Abstract: The cooling arrangement comprises spaced apart cooling tubes arranged in a frame and interconnected with metallic tie plates. For decreasing thermal stresses without loss of strength throughout the structure, each tie plate is tangentially welded with its edge portions to the adjacent cooling tubes on both the shell and the furnace sides thereof. Each tie plate may be tangentially welded to one adjacent cooling tube and to the other it may be welded on the portion of its surface defined by an arc between tangents to this arc from the location where the tie plate is tangentially welded. The cooling tubes and the tie plates may be provided with fins and, the tie plates and the fins and as well as the walls of the frame have expansion clearances or slots. The frame is filled with a refractory material serving to protect the whole cooling arrangement.

Abstract: A liquid cooling system for thermally highly stressed parts of an industrial furnace consists of cooling channels, arranged essentially vertically and through which liquid flows and by-pass openings arranged at the upper end of the cooling channels for the direct passage of cooling liquid, by-passing the cooling channels. According to the dimensions of the by-pass openings, steam or gas bubbles are removed from the cooling system in a simple fashion and, at the same time, the cooling liquid which passes through the cooling channels and is heated is cooled by the cooling liquid flowing directly through the by-pass openings, before it again enters the next cooling channels. The by-pass opening(s) are formed by connecting tubes, or they are arranged in a cooling liquid distribution chamber, into which the cooling channels pass.

Abstract: An insulating tile section, and a process of securing an insulating tile section about a metal pipe about which the tile section is contoured to fit, where the steps comprise forming the refractory insulation about a metal channel section having a bottom, spaced side walls with outwardly extending flanges along the top edges of the side wall. There is likewise provided a novel weld in which the channel embedded in the tile is attached to the pipe by a weld of generally rivet-like contour.

Abstract: A heat shield for hot vertical pipes and, in particular, coke oven ascension pipes. This heat shield includes a lower, open-bottomed cylindrical housing section which peripherally encloses the pipe. Vertically projecting from this housing is an arcuate wall which is spaced from the pipe. The housing is internally partitioned into a warmer space adjacent the pipe and a cooler space remote from the pipe so that a heat dissipating upward draft is established in the housing and between the pipe and the vertical arcuate wall.

Abstract: A furnace system for smelting ore concentrate and the like which includes a furnace housing provided with wall means which divide the housing into a smelting shaft, an exhaust gas shaft and a settling hearth. The settling hearth and the smelting shaft are separated by a partition wall preventing gaseous interaction therebetween but permitting liquid flow therebetween. In accordance with the invention, the partition wall between the exhaust gas shaft and the smelting shaft, as well as the wall between the settling hearth and the smelting shaft and exhaust gas shaft comprises a supporting frame on which there are a plurality of interengaged cooling elements which are releasably secured to the supporting frame and are provided with means for circulating a coolant therethrough.

Abstract: A vertically disposed gas distributor for injection of combustion air into a shaft kiln. The air distributor extends from the upper portion of the shaft kiln to an intermediate combustion zone, and includes at least one cooling water inlet line and at least one cooling water return line. The cooling water inlet and return lines extend along and adjacent to the outer surface of a central gas conduit. The distributor includes an insulation layer covering the central gas conduit and the cooling water inlet and return lines, and includes a baffle member which directs cooling water from the cooling water inlet line around the outlet end of the gas conduit and to the cooling water return line.

Abstract: A shaft furnace has a refractory lining within its armour and cooling plates located in recesses in the lining. In order to make it easier to remove and replace the cooling plates and to improve heat transfer, it is now proposed to construct the recess walls of special shaped members so that the recess retains its shape. The shaped members include elongate side members, a cover member resting on the elongate members, a bottom member below the elongate members and a front member between the front edge of the cooling plate and the furnace interior. Copper sheets may be provided between the cooling plate and these shaped members.

Abstract: Emergency cooling for an electric furnace is carried out by flowing municipal water through one part of a heat exchanger and through a hydraulic motor and using the motor output to drive a pump which forces coolant liquid in recirculatory fashion through the furnace and through another part of the heat exchanger.

Abstract: Disclosed is an infrared dryer which comprises (1) at least one infrared heater in a heating chamber, (2) a pair of mutually parallel air troughs which guide ambient air from an intake end of the dryer, along the top of the dryer, and empty air into a collector box of the air plenum at the downstream end of the dryer, (3) a header disposed above the heating chamber and ported to permit air from the header to be directed onto objects in the heating chamber, and (4) means for recirculating air from the heating chamber into the header.

Abstract: Fluidizing gas supply pipes are passed through a wall of a fluidized bed container. The outermost end of the gas supply pipe is welded to a tube plate and the tube plate is in turn cooled by a coolant flowing thereagainst through tubes welded to the surface of the tube plate or the tube plate is spaced from the wall of the container to form a water jacket through which the coolant fluid is arranged to flow.

Abstract: In combination, for receiving hot gases, a hollow cylindrical body such as a tube or vessel and an inner lining therefor formed of molded-block walls, the inner lining includes a hollow inner cylindrical member having mutually spaced-apart wedge-shaped keystones with radially inwardly narrowing cross section disposed at the outer circumference thereof, metallic anchors respectively fastening the keystones to the inner cylindrical member, and insulating blocks, respectively, entirely filling in the space between each two keystones whereby intermediate layers for connecting the insulating blocks to the keystones are dispensed with.

Abstract: A pressure vessel comprising a cylindrical stress liner, a pair of end plates, a plurality of annular shrink rings positioned about the circumference of the stress liner, and a plurality of coolant-filled annular cooling coils positioned about the shrink rings is disclosed. Nonuniform stress producing bending stresses in the shrink rings are eliminated by the method comprising the steps for detecting a stress concentration in a shrink ring and causing coolant to be recirculated from a reservoir through the coil about the shrink ring.

Abstract: The refractory lining of a shaft furnace is cooled by means of a cooling box, which extends into the lining through the furnace shell, having a pair of separately fed coolant flow paths formed therein. A first coolant circuit extends along the side walls of the cooling box and through the nose portion thereof while the second coolant circuit has a first portion which extends along the side walls adjacent the first circuit and a second portion which is disposed toward the center of the cooling box with respect to both the first cooling circuit and the first portion of the second cooling circuit.

Abstract: A tube wall for forming the heating chamber of an electric steel-smelting furnace is comprised of a plurality of generally parallel tubes each closely juxtaposed with at least one adjacent tube of the plurality and forming therewith an outer groove open away from the chamber and an inner groove open toward the chamber. Welds extend the full length of and substantially fill at least the bases of the outer grooves and each form a gas-tight connection between the respective tubes. In addition tubular transverse reinforcing members are welded to the outside of the wall formed with these tubes, and a coolant is circulated through the reinforcing members through the tubes. Finally lining anchors in the form of hooks have inner ends conforming to the space between adjacent tubes and engage between these tubes to the weld securing them together. The wall is therefore formed simply by the tubes and the welds, and no further gas-tight wall need be provided.

Abstract: Disclosed is an infrared dryer which comprises at least one infrared heater and a pair of mutually parallel air troughs which guide ambient air from an intake end of the dryer, along the top of the dryer, and empty air into a collector box of the air plenum at the downstream end of the dryer. One of the air troughs runs along the top of the infrared heater and is ported to accept effluent air from the heating chamber, and the other of the air troughs extends along the upper surface of the dryer and serves to continually cool the upper surface or cover of the dryer.

Abstract: A gate for casting molten material, including smelting basalt, in spin-casting molds. The gate includes a curved channel, and means for cooling the channel so as to attain a temperature required for mold spinning operations. The channel includes a main vertical section having a steep impact zone, a drawn-back inlet section and an inclined horizontal end section.

Abstract: In a metal reheating furnace, a resilient, vibration resistant and easily installed thermal insulative structure is defined by an inner batt of refractory fibers held in place by an outer wrapping of woven refractory fibers and so arranged as to be self-retaining. This relatively soft, resilient structure supports an outer shell of refractory mortar which adheres to but does not substantially penetrate the woven wrapping, such that vibration and mechanical shock are absorbed in the soft insulation while the exterior layer protects against molten slag and high speed impinging gas flows.

Abstract: In an evaporative cooling method by natural circulation of cooling water by the use of an evaporative cooling device comprising a cooling pipe fitted to an object to be cooled and a steam separator drum arranged above said cooling pipe, said cooling pipe and said steam separator drum being connected together by a downcomer and a riser, the cooling water in said cooling pipe is kept in complete liquid state and part of cooling water is evaporated only in said riser and said steam separator drum by setting parameters to satisfy the following formula:Q/V.sup.. .rho..sup.. c<.DELTA.T.sub.eq (P.sub.o, Ph.sub.3)WhereQ : Thermal load acting on said cooling pipeV : Amount of circulated cooling water in said cooling pipe.rho. : Lensity of cooling waterc : Specific heat of cooling waterP.sub.o : Pressure of said steam separator drumPh.sub.3 : Pressure of cooling water in the uppermost part of said cooling pipe.DELTA.T.sub.eq (P.sub.o, Ph.sub.3) : Boiling equilibrium temperature difference between P.sub.o and Ph.sub.

Abstract: Stirrer construction adapted for both vertical and rotational movements is described for use in a fixed bed coal gasifier. Rabble arms projecting from a depending shaft are arranged as an upper and a lower set. The rabble arms in the lower set each present shear edges at and adjacent the tips thereof in order to be lowered into the ash zone, when desired, to break away the hard sintered masses that tend to develop along the wall there. Also, the lower set of rabble arms is designed for use in the combustion ("hot") zone to break up or loosen clinker formation with minimum damage to the ceramic liner in this portion of the gasifier. The rabble arms in the upper set are longer than the rabble arms in the lower set and extend closer to the wall of the gasifier being used both in order to center the stirrer shaft and to stir the upper regions of the coal bed.

Abstract: In a closed circuit system for circulating cooling water to various parts of a shaft type furnace, particularly a blast furnace, the closed circuit includes a water cooling device and two separate feed lines disposed in parallel and each arranged to cool different parts of the furnace. Two tanks are connected to the closed circuit, one located above and the other below the circuit. An electric pump circulates the cooling water during normal operation. If a power failure occurs, the electric pump is shut down and one feed line is automatically cut out of the closed circuit and receives flow from the upper tank and discharges it into the lower tank. The other feed line continues to receive the cooling water circulated through the closed circuit including the cooling device by an internal combustion driven pump which is started up when the power failure occurs.