Abstract: Compound threads (1) and the fabrics obtained therefrom are very inexpensive, of acceptable quality and preferably useable to make recyclable disposable garments. Said threads (1) include a thin carrier thread (2) to which a web mass (3) coming from the carding of the fiber used, is adhered preferably by means of use of a water-soluble glue or electrostatic means.The compound thread (1) has the possibility of making use, upon making the web (3), of the shortest fibrils that are usually disposed of.One of the fabrics obtained consists of a band or strip of web (3) that includes several carrier threads (2) placed parallel to each other and that can be cut to obtain compound threads (1.)Another fabric consists of weft thread and crossed warp thread of which all or some, depending on the different combinations, are compound threads (1.

Abstract: A process for the production of a two-layer textile reinforcement for the production of bituminous sealing sheets for roofing consists first, from a first layer based on nonwoven cloth, in consolidating this nonwoven cloth by mechanical or hydraulic bonding and in thermostabilizing it. This first consolidated and thermostabilized layer is then assembled with a second mineral fiber layer, either by counter-gluing, or by needling, or by seam knitting. These two latter assembly methods are used only when the second mineral fiber layer is in the form of a grid or cloth of continuous or discontinuous mineral filaments. The first assembly method by counter-gluing is itself used no matter what the structure of the second mineral filament layer, whether it be in the form of a grid or a cloth of continuous or discontinuous mineral fibers or in the form of a scrim of mineral fibers.

Abstract: There is provided a fiber bed for removing liquid aerosols and soluble solids from a gas stream in a fiber bed mist eliminator. The fiber bed is in the form of a flexible mat having a void fraction of greater than about 0.89 and greater than about 700 net collection targets. The mat includes a layer of collecting fibers having an average fiber diameter between about 1 and about 5 .mu.m. The collecting fibers are stabilized by a plurality of stabilizing fibers which penetrate into and are disposed interstitially within the collecting fiber layer. The improved fiber bed of the present invention is field-replaceable and, by utilizing fibers having a small average diameter, the thickness of the fiber bed may be reduced.

Abstract: A splice means having a support means comprising a polymeric film having a major surface; and (b) a fiber reinforcement means comprising a plurality of monofilaments where the monofilaments have longitudinal axes extending in a parallel direction, one to another, across the major surface, and the monofilaments are bonded to the major surface of the support means by a fiber adhesive, where the fiber adhesive is a moisture-cured polyurethane adhesive. The invention also relates to methods and products thereof for using the splice means to form spliced flexible abrasive articles, including endless belt forms.

Abstract: A puncture resisting and processability improving composite for reinforcing bituminous roofing membranes that are free of organic mats. The composite includes a lightweight open grid of over-under construction, the grid having polyester yarns of about 30 to about 300 denier in the machine direction and about 30 to about 300 denier in the cross-machine direction, a yarns per inch count of about 3.times.3 to about 10.times.10 in each of the machine and cross-machine directions, and a dry weight pick-up of about 60 to about 250 parts of binder to 100 parts by weight of polyester in the grid, in which an adhesive that is one of dissolved and dispersed in a liquid is applied to the composite so that the open grid is held together by the adhesive alone.

Abstract: The ski described is characterized by the use of a selected fiber reinforced material comprising a sheetlike textile material and a thermoset resin, the fiber content being 30-70% by weight and the fiber being not less than 30% by weight synthetic. This material is notable for high flexibility and high restoring forces and confers excellent properties on the ski, for example good vibration damping.

Abstract: Provided is a supplement or additive to thermal bonded highloft nonwoven fiber masses bonded by the fusion of a matrix fiber and a heat reactive binder. The purpose of the supplement or additive is to reinforce and enhance the bonded fiber structure. The supplement is in the form of an embedment or filler.

Abstract: A method of making a product including continuously feeding an elongated flexible tubular bladder, and braiding a first ply of a tubular braid of first yarns including reinforcing fibers and moldable material on the bladder, the tubular bladder having sufficiently high temperature degradation characteristics with respect to a molding processing temperature of the material such that the bladder maintains its structural integrity when the material is molded thereon.

Abstract: A wood board comprising a core layer comprising one or more strand boards formed by using a foaming binder, and at least one surface layer comprising oriented strand board, which is laminated to at least one surface of the core layer, the foaming binder being a mixture of a foaming resin and a non-foaming resin at a ratio within a range of 4:1-1:4. It is preferable that the thin wooden strips comprising the surface layer has at least one of an average length value and an average width value thereof which is larger than that of the thin wooden strips comprising the core layer. The wood board of the present invention has particularly superior resistance to moisture, and has low density and high strength. In the wood board of the present invention, it is possible to adjust the anisotropy of the strength thereof by adjusting the number of layers or the thickness thereof.

Abstract: An open grid fabric for reinforcing wall systems and a method of making same. First and second sets of substantially parallel, selected rovings are combined using certain knits, leno weaves, or adhesive methods. The rovings are direct-sized with at least a silane sizing and preferably have a linear density between 100 and 2000 grams per thousand meters and are arranged at an average of 3 to 10 ends per inch. A polymeric coating is applied to the fabric at a level of 10 to 150 parts dry weight of resin to 100 parts by weight of the fabric while assuring that the open grid remains open. A method for reinforcing a wall system and a wall segment product utilizing the novel open grid fabric of the present invention are also disclosed.

Abstract: A molded wood composite article man-made from wood fibers or wood particles on at least an upper, molded surface of the article, and a method of manufacturing the article to include a relatively uniform density, detailed design contours and textured aesthetics on one or more molded depression-interior inclined surfaces, while preventing embrittlement, softness and blistering of the article along the depression-interior inclined surfaces. These attributes are achieved by molding one or more depressions into an initially planar layer of cellulosic material, wherein the molded depressions have one or more inclined walls that have upper surfaces, along essentially an entire inclined span, that include detailed design contours, including adjacent curved and planar portions, e.g., bead and cove.

Abstract: Combinations of materials in composite form, which are thermoadhesive to themselves by treatment at temperatures not exceeding 90.degree. C. and which can be shaped in the form of a laminate at said temperature, are characterized in that they comprise an open mesh textile substrate first impregnated or coated with a first rubber-like elastoviscous constituent having a softening point not exceeding 90.degree. C. and further coated with a second, semi crystalline constituent essentially of polyester type having a fusion temperature from 35.degree. to 80.degree. C. These combinations have controlled adhesiveness and adequate fluidity for easy application by hand, particularly in do-it-yourself applications, orthopedics, sport and physiotherapy.

Abstract: An oriented strand board product is provided. The board is comprised of a baseboard having three wood strand layers, the wood strands being oriented in space with respect to a board-forming machine such that a core layer is comprised of wood strands oriented generally in a random or cross-machine direction and each adjacent layer is comprised of coarse and fine wood strands oriented generally in the machine direction and wherein the wood strands comprising each adjacent layer are formed with the coarsest strands located nearest the core layer and the finest strands are located nearest the outer surfaces of each outer board layer. The OSB board product is clad with a dry felted wood fiber overlay on one planar surface of the baseboard.

Abstract: The present invention provides a wood board, and a flooring material using this, which uses thin wooden strands as a raw material, has superior surface smoothness, and possesses sufficient strength and rigidity. The wood board in accordance with the present invention comprises a core layer 1 comprising a strand board, and a surface layer 2 comprising a oriented strand board which is laminated on at least one surface of the core layer 1; the surface layer 2 comprises thin wooden strands which are thinner than the thin wooden strands comprising the core layer, and furthermore, the flooring material of the present invention is obtained by laminating a decorative single sheet onto at least one of the surface layers 2 of the wood board. The wood board and flooring material in accordance with the present invention have high strength and superior surface smoothness.

Abstract: According to the invention, a web of material presenting periodic string Darts is provided with garnishing material by forming loops of garnishing material around the net yarn, and subsequently fastening the loops together, preferably by applying high frequency energy. This is preferably effected in an automatic machine, in which string parts together with accompanying garnishing are inserted into apertures formed on a drum by means of electrodes which are mutually separated during the process of insertion and which are then clamped together and supplied with high frequency energy, where after the electrodes are again separated to release the string material and garnishing.

Abstract: In the natural wood panel according to the invention, the fibers (10) are inclined to the panel plane (2) at an angle (.alpha.) between 0.degree. and 90.degree., especially between 20.degree. and 70.degree.. The panel has at least one layer of such natural wood panels (2) joined with one another, in which the fibers (10) of the panels (2) point in the same direction or, in another embodiment, in different directions. At least one other layer can be provided which is joined with the layer of natural wood panels (2), and this layer can also be a natural wood laminated panel or a layer of wood, wood fiber substances, sound-absorbing, heat-insulating, radiation-repelling or heat-conducting material.

Abstract: An oriented strand board (OSB)-fiberboard composite structure is comprised of a baseboard having three wood strand layers, the wood strands being oriented in space with respect to a board forming machine such that a core layer is comprised of wood strands oriented generally in a random or cross-machine direction and each adjacent layer is comprised of coarse and fine wood strands oriented generally in the machine direction. In a preferred embodiment, the wood strands comprising each adjacent OSB layer are formed with the coarsest strands located nearest the core layer and the finest strands are located nearest the outer surfaces of each outer board layer. The OSB-fiberboard composite product is clad with a wood fiber overlay on one major surface of the baseboard. The composite board is manufactured without warping, by providing particular OSB layer thicknesses, such that the lower OSB layer is about 25% to about 35% thicker than the OSB layer bonded to the fiberboard.

Abstract: A laminated material comprises a plurality of straight portions of vegetable stalks, each having an epidermis mainly of lignocellulose and a porous core. These vegetable stalks straight portions are impregnated with a thermal hardener solution of high-molecularizable liquid compound, resinified liquid, or mixtures thereof, arranged in parallel to form a layer of a sheet-like material, piling these sheet-like materials and pressing them to make these layers come to contact closely in flat condition. It is possible to make the directions of vegetable stalks in the sheet-like material different from the neighboring layers in order to strengthen a bending strength and other physical strength of the piled multi-layer laminated material, such as a pillar-like laminated material. Such pillar-like material is made by using a pair of pressing female mold and male mold, vegetable stalks being placed in the female mold and hot-pressed.

Abstract: The invention provides a method of providing a formable composite material comprising providing a reinforcing material (9) having a plurality of superimposed layers (1-6), each layer consisting of a plurality of unidirectional non-woven yarns or threads (10) laid side-by-side, the yarns or threads in at least some of the different layers extending in different directions, said layers being stitched (12) together, and before said stitching incorporating in or with the reinforcing material (9) a matrix material (7, 8).

Abstract: A reinforced bituminous roofing membrane includes a first layer, a second layer, a third layer and bituminous material. The first layer consists essentially of a lightweight, open grid of adhesively bound non-woven fabric in which yarns in the cross-machine direction are held between pairs of yarns in the machine direction, each such pairs of yarns having one yarn that is essentially above the other and each such pair of yarns being coated and bound next to the other by adhesive which accumulates between the yarns of each pair. The second layer consists essentially of a high strength reinforcing fabric, while the third layer consists essentially of a porous fiberglass mat. The bituminous material saturates and contains the first, second and third layers, such that the three layers are completely embedded within the bituminous material and the bituminous material on one side of the membrane bonds through the layers to the bituminous material on the other side of the membrane.

Abstract: Disclosed is a net (10), especially a spacing net, surface protection net or the like, in which the strands (14, 15, 16) are arranged in three planes (11, 12, 13), and in which the strands (15, 16) of two planes (11, 13) are oriented equidirectionally. As a result, a sufficient thickness of the net (10) can be ensured with a small cross section of the individual strands (14, 15, 16), which keeps the expenditure of material down to a minimum. Because the parallel strands (outer strands 15, 16) of the different outer planes (11, 13) are offset to one another in the direction of the inner strands (14), the intermediate strands (inner strands 14) can be deformed elastically, which results in very good padding properties and thickness variation properties of the net (10).

Abstract: This invention relates to sleeves or belts which are used in paper machines. Such structures of this type, generally, are reinforced through the use of reinforcing fibers which are oriented at an angle turned 45.degree. from the straight machine direction orientation. This arrangement aligns the individual reinforcing strands in the direction of the principal tensile stresses that exist within the sleeve or belt structure as the sleeve or belt is being rotated in the paper machine.

Abstract: The invention provides elastic fabrics which are substantially non-extensible in the machine direction and have substantial elastic properties in the cross-machine direction. The process stable fabrics of the invention include a net and a fibrous layer which are secured together. The net is composed of a plurality of continuous machine direction strands and a plurality of cross-direction strands. The machine direction strands are substantially non-extensible and the cross-direction strands are substantially elastic. The fabrics of the invention can be manufactured and processed more readily than fabrics which are elastic in both the machine direction and the cross-machine direction.

Abstract: An oriented strand board product is provided. The board is comprised of a baseboard having three wood strand layers, the wood strands being oriented in space with respect to a board forming machine such that a core layer is comprised of wood strands oriented generally in a random or cross-machine direction and each adjacent layer is comprised of coarse and fine wood strands oriented generally in the machine direction and wherein the wood strands comprising each adjacent layer are formed with the coarsest strands located nearest the core layer and the finest strands are located nearest the outer surfaces of each outer board layer. The OSB board product is clad with a dry felted wood fiber overlay on one planar surface of the baseboard.

Abstract: A composite filter media is formed of a plurality of layers. A central layer of electrostatically charged material formed of a carded mixture of polyolefin fibers such as polypropylene and electro-negative substituted organic resin fibers such as modacrylic acrylonitrile-vinyl, chloridevinylidene chloride copolymer efficiently filter more than 99% of 0.1 to 0.5 micron particles. A flame retardant prefilter layer of polyester removes large particles and a backing of flame retardant linear polyester provides tear resistance. An optional layer of electrostatically charged, melt blown, polyolefin such as polypropylene prevents the central layer from loading up by effectively filtering intermediate sized particles.

Abstract: A backstop for firearm projectiles includes a body of an ionomeric polymer disposed so as to slow and stop projectiles. The body of ionomeric material may comprise a plurality of spaced-apart sheets.

Abstract: A molded article includes a laminated wood-based fibrous web molded into a desired shape by a compression molding operation. The laminated wood-based fibrous web includes a wood-based fibrous web base and a synthetic fiber scrim laminated to the web base, the web base being formed of a fiber composition mainly constituted of wood pulp, synthetic fibers and binder, the scrim being impregnated with a synthetic resin.

Abstract: The invention provides elastic fabrics which exhibit low extensibility in the machine direction and have substantial elastic properties in the cross-machine direction. The fabrics of the invention include an elastic layer and a fibrous layer which are combined together. The fibrous layer is composed of a plurality of thermally activated binder fibers or filaments oriented substantially in the machine-direction of the fibrous web. The fabrics of the invention can be manufactured and processed more readily than fabrics which are elastic in both the machine direction and the cross-machine direction.

Abstract: A composite pre-slit tape useful as a protective carrier system for storing and handling high modulus fibers and processes for protecting such fibers are disclosed. An exemplary composite pre-slit tape includes a plurality of generally elongated and collimated pre-slit laminates oriented in a single plane and releasably bonded to a removable continuous backing layer which is in the form of a long thin tape. Each pre-slit laminate includes an adhesive layer located adjacent the continuous backing layer and a fiber supporting layer located adjacent the adhesive layer. In use as a fiber protective carrier, each pre-slit laminate is bonded to a fiber bundle of a plurality of collimated fibers arranged in a single layer. Each fiber is bonded along its length to the supporting layer of the pre-slit laminate. The combination of secured fibers and pre-slit laminate can be fed directly to a loom for forming woven fabric.

Abstract: A device for protection against fire (G3), comprising a flexible body (A3) of material with endothermic properties, comprising a filler releasing vapor under the effect of fire.According to the invention this device comprises, on at least that face of said body intended to be directed towards the fire, at least one layer (E3) of a fabric consisting of fire-resistant fibers and impregnated with an intumescent agent.

Abstract: A flexible composite of manufacture especially suitable for use as a ballistic resistant body armor. An improved penetration resistant composite of the type comprising at least one substrate layer having one or more planar bodies affixed to a surface thereof, the improvement comprising laminated planer bodies comprising at least two layers, at least one or said layers being a metal layer positioned on the impact side of said bodies exposed to said threat and at least one of said layers being a fibrous layer comprising a fiber network in a polymeric matrix.

Abstract: A flexible article of manufacture especially suitable for use as a ballistic resistant body armor which comprises one or more composite layers, at least one of said composite layers comprising a base layer having a plurality of planar bodies positioned between two sandwiching flexible layers out of contact with each other and a plurality of planar bodies positioned on a surface of said base layer out of contact with each other and in disalignment with the sandwiched planar bodies.

Abstract: A flexible laminate, wherein a substrate of leather carries a coating which enhances the appearance and/or the quality of the substrate, is formed between an anvil and a ram in a press. The coating has an inner layer which overlies and fills or nearly fills scratches and/or other unevennesses in one side of the substrate, and an outer layer which overlies the inner layer can be made of a plastic material. The outer layer is first applied to a flexible plastic or paper carrier, and the inner layer is sprayed or otherwise applied to the outer layer before the resulting coating is introduced into or conveyed through the clearance between the anvil and the ram. The exposed surface of the outer layer can be smooth or it can be profiled to imitate the grain of a particular type of leather, such as ostrich leather or alligator leather.

Abstract: A multiaxial nonwoven fabric is disclosed which is comprised of a selected warp material and a multiplicity of selected continuous yarns assembled in a specified lay pattern and bonded on to the warp material. Each of the yarns is oriented in a scalene or right-angled triangle shape, and the resulting yarn assembly is built of intersections at least in warp, weft and oblique axes, whereby structural strength and dimensional stability are greatly improved. A method and an apparatus are also disclosed for producing the fabric.

Abstract: An improved reinforced laminate for use in sails or other flexible sheet or membrane applications utilizes a pull-truded thin lightweight reinforcing sheet of unidirectional extruded monofilaments in which the reinforcing sheet or sheets form one or more uni-tapes laminated to a polymer film such as Mylar, or other extended sheet of material. The monofilaments are uniformly embedded in the uni-tape via an elastomeric polymer matrix, with the reinforcing sheet, when incorporated into sails via lamination resulting in sails with reinforcing monofilaments having diameters 5 times less than conventional strands or threads. The use of small diameter monofilaments greatly increases the monofilament-over-monofilament crossover density, resulting in a dramatic increase in shear strength, and Youngs' Modulus, with an accompanying dramatic decrease in weight. In one embodiment the improvement in specific modulus over conventional sail laminates is about six-fold.

Abstract: The invention provides composite elastic nonwoven fabrics and the process of making them. The composite elastic fabrics of the invention include an elastomeric net and at least one fibrous web including binder fibers and which is intimately hydroentangled with the elastomeric net. At least a portion of the binder fibers in the hydroentangled fibrous web have been thermally activated thereby bonding the hydro-entangled web into a coherent, substantially unitary structure encompassing the elastomeric net.

Abstract: A reinforced shrink wrap has been developed for use in all types of environments and products or applications. The shrink wrap is tear resistant and can be prepared to withstand exposure from the sun and corrosive elements. The wrap is multilayered with reinforcing filamentous grids in adhesive layers on either side of a shrink film with outer layers of olefin film.

Abstract: A rod includes an inner layer and an outer layer. The inner layer is formed by winding on a mandrel a prepreg sheet including reinforcing fibers oriented axially of the rod and having a width extending over an entire length of the rod. The outer layer is formed by winding a prepreg tape including reinforcing fibers oriented longitudinally thereof. The prepreg tape is wound a plurality of times over the prepreg sheet from a tip end region to a butt end region of the rod. Adjacent winds of the prepreg tape partly overlap each other in the tip end region, and are spaced from each other axially of the rod in the butt end region.

Abstract: Disclosed is a method of producing a nonwoven material having improved resistance to penetration by particles.

Abstract: A flexible article of manufacture especially suitable for use as a ballistic resistant body armor which comprises at least one substrate, said layers being a fibrous layer, and at least one layer having a plurality of bodies sewn to at least one surface of said substrate layer, said bodies having one or more flexible seams which allow portions of said body to flex along said seam.

Abstract: A multiaxial nonwoven fabric is disclosed which is comprised of a selected warp material and a multiplicity of selected continuous yarns assembled in a specified lay pattern and bonded on to the warp material. Each of the yarns is oriented in a scalene or right-angled triangle shape, and the resulting yarn assembly is built of intersections at least in warp, weft and oblique axes, whereby structural strength and dimensional stability are greatly improved. A method and an apparatus are also disclosed for producing the fabric.

Abstract: A hard body armor system consisting of a boron carbide strike surface; aramid fiber layers; polyethylene fiber layers; two metallic foil layers with no binder between them; and a rigid foam layer; with carbon fiber layers on both surfaces. The metallic foil layers delaminate upon impact of a projectile, and the rigid foam layer provides room for the projectile to mushroom and expand, thereby reducing penetration and backface deformation. The system can be used in a configuration to protect the human torso; in a described embodiment, the front and back panels are interchangeable, and the two side panels are interchangeable. The panels, barrel-shaped to curve away from the torso, are held in proximity to each other by self-adjusting elastic.

Abstract: A nonwoven polyolefin sheet useful as a primary carpet backing in making a moldable, tufted automotive carpet. The polyolefin sheet, preferably polypropylene, is prepared by melt spinning filaments from a plurality of spinnerets and then drawing the spun filaments to a draw ratio of less than 2.0 to maintain high filament elongation as the filaments move from high to low elongation as the draw increases. The drawn filaments are deposited in both the machine and cross-machine directions on a moving collection belt to form a nonwoven sheet having a unit weight of 100 to 150 g/m.sup.2. The resulting sheet is lightly bonded using a steam bonder and then debonded such that sheet thickness increases by between 2.5 and 3.5 times. The tufted sheet has an elongation of at least 40%.

Abstract: The invention relates to honeycomb core components having an undulating configuration reinforced with structural rods or columns which provide nesting sites for indexing with the flutes or nodes of adjacent components when assembled in stacked relation. Methods are also disclosed for producing the core components and assembling them in finished honeycomb core configuration.

Abstract: The invention provides a reinforced film or reinforced metallized film, in which the reinforcing yarns in the fill and/or warp direction are coated with hot melt adhesive and placed in contact with the reinforced film, under heat and pressure, to melt the hot melt adhesive and bond the coated yarns to the film.

Abstract: A rod-type three-dimensional weaving method and apparatus sends weft rods from within a rod magazine between groups of warp rods consisting of a large number of warp rods disposed parallel to one another by means of rod pushers substantially continuously by automatically changing a used-up magazine with another one filled with a new set of weft rod groups. To achieve such continuous weaving, a sensor senses a point where one of the rods in the magazine reaches the preset limit for a magazine change, and a control unit acting on the signal from the sensor removes the used-up magazine and brings another magazine filled with a new set of rod groups into the rod filling position. Or the same control unit stops the rod pushers on one side and starts feeding weft rods from the opposite side by employing the magazine and rod pushers on the opposite side of the group of warp rods, with a significant reduction in the weaving time.

Abstract: An innovative method is proposed for the production of ion extraction grids, comprising the stages of:disposing a plurality of wires or metallic filaments in a lattice structure;coating said structure with a layer of boron.The coating with boron may take place by thermal reduction of boron trichloride in a hydrogen atmosphere. This makes it possible to produce grids at low cost and with high resistance to sputtering, suitable for use for the extraction, focusing and acceleration of the beam in ion sources for industrial and space applications.

Abstract: A rubber having fiber reinforcement embedded thereon. The reinforcement comprises a cylindrically braided cords of more than four and even numbered twisted yarns. Yarns are right twist oriented and left twist oriented and they are twisted in the reverse direction in an, S-twist and a Z-twist.

Abstract: A composite beam having high compressive and tensile strength is disclosed. The beam is also very lightweight, has a high modulus of elasticity, and is able to support heavy loads in applications such as in use in aerial lift devices. High dielectric resistance is also a very important property exhibited by the beam. There are three structural layers in the beam including an inner layer comprising a wound filament, a middle layer comprising a plurality of plates, and an outer layer also comprising a woven or a non-woven material.

Abstract: The invention provides a substantially flat film or metallized film, reinforced with regularly spaced reinforcing yarns in the fill and warp direction having a residual shrinkage of less than about 2.0%, which is dimensionally stable over a wide range of temperatures, along with a process for producing the same. Synthetic reinforcing yarns, including nylon yarns, can be preshrunk by heating the spooled yarn in an inert atmosphere for a sufficient period of time to reduce the residual shrinkage in the spooled yarn to less than about 2.0%. This preshrunk yarn can then be bonded to a film or metallized film substrate using a wide variety of adhesives, including hot melt adhesives, or water-based adhesives cured by application of heat. Because the residual shrinkage in the reinforcing fibers has been reduced, subsequent application of heat during manufacturing processes, or in the use environment, will not produce the curling or puckering of the film or separation of the metal layer.