Abstract: A secondary battery having an electrode assembly in which strip-shaped positive and negative electrode plates are spirally wound with a strip-shaped separator interposed therebetween, the positive and negative electrode plates comprising a current collector and a material mixture layer carried thereon. The positive electrode plate has, in a vicinity of a first end at an initial winding side, an exposed portion of the positive electrode current collector having no positive electrode material mixture formed thereon and a positive electrode lead connected to the exposed portion. A first winding turn outwardly adjacent to a connecting portion of the positive electrode lead with the separator interposed therebetween and a second winding turn outwardly adjacent to the first winding turn with the separator interposed therebetween comprise a portion of the negative electrode plate carrying the negative electrode material mixture layer.

Abstract: A type of lithium ion secondary battery is disclosed; therein, the positive electrode 1 is formed by smearing an active material on the surface of an aluminum foil body, where said active material is compound oxide(s) comprising transition metals and lithium capable of absorbing and releasing lithium ions; the negative electrode 2 is formed by smearing an active material on the surface of a copper foil body, where said active material includes carbon material capable of absorbing and releasing lithium ions. Both the positive and negative electrodes have conducting strips acting as current conductors 6, 7. The positive and negative electrodes 1, 2 are in plate form and are alternately stacked on both sides of the belt-shaped separator 3 to form the electrode core 4. The separator 3 wraps around said electrode plates and separates the positive and negative electrodes 1, 2.

Abstract: The present invention includes a conductive plastic that is used as an electrode substrate in bipolar batteries. This conductive plastic has shown resistances as low as 1 ohm cm2. Using a dry process for active material electrode construction, the conductive plastic allows for lamination of the dry oxide and carbons for cathodes and anodes necessary in the initial assembly of the cell. The bipolar electrodes are then able to be sealed. With this process, the product can then be assembled into a multi cell battery. The cell uses an organosilane or organosiloxane solvent electrolyte to prevent leakage.

Abstract: An electrochemical cell comprising a cathode material contacted to a perforated current collector having a portion left uncovered and an anode material contacted to an anode current collector is described. A separator sheet segregating the anode from direct contact with the cathode is folded back upon itself along a crease with an upper portion at least partially sealed to a lower portion along an aligned peripheral edge to form an envelope. A first envelope portion houses the cathode having the uncovered portion of the cathode current collector spaced from the crease and a second envelope portion houses the anode. The first envelope portion is sealed to the second envelope portion through the uncovered perforations of the cathode current collector to lock the anode aligned with the cathode. The anode and cathode are then wound into a jellyroll electrode assembly housed in a cylindrical casing and activated with an electrolyte.

Abstract: Lithium is a soft malleable metal and sticks to most materials when a fresh surface is exposed. Currently lithium anodes are pressed in a die with temporary polymer components protecting the pressing die. During anode pressing, the lithium anode sticks to these temporary components. They facilitate easy release of the lithium anode from the die via operator intervention. The pressed anode is then manually wrapped with a micro-porous polymeric separator material and built into the battery. This process is labor intensive and would be difficult to automate. By utilizing a formed polymer cup on the anode, both the anode pressing process and separator sealing process would be simplified and have potential options for automation. The cup would allow easy release from the anode pressing die and provide some of the insulation of the anode from regions of opposite polarity.

Abstract: According to one embodiment, a non-aqueous electrolyte battery includes an outer package container, a positive electrode housed in the outer package container and having a positive electrode layer containing an active material, a negative electrode housed in the outer package container and having a negative electrode layer containing lithium-titanium oxide, a separator housed in the outer package container and interposed at least between the positive electrode and the negative electrode, and a non-aqueous electrolyte housed in the outer package container. The separator includes a porous layer made of cellulose, a polyolefin, or a polyamide and an inorganic oxide filler dispersed in the porous layer, and has a porosity of 60 to 80% by volume.

Abstract: An electrochemical device having an electrode plate assembly. The electrode plate assembly includes (a) at least one first electrode, (b) at least one second electrode, and (c) a separator interposed between the first electrode and the second electrode. The first electrode includes a first current collector sheet and at least one first electrode mixture layer carried thereon. The second electrode includes a second current collector sheet and at least one second electrode mixture layer carried thereon. At least one of the first current collector sheet and the second current collector sheet has a conductive area and an insulating area.

Abstract: In an on chip battery and method of making an on-chip battery, the electrodes are formed from metal layers deposited as part of the chip fabrication process. An electrolyte is preferably introduced between the electrodes at time of packaging of the chip.

Abstract: A lithium ion secondary battery includes a positive electrode capable of absorbing and desorbing lithium ion, a negative electrode capable of absorbing and desorbing lithium ion, a porous film interposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte: the porous film being adhered to a surface of at least one of the positive electrode and the negative electrode; the porous film including a filler and a resin binder; the resin binder content in the porous film being 1.5 to 8 parts by weight per 100 parts by weight of the filler; and the resin binder including an acrylonitrile unit, an acrylate unit, or a methacrylate unit.

Abstract: A secondary battery can prevent microscopic short circuit due to shedding of active material from an electrode and secure electric connection between the electrode and an electrode terminal. According to an example of means for preventing shedding of active material from a positive electrode 1 constituting a wound type electrode unit 7, a negative electrode side of a separator 3 is bent toward a center of the electrode unit 7. The negative electrode 2 having a flex substrate is provided with an electrode end portion 4? with almost no active material. At least a part of the electrode end portion 4? is exposed from the bent separator 3, and the exposed electrode end portion 4? is electrically connected to a battery terminal or a battery case 8 directly or via a negative electrode collector plate 6.

Abstract: An electrochemical cell is provided that includes a housing that is polygonal in cross-section having a plurality of peripherally spaced corners. The electrochemical cell also includes an ion-conducting separator disposed in the housing. The ion-conducting separator has an anode surface defining a portion of an anode compartment and a cathode surface defining a portion of a cathode compartment. The electrochemical cell also includes an anode current collector system comprising at least one biasing component. The biasing component has a span section, a bias section and an interface section. The bias section is in wicking contact with the anode surface of the separator. The number of biasing components in the anode current collector system differs from the number of the peripherally spaced corners. An energy storage device including a plurality of the electrochemical cells in thermal and/or in electrical communication with each other. A method for forming the biasing component is provided.

Abstract: A lithium ion secondary battery in which an abnormal overheat due to a short circuit of a current collecting portion of one electrode and an electrode material mixture of the other is prevented. The lithium ion secondary battery has: a positive electrode including a core material having a current collecting portion and a material mixture carrying portion and a material mixture layer carried thereon; a negative electrode including a core material having a current collecting portion and a material mixture carrying portion and a material mixture layer carried thereon; a separator and a porous electron-insulating layer including an inorganic oxide filler and a binder both interposed between the positive and negative electrodes; and a non-aqueous electrolyte. The insulating layer is carried on a region including surfaces of the positive electrode current collecting portion and material mixture layer, and/or a region including surfaces of the negative electrode current collecting portion and material mixture layer.

Abstract: A package case is structured by a plurality of substantially identical and flat frames stacked on one another. Flat laminate cells (accumulator cells) are individually accommodated in the frames and stacked on one another, so that the number of flat laminate cells (accumulator cells) can readily be changed simply by increasing/decreasing the number of frames to be stacked to meet energy needs and the like. The accumulator device is segmented using the plurality of flat frames, so that externally applied impacts can readily be dispersed and the impact transmitted to the flat laminate cells (accumulator cells) can be reduced without reinforcing the accumulator device 1 with more than necessary strength.

Abstract: An electrochemical cell is described. The cell comprises a cathode material contacted to a perforated current collector having a portion left uncovered and an anode material contacted to an anode current collector. The anode comprises first and second strips positioned on opposite sides of the cathode, which is also in the form of a strip, but one that is much longer than each of the anode strips. Proximal ends of the anode strips reside adjacent to where the cathode is secured to a terminal pin/sleeve assembly. Distal ends of the anode strips are adjacent to the opposed ends of the cathode strip. A separator sheet segregating the anode from direct contact with the cathode provides an upper portion at least partially sealed to a lower portion along an aligned peripheral edge and through the uncovered perforations of the cathode current collector to lock the cathode in position.

Abstract: A battery unit having at least two pouch type secondary battery cells and a single safety device serving each cell in the battery unit. Each individual battery or cell body fits into a space within a casing. The battery unit may use one or more casings. The battery cells are arranged such that the terminals of different battery cells are located near the terminals of other battery cells within the unit. These terminals are connected to the safety device. The safety device may be a safety circuit board that is positioned in a space within the battery unit so that the battery unit does not consume any more space than when no safety circuit board is used.

Abstract: A battery of the present invention is provided with positive and negative terminals led out of the battery and one or more sealing members filled between the positive and negative terminals and the battery. Each of the sealing members is provided with one or more resin layers, each of which is provided with one or more non-molecular-oriented resin layers.

Abstract: An energy storage device is provided that includes a separator having a first surface and a second surface. The first surface defines at least a portion of a cathodic chamber, and the second surface defines an anodic chamber. The cathodic chamber includes an alkali metal halide that forms an ion that is capable of conducting through the separator. The anodic chamber has a volume that is filled with a consumable fluid. The amount of the consumable fluid is greater than 90 percent by volume of the anodic chamber volume. Furthermore, the consumable fluid is reactive with an ionic species of the alkali metal halide. A method of sealing the energy storage device is also provided.

Abstract: A battery includes a housing, an anode and a cathode within the housing, the anode having a first portion and a second portion adjacent to each other, a current collector at least partially disposed in the anode, a separator between the anode and the cathode, and an anode portion separator at least partially disposed in the anode and between the first and second portions of the anode.

Abstract: A battery unit with improved safety measures, a lithium polymer battery using the battery unit, and a method for manufacturing the lithium polymer battery are provided.

Abstract: An electrochemical cell is provided comprising a first electrode and a second electrode. A separator, which includes an expansion joint, surrounds and seals the first electrode. The separator may comprise a first major surface and a second major surface substantially opposite the first major surface, and the expansion joint may be coupled between the first major surface and the second major surface.

Abstract: A metal-air battery includes a housing having an aperture for the passage of air and a pair of electrodes that extend from the housing. An air cathode may be interconnected with one of the electrodes and an anode may include a metal foil that is interconnected with another of the electrodes. A separator may be interposed between the air cathode and the metal foil and a barrier layer may surround the metal foil. The barrier layer may function to substantially reduce the passage of moisture to the metal foil. A method of making a metal-air battery is also presented.

Abstract: Disclosed is a method for producing a lithium secondary battery, the method comprising the steps of: (a) distributing or scattering insulating powder partially or totally onto a surface of at least one of a cathode, an anode and a separator; (b) forming an electrode assembly by using the cathode, the anode and the separator; and (c) introducing the electrode assembly into a casing and sealing the casing. A lithium secondary battery obtained from the method is also disclosed. The method for manufacturing a lithium secondary battery, including a step of scattering insulating powder partially or totally onto the surface of a separator or the surface of at least one electrode facing to the separator, significantly reduces generation of an internal short circuit between both electrodes caused by internal or external factors during the assemblage of a battery and generation of low-voltage defects, and thus significantly improves yield of desired batteries.

Abstract: An electrochemical battery cell with an electrical lead for electrical contact between one of the cell's electrodes and the side of the cell container. A portion of the lead, disposed between the electrode assembly and the side wall of the container, includes an initially non-planar shape that is in a partially deformed, compressed configuration within the cell to bias the lead against the internal surface of the side wall of the container, thereby applying sufficient force to provide good electrical contact between the electrode and the container. The initially non-planar shape can include one or more V-shaped or arc-shaped grooves, and the grooves can be disposed parallel to a longitudinal axis of the electrode assembly. Also disclosed is a process for making such a cell.

Abstract: An anode for a metal-air battery has an electrode and a metal foil interconnected with the electrode. A barrier layer surrounds the metal foil and includes a polymer blend that substantially reduces the passage of moisture therethrough while permitting the passage of ions therethrough. A method of making the barrier layer is also presented.

Abstract: A porous material manufactured Polyvinylidene Difluoride, or PVDF may be used in several configurations as a separator material for Lithium Ion and other types of batteries. The PVDF separator may be used with electrodes manufactured from a PVDF substrate for various lamination techniques in various configurations. The PVDF separator may be used in several configurations to enable more active material into a given battery construction, ensure better adhesion between layers, and overall increase the performance and capacity of a battery.

Abstract: An electrochemical cell sub-assembly and a method for manufacturing same. The electrochemical cell sub-assembly includes a current collector sheet having a pair of opposite surfaces and a pair of opposite edges, each surface being coated with a respective layer of electrode material. A layer of polymer electrolyte envelopes both layers of electrode material and one of the pair of edges of the current collector sheet, thereby encapsulating the one edge of the current collector sheet while leaving exposed the other edge of the current collector sheet.

Abstract: An electrode assembly 1 for use in a soft packaged cell such as a battery or supercapacitor comprises a stack 2 of single, discrete cathode elements 4 and single, discrete anode elements 3 alternating with and abutting one another, wherein all the elements of one type are each individually encapsulated in discrete separator envelopes 7 and all the elements of the other type are uncovered, and wherein the electrode assembly 1 is sealed in soft packaging. Sensitive or delicate cathodes or anodes 13, for example, lithium anodes used in primary batteries, may be encapsulated to protect them, and this may facilitate assembly by automated handling equipment.

Abstract: Described is a lithium-ion battery spacer having a spacer board with two operably coupled apertures disposed therethrough. The operably coupled apertures can be tapered to further facilitate smooth passage of a cathode or anode tab therethrough and secure such tab thereby minimizing tilting or shorting of the tab. Accordingly, the spacer leads to safer and more efficient production of the lithium-ion battery.

Abstract: An electrode assembly and a secondary battery having the same improve efficiency and stability of the secondary battery. The electrode assembly includes: a positive electrode plate having a positive electrode collector on which a positive electrode coating portion and a positive electrode non-coating portion are formed; a negative electrode plate having a negative electrode collector on which a negative electrode coating portion and a negative electrode non-coating portion are formed; a separator disposed between the positive electrode plate and the negative electrode plate; and an insulating member disposed on one side of the positive or negative electrode non-coating portion, and formed adjacent to at least one of the ends of the positive electrode coating portion and/or at least one of the end of the negative electrode coating portion. The electrode assembly at least prevents damage to a separator generated due to non-uniformity of the ends of the electrode coating portion.

Abstract: The separator subassembly includes a spacer layer formed from a film of microporous, non-conductive material joined to a separator by a heating process, wherein the separator is formed from an elongated piece of microporous, non-conductive film. When an anode subassembly is enveloped within the separator subassembly, the spacer aligns with a surface-mounted anode current collector of the alkali metal anode. The spacer serves as an additional protective layer between the cathode material and the anode current collector as the anode depletes.

Abstract: An insulator structure forming a physical barrier encapsulating the entire electrode assembly including all the positive portions and segregating them from the negative leads and the casing is described. By completely encapsulating the electrode assembly including the cathode lead portions from the anode leads and the casing, no opposite polarity structures that can potentially serve as a surface for lithium bridging are left exposed to electrolyte.

Abstract: A pouch-type secondary battery including: an electrode assembly having a first electrode plate, a second electrode plate, and a separator disposed therebetween; and a pouch case including a first case part having a pouch to house the electrode assembly, a second case part disposed over an open end of the pouch, and sealing portions to seal the second case part to the first case part. The sealing portions include wing portions that are bent to cover opposing sides of the pouch, and bent portions that are bent from the wing portions, to cover a bottom surface of the pouch.

Abstract: Electrochemical cells including a casing or cup for direct electrical contact with a negative electrode or counter electrode and serving as the current collector for the electrode. The casing includes a substrate having a plated coating of an alloy including copper, tin and zinc, the coating having a composition gradient between the substrate and the external surface of the coating wherein the copper content is greater adjacent the substrate than at the external surface of the coating and the tin content is greater at the external surface of the coating than adjacent the substrate. Methods for forming a coated casing and an electrochemical cell including a coated casing are disclosed, preferably including providing an electrode casing with a coating utilizing variable current density plating that reduces discoloration of a surface exposed to the ambient atmosphere.

Abstract: A battery cell, such as a cylindrical or prismatic alkaline cell, is disclosed having significantly improved capacity utilization at mid-range power levels of discharge by implementing a curvilinear-like inner electrode configuration that provides moderated surface area between the inner and outer electrodes as compared to high-power discharge applications utilizing a densely corrugated geometry for the inner electrode.

Abstract: A lithium ion secondary battery includes a positive electrode capable of absorbing and desorbing lithium ion, a negative electrode capable of absorbing and desorbing lithium ion, a porous film interposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte: the porous film being adhered to a surface of at least one of the positive electrode and the negative electrode; the porous film including a filler and a resin binder; the resin binder content in the porous film being 1.5 to 8 parts by weight per 100 parts by weight of the filler; and the resin binder including an acrylonitrile unit, an acrylate unit, or a methacrylate unit.

Abstract: Electrochemical cells including a casing or cup for direct electrical contact with a negative electrode or counter electrode and serving as the current collector for the electrode. The casing includes a substrate having a plated coating of an alloy including copper, tin and zinc, the coating having a composition gradient between the substrate and the external surface of the coating wherein the copper content is greater adjacent the substrate than at the external surface of the coating and the tin content is greater at the external surface of the coating than adjacent the substrate. Methods for forming a coated casing and an electrochemical cell including a coated casing are disclosed, preferably including providing an electrode casing with a coating utilizing variable current density plating that reduces discoloration of a surface exposed to the ambient atmosphere.

Abstract: The conductivity and rechargeability of silver oxide cathodes especially for secondary Ag-Zn batteries, is improved by coating silver oxide particles dispersed in an inert binder with a layer of an organic sulfonate especially a hydrophobic sulfonate such as a fluorinated alkyl sulfonate.

Abstract: To improve an impregnation property of an electrolyte and the cycle characteristics, which have been a problem in the case of employing a casing having a variable shape. A lithium secondary cell comprising a casing having a variable shape, and a cell element having a positive electrode, a negative electrode and an electrolyte, sealed in the casing, wherein a compound represented by following formula (1) is contained in the lithium secondary cell: A1-X-A2??(1) (wherein X is a Group VI element in the periodic table, and A1 and A2 represent an aromatic group, provided that A1 and A2 may be the same or different, and may be connected each other to constitute a ring.

Abstract: A battery cell, and methods of manufacturing the same, having significantly improved capacity utilization at high discharge rates while maintaining much of the energy content and other feature advantages of typical cylindrical or prismatic alkaline cells, by implementing a novel cell construction that produces increased surface area between the anode and cathode. The cell comprises an inner electrode encapsulated by a separator and disposed within the interior space of the housing. The inner electrode comprises a substantially flat material in a folded configuration and formed such that an outer extent of the inner electrode is generally conforming to a contour defined by the interior surface of the cell housing. Two outer electrode portions are disposed within the interior space of the housing such that it is in ionic communication with the inner electrode and in electrical communication with the first terminal of the cell housing.

Abstract: A battery cell having significantly improved capacity utilization at high discharge rates while maintaining much of the energy content and other feature advantages of typical cylindrical or prismatic alkaline cells, by implementing a novel cell construction that produces increased surface area between the anode and cathode. The cell comprises an inner electrode encapsulated by a separator and disposed within the interior space of the housing. The inner electrode comprises a substantially flat material in a folded configuration and formed such that an outer extent of the inner electrode is generally conforming to a contour defined by the interior surface of the cell housing. An outer electrode is disposed within the interior space of the housing such that it is in ionic communication with the inner electrode and in electrical communication with the first terminal of the cell housing.

Abstract: A battery cell, such as a cylindrical alkaline cell, is disclosed having significantly improved capacity utilization at high discharge rates while maintaining much of the energy content and other feature advantages of typical cylindrical alkaline cells, by implementing a novel cell construction that produces increased surface area between the anode and cathode. One particular characterization of the cell construction of the present invention comprises an electrochemical battery cell comprising a cell housing defining an interior space having an interior surface, a first terminal and a second terminal. The cell further comprises an inner electrode encapsulated by a separator and disposed within the interior space of the housing. The inner electrode has a thin cross section in a folded configuration and is formed such that an outer extent of the inner electrode is generally conforming to a contour defined by the interior surface of the cell housing.

Abstract: A laminated structure of a flat plate type solid oxide fuel cell is made up of an alloy metal separator having a flat plate and a slit plate, wherein the flat plate is brought into contact with the slit plate after the slit plate is brought into contact with an air pole or the air pole is brought into contact with the slit plate after the slit plate is brought into contact with the flat plate, whereby a problem with the working of the alloy metal separator can be eliminated, and also the excellent performance of the flat plate type solid oxide fuel cell can be maintained by using the separator.

Abstract: A battery unit with improved safety measures, a lithium polymer battery using the battery unit, and a method for manufacturing the lithium polymer battery are provided.

Abstract: A secondary battery with a finishing tape preventing air bubbles from being formed between a jelly roll electrode structure and the finishing tape. The secondary battery includes a wound electrode assembly having a positive electrode sheet, a separator, and a negative electrode sheet, sequentially stacked, and a finishing tape having penetrating holes and adhered to the outer lateral surface of the wound electrode assembly. The penetrating holes permit air to escape, preventing the formation of air bubbles under the tape.

Abstract: The present invention relates to a novel process for preparing a lithium polymer secondary battery which comprises a step of direct coating of a plasticized and crosslinked polymer electrolyte onto a lithium electrode. The process for preparing a lithium polymer secondary battery comprises the steps of: (i) dissolving a mixture of a crosslinking agent and a monomer in a molar ratio of 1:1 to 1:11 in a liquid electrolyte of 100 to 400% (w/w) to obtain a polymer electrolyte; (ii) applying the polymer electrolyte onto one side of a lithium electrode and treating with heat or UV to obtain a polymer-coated electrode; and, (iii) bonding the polymer-coated electrode to a positive electrode. In accordance with the present invention, a lithium polymer secondary battery with an improved interfacial stability between a lithium electrode and a polymer electrolyte can be prepared in a simple manner, which makes possible its wide application in the development of lithium polymer secondary battery.

Abstract: An insulator ring for preventing short circuit contact between the opposite polarity electrode in a case-terminal cell design is described. Typically, a lithium/silver vanadium oxide cell is built in a case-negative design with the casing serving at the negative terminal. The cathode is connected to an insulated terminal pin. In a conventional cell construction, the electrode assembly is enclosed in an insulator bag in addition to the electrode separator envelopes before being housed inside the casing. The insulator bag ensures the cathode electrode will not come into short circuit contact with the casing. In the present invention, the insulator bag is replaced with an insulator ring which only protects those portions of the electrode assembly vulnerable to short circuit contact.

Abstract: An electrochemical device comprises a pair of electrodes having electrode layers formed on strip-like collectors except on their strip-like portions along a longitudinal side of the strip-like collectors; strip-like separators insulating these; two collector plates connected to the strip-like portions; a case accommodating these; a lid for sealing the case; a pair of terminals connected to the collector plates and being connectable to an outside of the case. The pair of terminals is respectively connected to the lid and the case, and the pair of electrodes are wound interposing the separators therebetween, and the strip-like portions are located on both end surfaces. The electrochemical device has high volume density and low internal resistance and it can be manufactured in short time.

Abstract: The invention relates to an electrode unit for rechargeable electrochemical cells, e.g. accumulator cells, whose energy storage properties are drawn from the deposition of an element such as metal or an alloy. The electrode unit has an electrode (2) and a porous separator (5a) nearly completely surrounding said electrode, wherein an electrically insulating spacer (3) covering at least one face of the electrode is disposed between the electrode and the separator. The spacer according to the invention makes it possible to provide the necessary space for the metal or alloy deposited on the electrode, particularly during charging of the accumulator cell. The mechanical pressure as a result of changes in the volume of the electrode due to the deposited metal or alloy are intercepted, thereby reliably preventing short circuits.

Abstract: The present invention relates to a battery using a case of which the section of the lower part containing an electric element is square or hexagonal and the section of the upper part containing a sealing plate is circular or elliptic. By virtue of the shape of the lower part the space efficiency of the battery pack is enhanced and by virtue of the shape of the upper part the productivity of the battery is improved. Further, preferably, the corners of the lower part of the case are rounded or chamferred, whereby the temperature rise in the battery pack is suppressed.

Abstract: A method for forming a lithium anode protective layer comprises activating the surface of the lithium metal anode and forming a LiF protective layer on the activated surface of the lithium metal anode.