Zn-base Component Patents (Class 428/658)
  • Patent number: 6503640
    Abstract: Disclosed is a method of manufacturing an assembly of components joined by brazing, comprising the steps of: (i) forming the components of which at least one is made from a multi-layered brazing sheet product, the multi-layered brazing sheet product comprising a core sheet (a) having on at least one surface of the core sheet an aluminium clad layer (b), the aluminium clad layer being made of an aluminium alloy comprising silicon in an amount in the range of 2 to 18% by weight, a layer (c) comprising nickel on the outer surface of the aluminium clad layer, and a layer (d) comprising zinc or tin as a bonding layer between the outer surface of the aluminium clad layer and the layer comprising nickel; (ii) forming at least one other component of a metal dissimilar to the core sheet of the multi-layered brazing sheet product and selected from the group consisting of titanium, plated titanium, coated titanium, bronze, brass, stainless steel, plated stainless steel, coated stainless steel, low-carbon steel, plated
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: January 7, 2003
    Assignee: Corus Aluminium Walzeprodukte GmbH
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
  • Patent number: 6500565
    Abstract: The present invention provides a corrosion resistant resin coating excellent in corrosion resistance, weather resistance and chemical resistance, mechanically tough and strong and having high heat resistance temperature. A steel tube optionally having a copper layer is formed. Then, a zinc or zinc/nickel plating layer is formed on the outer circumferential surface of the steel tube, and a chromate film comprising a trivalent chromium compound is formed on the zinc or zinc/nickel plating layer. At least one layer of a kind of resin selected from the group consisting of polyvinyl fluoride, polyvinylidene fluoride, polypropylene, polyethylene and polyamide resins is formed, as required, through a primer. Sufficiently satisfactory results are obtained in corrosion resistance test.
    Type: Grant
    Filed: August 17, 1998
    Date of Patent: December 31, 2002
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventor: Masayoshi Usui
  • Patent number: 6495272
    Abstract: A method of producing high quality optical surfaces is disclosed. The invention allows for the production of optical surfaces with complex geometry while retaining the high quality of the optical surface. A top layer is provided on a substrate. In order to adhere the top layer to the substrate, an adhesion layer is applied first. In the preferred embodiment, the substrate is an aluminum substrate, the adhesion layer includes a layer of zinc and a layer of nickel and the top layer is gold. The substrate is generally stress free in order to provide a flat surface with no undulations. This allows a relatively thin layer of gold to be applied which then can be diamond turned in order to achieve a reflective layer.
    Type: Grant
    Filed: October 10, 2000
    Date of Patent: December 17, 2002
    Assignee: B-Con Engineering Inc.
    Inventors: Brian W. Creber, Kirk Guttin
  • Patent number: 6492036
    Abstract: The present invention relates to a porous electrode wire for use in electrical discharge machining and the method of manufacturing the same. The wire improves the machining speed at least 15% compared with a conventional zinc coated wire, which results from an increased cooling ability of the wire with a cooling liquid because of the increase in the surface area of the wire having porous surface morphology. Since the surface of the porous wire presents uniform profile of outer periphery rather than surface protrusions, it does not affect machining accuracy. Further, the porous nature of the wire is expected to improve flushability during the electrical discharge machining, providing spaces to eliminate particles of the machining. Therefore, in accordance with the method of the present invention, a zinc coated wire having improved performance of machining speed and flushability compared with a conventional coated wire can be provided without additional processes.
    Type: Grant
    Filed: April 20, 2001
    Date of Patent: December 10, 2002
    Inventor: Ki Chul Seong
  • Patent number: 6482535
    Abstract: The present invention relates to a porous electrode wire for use in electrical discharge machining device and the method of manufacturing the same. The wire improves the machining speed at least 15% compared with a conventional zinc coated wire, which results from an increased ability to cool the wire with a cooling liquid, because of the increase in the surface area of the wire due to its having porous surface morphology. Since the surface of the porous wire presents uniform profile of outer periphery rather than surface protrusions, it does not affect machining accuracy. Further, the porous nature of the wire is expected to improve flushability during electrical discharge machining, providing spaces to eliminate particles resulting from the machining. Therefore, in accordance with the method of the present invention, a zinc coated wire having improved performance of machining speed and flushability compared with a conventional coated wire can be provided without additional processes.
    Type: Grant
    Filed: January 3, 2002
    Date of Patent: November 19, 2002
    Inventor: Ki Chul Seong
  • Patent number: 6475640
    Abstract: A brass coated metallic wire for use as a reinforcing component in an elastomeric article, such as a motor vehicle tire. The brass coating is formed by depositing alternate layers of copper and zinc on the wire and then drawing the wire under conditions of temperature and pressure suitable to alloy the copper and zinc to form a brass coating on the wire.
    Type: Grant
    Filed: October 27, 1999
    Date of Patent: November 5, 2002
    Assignee: Pirelli Pneumatici S.p.A.
    Inventors: Siegfried Doujak, Federico Pavan, Andrea Pieralli
  • Publication number: 20020142184
    Abstract: A method is disclosed for laser lap welding a pair of metal members together. At least one of the pair of metal members having a protective metal layer. Each of the metal members having a melt temperature greater than the melt temperature of the protective metal layer. The method includes placing one end of the pair of metal members in an overlapping relation to an other end of the pair of metal members to form an overlapping section. The method also includes inserting a metal alloying agent between the pair of metal members of the overlapping section to form a gap therebetween. A laser welder is used to join the pair of metal members and the alloying agent together so that the protective metal layer and the alloying agent are melted to form an alloy layer between the pair of metal members.
    Type: Application
    Filed: April 3, 2001
    Publication date: October 3, 2002
    Inventors: Jyoti Mazumder, Ashish Dasgupta, Michael Bembenek
  • Patent number: 6451434
    Abstract: A glass laminate comprising a glass substrate, an oxide layer as a first layer formed on the glass substrate, and at least one multilayer (B) and at least one layer (C) which are laminated in this order or alternately on the first layer, wherein the first layer comprises a zinc oxide film (A) containing Al in a ratio of Al/(Al+Zn) of from 15 to 50 at %, the layer (B) comprises Ag as the main component, the layer (C) is composed of at least one member selected from the group consisting of oxides, nitrides, carbides and double compounds thereof, and the total number of the first layer, the layer(s) (B) and the layer(s) (C) is 2n+1 (wherein n is a positive integer).
    Type: Grant
    Filed: December 20, 1999
    Date of Patent: September 17, 2002
    Assignee: Asahi Glass Company, Limited
    Inventors: Junichi Ebisawa, Nobutaka Aomine, Satoshi Takeda, Kazuyoshi Noda, Daniel Decroupet
  • Patent number: 6447930
    Abstract: In order to produce a wire electrode having a core consisting of a copper/zinc alloy and to produce a specific sheath layer, the sheath layer is coated onto the core at a temperature at which no diffusion occurs. The wire electrode is subsequently heated at a heating speed higher than 10° C. per second, briefly annealed at temperatures above 500° C. and subsequently cooled again very rapidly at cooling speeds higher than 10° C. per second.
    Type: Grant
    Filed: February 11, 1998
    Date of Patent: September 10, 2002
    Assignee: Berkenhoff GmbH
    Inventors: Bernd Barthel, Heinrich Groos, Hans Hermanni
  • Patent number: 6447890
    Abstract: A cutting tool insert comprises a hard metal substrate having at least two wear-resistant coatings including an exterior ceramic coating and a coating under the ceramic coating being a metal carbonitride having a nitrogen to carbon atomic ratio between 0.7 and 0.95 which causes the metal carbonitride to form projections into the ceramic coating improving adherence and crater resistance of the ceramic coating. Also disclosed is a cutting tool insert including a hard substrate and at least first and second coatings on at least a portion of said substrate. The first coating is of at least about 2 microns, is in contact with the substrate, and includes at least one of a metal carbide, a metal nitride, and a metal carbonitride of a metal selected from the group consisting of zirconium and hafnium. The second coating may include at least one of a metal carbide, a metal nitride, and a metal oxide of a metal selected from groups IIIA, IVB, VB, and VIB of the periodic table.
    Type: Grant
    Filed: December 21, 1999
    Date of Patent: September 10, 2002
    Assignee: ATI Properties, Inc.
    Inventors: Roy V. Leverenz, John Bost, James J. Oakes
  • Patent number: 6447896
    Abstract: Improved formulations for ceramic materials for use as cutting tools are provided. The cutting tool includes a substrate of a ceramic matrix reinforced by ceramic whiskers, which substrate is coated with an adherent outer layer. The ceramic matrix is preferably formed from alumina and may contain toughening agents. The ceramic whiskers are preferably formed from silicon carbide and consist of 2-40% of the substrate. The cuter adherent coating is preferably alumina applied by a CVD process and provides an unexpected improvement in cutting tool longevity.
    Type: Grant
    Filed: May 5, 1986
    Date of Patent: September 10, 2002
    Assignee: Greenleaf Technology Corporation
    Inventor: Eugene M. Augustine
  • Publication number: 20020119343
    Abstract: The present invention relates to articles, having an extended useful life, which are used in contact with high temperature molten aluminum or molten zinc baths. One aspect of the invention encompasses articles, such as bearings, bushings, couplings or rollers, used in contact with molten aluminum or molten zinc which is coated with a high density coating consisting of a metal selected from Groups Vb, VIb, or VIb metals (preferably molybdenum or tungsten), in pure or alloyed form. These coatings generally have a thickness of from about 0.06 to about 0.30 inch. Another aspect of the present invention encompasses a roll for guiding steel strip through a high temperature aluminizing bath, which utilizes a multi-layer structure, the first primer layer being a Group Vb, VIb or VIIb metal, preferably tungsten or molybdenum (in pure or alloyed form), the second layer comprising MCrAlY in which M is either nickel or cobalt, and the third layer comprising a refractory metal oxide of Al, Zr, Si or Cr.
    Type: Application
    Filed: February 26, 2001
    Publication date: August 29, 2002
    Inventor: Robert K. Betts
  • Publication number: 20020110700
    Abstract: Chrome, nickel, titanium or zirconium films; or combinations of those four metals, or a nitride, carbide or nitroxide of one of those four metals are deposited directly on unplated zinc or unplated zinc alloy substrates by physical vapor deposition in vacuum reactors. The nitroxides films have essentially the same colors as the nitrides but can have high electrical resistivities, transparency and other nonmetallic properties.
    Type: Application
    Filed: February 12, 2001
    Publication date: August 15, 2002
    Inventors: Gerald F. Hein, Manuel Mejia Caballero, Al Anderson
  • Publication number: 20020100694
    Abstract: The invention provides a pretreatment process for electroplating aluminum parts or strip, in which the zincating solution is modified to improve the adhesion of the subsequent electroplate to the substrate. The aluminum part or strip, such as an aluminum coin blank or strip for coin blanks, is pretreated with an improved zincate solution which provides hydroxide ions in an amount in the range of 75-175 gpl, zinc ions in an amount in the range of 15-40 gpl, nickel ions in an amount in the range of 2-10 gpl and copper ions in an amount in the range of 1.5-5 gpl. The pretreatment process preferably includes a copper strike applied from a copper cyanide strike bath at a pH in the range of 8.5-11.0, using a current density in the range of 0.1-10 A/dm2. The pretreatment and electroplating steps arc preferably conducted by barrel plating, in accordance with another aspect of the invention.
    Type: Application
    Filed: August 9, 2001
    Publication date: August 1, 2002
    Inventors: Louis Charles Morin, Angie Kathleen Molnar
  • Publication number: 20020102431
    Abstract: Disclosed is a method of manufacturing an assembly of components joined by brazing, comprising the steps of:
    Type: Application
    Filed: November 6, 2001
    Publication date: August 1, 2002
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
  • Publication number: 20020094449
    Abstract: A laminated structure for electronic equipment includes a printed circuit board having copper foil, an undercoat plating layer made of tin or silver, formed on the printed circuit board, and a gold plating layer formed on the undercoat plating layer by electroless plating. Tin or silver is a metal which acts as an anticatalyst in electroless plating. After formation of the undercoat plating layer, the printed circuit board is dipped in catalyst-applying treating liquid to inhibit the anticatalyst.
    Type: Application
    Filed: November 23, 2001
    Publication date: July 18, 2002
    Inventors: Isamu Takeuchi, Masaaki Morimitsu
  • Patent number: 6420053
    Abstract: An article includes a bi-colored metallic coating electrodeposited directly on a metallic cathode, such that a planar surface of the coating exhibits a visual first color when viewed from a first angle to the surface and a visual second and different color when viewed at a second angle to the surface. The electrode position is carried out from a bath which comprises ions selected from the group consisting of molybdenum(VI)-containing ions and (Ni(II)−+Zn(II))− containing ions, wherein the parameters ionic concentration, pH, bath temperature current density and current quantity are so selected that a bi-colored coating is obtained, provided that a current density is applied to the underplate as cathode within the range of 0.005 to 0.5 A/dm2.
    Type: Grant
    Filed: July 12, 2000
    Date of Patent: July 16, 2002
    Assignee: Nickel Rainbow Ltd.
    Inventor: Leonid Levinson
  • Patent number: 6419806
    Abstract: Method of forming a two-piece hollow cathode sputter target assembly and the assembly formed thereby. The sputter target assembly includes an outer shell having a substantially cylindrical side wall and is composed of a relatively low purity metallic material. A sputtering insert includes a substantially cylindrical side wall and is concentrically received within, and bonded to, the outer shell. The sputtering insert is composed of a relatively high purity metallic material as used for depositing a thin layer or film onto a desired substrate.
    Type: Grant
    Filed: April 9, 2001
    Date of Patent: July 16, 2002
    Assignee: Tosoh SMD, Inc.
    Inventors: Melvin K. Holcomb, William E. Barnes, Steven L. Bardus
  • Publication number: 20020090528
    Abstract: The present invention provides a corrosion resistant resin coating structure excellent in corrosion resistance, weather resistance and chemical resistance, mechanically tough and strong and having high heat resistance temperature.
    Type: Application
    Filed: August 17, 1998
    Publication date: July 11, 2002
    Inventor: MASAYOSHI USUI
  • Publication number: 20020088717
    Abstract: Disclosed is an aluminium brazing product, such as a brazing sheet product, having a substrate (1) of an aluminium alloy comprising silicon in an amount in the of 2 to 18% by weight, and on at least one outer surface a layer (2) comprising nickel, wherein a separately deposited layer (3) is applied on one side of the layer (2) comprising nickel and the layer (3) comprising a metal such that taken together the aluminium base substrate (1) and all layers exterior thereto form a metal filler having a liquidus temperature in the range of 490 to 570° C., and preferably in the range of to 550° C. The invention also relates to a method of manufacturing such a brazing product and to a brazed assembly comprising at least one component made of the brazing sheet product.
    Type: Application
    Filed: October 31, 2001
    Publication date: July 11, 2002
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
  • Patent number: 6413653
    Abstract: A personal ornament having its surface covered with a colored coating, the colored coating formed by dry-plating, which personal ornament comprises a basis material for personal ornament, composed of a copper alloy or zinc; a nickel plating layer on a surface of the basis material, or a nickel plating layer on a surface of a copper plating layer on a surface of the basis material; an amorphous nickel/phosphorus alloy plating layer on a surface of the nickel plating layer; and at least one colored coating layer on a surface of the amorphous nickel/phosphorus alloy plating layer, the colored coating layer formed by dry-plating, and wherein the amorphous nickel/phosphorus alloy plating layer has a phosphorus content of 11 to 16% by weight. As compared with conventional personal ornaments, this personal ornament is furnished with a colored coating having excellent corrosion resistance and can be produced at low cost.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: July 2, 2002
    Assignee: Citizen Watch Co., Ltd.
    Inventors: Takeshi Araki, Takeshi Inoue
  • Patent number: 6403246
    Abstract: A fuel cell and a separator for same meritorious in reducing the weight and improving resistance against corrosion. In a fuel cell having a separator 2, the separator 2 includes an aluminum-based substrate 6, an intermediate plating layer layered on the aluminum-based substrate 6 and a noble metal layer 72 layered on the intermediate plating layer. The intermediate plating layer can be made up of a zinc-substitution plating layer 70 and a copper plating layer 71. The noble metal layer 72 can be a silver plating layer.
    Type: Grant
    Filed: September 16, 1999
    Date of Patent: June 11, 2002
    Assignees: Aisin Takaoka Co., Ltd., Nippon Chemical Denshi Co., Ltd.
    Inventors: Masahiro Mizuno, Masanori Matsukawa
  • Patent number: 6391476
    Abstract: A brazing sheet product having a core sheet (1) made of an aluminium alloy, having one or both of the surfaces of the core sheet clad with an aluminium clad layer (2), and a layer (3) comprising nickel on the outersurface of one or both the aluminium clad layer or layers (2). There is a layer (4) comprising zinc or tin as a bonding layer between the outersurface of the aluminium clad layer or layers (2) and the layer (3) comprising nickel. The aluminium clad alloy layer comprises, in weight percent: Si 2 to 18, Mg up to 8.0, Zn up to 5.0, Cu up to 5.0, Mn up to 0.30, In up to 0.30, Fe up to 0.80, Sr up to 0.20, at least one element selected from the group consisting of: Bi 0.01 to 1.0, Pb 0.01 to 1.0, Li 0.01 to 1.0, Sb 0.01 to 1.0, impurities each up to 0.05, total up to 0.20; and balance aluminium.
    Type: Grant
    Filed: March 9, 2001
    Date of Patent: May 21, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
  • Patent number: 6391181
    Abstract: An article includes a colored electroplated metallic coating comprising both nickel and zinc, on an underplate of copper, brass, bright nickel or matt nickel, supported on a metallic or plastic substrate, various colors in the electroplated coating being exemplified. The electrolyte contains Ni2+, Zn2+, (NH4)+ and thiocyanate ions in specified concentrations, but no oxidative ion, color variation of the coating being achieved exclusively by variation of current density, time of the electroplating step and current quantity, provided that the current density at the cathode underplate is within the range of 0.01 to 0.5 A/dm2.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: May 21, 2002
    Assignee: Nickel Rainbow Limited
    Inventors: Larisa Gorodetski, Leonid Levinson
  • Patent number: 6383657
    Abstract: A composite metal laminate coin planchet comprises commercially pure aluminum cladding layers metallurgically bonded to a zinc alloy core. The zinc alloy core may contain a hardening agent, such as copper or titanium, used to increase the hardness of the alloy above that of pure zinc. Trace amounts of other elements may also be present in the zinc alloy core or in the commercially pure aluminum cladding layers which do not affect their pertinent properties. The coin planchet is produced by a process comprising providing a strip or sheet of a zinc alloy core and creating a strip or sheet of composite material by metallurgically bonding commercially pure aluminum cladding layers to the zinc alloy. The coin planchets are then removed from the strip or sheet of composite material, and the remaining composite material is heated above its melting point to produce a zinc-aluminum alloy useful in die-casting.
    Type: Grant
    Filed: December 18, 2000
    Date of Patent: May 7, 2002
    Assignee: Alltrista Zinc Products
    Inventor: Dennis H. Weber
  • Patent number: 6379818
    Abstract: A brazing sheet product and a method of manufacturing a brazing sheet product in which a layer comprising nickel is plated onto a surface of a clad layer made of an aluminium-silicon alloy containing silicon in the range of 2 to 18 weight %, wherein the surface is pre-treated by application of a bonding layer comprising zinc or tin. The application of the bonding layer may be by a zincate or a stannate treatment. The use of lead to promote wetting during brazing can be reduced or avoided, or other elements such as bismuth can be used.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: April 30, 2002
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventors: Joop Nicolaas Mooij, Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph
  • Patent number: 6376102
    Abstract: The method for applying a zinc-based anticorrosion layer for reinforced concrete is characterized in that a layer consists of at least two layers, of which the first layer, directly sprayed on the concrete, is made of pure zinc and the second layer sprayed thereon is made of a zinc/alumimum alloy.
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: April 23, 2002
    Assignee: Grillo-Werke AG
    Inventors: Jochen Spriestersbach, Michael Knepper, Jürgen Wisniewski
  • Patent number: 6372364
    Abstract: A thin film product having a nanostructured surface, a laminate product including the thin film and a temporary substrate opposite the nanostructured surface, a laminate product including the thin film and a final substrate attached to the nanostructured surface and a method of producing the thin film products. The thin film is particularly useful in the electronics industry for the production of integrated circuits, printed circuit boards and EMF shielding. The nanostructured surface includes surface features that are mostly smaller than one micron, while the dense portion of the thin film is between 10-1000 nm. The thin film is produced by coating a temporary substrate (such as aluminum foil) with a coating material (such as copper) using any process. One such method is concentrated heat deposition or a combustion, chemical vapor deposition process.
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: April 16, 2002
    Assignee: MicroCoating Technologies, Inc.
    Inventors: Andrew T. Hunt, Henry A. Luten, III
  • Patent number: 6346318
    Abstract: A multilayer laminate is disclosed. The base layer is a transparent colored layer made of OPS, PET, polypropylene, polyester, or a similar material. The base layer is then metallized by a vacuum process to provide a metallized sheet or film. A second sheet or film is then laminated over the metallized layer. The laminating sheet or film is transparent and may be either clear or have a desired color so that a metallized color is seen on both sides of the sheet. If a colored laminated layer is selected then a different color is seen on each side of the sheet. The sheet may then be converted into a thermoformed tray. The use of a colored laminating sheet provides colors such as gold and metallized blue previously not available at reasonable costs.
    Type: Grant
    Filed: October 18, 1999
    Date of Patent: February 12, 2002
    Assignee: M & R Plastics Inc.
    Inventor: Maurice Panchyshyn
  • Publication number: 20020012811
    Abstract: The invention relates to a method of manufacturing an Al or Al alloy workpiece, including the steps of (a) providing an Al or Al alloy workpiece, (b) pre-treating of the outersurface of the Al or Al alloy workpiece, and (c) plating a metal layer including nickel onto the outersurface of the pre-treated Al or Al alloy workpiece. During step (c) the metal layer including nickel is deposited by electroplating both nickel and bismuth using an aqueous bath comprising a nickel-ion concentration in a range of 10 to 100 g/l and a bismuth-ion concentration in the range of 0.01 to 10 g/l. The invention further relates to an aqueous plating bath for use in the method of this invention.
    Type: Application
    Filed: May 7, 2001
    Publication date: January 31, 2002
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg, Joop Nicolaas Mooij
  • Patent number: 6342308
    Abstract: A treated electrodeposited copper foil having a bond-enhancing copper layer, preferably a plurality of layers, electrodeposited on a bonding side of a base copper foil, a layer of co-deposited copper and arsenic electrodeposited on the bond-enhancing layer, and a zinc or zinc alloy layer electrodeposited on the copper/arsenic layer. A process for making such foil, and a copper-clad laminate wherein such foil is bonded to a polymeric substrate.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: January 29, 2002
    Assignee: Yates Foil USA, Inc.
    Inventors: Charles B. Yates, George Gaskill, Chinsai T. Cheng, Ajesh Shah
  • Patent number: 6340535
    Abstract: This invention relates to a method for the heat treatment of a ZnSe crystal substrate to dope it with Al as a donor impurity, a ZnSe crystal substrate prepared by this heat treatment and a light-emitting device using the ZnSe crystal substrate, in particular, the method for the heat treatment of a ZnSe crystal substrate comprising previously forming an Al film on the substrate, first subjecting the substrate to a heat treatment in a Se atmosphere and then subjecting to a heat treatment in a Zn atmosphere.
    Type: Grant
    Filed: May 18, 2001
    Date of Patent: January 22, 2002
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Yasuo Namikawa, Shinsuke Fujiwara
  • Patent number: 6337124
    Abstract: The invention relates to a glass substrate having on at least one of its faces an antireflection coating formed by a stack of thin dielectric material layers having alternately high and low refractive indices. To prevent the modification of the optical properties of the coating in the case where the substrate is subject to a heat treatment such as tempering, bending or annealing, the layer or layers of the stack which are liable to deteriorate on contact with alkali ions such as sodium ions are separated form the substrate by at least one layer forming part of the antireflection coating and forming a “shield” with respect to the diffusion of alkali.
    Type: Grant
    Filed: August 17, 2000
    Date of Patent: January 8, 2002
    Assignee: Saint-Gobain Vitrage
    Inventors: Charles-Edward Anderson, Philippe Macquart
  • Patent number: 6322906
    Abstract: A galvanized steel sheet includes a galvanized coating layer having a coating weight of from about 20 to about 60 g/m2 formed on at least one surface of the steel sheet, and a zinc phosphate coating layer having a coating weight of from about 0.5 to about 3.0 g/m2 formed on the galvanized coating layer. The zinc phosphate coating layer contains from about 0.5 to about 10.0 percent by weight of magnesium, from about 0.1 to about 2.0 percent by weight of nickel, and from about 0.5 to about 8.0 percent by weight of manganese. However, the manganese content and the nickel content satisfy the following relationship: [Ni]×7.6−10.9≦[Mn]≦[Ni]×11.4 wherein [Mn] represents the manganese content, in percent by weight, and [Ni] represents the nickel content, in percent by weight. This steel sheet exhibits superior perforative corrosion resistance.
    Type: Grant
    Filed: July 6, 2000
    Date of Patent: November 27, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Hisatada Nakakoji, Kyoko Hamahara, Kazuo Mochizuki, Kazumi Yamashita
  • Patent number: 6322904
    Abstract: A copper foil having improved resistance to abrasion damage during the manufacture of printed circuit boards has a uniform deposit of benzotriazole (BTA) or BTA derivative, optionally a mixture thereof, of at least about 5 mg/m2.
    Type: Grant
    Filed: March 20, 1997
    Date of Patent: November 27, 2001
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Makoto Dobashi, Hiroaki Kurihara, Toshiko Yokota, Hiroshi Hata, Naotomi Takahashi, Tatsuya Sudo
  • Patent number: 6319621
    Abstract: To establish a technique of further improving the oxidation resistance of the glossy surface of a copper foil that has a composite layer containing chromium, zinc, and phosphorus on its glossy surface is achieved by a copper foil having excellent oxidation resistance characterized by a composite layer containing chromium, zinc, phosphorus, and nickel formed on the glossy surface of the foil and also to a method of manufacturing the same by electrolysis.
    Type: Grant
    Filed: November 30, 1999
    Date of Patent: November 20, 2001
    Assignee: Nikko Materials Company, Limited
    Inventors: Hideta Arai, Kazuhiko Sakaguchi
  • Publication number: 20010040180
    Abstract: A brazing sheet product having a core sheet (1) made of an aluminium alloy, having one or both of the surfaces of the core sheet clad with an aluminium clad layer (2), and a layer (3) comprising nickel on the outersurface of one or both the aluminium clad layer or layers (2). There is a layer (4) comprising zinc or tin as a bonding layer between the outersurface of the aluminium clad layer or layers (2) and the layer (3) comprising nickel. The aluminium clad alloy layer comprises, in weight percent: Si 2 to 18, Mg up to 8.0, Zn up to 5.0, Cu up to 5.0, Mn up to 0.30, In up to 0.30, Fe up to 0.80, Sr up to 0.20, at least one element selected from the group consisting of: Bi 0.01 to 1.0, Pb 0.01 to 1.0, Li 0.01 to 1.0, Sb 0.01 to 1.0, impurities each up to 0.05, total up to 0.20; and balance aluminium.
    Type: Application
    Filed: March 9, 2001
    Publication date: November 15, 2001
    Inventors: Adrianus Jacobus Wittebrood, Jacques Hubert Olga Joseph Wijenberg
  • Patent number: 6306523
    Abstract: The present invention relates to a porous electrode wire for use in electrical discharge machining and the method of manufacturing the same. The wire improves the machining speed at least 15% compared with a conventional zinc coated wire, which results from an increased cooling ability of the wire with a cooling liquid because of the increase in the surface area of the wire having porous surface morphology. Since the surface of the porous wire presents uniform profile of outer periphery rather than surface protrusions, it does not affect machining accuracy. Further, the porous nature of the wire is expected to improve flushability during the electrical discharge machining, providing spaces to eliminate particles of the machining. Therefore, in accordance with the method of the present invention, a zinc coated wire having improved performance of machining speed and flushability compared with a conventional coated wire can be provided without additional processes.
    Type: Grant
    Filed: May 28, 1999
    Date of Patent: October 23, 2001
    Inventor: Ki Chul Seong
  • Patent number: 6291083
    Abstract: A Ni plating layer 3, a Cu plating layer 11, a Zn—Ni alloy plating layer 4 and a chromate layer 5 are formed sequentially in that order on the outer surface of a steel base 2. The Cu plating layer 11 interposed between the Ni plating layer and the Zn—Ni plating layer seals up pinholes in the Ni plating layer and enhances the sacrificial corroding action of the Zn—Ni alloy plating layer.
    Type: Grant
    Filed: January 24, 2000
    Date of Patent: September 18, 2001
    Assignee: Sanoh Kogyo Kabushiki Kaisha
    Inventor: Shizuo Wada
  • Patent number: 6287704
    Abstract: A chromium(VI)-free, chromium(III)-containing and substantially coherent conversion layer on zinc or zinc alloys presenting, even in the absence of further components such as silicate, cerium, aluminum and borate, a corrosion protection of approx. 100 to 1000 h in the salt spray test according to DIN 50021 SS or ASTM B 117-73 until first attack according to DIN 50961 Chapter 10; being clear, transparent and substantially colorless and presenting multi-colored iridescence; having a layer thickness of approx. 100 nm to 1000 nm; and being hard, adhering well and being resistant to wiping.
    Type: Grant
    Filed: March 29, 1999
    Date of Patent: September 11, 2001
    Assignee: Surtec Produkte und System fur die Oberflachenbehandlung GmbH
    Inventors: Patricia Preikschat, Rolf Jansen, Peter Hulser
  • Patent number: 6280858
    Abstract: Disclosed is a solder alloy in use for bonding electric or electronic parts, containing: 3 to 12% by weight of a zin component; and a tin component. The oxygen content of the solder alloy is reduced to 100 ppm or less. Using the solder alloy, a bonding portion is formed on the substrate and the electronic part is mounted thereon to obtain a substrate for mounting the electronic part and a substrate on which the electronic part is mounted. The bonding portion made of the above solder alloy can prevent migration.
    Type: Grant
    Filed: July 19, 2000
    Date of Patent: August 28, 2001
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Kouichi Teshima
  • Publication number: 20010014411
    Abstract: The present invention relates to a porous electrode wire for use in electrical discharge machining and the method of manufacturing the same. The wire improves the machining speed at least 15% compared with a conventional zinc coated wire, which results from an increased cooling ability of the wire with a cooling liquid because of the increase in the surface area of the wire having porous surface morphology. Since the surface of the porous wire presents uniform profile of outer periphery rather than surface protrusions, it does not affect machining accuracy. Further, the porous nature of the wire is expected to improve flushability during the electrical discharge machining, providing spaces to eliminate particles of the machining. Therefore, in accordance with the method of the present invention, a zinc coated wire having improved performance of machining speed and flushability compared with a conventional coated wire can be provided without additional processes.
    Type: Application
    Filed: April 20, 2001
    Publication date: August 16, 2001
    Inventor: Ki Chul Seong
  • Patent number: 6242105
    Abstract: Before the application of an external coating having a base of polyester or epoxy resin, or of a mixture of the two by spraying with an electrostatic spray gun, the parts to be coated are subjected to an initial zinc coating treatment by electrolytic process and a layer of an acrylic paint is applied to the zinc coating and polymerized to define a bonding sublayer between the metal and the external coating.
    Type: Grant
    Filed: February 23, 1994
    Date of Patent: June 5, 2001
    Assignee: Ateliers Reunis Caddie
    Inventors: Alice Joseph, Alain Le Marchand, Pierre-Noël Rollin
  • Patent number: 6221530
    Abstract: An anode for use in an electrochemical cell comprises a plate of non-particulate, mercury-free zinc metal and a coating of indium metal on at least a portion of the zinc plate surface. The anode is particularly useful in a rechargeable metal-air cell. The elimination of mercury enhances the safety of the cell and the indium coating reduces gassing at the anode and corrosion of the anode. Desirably, the electrolyte in the metal air cell also includes indium hydroxide. Also, a method for making the anode using a hot-plate joining process.
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: April 24, 2001
    Assignee: AER Energy Resources, Inc.
    Inventors: Chris A. Turner, David Cady
  • Patent number: 6203931
    Abstract: The present invention provides a lead frame material and a process for manufacturing a lead frame material. The process includes forming an intermediate layer on a lead frame substrate by vacuum deposition and forming a top protective layer on the intermediate layer by vacuum deposition. By using vacuum deposition, the coating material can be selected from a wider variety of materials; thus, coatings with novel compositions can be formed. The intermediate layer can be Ni, Ag, W, Zn, Cr, Mo, Cu, Sn, Al, Ta, Co, Nb, or alloys thereof, and the top protective layer can be Pt, Ir, Re, Ru, Rh, Pd, Au, Ag, or alloys thereof.
    Type: Grant
    Filed: February 5, 1999
    Date of Patent: March 20, 2001
    Assignee: Industrial Technology Research Institute
    Inventors: Chun-Hsun Chu, Shyi-Yi Chen, Jui-Fen Pai
  • Patent number: 6183886
    Abstract: A tin coated electrical or electronic component has enhanced resistance to oxidation and tarnishing as well a smaller increase in contact resistance when exposed to elevated temperatures. These benefits are achieved by depositing a relatively thin, on the order of 5-50 angstroms thick, layer of zinc on the tin coating prior to heating. A subsequent step of heating the sample to a temperature and time effective to convert all free tin to an intermetallic imparts the additional advantage of reducing the coefficient of friction.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: February 6, 2001
    Assignee: Olin Corporation
    Inventors: Szuchain Chen, Julius Fister, Christopher Laurello
  • Patent number: 6183880
    Abstract: This invention provides a composite foil comprising an aluminum carrier layer and an ultra-thin copper foil having a protective layer disposed between them comprising a porous copper layer and an interpenetrating zinc layer. A process for producing such composite foils comprises the steps of preparing the surface of the aluminum carrier, electrodepositing a porous copper layer on the aluminum carrier layer followed by electrodepositing a zinc layer, and then electrodepositing two layers of copper to form the ultra-thin copper foil. The composite foil provides a uniform bond strength between the aluminum carrier and the protective layer which is adequate to prevent separation of the carrier and ultra-thin copper foil during handling and lamination, but which is significantly lower than the peel strength of a copper/substrate bond, so that the carrier can easily be removed after lamination of the composite foil to an insulating substrate.
    Type: Grant
    Filed: August 7, 1998
    Date of Patent: February 6, 2001
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Junshi Yoshioka, Shinichi Obata, Makoto Dobashi, Takashi Kataoka
  • Patent number: 6165630
    Abstract: A method for applying a zinc layer onto an aluminum or aluminum alloy sheet, comprising pretreating the surface and applying the layer by electrolytic galvanizing, the pretreating comprises electrochemical graining of the surface, for example in a solution having a pH less than 3 with an alternating current applied between the sheet and an electrode. In an alternative method, the pretreating includes applying a preliminary zinc layer by immersing the surface in a zinc-containing alkaline solution, applying a potential to the sheet and reversing the polarity of said potential at least once. The sheets are useful for building cladding sheets and automotive panels.
    Type: Grant
    Filed: April 8, 1999
    Date of Patent: December 26, 2000
    Assignee: Corus Bausysteme GmbH
    Inventors: Horst Gehlhaar, Martinus Godefridus Johannes Spanjers, Joop Nicolaas Mooij, Wilhelmus Jacobus Van Der Meer
  • Patent number: 6120911
    Abstract: There is disclosed a zinc-rich coated steel article which is characterized by an outer layer of rubber containing a weight ratio of sulfur vulcanizing agent to total accelerator ranging from 0.4:1 to 0.8:1.
    Type: Grant
    Filed: September 9, 1997
    Date of Patent: September 19, 2000
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Roger Neil Beers, Thomas Walter Starinshak, David Andrew Benko
  • Patent number: 6110524
    Abstract: In the method of the present invention, lubricant layers of magnetic discs, which have fixed thickness, can be formed by volatilizing solvent. The method of forming the lubricant layer on the magnetic disc, comprises the steps of: dipping the magnetic disc into a solution in which the lubricant is diluted with the volatile solvent; taking out the magnetic disc from the solution; and volatilizing the volatile solvent from a surface of the magnetic disc, wherein a layer of specific liquid, whose specific gravity is less than that of the solution and which is less volatile and insoluble in the solution, is formed on a surface of the solution.
    Type: Grant
    Filed: December 7, 1998
    Date of Patent: August 29, 2000
    Assignee: Fujitsu Limited
    Inventors: Yoshihiro Mitobe, Eishin Yamakawa, Ichiro Kobayashi, Takuya Tomoi