Artificial Wood Or Leather Grain Surface Patents (Class 428/151)
-
Publication number: 20100272958Abstract: In accordance with one embodiment of the present disclosure a laminated composite product is provided. The product comprises a composite base, the composite base including filler material and a thermoplastic material. The product further comprises a surface layer extruded on at least a portion of the base, the surface layer being non-adhesively joined to the composite base and including about 0.1 weight percent to about 10 weight percent pigment.Type: ApplicationFiled: April 28, 2009Publication date: October 28, 2010Applicant: Guardian Building Products, Inc.Inventor: William H. Crostic, JR.
-
Patent number: 7820569Abstract: A composite sheet used for artificial leather with low elongation and excellent softness which includes a non-woven fabric layer, a woven or knitted fabric layer and a polyurethane resin, wherein the non-woven fabric layer and the woven or knitted fabric layer are entangled with each other.Type: GrantFiled: January 29, 2003Date of Patent: October 26, 2010Assignee: Kolon Industries Inc.Inventors: Young-Nam Hwang, Won-Jun Kim, Jae-Hoon Chung
-
Patent number: 7820268Abstract: The present invention is directed to a door skin having an exterior surface with an woodgrain pattern formed therein, and an etched plate for use as an embossing plate or with a molded die set, for forming the woodgrain pattern in the door skin. The exterior surface has outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and halftone portions. The halftone portions have spaced protrusions defined by channels, wherein the channels are recessed from the plane of the outer portions.Type: GrantFiled: February 11, 2008Date of Patent: October 26, 2010Assignee: Masonite CorporationInventors: Karine Luetgert, Christ Henry Melonio
-
Publication number: 20100239817Abstract: A leather-like sheet comprising a microfine long-fiber nonwoven fabric comprising an entangled web structure made of bundles of microfine long fibers and an elastic polymer impregnated in the microfine long-fiber nonwoven fabric. The leather-like sheet has the following features: (1) each of the bundles of microfine long fibers comprises 5 to 70 microfine long fibers having an average single fiber fineness of 0.5 dtex or less; (2) the bundles of microfine long fibers have an average fineness of 3 dtex or less; (3) the entangle web structure comprises superposed webs each comprising the bundles of microfine long fibers; (4) a ratio of the microfine long fibers and the elastic polymer is 70/30 to 40/60 by mass; (5) the elastic polymer is substantially continuous; and (6) a machine direction/transverse direction ratio of breaking strength is 1/1 to 1.Type: ApplicationFiled: August 28, 2008Publication date: September 23, 2010Applicant: KURARAY CO., LTD.Inventors: Masaru Makimura, Hidekazu Andoh, Michinori Fujisawa, Yasunori Murate, Yoshiyuki Ando, Yoshiki Nobuto, Norio Makiyama
-
Patent number: 7794817Abstract: The invention relates to composite compositions having a matrix of polymer networks and dispersed phases of particulate or fibrous materials. The polymer matrix contains a polyurethane network formed by the reaction of a poly- or di-isocyanate and one or more saturated polyether or polyester polyols, and an optional polyisocyanurate network formed by the reaction of optionally added water and isocyanate. The matrix is filled with a particulate phase, which can be selected from one or more of a variety of components, such as fly ash particles, axially oriented fibers, fabrics, chopped random fibers, mineral fibers, ground waste glass, granite dust, or other solid waste materials. The addition of water can also serve to provide a blowing agent to the reaction mixture, resulting in a foamed structure, if such is desired.Type: GrantFiled: December 22, 2005Date of Patent: September 14, 2010Assignee: Century-Board USA LLCInventor: Wade Brown
-
Publication number: 20100199520Abstract: A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.Type: ApplicationFiled: October 15, 2009Publication date: August 12, 2010Applicant: NIKE, INC.Inventors: Bhupesh Dua, Karen A. Hawkinson
-
Patent number: 7767602Abstract: A flameproof artificial leather comprising an artificial leather base fabric in which thermoplastic synthetic fibers are three dimensionally interlaced with each other and a water-soluble polyurethane resin, and having a layer (A) that is a surface layer and a layer (B) that is other than the layer (A), the fiber forming the layer (A) is an extremely fine thermoplastic synthetic fiber having a size of 0.5 dtex or less and excellent in a resistance to abrasion and/or a resistance to light, the extremely fine thermoplastic synthetic fiber being formed from a polyester homopolymer that has an intrinsic viscosity (IV) of 0.50 to 0.70, the content of the extremely fine thermoplastic synthetic fiber being from 10 to 60% by weight based on the artificial leather base fabric, at least one layer of the layer (B) having a phosphorus-containing flameproof thermoplastic synthetic fiber, the content of phosphorus being 0.Type: GrantFiled: February 18, 2005Date of Patent: August 3, 2010Assignee: Asahi Kasei Fibers CorporationInventors: Sho Sugiyama, Akiharu Muraoka
-
Patent number: 7763341Abstract: The invention relates to composite compositions having a matrix of polymer networks and dispersed phases of particulate or fibrous materials. The polymer matrix contains a polyurethane network formed by the reaction of a poly- or di-isocyanate and one or more saturated polyether or polyester polyols, and an optional polyisocyanurate network formed by the reaction of optionally added water and isocyanate. The matrix is filled with a particulate phase, which can be selected from one or more of a variety of components, such as fly ash particles, axially oriented fibers, fabrics, chopped random fibers, mineral fibers, ground waste glass, granite dust, or other solid waste materials. The addition of water can also serve to provide a blowing agent to the reaction mixture, resulting in a foamed structure, if such is desired.Type: GrantFiled: January 23, 2004Date of Patent: July 27, 2010Assignee: Century-Board USA, LLCInventor: Wade Brown
-
Patent number: 7731814Abstract: Leather sheet material is made by hydroentangling a web (4) of mixed reclaimed leather fibers and synthetic fibers. The synthetic fibers are meltable bicomponent fibers which are heated prior to entanglement to fuse and form a supporting network for the leather fibers. A sheet of tissue paper (1a) is laid over the surface of the leather fiber web (4) and hydroentanglement jets (16) are directed through the tissue paper into the web.Type: GrantFiled: May 27, 2005Date of Patent: June 8, 2010Assignee: E-Leather LimitedInventor: Christopher Graham Bevan
-
Publication number: 20100119775Abstract: Aqueous dispersions comprising (A) at least one polyurethane, (B) at least one compound of the general formula I a or I b in which R1, R2 and R3 may be identical or different and are selected from A1-NCO and A1-NH—CO—X, in which A1 is a spacer having 2 to 20 carbon atoms and X is selected from O(AO)xR4, AO is C2-C4-alkylene oxide, x is an integer in the range from 1 to 50 and R4 is selected from hydrogen and C1-C30-alkyl, (C) and at least one silicone compound having reactive groups.Type: ApplicationFiled: March 14, 2008Publication date: May 13, 2010Applicant: BASF SEInventors: Nidia Bustos, Jürgen Weiser
-
Publication number: 20100112288Abstract: A method of making a finely textured molded article is disclosed. The method utilizes properties of the compound being molded, such as impact toughness and melt flow index. Poly(vinyl halide), particularly poly(vinyl chloride), articles an be compound-injection-molded using the method, in order to simulate the appearance of original metal, glass, or wood articles. Consumer, transportation, building construction, and other industries can benefit from durable plastic articles that simulate the more fragile articles.Type: ApplicationFiled: March 29, 2007Publication date: May 6, 2010Applicant: POLYONE CORPORATIONInventors: Saleem Shakir, Sang Lee
-
Publication number: 20100086738Abstract: A (semi)grain-finished leather-like sheet composed of an entangled nonwoven fabric of three-dimensionally entangled fiber bundles containing microfine long fibers and an elastic polymer contained in the entangled nonwoven fabric. When dividing the (semi)grain-finished leather-like sheet to five layers with equal thickness, i.e., surface layer, substrate layer 1, substrate layer 2, substrate layer 3 and back layer in this order along the thickness direction, part of the microfine long fibers forming the surface layer and/or the back layer are fuse-bonded to each other and the microfine long fibers forming the intermediate layer are not fuse-bonded. With such a fuse-bonding state of the microfine long fibers, the (semi)grain-finished leather-like sheet combines a low compression resistance and a dense feel each comparable to natural leathers, has a sufficient practical strength, and are excellent in properties which are required according to its use.Type: ApplicationFiled: March 28, 2008Publication date: April 8, 2010Applicant: Kuraray Co., Ltd.Inventors: Jiro Tanaka, Tsuyoshi Yamasaki, Yoshiyuki Ando, Norio Makiyama, Kimio Nakayama
-
Publication number: 20100028603Abstract: A camouflage pattern characterized by a textured background simulating the bark of a tree and a random pattern of tree limbs, branches, twigs and leaves superimposed upon the textured bark-like background. The limbs, branches and twigs are of dissimilar size or caliber, and extend in all different directions. The leaf elements are of differing size and color and have differing orientations. The overall look or visual impression conveyed by the unique camouflage pattern of the present invention has been found to simulate the natural look of a forest, or more particularly, the look of tree branches, limbs, twigs and leaves that have fallen onto a forest floor. The camouflage pattern of the present invention may be used on a wide variety of articles including clothing articles such as, for example, a baseball-style hat or cap.Type: ApplicationFiled: October 8, 2008Publication date: February 4, 2010Inventor: Christopher L. Sharp
-
Patent number: 7632561Abstract: Floor covering, consisting of hard panels, with a laminated structure, whereby at least at the upper surface a printed decorative layer with a wood pattern is present, with thereupon a transparent layer of synthetic material in which impressions are formed, wherein the impressions substantially follow the wood pattern.Type: GrantFiled: April 10, 2006Date of Patent: December 15, 2009Assignee: Flooring Industries Limited, SarlInventor: Bernard Paul Joseph Thiers
-
Publication number: 20090286044Abstract: In accordance with one embodiment of the present disclosure a composite wood product is provided. The composite wood product has a composite wood base, the base including about 35 weight percent to about 55 weight percent fiber material and about 35 weight percent to about 55 weight percent thermoplastic resin. A surface layer is laminated on at least a portion of the base, the surface layer having a thickness of about 0.01 millimeters to about 0.5 millimeters, the surface layer including about 0.5 weight percent to about 10 weight percent pigment and about 45 weight percent to about 75 weight percent polyolefin or copolymer thereof.Type: ApplicationFiled: May 14, 2008Publication date: November 19, 2009Inventor: William H. Crostic, JR.
-
Publication number: 20090274862Abstract: A leather-like sheet composed of a microfine-fiber entangled body made of bundles of microfine fibers and an elastic polymer impregnated therein. The bundles of microfine fibers are composed of microfine monofibers having an average cross-sectional area of 0.1 to 30 ?m2 and have an average cross-sectional area of 40 to 400 ?m2. The bundles of microfine fibers exist in a density of 600 to 4000/mm2 on a cross section taken along the thickness direction of the microfine-fiber entangled body. The elastic polymer contains 30 to 100% by mass of a polymer of ethylenically unsaturated monomer. The polymer of ethylenically unsaturated monomer is composed of a soft component having a glass transition temperature (Tg) of less than ?5° C., a crosslinkable component, and optionally a hard component having a glass transition temperature (Tg) of higher than 50° C. and another component. The polymer of ethylenically unsaturated monomer is bonded to the microfine fibers in the bundles of microfine fibers.Type: ApplicationFiled: September 28, 2006Publication date: November 5, 2009Applicant: KURARAY CO., LTD.Inventors: Kimio Nakayama, Tsuyoshi Yamasaki, Nobuo Takaoka, Jiro Tanaka
-
Publication number: 20090252925Abstract: A coated panel may include a substrate and a decorative top layer provided on the substrate. A method for manufacturing the panel may involve forming at least a portion of the top layer by printing on the substrate to provide a structure on the substrate. The structure may include protrusions formed by two or more prints provided on top of each other.Type: ApplicationFiled: March 13, 2009Publication date: October 8, 2009Inventors: Peter Provoost, Bart Verhaeghe
-
Publication number: 20090246466Abstract: The invention relates to a method for heat transferring high resolution digital images that are printed onto a heat transfer sheet with dye-sublimation inks. The dye-sublimated image/design/graphic is impregnated into a natural wood cellulose web material using a rotary heat transfer press. The imaged wood cellulose web material forms a continuous roll of pre-laminate material that can be bonded/laminated to a myriad of substrates and that can be stored easily in roll form, with or without adhesive backing. This is a unique process of formulating an imaged, environmentally sustainable wood cellulose web material. The raw material can be FSC certified from managed renewable forests and after imaging, the wood cellulose web material has no VOC or formaldehyde emissions. The claimed invention preferably uses a polyurethane reactive (PUR) acrylic top coating that provides a high quality and cost effective surface finish to the decorated wood cellulose web material.Type: ApplicationFiled: March 26, 2009Publication date: October 1, 2009Inventor: Joseph Macedo
-
Patent number: 7566488Abstract: A skin material for balls which is a sheet-form material comprising a base layer and formed on one side there of a coating layer made of a polymeric elastomer, characterized in that (1) the coating layer is composed of three layers (C-1), (C-2), and (C-3) disposed in this order from the surface side, (2) the layer (C-3) on the base layer side is made of a porous polymeric elastomer, (3) the layer (C-1) on the surface side is made of a polymeric elastomer containing a pressure-sensitive adhesive, and (4) the coating layer comprises one or more polymeric elastomers which have or do not have fine through-holes extending from the surface side to the base layer; and a ball having the skin material bonded to the surface. The skin material for ball-game balls brings about excellent wet gripping and is excellent also in wearing resistance and impact absorption.Type: GrantFiled: March 17, 2004Date of Patent: July 28, 2009Assignee: Teijin Cordley LimitedInventors: Masahisa Mimura, Shogo Takahashi
-
Publication number: 20090186193Abstract: A method of producing an entangled fabric for artificial leathers including a step of uniting a woven/knitted fabric and an entangled nonwoven fabric by entanglement. The method includes (1) a step of superposing the woven/knitted fabric on one surface of the entangled nonwoven fabric; (2) a step of needle-punching the superposed body from a side of the entangled nonwoven fabric so as to allow fibers constituting the entangled nonwoven fabric to enter into the woven/knitted fabric and then penetrate through the woven/knitted fabric, thereby forming a nonwoven fabric layer composed of the penetrated fibers on an outer surface of the woven/knitted fabric; and (3) a step of needle-punching from a side of the nonwoven fabric layer so as to allow a part of the fibers which have penetrated through the woven/knitted fabric and form the nonwoven fabric layer to turn back into the woven/knitted fabric, thereby uniting the woven/knitted fabric and the entangled nonwoven fabric together by entanglement.Type: ApplicationFiled: December 13, 2006Publication date: July 23, 2009Applicant: KURARAY CO., LTD.Inventors: Yasuhiro Yoshida, Masasi Meguro, Hidetaka Ebata, Hisao Yoneda
-
Publication number: 20090186192Abstract: The present invention relates to a simulated wood surface covering which is particularly useful in decking and flooring applications, said simulated wood surface covering being comprised of strips adapted to be interconnected aside of each other thereby forming an assembled simulated wood surface covering of desired dimensions to cover a substrate, wherein the strips are adapted to be interconnected through shiplaps having tongues and rabbets, wherein the rabbets have an included angle which is within the range of 70° to 89°, wherein the strips are comprised of a plastic composition which is comprised of polyvinyl chloride, a non-migrating plasticizer, and a coloring agent, wherein the strips have sufficient flexibility to conform to curved surfaces and to surface irregularities, wherein the upper surface of the strips are roughened to imitate the grain structure of wooden material.Type: ApplicationFiled: January 21, 2008Publication date: July 23, 2009Applicant: PLASTEAK, INC.Inventor: William R. Gribble
-
Publication number: 20090162610Abstract: A synthetic leather and a manufacturing process thereof involves having a substrate to be combined with a thermoplastic basic material (TPU MB) in one-time or multiple times of compound procedure for both to become an integrated party of the synthetic leather that prevents easy stripping off, excellent compound results, and excellent air permeability, particularly ideal in lateral and longitudinal ductility and malleability. Furthermore, the synthetic leather of the present invention gives advantages of having smooth surface, free of pilling, multiple choices for the applicable substrate, and perfect for massive production by batch.Type: ApplicationFiled: December 20, 2007Publication date: June 25, 2009Inventor: Jui-Hung Hwang
-
Publication number: 20090117330Abstract: An embossed release sheet includes a support sheet, an embossed layer which is arranged on the support sheet and contains a resin that is embossed and cured by ionizing radiation or ultraviolet radiation, and a release layer which is arranged on the surface of the embossed layer and contains addition-polymerized silicone.Type: ApplicationFiled: February 7, 2007Publication date: May 7, 2009Applicant: Dai Nippon Printing Co., Ltd.Inventors: Noriyuki Shiina, Kyoko Kogo, Fumihisa Kubota, Mineaki Etou, Tomohiko Anazawa, Ryohei Takiguchi, Mineo Mukai, Shigeki Imamura, Aya Miyasaka
-
Publication number: 20090098339Abstract: A method of texturing a synthetic material, such as polyvinyl chloride (PVC), to resemble a natural material is provided. The method can include texturing a PVC profile after extrusion in order to achieve a surface roughness of about 70 to about 300 micro inches roughness average. The method can include producing a line pattern surface roughness to make the textured PVC resemble a wood finish, particularly when the method includes applying a paint or stain to the textured PVC. The method can include producing a radial pattern surface roughness to make the textured PVC resemble a brushed metal finish. The method of the present invention can be applied to existing PVC elements, such as extruded elements, either at the manufacturing level or at the consumer level. A kit can also be provided including a texturing means, a paint or stain, and instructions.Type: ApplicationFiled: October 15, 2008Publication date: April 16, 2009Applicant: DALLAIRE INDUSTRIES LTD.Inventor: Patrick MARCEAU
-
Publication number: 20090087618Abstract: A substrate for artificial leathers which is composed of a nonwoven fabric made of fiber bundles of microfine fibers having an average single fiber fineness of 0.5 dtex or less and an elastic polymer impregnated into the nonwoven fabric. The substrate for artificial leathers satisfies the following requirements 1 and 2: (1) the number of fiber bundles which are oriented to a thickness direction of the nonwoven fabric is 75 to 300 per 1 cm of width which is perpendicular to the thickness direction, when measured on a cross section parallel to the thickness direction; and (2) the number of cross sections of the fiber bundles which are oriented to the thickness direction is 30 to 800 per 1 mm2, when measured on a cross section perpendicular to the thickness direction.Type: ApplicationFiled: June 14, 2006Publication date: April 2, 2009Applicant: Kuraray Co., Ltd.Inventors: Michinori Fujisawa, Jiro Tanaka, Yoshiyuki Ando
-
Publication number: 20090047476Abstract: An artificial leather including an entangled body made of bundles of microfine fibers and an elastic polymer impregnated into the entangled body. A part of the elastic polymer penetrates into the bundles of microfine fibers. The degree of penetration of the elastic polymer is from 1 to 30% by area when measured on a cross section which is taken along a direction perpendicular to a lengthwise direction of the bundles of microfine fibers. The fiber-holding property is improved by the elastic polymer which partly penetrates into the bundles of microfine fibers, and therefore, the artificial leather has a good hand without deteriorating the surface quality.Type: ApplicationFiled: February 27, 2007Publication date: February 19, 2009Applicant: KURARAY CO., LTD.Inventors: Masasi Meguro, Yasuhiro Yoshida, Hisao Yoneda
-
Publication number: 20080299351Abstract: A non-wood building material having a simulated wood-grain appearance of a target natural wood comprising a body defined by an outer surface, the body being formed from a composite material comprising a first amount of a matrix component and a second amount of a filler component; and a third amount of a coloring agent deposited on the outer surface of the body; the outer surface of the body comprising a plurality of grooves configured to (1) expose filler component along the surface of the grooves, and (2) simulate the texture of the target natural wood along the outer surface of the body, the grooves defining an exposed surface of the body; wherein the filler component is present in an amount effective to absorb the coloring agent on the exposed surface in an amount effective for the body to simulate the color of the target natural wood.Type: ApplicationFiled: June 4, 2007Publication date: December 4, 2008Inventors: Walter Scott Buchholtz, James D. Jones
-
Patent number: 7442429Abstract: A grain-finished artificial leather composed of a base layer and a coating layer Y formed on one of the surfaces of the base layer. The base layer is composed of an entangled nonwoven fabric X made of bundles of microfine fibers having an average single fiber fineness of 0.07 dtex or less and impregnated with a polymeric elastomer A and a polymeric elastomer B. The entangled nonwoven fabric X is composed of a lower layer XA and an upper layer XB wherein the lower layer XA is impregnated mainly with the polymeric elastomer A which is substantially not adhered to the bundles of microfine fibers and the upper layer XB is impregnated mainly with the polymeric elastomer B which is substantially not adhered to the bundles of microfine fibers.Type: GrantFiled: April 26, 2005Date of Patent: October 28, 2008Assignee: Kuraray Co., Ltd.Inventors: Masaru Makimura, Hisao Yoneda
-
Publication number: 20080233351Abstract: A synthetic leather (1) comprises a plurality of superposed layers of polymeric material, obtained by spreading, in at least one (4) of which are dispersed one or more pigments capable of colouring the leather, preferably of a dark colour. The pigments have overall a reflectance to radiation of the near infrared of more than 40%.Type: ApplicationFiled: May 11, 2006Publication date: September 25, 2008Inventors: Edoardo Bedeschi, Giovanni Bedeschi, Giuliano Bedeschi
-
Patent number: 7425516Abstract: This invention relates to solutions of polyurethaneureas in ?-butyrolactone or mixtures of ?-butyrolactone with toxicologically acceptable organic solvents. A process for coating substrates using these polyurethaneurea solutions, and substrates coated by said process are also provided. The substrates coated according to the invention are preferably textile products or leather, but materials such as wood or concrete can also be coated according to the invention.Type: GrantFiled: February 17, 2006Date of Patent: September 16, 2008Assignee: Bayer MaterialScience AGInventors: Jürgen Köcher, Gerald Kurek, Holger Casselmann, Jürgen Urban, Thomas Feller
-
Publication number: 20080199658Abstract: It is an object of the present invention to provide leather made of tuna skins as a novel material that is distinguished from existing leather material. To achieve such an object, the present invention is characterized in that tuna skins which have been utilized only for general byproducts of tuna is used as a material for leather. The tuna skin leather manufactured in this way has moire patterns unique to tunas created through the splitting process, which in turn provide beauty totally different from that of general leather. In addition, the tuna skin leather is superior in tensile strength and venting property comparing with conventional general leather, thereby making it possible to satisfy the desires of consumers who long for new materials, and to contribute the expansion of leather markets.Type: ApplicationFiled: April 28, 2006Publication date: August 21, 2008Inventors: Yo-Chan Kim, Chang-Yeol Yoon
-
Publication number: 20080169058Abstract: A method is provided for making artificial leather upside down. In the method, an upper color layer is provided on releasing paper and the upper color layer is dried. A lower color layer is provided on the upper color layer and the lower color layer is dried. A paste layer is provided on the lower color layer and the pate layer is preliminarily dried. A substrate is attached to the paste layer. The paste layer is dried. The releasing paper is removed.Type: ApplicationFiled: April 10, 2007Publication date: July 17, 2008Inventors: Chung-Chih Feng, Pai-Hsiang Wu, Yuan-Fang Tsai, Jung-Hsien Cheng, Cheng-Ming Lin, Chien-Chia Huang
-
Patent number: 7390555Abstract: Described are in-mold coated products such as vehicular components, in-mold coating methods, and in-mold coating compositions, involving the use of aqueous acrylic copolymer dispersions, desirably self-crosslinking.Type: GrantFiled: September 21, 2005Date of Patent: June 24, 2008Assignee: Red Spot Paint & Varnish Co., Inc.Inventor: Kyle Shane
-
Publication number: 20080145613Abstract: A method is provided for making extensible artificial leather. In the method, a substrate is supported on in-extensible woven cloth and locating the substrate firmly on a coating machine. Foamy highly solid-containing water-based polyurethane resin is coated on the substrate for forming a middle layer with tiny open cells. The middle layer is dried and the woven cloth is removed from the substrate. A superficial layer of polyurethane is attached to the middle layer in a dry process so that the extensible artificial leather is made with excellent strength against peeling, abrasion and dissolution.Type: ApplicationFiled: January 2, 2007Publication date: June 19, 2008Inventors: Chung-Chih Feng, Chun-Wei Wu, Kun-Lin Chiang, Yung-Ching Huang
-
Patent number: 7367166Abstract: The present invention relates to a door skin comprising an exterior surface having outer portions lying on a first plane, spaced grooves recessed from the plane of the outer portions, and tonal portions having a planar area and a plurality of spaced depressions recessed from the plane of said planar area. The present invention is also directed to a method of etching a plate, for use with a molded die set, for embossing a wood grain pattern in the door skin, and the etched plate formed therefrom.Type: GrantFiled: January 9, 2004Date of Patent: May 6, 2008Assignee: Masonite CorporationInventors: Karine Luetgert, Mark E. Richter, William R. Immell, Stephen G. Huhn
-
Patent number: 7258909Abstract: The leather-like sheet for balls of the present invention comprises a fiber-entangled fabric and a porous surface layer disposed on the surface of the fiber-entangled fabric. The porous surface layer has a pattern formed by a plurality of outwardly projecting pebbles and valleys between the pebbles. A plurality of microholes having an average diameter of 5 to 100 ?m are formed on surfaces of the pebbles, but the microhole is substantially not formed on surfaces of the valleys. The leather-like sheet exhibits a sufficient surface abrasion resistance and an excellent non-slip properties because of its high sweat-absorbing ability under wet conditions.Type: GrantFiled: March 4, 2004Date of Patent: August 21, 2007Assignee: Kuraray Co., Ltd.Inventors: Kazundo Akamata, Yoshio Ishihara
-
Patent number: 7255040Abstract: A process for the manufacturing of panels having a decorative surface whereby the decor of the panels is achieved by means of printing a plurality of different decor sections (1n) on a web (1). Each decor section (1n) being intended to constitute the decor of a panel. Each decor section (1n) having a beginning (1B) and an end (1E). At least the end (1E) of a first decor section (11) is made to match the beginning (1B) of a second decor section (12) so that when the first decor section (11) and the second decor section (12) is arranged in a row, the decor of the first decor section (11) will give the impression of continuing on the second decor section (12).Type: GrantFiled: December 10, 2004Date of Patent: August 14, 2007Assignee: Pergo (Europe) ABInventor: Ake Sjoberg
-
Patent number: 7182988Abstract: A pre-textured sealing tape is provided for sealing the chink between the stacked logs in a log structure. A paper, plastic, metal or textile type of backing support material is coated with a thin layer of flexible moisture impermeable material resembling conventional chinking materials. A suitable adhesive can be applied to the opposite side of the support materials with the adhesive covered by a release layer. The tape is cut to the desired width for the chink that is to be sealed and is finished in a rolled configuration. A synthetic resin mixed with a granular material has been found to be suitable for the flexible coating and texturing of the tape. The tape can be applied directly to the logs, between the logs or to objects positioned within the chink, such as splines, insulation sheeting, or plywood panels. The tape can cover the space between simulated logs attached to panels used in simulated log structures.Type: GrantFiled: April 6, 2004Date of Patent: February 27, 2007Inventor: James S. McCain
-
Patent number: 7169457Abstract: There are provided a composition for matte layer formation suitable for the production of a matte synthetic leather having a matte surface with a high level of jet-blackness even without the practice of embossing, raising, etc., and a release sheet for the production of a matte synthetic leather by using the composition. The composition for matte layer formation suitable for the production of a matte synthetic leather comprises a thermosetting resin and a matting agent as indispensable components. The matting agent comprises one or at least two types of organic or/and inorganic porous fine particles. The porous fine particles have a mean particle diameter in the range of 0.5 to 20 ?m and a specific surface area in the range of 1 to 1000 m2/g. The release sheet is produced by using the composition.Type: GrantFiled: December 26, 2002Date of Patent: January 30, 2007Assignee: Dai Nippon Printing Co., Ltd.Inventors: Kenichiro Suto, Yoshiki Kawagoe, Hiroshi Watanabe, Takeshi Kubota, Koichiro Matsudaira
-
Patent number: 7132024Abstract: A method for manufacturing an artificial leather comprises the following steps. First, ultramicrofiber-forming fibers having an islands-in-sea type cross-sectional configuration are formed by blend spinning or conjugate spinning. Secondly, a porous reinforcement sheet of low compactness is formed from polyester, polyurethane or polyolefin by spunbonding, meltblowing or calendering. Next, the ultramicrofibers are entangled with the reinforcement sheet by needle punching or spunlace to form the complex reinforced ultramicrofiber nonwoven fabric. The nonwoven is impregnated or coated with an elastomer resin composition, and then subjected to a coagulating process, a washing process, a drying process and a removing process to produce a semi-product leather. Finally, the semi-product leather is then processed to produce the artificial leather.Type: GrantFiled: March 11, 2003Date of Patent: November 7, 2006Assignee: San Fang Chemical Industry Company, Ltd.Inventors: Ching Tang Wang, Mong-Ching Lin, Chung Chih Feng, Kuo Kuang Cheng, Sheng Lien Chung, Pai Hsiang Wu, Chiao Fa Yang, Chun Hsien Li
-
Patent number: 7001660Abstract: The present invention relates to systems and methods for forming images in solid surfaces, and to solid surfaces containing an image. In particular, the present invention provides systems and methods for forming images in polymeric materials, and polymeric materials containing an image with novel optical density characteristics.Type: GrantFiled: August 27, 2001Date of Patent: February 21, 2006Inventor: Gilbert Garitano
-
Patent number: 6907702Abstract: Siding panels and intermediate articles of their manufacture are provided. The siding panels include a central portion including an aesthetic pattern and a pair of lateral edge portions which are molded while the polymeric material is still hot or molten. One exemplary aesthetic pattern provided is a cedar shake siding pattern. Adjacent cedar shake shingle impressions have substantially the same lengths, but a plurality of bottom edges of the individual shingle impressions are beveled to give the appearance of shingles having different lengths.Type: GrantFiled: March 15, 2004Date of Patent: June 21, 2005Assignee: Certainteed CorporationInventors: Thomas Charles Gilbert, Kenneth David Bosler, Steven Craig Booz
-
Patent number: 6878407Abstract: The suede-like fabric according to the invention is produced by the process which comprises the steps of supplying aqueous chemical composed of acrylic resin, emulsifying agent and water to treating rollers through chemical coating means; passing the raw fabric cloths between the treating rollers having the chemical supplied and supporting rollers to produce a uniform chemical coating of 70˜200 g/m2, the rollers pressing and fixing the passing raw fabric cloths; de-watering and drying the raw fabric cloths having the chemical coating fixed under pressing in a thermal chamber maintained at a temperature between 80 and 200° C.; and heating and pressing the dried raw fabric cloths by means of heating rollers at a temperature between 130 and 150° C. to finish the acrylic coating through this ironing step; and a further step of rubbing-off the coated surfaces of the raw fabric cloths for abrasion by rotating a striker drum made of wood for a predetermined period.Type: GrantFiled: June 7, 2002Date of Patent: April 12, 2005Inventor: Sang-Ho Park
-
Patent number: 6863953Abstract: The present invention provides a surface material which can be replaced to the conventional surface material made of soft polyvinylchloride resin. This surface material is useful for the various uses such as the material for car interior, surface material furniture or the material for porches. The present invention is the urethane resin surface material comprising, a mixed resin sheet composed of 50-95 wt. % thermoplastic polyurethane and 50-5 wt. % of acrylic soft resin and the Shore A hardness of said urethane resin surface material is 60-80. On one side surface of the mixed resin sheet, a layer of knitted, woven, nonwoven fabric or soft foam sheet can be provided. As the thermoplastic polyurethane resin, the thermoplastic polyurethane resin of Shore A hardness 65-90 is desirable, and as the acrylic soft resin, the acrylic soft resin of Shore A hardness 50-80 is desirable.Type: GrantFiled: September 10, 2002Date of Patent: March 8, 2005Assignee: Okamoto Industries, Inc.Inventors: Toshimasa Mori, Yoshinari Hatori, Tetsuo Nodera, Haruhide Kawai
-
Patent number: 6844049Abstract: An article made from polyvinyl chloride/wood composite having a natural wood grain finish and a method for creating the article. The natural wood grain finish is created on the article by applying multiple paint transfers onto the polyvinyl chloride/wood composite. The paint is transferred by a series of printing rollers having a wood grain pattern. Optionally, the polyvinyl chloride/wood composite can be painted with a base-coat of a hydrocarbon-based paint before applying the multiple paint transfers. This method is especially suited for manufacturing window blind slats.Type: GrantFiled: October 30, 2002Date of Patent: January 18, 2005Inventor: Hossein Amin-Javaheri
-
Publication number: 20040265543Abstract: A resin-molded product has a surface formed with a patterned shape imitative of natural leather and its surface shape is formed so as to satisfy glossiness Gs (60°) in a value greater than 0% and equal to or less than 2.7% and to have a microscopic convexoconcave with an absolute value equal to or greater than 1.2 and equal to or less than 3.0 on a gradient SC of a straight line intersecting two points at 100% and 50% in a cutting level of a bearing curve corresponding to a roughness curve.Type: ApplicationFiled: April 23, 2004Publication date: December 30, 2004Inventors: Motoru Komatsu, Hisashi Sugiyama, Yuuko Maruse, Takashi Takeuchi
-
Publication number: 20040253379Abstract: A coated body including a substrate and a hard coating disposed on the substrate. The hard coating has (a) a surface smoothed to have a roughness with maximum height Rz of not larger than 1.2 &mgr;m, and (b) recesses each of which has a size of 0.5-6.0 &mgr;m and is formed in the surface.Type: ApplicationFiled: September 23, 2003Publication date: December 16, 2004Applicant: OSG CORPORATIONInventors: Hiroaki Sugita, Masatoshi Sakurai, Kenichiro Yamakawa, Takahiro Yamamoto
-
Publication number: 20040241392Abstract: A polyurethane and rigid substrate composite that can be used in the construction of outdoor furniture.Type: ApplicationFiled: June 2, 2003Publication date: December 2, 2004Inventor: Vincent Sorrentino
-
Publication number: 20040219333Abstract: In a method of producing an imitation wood component firstly a starting component is provided which has a surface area to be processed, onto which an adhesion layer is applied. After drying of the adhesion layer at least one coat of lacquer of wooden color is applied to the adhesion layer and spread by using a textile cloth in order to produce an optical structure looking like wood. After drying of the coat of lacquer, a protective layer is applied which again has to dry. A component is made by this method, the properties of which are remarkably like those of natural wood. Using natural wood parts can be dispensed with, leading to a reduced consumption of wood and, hence, to a sparing of natural resources.Type: ApplicationFiled: April 28, 2004Publication date: November 4, 2004Applicant: TRW Automotive Safety Systems GmbHInventors: Hans Peter Baumann, Herbert Halbleib
-
Publication number: 20040209045Abstract: The present invention provides separate paper for a process which is to be used-for producing synthetic leather and which is capable of preventing inclusion of bubbles generated at the time of application of a coating liquid for forming leather therein and providing normal patterns free from bubbles.Type: ApplicationFiled: May 6, 2004Publication date: October 21, 2004Inventor: Takeshi Kubota