalyst material by the dielectric barrier discharge.Type: GrantFiled: July 15, 2005Date of Patent: August 10, 2010Assignee: Toshiba Mitsubishi-Electric Industrial Systems CorporationInventors: Yoichiro Tabata, Tetsuya Saitsu, Yujiro Okihara, Ryohei Ueda
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Patent number: 7767275Abstract: The present invention provides a method for depositing self-aligned carbon nanomaterials (carbon nanoflake, carbon nanotube, carbon nanorod and carbon nanosphere), by inducing a gas chemistry for the carbon nanomaterials, on a substrate having a large area of several inches in diameter, under the conventional CVD diamond deposition conditions. The well-aligned carbon nanomaterials on the large area are applicable for sensitive base materials in the fields including biochemistry and electrochemistry.Type: GrantFiled: August 28, 2007Date of Patent: August 3, 2010Assignee: Korea Institute of Science and TechnologyInventors: Jae-Kap Lee, Phillip John
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Patent number: 7767269Abstract: The invention concerns a method for coating a support (10) comprising a first material with a coating layer comprising a second material, including at least a phase (A, A?) for deposition of a layer of given thickness of coherent material (11, 13) on the support surface during which the interaction between an ion source and a plasma is used. The invention is characterized in that each phase (A, A?) of material deposition is followed by a phase (B, B?) for exposure of the support and the deposited layer of material (11, 13) to a pulse of limited duration of an ionic bombardment with high energy density of selected energy density level.Type: GrantFiled: November 28, 2002Date of Patent: August 3, 2010Assignee: EPPRAInventor: Peter Choi