Filled Honeycomb Cells (e.g., Solid Substance In Cavities, Etc.) Patents (Class 428/117)
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Publication number: 20120021169Abstract: The breadth and width of a sheet-like filler material before it is placed in a cell of a honeycomb material is set greater than those of the honeycomb material, and after the placement, peripheral edges of the honeycomb material are fringed with filler materials to prevent a filler material from falling out of an end section cell. A liquid adhesive agent is applied to the top of cell walls facing one surface of the honeycomb material, and a surface material is pressed to that surface of the honeycomb material to which the adhesive agent is applied. Then, before the adhesive agent hardens, water-absorbing foam materials are placed in cell spaces by pressing them into the cell spaces from the other surface of the honeycomb material until they are in contact with the adhesive agent. The foam material is quickly adhered to the honeycomb material.Type: ApplicationFiled: July 18, 2011Publication date: January 26, 2012Applicant: KABUSHIKI KAISHA SHIZUKAInventors: Kouichi Take, Kunio Takahashi
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Patent number: 8092896Abstract: The present invention discloses cellular confinement systems (CCSs) with improved friction with infill at low normal pressure. The invention especially presents novel flaps-containing CCS that includes inter alia a plurality of elongated strips arranged in a side by side pattern, each of the strip is segmentally bonded to an adjacent strip in spaced-apart bonding areas, said bonding areas alternating between the sides of each of said strips, such that when the system is stretched across its width, the strips curl to form a web of cells confined by cell walls disposed between the bonding areas, wherein at least one of the cell walls comprises at least one flap hinged to the wall and friction between the walls and the infill material increases.Type: GrantFiled: December 26, 2006Date of Patent: January 10, 2012Assignee: PRS Mediterranean Ltd.Inventors: Oded Erez, Adi Erez
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Patent number: 8070994Abstract: A panel structure and a method of forming the panel structure are disclosed. The panel structure typically includes at least one panel associated with a material. The panel structure has been found particularly advantageous for use as an interior panel of an airplane.Type: GrantFiled: June 14, 2005Date of Patent: December 6, 2011Assignee: Zephyros, Inc.Inventors: David Carlson, Brandon Madaus, Matthew Harthcock, Kearney Barton, Charles L Taylor, Jr., Jason Walker
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Patent number: 8062728Abstract: A composite panel is formed from a honeycomb core panel with a foam material filling the tubular cells and a fibrous reinforcing cover sheets extending over the top and bottom of the panel. The cover sheets are filled with a set resin material which extends from the cover sheets into the porous fibrous material of the walls of the core panel so as to form an integral structure of the resin extending between the walls and the sheets.Type: GrantFiled: January 19, 2009Date of Patent: November 22, 2011Inventors: Alan Daniel De Baets, Paul J. Dagesse
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Patent number: 8057878Abstract: A waterproof, insulated multi-layer fabric structure is described, including a first and second layer to bound an interior volume. A baffle layer is located in the bounded volume and undulates between the first layer and second layer. The baffle layer is directly attached to the first layer. Adhesive tape portions are attached to the second layer to eliminate the need of stitching through the second layer, improving the structure's waterproof qualities. The baffle layer is attached to the adhesive tape portions which extend from the second layer. A method for manufacturing the multi-layer structure is also described.Type: GrantFiled: October 8, 2008Date of Patent: November 15, 2011Assignee: BHA Group, Inc.Inventors: Alfred Lo, Taher Abujoudeh
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Publication number: 20110265439Abstract: A honeycomb structure includes a ceramic block, a coating layer and at least one of the bonding layer and the coating layer. The ceramic block includes a plurality of honeycomb units that are bonded together and that have a plurality of cells partitioned by cell walls using a bonding layer. The coating layer is provided on an outer peripheral portion of the ceramic block. The at least one of the bonding layer and the coating layer includes bubble marks having a diameter in a range of approximately 100 ?m to approximately 300 ?m and includes no bubble marks having a size exceeding approximately 300 ?m.Type: ApplicationFiled: July 14, 2011Publication date: November 3, 2011Applicant: IBIDEN CO., LTD.Inventors: Jyo SAITO, Hiroshi Yamada
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Patent number: 8048508Abstract: A honeycomb structure comprising porous partition walls which form, by surrounding, a plurality of cells extending between the two ends faces of the honeycomb structure, and an outer wall formed integrally with the partition walls. The cells consist of partial cells of outermost peripheral portion, having incomplete cell sections, which are located at the outermost peripheral portion of the honeycomb structure and are in partial contact with the outer wall, and complete cells having a complete cell section, other than the partial cells of outermost peripheral portion. In the complete cells, a plugged part is formed at one end of each complete cell so that each end face of the honeycomb structure shows a checkerwise plugging pattern. In the partial cells of outermost peripheral portion to be plugged according to the above-mentioned plugging pattern, part of them is plugged in the entire length and formed integrally with the outer wall and remaining cells have each a plugged part only at one end.Type: GrantFiled: May 22, 2009Date of Patent: November 1, 2011Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Koichi Ito, Takeshi Tokunaga
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Publication number: 20110262693Abstract: A solid polymer electrolyte composite membrane and method of manufacturing the same. The composite membrane comprises a porous ceramic support having a top surface and a bottom surface. The porous ceramic support may be formed by laser micromachining a ceramic sheet or may be formed by electrochemically oxidizing a sheet of the base metal. A solid polymer electrolyte fills the pores of the ceramic support and preferably also covers the top and bottom surfaces of the support. Application of the solid polymer electrolyte to the porous support may take place by applying a dispersion to the support followed by a drying off of the solvent, by hot extrusion of the solid polymer electrolyte (or by hot extrusion of a precursor of the solid polymer electrolyte followed by in-situ conversion of the precursor to the solid polymer electrolyte) or by in-situ polymerization of a corresponding monomer of the solid polymer electrolyte.Type: ApplicationFiled: April 8, 2011Publication date: October 27, 2011Inventors: Cortney K. Mittelsteadt, Anthony B. LaConti
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Publication number: 20110239346Abstract: A constant or controlled temperature microclimate protective system capable of providing either cooling or heating. Such a system may be used alone or in combination with protective armor without degrading the force impact integrity of the protective system. When used alone, the microclimate system of the present invention may be constructed into a garment configuration for personal use or a sleeve-type configuration for use with one or more electronic devices. When used in combination, the microclimate system may be integrally incorporated into a protective armor system, releasably attached or held within the protective armor system by means including but not limited to a pocket or pouch, or worn as a separate element underneath a protective armor system. The microclimate system may comprise a plurality of cells containing phase change material providing one or more transition temperature points while further assisting in impact shock attenuation.Type: ApplicationFiled: April 5, 2011Publication date: October 6, 2011Inventors: Brian Doherty, Erby J. McCall, John A. McMorris
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Publication number: 20110237427Abstract: A honeycomb structure includes a ceramic block including at least one honeycomb fired body. The at least one honeycomb fired body has cell walls and a peripheral wall. The peripheral wall is formed around the at least one honeycomb fired body. The peripheral wall of the at least one honeycomb fired body, which forms a periphery of the ceramic block, is a stepped peripheral wall provided with a level difference. The level difference includes a projected portion and a recessed portion in a cross section perpendicular to a longitudinal direction of the at least one honeycomb fired body. At least one of the projected portion and the recessed portion is formed by at least one of a curve line and a straight line in the cross section perpendicular to the longitudinal direction of the at least one honeycomb fired body by being subjected to chamfering.Type: ApplicationFiled: January 19, 2011Publication date: September 29, 2011Applicant: IBIDEN CO., LTD.Inventors: Sho Saito, Kazuya Naruse, Toshiaki Shibata
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Publication number: 20110230335Abstract: A honeycomb structured body includes a honeycomb block formed by bonding honeycomb fired bodies together. Each of the honeycomb fired bodies has cell walls extending along a longitudinal direction of the honeycomb fired bodies to define cells. At least one of the honeycomb fired bodies includes a first cell region having first cells and a second cell region having second cells and provided between a first peripheral cell wall and a second peripheral cell wall located on a periphery of each honeycomb fired body to surround a part or a whole of the first cell region. The honeycomb structured body has a higher aperture ratio at a first end face than at a second end face. The first end face has first aperture ratio in the second cell region higher than a second aperture ratio in the first cell region.Type: ApplicationFiled: December 22, 2010Publication date: September 22, 2011Applicant: IBIDEN CO., LTD.Inventors: Takehisa YAMADA, Kazuya Naruse
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Publication number: 20110229685Abstract: Impact absorbing padding includes a unitary piece including a polymeric material comingled with a structural element. The polymeric material includes a material having a first temperature-responsive stiffness, and the structural element includes an element fabricated from a shape memory alloy formulated to have a second temperature-responsive stiffness that is converse to the first temperature-responsive stiffness.Type: ApplicationFiled: March 19, 2010Publication date: September 22, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Chin-Hsu Lin, Alan L Browne, Nancy L. Johnson, Jan H. Aase
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Publication number: 20110212288Abstract: A composite formed by impregnating open cell foam having a plurality of foam cells with liquid adhesive, wherein the liquid adhesive fills most of the plurality of foam cells, wherein in an uncured state, the composite remains pliable and compressible, wherein in a cured state, the composite becomes rigid and is capable of adhering to a surface in contact therewith, and wherein in the uncured state, the composition responds to applied pressure to a surface of the composite by generating a counter pressure uniformly along the surface.Type: ApplicationFiled: June 4, 2010Publication date: September 1, 2011Applicant: APPLE INC.Inventors: Stephen R. McClure, Carl Peterson, Kevin Gibbs
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Publication number: 20110206896Abstract: An extrusion die and method for manufacturing an extrusion die for producing a honeycomb body. The honeycomb body includes a plurality of channels defined by intersecting internal walls. The channels have non-equal cross-sectional sizes arranged in an alternating pattern. The channels are divided into a first region including at least one row of channels adjacent an outer peripheral wall of the body, and a second region including remaining channels. The internal walls in the first region have a thickness that increases along an axis extending to the outer peripheral wall.Type: ApplicationFiled: February 25, 2010Publication date: August 25, 2011Inventors: Mark Lee Humphrey, James Willis Suggs, JR.
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Patent number: 8003191Abstract: Disclosed is a honeycomb structure capable of preventing the generation of cracks in buffer portions and preventing the honeycomb structure from being divided when an operation (regeneration) of burning collected particulate matters is repeated. A honeycomb structure 100 includes a plurality of honeycomb segments 4 having partition walls 2 separating and forming a plurality of cells, and protruding walls 3 which are provided so as to protrude externally from partition walls 2a forming side surfaces 5 of the segments. The plurality of honeycomb segments 4 are arranged adjacent to one another so that the side surfaces 5 of the honeycomb segments face each other with a predetermined distance being left therebetween, each buffer portion 11 is disposed between the adjacent honeycomb segments 4 to join the honeycomb segments 4 together, and an outer peripheral portion 13 is disposed on an outermost periphery 12.Type: GrantFiled: July 2, 2009Date of Patent: August 23, 2011Assignee: NGK Insulators, Ltd.Inventor: Yutaka Ogura
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Patent number: 7998295Abstract: A method of forming a heat shield that involves thermally stabilizing a plurality of phenolic microspheres; mixing the thermally stabilized phenolic microspheres with a phenolic resin to form a phenolic ablative material; compressing the phenolic ablative material into a honeycomb core; and allowing the phenolic ablative material to cure.Type: GrantFiled: June 13, 2008Date of Patent: August 16, 2011Assignee: The Boeing CompanyInventors: Conley S. Thatcher, John S. Jones, Jeffrey D. Eichinger, Brian L. Muench, Tab H. Crooks, Edwin B. Curry
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Patent number: 7993740Abstract: A honeycomb structure includes a plurality of honeycomb fired bodies and an adhesive layer. The plurality of honeycomb fired body has a longitudinal direction and a plurality of cell walls extending along the longitudinal direction to define a plurality of cells. The adhesive layer is provided between the plurality of honeycomb fired bodies to connect the honeycomb fired bodies. Pore diameters of pores in the adhesive layer are about 300 ?m or less. A ratio of a total area of pores having a pore diameter of at least about 50 ?m and at most about 300 ?m and an aspect ratio of at least about 1 and at most about 1.5 in a cross-section perpendicular to the longitudinal direction to a total area of pores having a pore diameter of at least about 50 ?m and at most about 300 ?m is about 90% or more.Type: GrantFiled: October 9, 2008Date of Patent: August 9, 2011Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masatoshi Okuda
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Publication number: 20110177285Abstract: A method of restoring a section of a composite includes the steps of removing an undesirable section of a composite and securing a repair section in the location of the removed undesirable section. One or more covers are secured on at least a portion the repair section to prevent or resist peeling of the repair section.Type: ApplicationFiled: March 28, 2011Publication date: July 21, 2011Inventors: William Bogue, Richard B. Ringler
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Patent number: 7981497Abstract: The present invention provides a honeycomb structure in which a coating layer is firmly secured to an outer wall forming a cell structure so that separation of the coating layer is effectively prevented. A honeycomb structure according to the present invention includes a cell structure having a porous partition wall partitioning a plurality of cells serving as fluid channels and an outer wall integrally formed with the partition wall, and a coating layer disposed on the surface of the outer wall forming the cell structure, a depression/protrusion portion and/or a cut portion formed by partially removing the surface of the outer wall being formed on the surface of the outer wall, and the coating layer being disposed to cover the surface of the outer wall.Type: GrantFiled: March 14, 2007Date of Patent: July 19, 2011Assignee: NGK Insulators, Ltd.Inventor: Yukihito Ichikawa
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Publication number: 20110167673Abstract: A sheet adapted for juxtaposition adjacent to a region of an animal, such as a human foot, for relieving pressure at a selected sub-region such as a particular part of a foot sole or a foot heel. The sheet possesses an upper surface and a lower surface substantially coplanar with the upper surface. An array of sealed cells are filled with a flowable substance. Selected cells may be punctured such that they collapse in the region to be disposed next to a sore area. The healthy region around the sore area absorbs any pressure, and pressure is relieved from the sore area. Methods of creating the sheet and methods of utilizing the sheet are also disclosed.Type: ApplicationFiled: January 13, 2010Publication date: July 14, 2011Inventor: Walter H. Majak
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Patent number: 7972677Abstract: There is provided a honeycomb structure including: porous partition walls separating and forming a plurality of cells extending between two end faces, and an outer peripheral wall formed unitarily with the partition walls. The cells include outermost peripheral portion partial cells each locating in an outermost peripheral portion of the honeycomb structure and having an incomplete cell cross section, a part of which is brought into contact with the outer peripheral wall, and complete cells each having a complete cell cross section other than the outermost peripheral portion partial cells. The complete cells and the outermost peripheral portion partial cells having plugging portions formed on one end portion so that an entire end face of the honeycomb structure shows a checkerwise plugging pattern, and the depth of the plugging portions in the outermost peripheral partial cells is smaller than that of the plugging portions in the complete cells.Type: GrantFiled: May 27, 2009Date of Patent: July 5, 2011Assignee: NGK Insulators, Ltd.Inventors: Yukihito Ichikawa, Koichi Ito, Takeshi Tokunaga
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Publication number: 20110151182Abstract: An exterior heat insulation panel is disclosed which uses vaporization heat of water. The exterior heat insulation panel is installed on the surface of a roof or walls of a structure and is used for cooling and air-conditioning of structures, particularly, to an exterior heat insulation panel which can achieve high efficiency and energy-saving. The exterior heat insulation panel includes a surface layer having a continuous capillary tube structure and a non-capillary tube void structure made of porous aggregate combined by a hydrophilic binding component, and a foamed organic resin type of heat-retaining board having closed pores. The heat-retaining board and the surface layer are integrated by compression molding.Type: ApplicationFiled: August 28, 2009Publication date: June 23, 2011Inventors: Itsuki Tsunemori, Kazuo Nagahashi
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Patent number: 7964262Abstract: The disclosure provides a composition including a porous cordierite honeycomb body as defined herein having excellent strength, high thermal shock resistance, and reduced microcrack properties. The disclosure also provides methods of making and using the composition, for example, as a catalyst carrier.Type: GrantFiled: June 28, 2007Date of Patent: June 21, 2011Assignee: Corning IncorporatedInventors: Yves Andre Henri Brocheton, Dilip Kumar Chatterjee, Michele Fredholm, Gregory Albert Merkel, Steven Bolaji Ogunwumi
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Patent number: 7955686Abstract: The present disclosure generally relates to a polymeric cellular confinement system which can be filled with soil, concrete, aggregate, earth materials, and the like. More specifically, the present disclosure concerns a cellular confinement system characterized by improved durability against damage generated by UV light, humidity, and aggressive soils, or combinations thereof.Type: GrantFiled: January 14, 2010Date of Patent: June 7, 2011Assignee: PRS Mediterranean Ltd.Inventors: Izhar Halahmi, Oded Erez, Adi Erez
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Patent number: 7951252Abstract: A method/apparatus closes and finishes an open end of a product that can be fused together with heat. The apparatus includes a bending stage, a fusing stage, and a pressing/cooling stage, which all can be integrally formed, with the bending stage positioned upstream of the fusing stage, and the pressing/cooling stage positioned downstream of the fusing stage. The apparatus can further include a trimming stage positioned upstream of the bending stage for preparing the ends of a panel. The product has a pair of spaced layers with edges that form an open end. Either one or both of the layers can be heated and rolled toward the other layer while being heated so that they contact and fuse together. The layers can overlap and fuse at their contact surfaces, or the edges can abut to form a butt joint, or the edges can overlap slightly.Type: GrantFiled: October 1, 2003Date of Patent: May 31, 2011Inventor: Peter Danko
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Publication number: 20110089183Abstract: The invention relates to a method for producing a composite panel comprising a paper honeycomb core (3) and a panel (2,2?) attached to both sides of the honeycomb core (3) in a continuous process, said method comprising the steps of producing a continuous paper honeycomb from at least one band of paper by cutting strips (12) of paper in substantially transverse direction off of the band of paper, stacking said strips (12) onto one another while being attached at various locations along the length of the strips to form the continuous honeycomb in compressed form, expanding said compressed continuous paper honeycomb and impregnating it with a curable composition (7), impregnating a first and second continuous fibre-reinforced web with said curable composition (7), or a further curable composition which chemically binds to said curable composition (7), removing entrapped air from said impregnated fibre-reinforced web, applying said first and second impregnated fibre-reinforced web against respective both sides oType: ApplicationFiled: October 2, 2007Publication date: April 21, 2011Inventor: Herbert Gundelsheimer
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Patent number: 7927682Abstract: Substantially non-microcracked, porous, cordierite ceramic honeycomb bodies are provided. Although exhibiting moderately high thermal expansion (CTE) between 7×10?7 to 16×10?7/° C. (25-800° C.), the honeycomb bodies exhibit relatively high thermal shock parameter (TSP), such as TSR?525° C. by virtue of a high MOR/E ratio, and/or low Eratio=ERT/E1000° C. and well interconnected porosity, as witnessed by a relatively high pore connectivity factor (PCF). A method of manufacturing the honeycomb ceramic structure is also provided.Type: GrantFiled: June 28, 2007Date of Patent: April 19, 2011Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Isabelle Marie Melscoet-Chauvel, Gregory Albert Merkel, Tinghong Tao, David John Thompson
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Patent number: 7922951Abstract: Methods and apparatus for plugging cells of honeycomb structures are disclosed. A first method covers the honeycomb structure's end face with a mask having a body and plurality of sized openings positioned to oppose certain cell channels, wherein the outer edge of the body extends radially outwardly from the end face. A film also extends outwardly of the end face, and a plug of material is provided upon the film. The mask and film material are sealed to one another, and a force is applied to the film forcing the material through the mask and into the cells. Also disclosed is adhering a mask to a first end face of the honeycomb structure such that the mask has an outer portion that extends radially beyond an outer edge of the honeycomb; providing a volume of plugging material; clamping the outer portion between a first clamping portion and a second clamping portion; and transferring the plugging material into the honeycomb.Type: GrantFiled: November 22, 2005Date of Patent: April 12, 2011Assignee: Corning IncorporatedInventors: James Raymond Mudd, Robert Alan Powell, William Paul Ryszytiwskyj, Jason Edward Schoonmaker, Richard Henry Weachock
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Patent number: 7919167Abstract: A low-to-medium mass density ablative thermal protection system (TPS) comprises a phenolic-based core member comprising a honeycombed plurality of cells separated by cell walls; and an ablator material comprising a carbonaceous material and a phenolic resin material filling the cells. The ablator material may further comprise silica and phenolic resin microspheres. Embodiments include fabricating the ablative TPS by filling the cells of the core member with a liquid slurry or dry mixture of the ablator material, followed by degassing, drying, and curing of the ablator material.Type: GrantFiled: November 6, 2007Date of Patent: April 5, 2011Assignee: Lockheed Martin CorporationInventors: Suraj P. Rawal, Richard A. Hund, Kevin P. Makowski, William H. Willcockson
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Patent number: 7919168Abstract: A plugged honeycomb structure includes: a honeycomb structure having porous partition walls separating and forming a plurality of cells communicating between an inlet end face on an inlet side of a fluid and an outlet end face on an outlet side of the fluid, and plugging portions for plugging an opening portion of each of predetermined cells on the inlet end face and an opening portion of each of the other cells on the outlet end face. There, 1.5% or more of the plugging portions plugging the opening portions of the predetermined cells on the inlet end face have a depressed pit on the end face on the inlet end face side.Type: GrantFiled: July 10, 2009Date of Patent: April 5, 2011Assignee: NGK Insulators, Ltd.Inventor: Takashi Mizutani
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Publication number: 20110076443Abstract: A honeycomb structure includes porous partition walls via which a plurality of cells constituting through channels for a fluid are partitioned; and an outer peripheral wall positioned in the outermost periphery of the structure. Open frontal areas of predetermined cells in an end face of the structure on a fluid inlet side thereof and open frontal areas of remaining cells in an end face of the structure on a fluid outlet side thereof have plugged portions. The outward end faces of the plugged portions are flat, the plugged portions do not have any bubble having a diameter of 0.3 mm or more, and a value obtained by dividing the standard deviation of the plugging depths of the plugged portions by the average plugging depth of the plugged portions is 0.15 or less.Type: ApplicationFiled: August 11, 2010Publication date: March 31, 2011Applicant: NGK Insulators, Ltd.Inventors: Koji KIMURA, Takuya Nunome, Shuhei Fujita
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Patent number: 7914876Abstract: A honeycomb structure has a plurality of honeycomb segments each including porous partition walls that define a plurality of cells communicating with two end surfaces and an outer wall that surrounds the partition walls. The honeycomb segments are combined in a direction perpendicular to the axial directions of the honeycomb segments, and the outer walls of the honeycomb segments are integrally joined by a joint material. The outer wall of each honeycomb segment has corners. A cell in contact with the inner surface of a portion of the outer wall having one of the corners is defined by a plurality of sides including two sides formed by the inner surface and two sides each having one end in contact with the inner surface. An angle ?a of the corner formed by the two sides each having the one end in contact with the inner surface is 100 to 150°.Type: GrantFiled: August 17, 2009Date of Patent: March 29, 2011Assignee: NGK Insulators, Ltd.Inventor: Yutaka Ogura
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Patent number: 7901755Abstract: A honeycomb structure includes a plurality of pillar-shaped honeycomb fired bodies, each having a large number of cells longitudinally placed in parallel with one another with a cell wall therebetween. The honeycomb fired bodies are combined with one another by interposing adhesive layers containing at least ceramic particles. In the ceramic particles contained in the adhesive layers, the number of those particles having a particle diameter larger than an average pore diameter of the honeycomb fired body is set to 30% or less of the total number of the ceramic particles.Type: GrantFiled: October 26, 2007Date of Patent: March 8, 2011Assignee: Ibiden Co., Ltd.Inventors: Takahiko Ido, Chizuru Kasai
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Patent number: 7897237Abstract: A tubular honeycomb structure 1 comprising partition walls 2 which define and form a plurality of cells 3 each functioning as a fluid passage extending from one end face 4 of honeycomb structure to other end face 5, wherein the areas of the sections of the individual cells 3 (cell sections) normal to the flow direction A of fluid are so made as to be approximately equal to each other over a given range of the center of each cell and its vicinity in the fluid flow direction A and to gradually decrease or gradually increase at each cell end of at least one end face 4 of honeycomb structure in the fluid flow direction A. This honeycomb structure can reduce the incoming loss and outgoing loss of a fluid such as exhaust gas or the like and can show a lower pressure loss.Type: GrantFiled: August 9, 2007Date of Patent: March 1, 2011Assignee: NGK Insulators, Ltd.Inventor: Yukihito Ichikawa
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Patent number: 7897238Abstract: A honeycomb structure includes a plurality of pillar-shaped honeycomb fired bodies bound with one another by interposing a adhesive layer. Each of the honeycomb fired bodies has a large number of cells longitudinally placed in parallel with one another with a cell wall therebetween. An adhesive strength A between central portion honeycomb fired bodies out of the honeycomb fired bodies measured by a three-point bending strength test is at least about 0.02 and at most about 0.2 MPa. The central portion honeycomb fired bodies are positioned at a central portion of a cross-section formed by cutting the honeycomb structure perpendicularly to the longitudinal direction. The adhesive strength A is lower than an adhesive strength B between peripheral portion honeycomb fired bodies out of the honeycomb fired bodies measured by the three-point bending strength test. The peripheral portion honeycomb fired bodies form a part of a periphery the honeycomb structure.Type: GrantFiled: February 19, 2008Date of Patent: March 1, 2011Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda, Masatoshi Okuda
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Publication number: 20110039060Abstract: A method for making a composite panel, wherein the composite panel has a honeycomb core sandwiched between a pair of facing sheets, includes the steps of (a) coating the interior walls of the cells with a unexpanded thermo-expandable material; (b) bonding a pair of facing sheets to the opposite sides of the honeycomb core; and (c) heating the honeycomb core while the honeycomb core is sandwiched between the pair of facing sheets with sufficient heat to cause the thermo-expandable material to expand and to substantially fill the cells.Type: ApplicationFiled: October 26, 2010Publication date: February 17, 2011Inventors: Hongbin Shen, Phu Nguyen, Matthew Lowry
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Publication number: 20110033654Abstract: A cellular structure includes a plurality of interconnected cells of fabric material. The cells are at least partially filled with a composite fill material that includes a particulate material and a bonding agent. A cellular unit made up of a plurality of the interconnected cells may have an associated load-bearing frame to enable lifting and/or transportation of the structure. The fill material is preferably resilient.Type: ApplicationFiled: September 10, 2010Publication date: February 10, 2011Inventors: William W. Walmsley, Basil John Thomas
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Patent number: 7883599Abstract: There is provided a device for bonding ceramic structural bodies. In the state in which a set of ceramic structural bodies provided with a bonding agent between bonding surfaces and provided with elastic sleeves disposed on a peripheral surface of the set of the structural bodies are placed in a tubular container with an elastic sheet disposed between the elastic sleeves and the tubular container, the device is able to charge a hydrostatic pressure medium between the tubular container and the elastic sheet to press and bond the structural bodies. By bonding the ceramic structural bodies with the device, it may provide accurate positioning of the bonding surfaces. It may also provide a uniform distance between bonded surfaces, and reduce the number of bonding operations, thereby affording an excellent working efficiency.Type: GrantFiled: June 7, 2007Date of Patent: February 8, 2011Assignee: NGK Insulators, Ltd.Inventors: Jun Fujita, Takahisa Kaneko
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Publication number: 20110023579Abstract: An energy absorber comprises at least one layer of energy absorbing material, each layer having a plurality of cells within the respective layer of energy absorbing material, wherein each layer of energy absorbing material deforms when a force applied to the at least one layer of energy absorbing material reaches a threshold force level; a fluid filling the plurality of cells in each respective layer of energy absorbing material; and a skin covering external surfaces of each respective layer of energy absorbing material to contain the fluid within the cells of the respective layer of energy absorbing material until the force applied to the energy absorbing material causes the respective layer to deform; wherein the threshold force level for each layer of energy absorbing material is based on a viscosity of the fluid in the cells of the respective layer and on a crush strength of the respective layer of energy absorbing material.Type: ApplicationFiled: July 30, 2009Publication date: February 3, 2011Applicant: LOCKHEED MARTIN CORPORATIONInventors: Jason R. Ginn, Zachary A. Grabe, Vanessa DeSha
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Patent number: 7867598Abstract: A honeycomb structure having porous partition walls having a large number of pores, formed so as to produce a plurality of cells each extending between the two ends of the honeycomb structure, and plugged portions formed so as to plug the cells at either one end of the honeycomb structure or at the insides of the cells, wherein the honeycomb structure has the partition walls of a permeability of 7×10?12 to 4×10?8 m2. The honeycomb structure can provide a honeycomb catalyst structure which is superior in purification efficiency, is low in pressure loss and can be mounted even in a limited space.Type: GrantFiled: August 29, 2006Date of Patent: January 11, 2011Assignee: NGK Insulators, Ltd.Inventors: Yukio Miyairi, Naomi Noda, Yukio Mizuno
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Patent number: 7858168Abstract: There is disclosed a honeycomb structure in which while sufficiently maintaining a collection efficiency and a bonding strength of a plugging portion, a thermal shock resistance is improved. A plugging portion 32 is formed in the end of each cell 3 of a honeycomb structure 1, and a gap 34 having a size of 20 ?m or more is formed between the plugging portion 32 and each partition wall 2. Moreover, the length of the gap 34 in the axial direction is 50% or more and less than 95% of the length of the plugging portion 32 in the axial direction, the length of the gap in a face vertical to the axial direction is 20% or more and 50% or less of the length of the inner peripheral surface of the cell 3, and the gaps are formed in at least ? of the plugging portions 32.Type: GrantFiled: March 25, 2009Date of Patent: December 28, 2010Assignee: NGK Insulators, Ltd.Inventors: Toshio Yamada, Takeshi Tokunaga, Makoto Furutani
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Patent number: 7851405Abstract: An exhaust gas purifying catalyst that includes noble metal particles, first compounds which support the noble metal particles and suppress movement of the noble metal particles, and second compounds which encapsulate the noble metal particles and the first compounds. The second compounds suppress the movement of the noble metal particles and suppress coagulation of the first compounds following mutual contact of the first compounds.Type: GrantFiled: January 25, 2008Date of Patent: December 14, 2010Assignees: Nissan Motor co., Ltd., Renault s.a.s.Inventors: Hironori Wakamatsu, Maki Shimada, Masanori Nakamura, Katsuo Suga, Hiroto Kikuchi, Tetsuro Naito, Toshiharu Miyamura, Jun Ikezawa
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Publication number: 20100255250Abstract: A honeycomb structural body includes a columnar honeycomb structural body having large-capacity through holes and small-capacity through holes extending in parallel in a length direction of the columnar structural body. The large-capacity through holes and the small-capacity through holes have a polygonal shape in a cross section perpendicular to the length direction, and the large-capacity through holes and the small-capacity through holes have R-chamfered corner portions or C-chamfered corner portions in the cross section perpendicular to the length direction.Type: ApplicationFiled: June 21, 2010Publication date: October 7, 2010Applicant: IBIDEN CO., LTD.Inventors: Teruo KOMORI, Kazushige OHNO, Sungtae HONG, Yukio OSHIMI
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Publication number: 20100254795Abstract: A modular cemented planar structure is formed from a plurality of cells and a cementitious mixture. In particular, the plurality of cells can be formed by a polymeric cellular confinement system. The resulting structure is useful in many civil engineering applications. The structure allows for homogeneous curing with minimal shrinkage and cracking, as well as easy and cost effective assembly in the field.Type: ApplicationFiled: September 25, 2009Publication date: October 7, 2010Applicant: PRS MEDITERRANEAN LTD.Inventors: Izhar Halahmi, Oded Erez, Adi Erez
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Patent number: 7803456Abstract: Glass-bonded ceramics made of non-microcracked non-oxide or oxide ceramic particles which are bound together by glass into a unitary non-microcracked structure are disclosed. Such ceramics are suitable for use in substrates and filters, such as a diesel particulate filter.Type: GrantFiled: August 29, 2007Date of Patent: September 28, 2010Assignee: Corning IncorporatedInventors: Yanxia Lu, Robert Michael Morena
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Patent number: 7785695Abstract: A pillar-shaped honeycomb structured body comprises large-capacity through holes and small-capacity through holes, a first partition wall between two adjacent large-capacity through holes, a second partition wall between a large-capacity through holes and a small-capacity through holes adjacent to each other. Each of the plurality of large-capacity through holes and small-capacity through holes extends from a first end face to a second end face. An aperture rate ? (%) is a ratio between the sum of the area of the large-capacity through holes at the second end face and the area of the second end face. The difference in the thickness of the first partition wall and the second partition wall is ? (mm). The relationship between ? and ? satisfies the following inequalities (1) and (2): 0.0022?+0.0329???0.0071?+0.2553 (1), and about 35???about 60(2).Type: GrantFiled: January 30, 2006Date of Patent: August 31, 2010Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Atsushi Kudo
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Publication number: 20100215899Abstract: A method of forming a templated casting involves incorporating a liquid feedstock into the channels of a honeycomb substrate to form a feedstock-laden substrate, and directionally solidifying the liquid feedstock within the channels.Type: ApplicationFiled: February 26, 2009Publication date: August 26, 2010Inventors: Prantik Mazumder, Frederick Ernest Noll, John Forrest Wight, JR.
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Patent number: 7732366Abstract: A honeycomb structure comprises a porous ceramic which is composed of several cells aligned across a cell wall longitudinally. The cell has either one end sealed. The gas permeability coefficient k of the cell wall is between about 0.5 ?m2 and about 1.5 ?m2.Type: GrantFiled: February 21, 2007Date of Patent: June 8, 2010Assignee: Ibiden Co., Ltd.Inventors: Kazushige Ohno, Masafumi Kunieda, Akihiro Ohira
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Patent number: 7727587Abstract: A composite product is formed from a honeycomb panel having an array of hexagonal tubular cells which clamped between two press plates where a layer of a foaming agent is applied to only the bottom press plate such that the foaming agent expands into the cells. An array of grooves is provided in the top press plate and connected at one or both edges of the plate to a source of vacuum so as to draw air through the grooves and cells. A sheet of a polyethylene material having the characteristics that it is permeable to air, substantially impermeable to liquid and resistant to bonding to the foam is applied onto the press plate to prevent the foam entering the grooves and bonding to the press plate while allowing the air to be drawn from the cells.Type: GrantFiled: December 19, 2007Date of Patent: June 1, 2010Inventor: Edward Kaspersion
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Publication number: 20100111781Abstract: There is disclosed a honeycomb structure whose outer peripheral portion is plugged, whereby the insulating properties of the structure itself can improve to further improve the insulating properties, and the temperature of an introduced gas can be raised. A plasma reactor is also provided which can generate a large amount of hydrogen and which has a high electrode durability. A honeycomb structure 1 includes a cell structural portion having partition walls 4 which connect one end face thereof to the other end face thereof to define a plurality of cells 3 as through channels of a gas, and cells 3 having plugging portions 9 which plug both the end faces of an outer peripheral portion 7 of the cell structural portion, and the cell area of the plugging portions 9 is 10% or more of the whole cell area.Type: ApplicationFiled: October 23, 2009Publication date: May 6, 2010Applicant: NGK Insulators, Ltd.Inventors: Michio TAKAHASHI, Hiroshi MIZUNO