Planarization Patents (Class 438/626)
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Patent number: 8207058Abstract: A system and method are provided for fabricating a low electric resistance ohmic contact, or interface, between a Carbon Nanotube (CNT) and a desired node on a substrate. In one embodiment, the CNT is a Multiwalled, or Multiwall, Carbon Nanotube (MWCNT), and the interface provides a low electric resistance ohmic contact between all conduction shells, or at least a majority of conduction shells, of the MWCNT and the desired node on the substrate. In one embodiment, a Focused Electron Beam Chemical Vapor Deposition (FEB-CVD) process is used to deposit an interface material near an exposed end of the MWCNT in such a manner that surface diffusion of precursor molecules used in the FEB-CVD process induces lateral spread of the deposited interface material into the exposed end of the MWCNT, thereby providing a contact to all conduction shells, or at least a majority of the conduction shells, of the MWCNT.Type: GrantFiled: June 29, 2009Date of Patent: June 26, 2012Assignee: Georgia Tech Research CorporationInventors: Andrei G. Fedorov, Konrad Rykaczewski
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Patent number: 8178437Abstract: A semiconductor diffusion barrier layer and its method of manufacture is described. The barrier layer includes of at least one layer of TaN, TiN, WN, TbN, VN, ZrN, CrN, WC, WN, WCN, NbN, AlN, and combinations thereof. The barrier layer may further include a metal rich surface. Embodiments preferably include a glue layer about 10 to 500 Angstroms thick, the glue layer consisting of Ru, Ta, Ti, W, Co, Ni, Al, Nb, AlCu, and a metal-rich nitride, and combinations thereof. The ratio of the glue layer thickness to the barrier layer thickness is preferably about 1 to 50. Other alternative preferred embodiments further include a conductor annealing step. The various layers may be deposited using PVD, CVD, PECVD, PEALD and/or ALD methods including nitridation and silicidation methods.Type: GrantFiled: July 29, 2008Date of Patent: May 15, 2012Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Chung-Liang Chang, Ching-Hua Hsieh, Shau-Lin Shue
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Patent number: 8178435Abstract: A system and method for forming post passivation inductors, and related structures, is described. High quality electrical components, such as inductors and transformers, are formed on a layer of passivation, or on a thick layer of polymer over a passivation layer.Type: GrantFiled: May 27, 2003Date of Patent: May 15, 2012Assignee: Megica CorporationInventor: Mou-Shiung Lin
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Patent number: 8173548Abstract: A method for fabricating an integrated circuit device is disclosed. The method includes providing a substrate; forming a semiconductor feature over the substrate; forming a first photoresist layer over the substrate; performing a lithography process on the first photoresist layer, such the first photoresist layer includes an opening therein that exposes the semiconductor feature; performing a stabilization process on the first photoresist layer; forming a second photoresist layer over the first photoresist layer, wherein the second photoresist layer fills the opening; and etching back the first and second photoresist layers until the semiconductor feature is exposed.Type: GrantFiled: May 28, 2010Date of Patent: May 8, 2012Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chi-Cheng Hung, Yung-Sung Yen, Chun-Kuang Chen
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Patent number: 8163642Abstract: Multi-layered, organic build-up semiconductor package substrates have build-up layers with layers of both fibrous organic dielectric material and non-fibrous organic dielectric material. Non-fibrous dielectric material layers are positioned below the signal metal layers and fibrous dielectric material layers are positioned below the power/ground plane metal layers. The package substrate combines in a single package substrate the advantages of rigidity, strength and relatively low CTE of a fibrous material with the capacity of a non-fibrous material to achieve fine resolution signal metal lines.Type: GrantFiled: August 12, 2009Date of Patent: April 24, 2012Assignee: Altera CorporationInventor: Wen-Chou Wang
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Patent number: 8143156Abstract: High density semiconductor devices and methods of fabricating the same are disclosed. Spacer fabrication techniques are utilized to form circuit elements having reduced feature sizes, which may be smaller than the smallest lithographically resolvable element size of the process being used. A first set of spacers may be processed to provide planar and parallel sidewalls. A second set of spacers may be formed on planar and parallel sidewalls of the first set of spacers. The second set of spacers serve as a mask to form one or more circuit elements in a layer beneath the second set of spacers. The steps according to embodiments of the invention allow a recursive spacer technique to be used which results in robust, evenly spaced, spacers to be formed and used as masks for the circuit elements.Type: GrantFiled: June 20, 2007Date of Patent: March 27, 2012Assignee: SanDisk Technologies Inc.Inventors: George Matamis, James Kai, Takashi Orimoto, Nima Mokhlesi
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Patent number: 8137995Abstract: A semiconductor device is made by forming a first active device on a first side of a semiconductor wafer. A first insulating layer is formed over the first side of the wafer. A first conductive layer is formed over the first insulating layer. A first interconnect structure is formed over the first insulating layer and first conductive layer. A temporary carrier is mounted to the first interconnect structure. A second active device is formed on a second side of the semiconductor wafer. A second insulating layer is formed over the second side of the wafer. A second conductive layer is formed over the second insulating layer. A second interconnect structure is formed over the second insulating layer and second conductive layer. The temporary carrier is removed, leaving a double-sided semiconductor device. The double-sided semiconductor device is enclosed in a package with the first and second interconnect structures electrically connected.Type: GrantFiled: December 11, 2008Date of Patent: March 20, 2012Assignee: STATS ChipPAC, Ltd.Inventors: OhHan Kim, JoungUn Park, SunMi Kim
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Patent number: 8129278Abstract: A copper/barrier CMP process includes (a) providing a substrate having a bulk metal layer and a barrier layer; (b) polishing the substrate with a first hard polishing pad on a first platen to substantially remove an upper portion of the bulk metal layer, wherein the first hard polishing pad has a hardness of above 50 (Shore D); (c) polishing the substrate with a second hard polishing pad on a second platen to remove residual copper, thereby exposing the barrier layer, wherein the second hard polishing pad has a hardness of above 50 (Shore D); and (d) polishing the substrate with a third hard polishing pad on a third platen to remove the barrier layer, wherein the third hard polishing pad has a hardness ranging between 40-50 (Shore D).Type: GrantFiled: November 14, 2005Date of Patent: March 6, 2012Assignee: United Microelectronics Corp.Inventors: Boon-Tiong Neo, Chin-Kun Lin, Lee-Lee Lau
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Patent number: 8129268Abstract: A method of fabricating a lower bottom electrode for a memory element and a semiconductor structure having the same includes forming a dielectric layer over a semiconductor substrate having a plurality of conductive contacts formed therein to be connected to access circuitry, forming a dielectric cap layer over exposed portions of the dielectric layer and the conductive contacts, depositing a planarizing material over the dielectric cap layer, etching a via to an upper surface of each conductive contact, removing the planarizing material, depositing electrode material over the dielectric cap layer and within the vias, the electrode material contacting an upper surface of each conductive contact, and planarizing the electrode material to form a lower bottom electrode over each conductive contact.Type: GrantFiled: November 16, 2009Date of Patent: March 6, 2012Assignee: International Business Machines CorporationInventor: Matthew J. Breitwisch
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Patent number: 8125073Abstract: A semiconductor device has a wafer for supporting the device and a conductive layer formed over a top surface of the wafer. A carrier wafer is permanently bonded over the conductive layer. Within the wafer and the carrier wafer, an interconnect structure is formed. The interconnect structure includes a first via formed in the wafer that exposes the conductive layer, a second via formed in the carrier wafer that exposes the conductive layer, a first metal layer deposited over the first via, the first metal layer in electrical contact with the conductive layer, and a second metal layer deposited over the second via, the second metal layer in electrical contact with the conductive layer. First and second insulation layers are deposited over the first and second metal layers respectively. The first or second insulation layer has an etched portion to expose a portion of the first or second metal layer.Type: GrantFiled: January 11, 2011Date of Patent: February 28, 2012Assignee: STATS ChipPAC, Ltd.Inventors: Byung Joon Han, Nathapong Suthiwongsunthorn, Pandi Chelvam Marimuthu, Kock Liang Heng
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Patent number: 8119519Abstract: A method for making a semiconductor device including at least three interconnection layers sequentially stacked without intervention of a via layer. At least one of the interconnection layers includes an interconnection and a via which connects interconnections provided in interconnection layers underlying and overlying the one interconnection layer.Type: GrantFiled: November 12, 2010Date of Patent: February 21, 2012Assignee: Rohm Co., Ltd.Inventor: Satoshi Kageyama
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Patent number: 8105942Abstract: An improved metal interconnect is formed with reduced metal voids and dendrites. An embodiment includes forming a mask layer on a dielectric layer, forming openings in the mask and dielectric layers, depositing a planarization layer over the mask layer and filling the openings, planarizing to remove the mask layer, removing the planarization layer from the openings, and filling the openings with metal. The planarization step prior to depositing the metal removes the etch undercut that occurs during formation of the openings and reduces the aspect ratio in the openings, thereby improving metal fill uniformity.Type: GrantFiled: April 20, 2010Date of Patent: January 31, 2012Assignee: GLOBALFOUNDRIES Inc.Inventors: Jihong Choi, Tibor Bolom
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Patent number: 8097526Abstract: Multiple integrated circuits (ICs) die, from different wafers, can be picked-and-placed, front-side planarized using a vacuum applied to a planarizing disk, and attached to each other or a substrate. The streets between the IC die can be filled, and certain techniques or fixtures allow application of monolithic semiconductor wafer processing for interconnecting different die. High density I/O connections between different IC die can be obtained using structures and techniques for aligning vias to I/O structures, and programmably routing IC I/O lines to appropriate vias. Existing IC die can be retrofitted for such interconnection to other IC die, such as by using similar techniques or tools.Type: GrantFiled: November 4, 2009Date of Patent: January 17, 2012Assignee: CrossFire Technologies, Inc.Inventors: Kevin Atkinson, Clifford H. Boler
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Patent number: 8093576Abstract: A method of forming a semiconductor device may comprise forming a memory portion, forming a carbon film, depositing insulation to at least partially cover the carbon film, and terminating patterned removal of the insulation at the carbon film during a fabrication process.Type: GrantFiled: November 30, 2009Date of Patent: January 10, 2012Assignee: Micron Technology, Inc.Inventor: Jong Won Lee
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Patent number: 8091766Abstract: A solder ball loading apparatus for loading solder balls onto pads of a printed wiring board includes a holding device for holding a printed wiring board having pads and holding a ball array mask having of openings that correspond to pads of the printed wiring board, one or more cylinder members positioned over the holding device such that an opening portion of the cylinder member faces the holding device, the cylinder member gathering solder balls on the surface of the ball array mask under the cylinder member by suctioning air through the opening portion of the cylinder member, and a conveyor mechanism for moving the ball array mask and the printed wiring board relative to the cylinder member such that solder balls gathered under the opening portion of the cylinder member can be loaded onto the pads of the printed wiring board through the openings of the ball array mask held by the holding device.Type: GrantFiled: July 28, 2008Date of Patent: January 10, 2012Assignee: Ibiden Co., Ltd.Inventors: Katsuhiko Tanno, Youichirou Kawamura
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Patent number: 8084356Abstract: An integrated process for forming metallization layers for electronic devices that use damascene structures that include low-k dielectric and metal. According to one embodiment of the present invention, the integrated process includes planarizing a gapfill metal in low-k dielectric structures, generating a protective layer on the low-k dielectric followed by cleaning the surface of the gapfill metal. Another embodiment of the present invention includes a method of protecting low-k dielectrics such as carbon doped silicon oxide.Type: GrantFiled: September 17, 2008Date of Patent: December 27, 2011Assignee: Lam Research CorporationInventors: Yezdi N. Dordi, Arthur M. Howald
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Patent number: 8057857Abstract: Novel phase-separation behavior by a mixture, including binary mixture, of patterning compounds, including alkanethiols, when deposited onto a surface, including a gold surface, using micro and nano-deposition tools such as tip and stamp methods like micro-contact printing (?CP), and Dip-Pen Nanolithography (DPN). This behavior is significantly different than that observed in the bulk. This behavior was demonstrated using three examples of compounds: 16-mercaptohexadecanoic acid (MHA), 1-octadecanethiol (ODT), and CF3(CF2)11(CH2)2SH (PFT). The identity of the resulting segregated structure was confirmed by lateral force microscopy (LFM), and by selective metal-organic coordination chemistry. This phenomenon is exploited to print sub-100 nm wide alkanethiol features via conventional ?CP and to form sub-15 nm features using DPN printing, which is below the ultimate resolution of both these techniques. These nano-patterned materials also can serve as templates for constructing more complex architectures.Type: GrantFiled: July 5, 2006Date of Patent: November 15, 2011Assignee: Northwestern UniversityInventors: Chad A. Mirkin, Khalid Salaita
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Patent number: 8053845Abstract: In a reliable semiconductor device and a method of fabricating the semiconductor device, a difference in height between upper surfaces of a cell region and a peripheral region (also referred to as a level difference) is minimized by optimizing dummy gate parts. The semiconductor device includes a semiconductor substrate including a cell region and a peripheral region surrounding the cell region, a plurality of dummy active regions surrounded by a device isolating region and formed apart from each other, and a plurality of dummy gate parts formed on the dummy active regions and on the device isolating regions located between the dummy active regions, wherein each of the dummy gate parts covers two or more of the dummy active regions.Type: GrantFiled: November 7, 2008Date of Patent: November 8, 2011Assignee: Samsung Electronics Co., Ltd.Inventors: Byoung-ho Kwon, Sang-youn Jo, Jin-sook Choi, Chang-ki Hong, Bo-un Yoon, Hong-soo Kim, Se-rah Yun
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Patent number: 8053356Abstract: A cap layer for a copper interconnect structure formed in a first dielectric layer is provided. In an embodiment, the cap layer may be formed by an in-situ deposition process in which a process gas comprising germanium, arsenic, tungsten, or gallium is introduced, thereby forming a copper-metal cap layer. In another embodiment, a copper-metal silicide cap is provided. In this embodiment, silane is introduced before, during, or after a process gas is introduced, the process gas comprising germanium, arsenic, tungsten, or gallium. Thereafter, an optional etch stop layer may be formed, and a second dielectric layer may be formed over the etch stop layer or the first dielectric layer.Type: GrantFiled: October 12, 2010Date of Patent: November 8, 2011Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Hui-Lin Chang, Hung Chun Tsai, Yung-Cheng Lu, Syun-Ming Jang
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Patent number: 8048803Abstract: A method for forming a contact plug in a semiconductor device includes providing a substrate having an insulation layer. A hard mask pattern is formed over the insulation layer. The insulation layer is etched using the hard mask pattern to form a contact hole. A plug material is formed over the hard mask pattern to fill the contact hole. The insulation layer, the hard mask pattern, and the plug material are polished at substantially the same time such that a seam generated in the contact hole while forming the plug material is not exposed.Type: GrantFiled: September 26, 2007Date of Patent: November 1, 2011Assignee: Hynix Semiconductor Inc.Inventor: Jae-Hong Kim
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Patent number: 8043959Abstract: A method of forming a low-k dielectric layer or film includes forming a porous low-k dielectric layer or film over a wafer or substrate. Active bonding is introduced into the porous low-k dielectric layer or film to improve damage resistance and chemical integrity of the layer or film, to retain the low dielectric constant of the layer and film after subsequent processing. Introduction of the active bonding may be accomplished by introducing OH and/or H radicals into pores of the porous low-k dielectric layer or film to generate, in the case of a Si based low-k dielectric layer or film, Si—OH and/or Si—H active bonds. After further processing of the low-k dielectric film, the active bonding is removed from the low-k dielectric layer or film.Type: GrantFiled: April 21, 2006Date of Patent: October 25, 2011Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Keng-Chu Iin, Chia Cheng Chou, Ming-Ling Yeh
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Patent number: 8034705Abstract: A plug comprises a first insulating interlayer, a tungsten pattern and a tungsten oxide pattern. The first insulating interlayer has a contact hole formed therethrough on a substrate. The tungsten pattern is formed in the contact hole. The tungsten pattern has a top surface lower than an upper face of the first insulating interlayer. The tungsten oxide pattern is formed in the contact hole and on the tungsten pattern. The tungsten oxide pattern has a level face.Type: GrantFiled: July 16, 2009Date of Patent: October 11, 2011Assignee: Samsung Electronics Co., Ltd.Inventors: Suk-Hun Choi, Chang-Ki Hong, Yoon-Ho Son, Ju-Young Jung
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Patent number: 8017516Abstract: A system and method for forming a planar dielectric layer includes identifying a non-planarity in the dielectric layer, forming one or more additional dielectric layers over the dielectric layer and planarizing at least one of the additional dielectric layers wherein the one or more additional dielectric layers include at least one of a spin-on-glass layer and at least one of a low-k dielectric material layer and wherein each one of the one or more additional dielectric layers having a thickness of less than about 1000 angstroms and wherein the one or more additional dielectric layers has a total thickness of between about 1000 and about 4000 angstroms.Type: GrantFiled: April 3, 2007Date of Patent: September 13, 2011Assignee: Lam Research CorporationInventors: Andrew D. Bailey, III, Shrikant P. Lohokare
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Patent number: 8008187Abstract: A substantially planar surface coexposes conductive or semiconductor features and a dielectric etch stop material. A second dielectric material, different from the dielectric etch stop material, is deposited on the substantially planar surface. A selective etch etches a hole or trench in the second dielectric material, so that the etch stops on the conductive or semiconductor feature and the dielectric etch stop material. In a preferred embodiment the substantially planar surface is formed by filling gaps between the conductive or semiconductor features with a first dielectric such as oxide, recessing the oxide, filling with a second dielectric such as nitride, then planarizing to coexpose the nitride and the conductive or semiconductor features.Type: GrantFiled: August 3, 2010Date of Patent: August 30, 2011Assignee: SanDisk 3D LLCInventors: Samuel V. Dunton, Christopher J. Petti, Usha Raghuram
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Patent number: 8003517Abstract: A method for forming an interconnect, comprising (a) providing a substrate (203) with a via (205) defined therein; (b) forming a seed layer (211) such that a first portion of the seed layer extends over a surface of the via, and a second portion of the seed layer extends over a portion of the substrate; (c) removing the second portion of the seed layer; and (d) depositing a metal (215) over the first portion of the seed layer by an electroless process.Type: GrantFiled: May 29, 2007Date of Patent: August 23, 2011Assignee: Freescale Semiconductor, Inc.Inventors: Varughese Mathew, Eddie Acosta, Ritwik Chatterjee, Sam S. Garcia
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Patent number: 7973410Abstract: Since a power source voltage is generated from a communication signal in a wireless chip, there is a risk that a large amount of voltage be generated in the wireless chip to electrically destroy a circuit in the case of supplying a strong communication signal. Therefore, the present invention is made with an aim to provide a wireless chip having resistance to a strong communication signal. A wireless chip of the present invention has an element in which a power source wire and a grounding wire are electrically short-circuited if a power source voltage exceeds a voltage at which an electric circuit is destroyed, i.e., exceeds the specified voltage range. Accordingly, a wireless chip of the present invention has resistance to a strong communication signal.Type: GrantFiled: September 27, 2006Date of Patent: July 5, 2011Assignee: Semiconductor Energy Laboratory Co., Ltd.Inventor: Yoshiyuki Kurokawa
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Patent number: 7968462Abstract: Processes for minimizing contact resistance when using nickel silicide (NiSi) and other similar contact materials are described. These processes include optimizing silicide surface cleaning, silicide surface passivation against oxidation and techniques for diffusion barrier/catalyst layer deposition. Additionally, processes for generating a noble metal (for example platinum, iridium, rhenium, ruthenium, and alloys thereof) activation layer that enables the electroless barrier layer deposition on a NiSi-based contact material are described. The processes may be employed when using NiSi-based materials in other end products. The processes may be employed on silicon-based materials.Type: GrantFiled: November 7, 2008Date of Patent: June 28, 2011Assignee: Intermolecular, Inc.Inventors: Zhi-Wen Sun, Bob Kong, Igor Ivanov, Tony Chiang
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Patent number: 7968456Abstract: A semiconductor interconnect structure and method providing an embedded barrier layer to prevent damage to the dielectric material during or after Chemical Mechanical Polishing. The method employs a combination of an embedded film, etchback, using either selective CoWP or a conformal cap such as a SiCNH film, to protect the dielectric material from the CMP process as well as subsequent etch, clean and deposition steps of the next interconnect level.Type: GrantFiled: May 20, 2008Date of Patent: June 28, 2011Assignee: International Business Machines CorporationInventors: Paul S. McLaughlin, Sujatha Sankaran, Theodorus E. Standaert
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Patent number: 7951706Abstract: A method of manufacturing a semiconductor is provided. A fist metal layer can be formed on a lower structural layer, and an interlayer metal dielectric (IMD) layer can be formed on the first metal layer. A sacrificial oxide layer can be formed on the IMD layer, and a planarization process can be performed on the sacrificial oxide layer and the IMD layer to substantially eliminate a height difference of the IMD layer.Type: GrantFiled: August 29, 2008Date of Patent: May 31, 2011Assignee: Dongbu Hitek Co., Ltd.Inventor: Tae Woo Kim
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Patent number: 7951707Abstract: An etching method for semiconductor element is provided. The etching method includes the following procedure. First, a to-be-etched substrate is provided. Then, a silicon-rich silicon oxide (SRO) layer is formed on the to-be-etched substrate. Afterwards, an anti-reflective layer is formed on the SRO layer. Then, a patterned photo resist layer is formed on the anti-reflective layer. Afterwards, the anti-reflective layer, the SRO layer and the to-be-etched substrate is etched so as to form an opening.Type: GrantFiled: March 21, 2007Date of Patent: May 31, 2011Assignee: Macronix International Co., Ltd.Inventors: Tuung Luoh, Ling-Wuu Yang, Kuang-Chao Chen
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Patent number: 7939446Abstract: A process to produce an airgap on a substrate having a dielectric layer comprises defining lines by lithography where airgaps are required. The lines' dimensions are shrunk by a trimming process (isotropic etching). The tone of the patterns is reversed by applying a planarizing layer which is etched down to the top of the patterns. The photoresist is removed, leading to sub-lithographic trenches which are transferred into a cap layer and eventually into the dielectric between two metal lines. The exposed dielectric is eventually damaged, and is etched out, leading to airgaps between metal lines. The gap is sealed by the pinch-off occurring during the deposition of the subsequent dielectric.Type: GrantFiled: November 11, 2009Date of Patent: May 10, 2011Assignee: International Business Machines CorporationInventors: Lawrence A. Clevenger, Maxime Darnon, Anthony D. Lisi, Satya V. Nitta
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Patent number: 7928003Abstract: A method of forming an interconnect structure comprising: forming a sacrificial inter-metal dielectric (IMD) layer over a substrate, wherein the sacrificial IMD layer comprising a carbon-based film, such as amorphous carbon, advanced patterning films, porous carbon, or any combination thereof; forming a plurality of metal interconnect lines within the sacrificial IMD layer; removing the sacrificial IMD layer, with an oxygen based reactive process; and depositing a non-conformal dielectric layer to form air gaps between the plurality of metal interconnect lines. The metal interconnect lines may comprise copper, aluminum, tantalum, tungsten, titanium, tantalum nitride, titanium nitride, tungsten nitride, or any combination thereof. Carbon-based films and patterned photoresist layers may be simultaneously removed with the same reactive process.Type: GrantFiled: October 10, 2008Date of Patent: April 19, 2011Assignee: Applied Materials, Inc.Inventor: Mehul Naik
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Patent number: 7927990Abstract: A method is provided to form densely spaced metal lines. A first set of metal lines is formed by etching a first metal layer. A thin dielectric layer is conformally deposited on the first metal lines. A second metal is deposited on the thin dielectric layer, filling gaps between the first metal lines. The second metal layer is planarized to form second metal lines interposed between the first metal lines, coexposing the thin dielectric layer and the second metal layer at a substantially planar surface. In some embodiments, planarization continues to remove the thin dielectric covering tops of the first metal lines, coexposing the first metal lines and the second metal lines, separated by the thin dielectric layer, at a substantially planar surface.Type: GrantFiled: June 29, 2007Date of Patent: April 19, 2011Assignee: SanDisk CorporationInventors: Kang-Jay Hsia, Calvin K Li, Christopher J Petti
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Patent number: 7906430Abstract: A peeling prevention layer for preventing an insulation film and a protection layer from peeling is formed in corner portions of a semiconductor device. The peeling prevention layer can increase its peeling prevention effect more when formed in a vacant space of the semiconductor device other than the corner portions, for example, between ball-shaped conductive terminals. In a cross section of the semiconductor device, the peeling prevention layer is formed on the insulation film on the back surface of the semiconductor substrate, and the protection layer formed of a solder resist or the like is formed covering the insulation film and the peeling prevention layer. The peeling prevention layer has a lamination structure of a barrier seed layer and a copper layer formed thereon when formed by an electrolytic plating method.Type: GrantFiled: April 25, 2008Date of Patent: March 15, 2011Assignees: Sanyo Electric Co., Ltd., Kanto Sanyo Semiconductors Co., Ltd.Inventors: Mitsuo Umemoto, Kojiro Kameyama, Akira Suzuki
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Publication number: 20110059607Abstract: A method for making a semiconductor device including at least three interconnection layers sequentially stacked without intervention of a via layer. At least one of the interconnection layers includes an interconnection and a via which connects interconnections provided in interconnection layers underlying and overlying the one interconnection layer.Type: ApplicationFiled: November 12, 2010Publication date: March 10, 2011Applicant: ROHM CO., LTD.Inventor: Satoshi KAGEYAMA
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Patent number: 7880293Abstract: A semiconductor device has a wafer for supporting the device and a conductive layer formed over a top surface of the wafer. A carrier wafer is permanently bonded over the conductive layer. Within the wafer and the carrier wafer, an interconnect structure is formed. The interconnect structure includes a first via formed in the wafer exposing the conductive layer, a second via formed in the carrier wafer exposing the conductive layer, a first metal layer deposited over the first via, the first metal layer in electrical contact with the conductive layer, and a second metal layer deposited over the second via, the second metal layer in electrical contact with the conductive layer. First and second passivation layers are deposited over the first and second metal layers. The first or second passivation layer has an etched portion to expose a portion of the first metal layer or second metal layer.Type: GrantFiled: March 25, 2008Date of Patent: February 1, 2011Assignee: STATS ChipPAC, Ltd.Inventors: Byung Joon Han, Nathapong Suthiwongsunthorn, Pandi Chelvam Marimuthu, Kock Liang Heng
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Patent number: 7875547Abstract: Methods and structures for forming a contact hole structure are disclosed. These methods first form a substantially silicon-free material layer over a substrate. A material layer is formed over the substantially silicon-free material layer. A contact hole is formed within the substantially silicon-free material layer and the material layer without substantially damaging the substrate. In addition, a conductive layer is formed in the contact hole so as to form a contact structure.Type: GrantFiled: January 12, 2005Date of Patent: January 25, 2011Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Ju-Wang Hsu, Jyu-Horng Shieh, Yi-Nien Su, Peng-Fu Hsu, Hun-Jan Tao
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Patent number: 7871921Abstract: An interconnection structure for a semiconductor device includes an inter-level insulation layer disposed on a semiconductor substrate. First contact constructions penetrate the inter-level insulation layer. Second contact constructions penetrate the inter-level insulation layer. Metal interconnections connect the first contact constructions to the second contact constructions on the inter-level insulation layer. The first contact constructions include first and second plugs stacked in sequence and the second contact constructions include the second plug.Type: GrantFiled: December 22, 2004Date of Patent: January 18, 2011Assignee: Samsung Electronics Co., Ltd.Inventors: Jin-Taek Park, Jong-Ho Park, Sung-Hoi Hur, Hyun-Suk Kim
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Patent number: 7871923Abstract: An integrated circuit structure comprising an air gap and methods for forming the same are provided. The integrated circuit structure includes a conductive line; a self-aligned dielectric layer on a sidewall of the conductive line; an air-gap horizontally adjoining the self-aligned dielectric layer; a low-k dielectric layer horizontally adjoining the air-gap; and a dielectric layer on the air-gap and the low-k dielectric layer.Type: GrantFiled: January 26, 2007Date of Patent: January 18, 2011Assignee: Taiwan Semiconductor Maufacturing Company, Ltd.Inventors: Chung-Shi Liu, Chen-Hua Yu
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Patent number: 7863173Abstract: Methods of fabricating integrated circuit memory cells and integrated circuit memory cells are disclosed. An integrated circuit memory cell can be fabricated by forming a cup-shaped electrode on sidewalls of an opening in an insulation layer and through the opening on an ohmic layer that is stacked on a conductive structure. An insulation filling member is formed that at least partially fills an interior of the electrode. The insulation filling member is formed within a range of temperatures that is sufficiently low to not substantially change resistance of the ohmic layer. A variable resistivity material is formed on the insulation filling member and is electrically connected to the electrode.Type: GrantFiled: July 10, 2007Date of Patent: January 4, 2011Assignee: Samsung Electronics Co., Ltd.Inventors: Shin-Jae Kang, Gyuhwan Oh, Insun Park, Hyunseok Lim, Nak-Hyun Lim
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Patent number: 7858513Abstract: A low-cost and efficient process produces self-aligned vias in dielectric polymer films that provides electrical connection between a top conductor and a bottom conductor. The process is achieved by printing conductive posts on the first patterned conductive layer, followed by the deposition of an unpatterned layer dielectric, followed by the deposition of a second patterned conductive layer. The vias are formed during the flash annealing of the post after the dielectric is deposited, but before the second conductive layer is deposited. In this process, the post material is annealed with a flash of light, resulting in a release of energy which removes the dielectric on the top of the post.Type: GrantFiled: June 18, 2007Date of Patent: December 28, 2010Assignee: OrganicID, Inc.Inventors: Siddharth Mohapatra, Klaus Dimmler, Patrick H Jenkins
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Patent number: 7846839Abstract: An adhesion between a Cu diffusion barrier film and a Cu wiring in a semiconductor device is improved and reliability of the semiconductor device is improved. A film forming method for forming a Cu film on a substrate to be processed is provided with a first process of forming an adhesion film on the Cu diffusion barrier film formed on the substrate to be processed, and a second process of forming a Cu film on the adhesion film. The adhesion film includes Pd.Type: GrantFiled: October 3, 2005Date of Patent: December 7, 2010Assignee: Tokyo Electron LimitedInventors: Yasuhiko Kojima, Naoki Yoshii
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Patent number: 7842602Abstract: In a semiconductor device, an insulating interlayer having a groove is formed on an insulating underlayer. A silicon-diffused metal layer including no metal silicide is buried in the groove. A metal diffusion barrier layer is formed on the silicon-diffused metal layer and the insulating interlayer.Type: GrantFiled: May 17, 2007Date of Patent: November 30, 2010Assignee: Renesas Electronics CorporationInventors: Koichi Ohto, Toshiyuki Takewaki, Tatsuya Usami, Nobuyuki Yamanishi
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Patent number: 7842601Abstract: A method of forming a small pitch pattern using double spacers is provided. A material layer and first hard masks are used and characterized by a line pattern having a smaller line width than a separation distance between adjacent mask elements. A first spacer layer covering sidewall portions of the first hard mask and a second spacer layer are formed, and spacer-etched, thereby forming a spacer pattern-shaped second hard mask on sidewall portions of the first hard mask. A portion of the first spacer layer between the first hard mask and the second hard mask is selectively removed. The material layer is selectively etched using the first and second hard masks as etch masks, thereby forming the small pitch pattern.Type: GrantFiled: April 20, 2006Date of Patent: November 30, 2010Assignee: Samsung Electronics Co., Ltd.Inventors: Ji-young Lee, Joon-soo Park, Sang-gyun Woo
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Patent number: 7838921Abstract: A memory cell arrangement includes a first memory cell string having a plurality of serially source-to-drain-coupled transistors, at least some of them being memory cells, a second memory cell string having a plurality of serially source-to-drain-coupled transistors, at least some of them being memory cells. A dielectric material is between and above the first memory cell string and the second memory cell string. A source/drain line groove is defined in the dielectric material. The source/drain line groove extends from a source/drain region of one transistor of the first memory cell string to a source/drain region of the second memory cell string. Electrically conductive filling material is disposed in the source/drain line groove. Dielectric filling material is disposed in the source/drain line groove between the source/drain regions.Type: GrantFiled: September 22, 2006Date of Patent: November 23, 2010Assignee: Qimonda AGInventors: Josef Willer, Thomas Mikolajick, Nicolas Nagel, Michael Specht
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Patent number: 7829454Abstract: A method for integrating selective Ru metal deposition into manufacturing of semiconductor devices to improve electromigration and stress migration in bulk Cu. The method includes selectively depositing a Ru metal film on a metallization layer or on bulk Cu using a process gas containing Ru3(CO)12 precursor vapor and a CO gas in a thermal chemical vapor deposition process. A semiconductor device containing one or more selectively deposited Ru metal films is described.Type: GrantFiled: September 11, 2007Date of Patent: November 9, 2010Assignee: Tokyo Electron LimitedInventor: Kenji Suzuki
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Patent number: 7825023Abstract: This invention relates to a process for manufacturing interconnection structures, including: a) the formation on a substrate of a first layer comprising one or several conducting zones (24) and one or several insulating zones made of an organic material (26), b) coverage of this first layer by a porous layer (28), c) consumption and elimination of at least part of the organic material through the porous layer, using enzymes and/or proteins.Type: GrantFiled: February 5, 2007Date of Patent: November 2, 2010Assignee: Commissariat a L'Energie AtomiqueInventor: Didier Louis
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Patent number: 7825026Abstract: A gas inlet is disposed in a lower portion of a reaction chamber, a copper substrate is disposed in an upper portion thereof, and a tungsten catalytic body heated to 1600° C. is disposed midway between the two. Ammonia gas introduced from the gas inlet is decomposed by the tungsten catalytic body, a chemical species generated by the decomposition reacts with a surface of the copper substrate, and reduces and removes a contaminant on the copper surface, and a Cu3N thin film is formed on the copper substrate surface. This Cu3N film has the action of a film which prevents the oxidation of copper. This Cu3N film is thermally decomposed and removed when heated to temperatures of not less than 300° C., leaving a clean copper surface behind.Type: GrantFiled: June 3, 2005Date of Patent: November 2, 2010Assignee: Kyushu Institute of TechnologyInventors: Akira Izumi, Masamichi Ishihara
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Patent number: 7820544Abstract: A method for forming a metal wiring of a semiconductor device, includes forming a first metal layer on a wafer, partially etching a portion of the first metal layer where a metal wiring is to be formed, sequentially forming a first copper barrier layer, a copper seed layer, and a copper layer on the first metal layer, annealing the copper layer, polishing the resulting structure until the first metal layer is exposed, patterning the first metal layer and the first copper barrier layer to form a portion of a metal wiring, forming a second copper barrier layer, forming a second metal layer, and patterning the second metal layer and the second copper barrier layer to form the metal wiring.Type: GrantFiled: June 18, 2007Date of Patent: October 26, 2010Assignee: Dongbu HiTek Co., Ltd.Inventor: Seung Hyun Kim
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Patent number: RE41842Abstract: Methods of forming electrical interconnects include the steps of forming a first electrically conductive layer on a semiconductor substrate and then forming a first electrically insulating layer on the first electrically conductive layer. A second electrically insulating layer is then formed on the first electrically insulating layer. The second electrically insulating layer is then etched to expose the first electrically insulating layer and then a third electrically insulating layer is formed on the first electrically insulating layer. The first and third electrically insulating layers are then etched to define a contact hole therein which exposes a portion of the first electrically conductive layer. A barrier metal layer is then formed. The barrier metal layer is preferably formed to extend on the third electrically insulating layer and on the exposed portion of the first electrically conductive layer.Type: GrantFiled: July 26, 2006Date of Patent: October 19, 2010Assignee: Samsung Electronics Co., Ltd.Inventor: In-Kwon Jeong