Melt-blown Nonwoven Fabric Patents (Class 442/400)
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Publication number: 20130190408Abstract: Durable hydrophilic compositions comprising aliphatic polyester, an anionic surfactant, and in some embodiments, a carrier.Type: ApplicationFiled: June 11, 2009Publication date: July 25, 2013Inventors: Matthew T. Scholz, Francis E. Porbeni
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Patent number: 8461063Abstract: The invention relates to a packaging material for corrosible metallic objects, comprised of a plastic film forming a package outer surface, an inner layer, and an adhesive layer bonding the plastic film to the inner layer, wherein the adhesive layer comprises a volatile corrosion inhibitor and the inner layer has a high permeability for the corrosion inhibitor on the package outer surface as compared to the plastic film. According to the invention the adhesive layer is formed by a chemically binding reaction adhesive.Type: GrantFiled: October 20, 2009Date of Patent: June 11, 2013Assignee: Nordenia Deutschland Gronau GmbHInventors: Tilo Wachs, Josef Leuders, Juergen Triebert
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Patent number: 8444896Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 13, 2010Date of Patent: May 21, 2013Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Publication number: 20130122773Abstract: Systems for producing bulked webs and/or nonwoven materials may include at least one extruder having a plurality of nozzles and a master air jet in communication with at least one extruder to receive a plurality of polymer melt filaments from at least one extruder to form a bulked web. Producing bulked webs may include at least the steps of forming a plurality of polymer melt filaments; passing the plurality of polymer melt filaments through a master air jet thereby forming a bulked web; and collecting the bulked web.Type: ApplicationFiled: November 16, 2011Publication date: May 16, 2013Inventors: Sanjay Wahal, Edward J. Clark, Randall Skattum, Jeffrey Scott Conley
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Patent number: 8415263Abstract: A composite material as a sheet material is described, being relatively cheap, most useful as a raw material of a sanitary product or the like, such as underwear, dust-proof mask or dispensable paper diaper, etc., and good in processability, stretchability, gas-permeability, softness, and touch. The composite material is formed by laminating a stretchable layer and a conjugate spunbonded nonwoven fabric including conjugate fibers including a low-melting-point component and a high-melting-point component. The conjugate fibers are partially bonded to each other by thermocompression, wherein each bonded portion has fine folded structures including alternate hill and valley regions in the CD, and the distance between neighboring hills is 100-400 ?m in average. The conjugate spunbonded nonwoven fabric exhibits stretchability through the spread of the fine folded structures, and has, at 5% elongation, a CD-strength of 0.1 N/5 cm or less and an MD/CD strength ratio of 200 or more.Type: GrantFiled: March 30, 2011Date of Patent: April 9, 2013Assignees: JNC Corporation, JNC Fibers CorporationInventors: Toshikatsu Fujiwara, Taiju Terakawa
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Patent number: 8410006Abstract: The present invention is directed to a high surface area fibers and an improved filter composite media made from the same. More specifically, the composite media preferably comprises a winged-fiber layer having high surface area fibers for increased absorption and strength and a meltblown layer for additional filtration. In one preferred embodiment the high surface area fibers have a middle region with a plurality of projections that define a plurality of channels, which increases the surface area of the fiber. In one preferred embodiment, the high surface area fiber has a specific surface area of about 140,000 cm2/g or higher and a denier of about 1.0 to about 2.0. The high surface area fiber of the present invention is made using a bicomponent extrusion process using a thermoplastic polymer and a dissolvable sheath.Type: GrantFiled: June 12, 2007Date of Patent: April 2, 2013Inventors: Walter Chappas, Behnam Pourdeyhimi
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Publication number: 20130071588Abstract: This invention relates to an aliphatic-aromatic copolyester characterised in that it has appreciable workability properties even when mixed with other polymers, appreciable toughness and high values for ultimate tensile strength and elastic modulus. This invention also relates to mixtures of the said copolyester with other polymers.Type: ApplicationFiled: May 24, 2011Publication date: March 21, 2013Applicant: NOVAMONT S.p.A.Inventors: Catia Bastioli, Giampietro Borsotti, Luigi Capuzzi, Tiziana Milizia, Roberto Vallero
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Patent number: 8389425Abstract: Herein is disclosed a bonded mat comprising a coil web that is bonded to a backing. The coil web comprises continuous coiled fibers, at least some of which contain expanded polymeric microspheres. The backing comprises a porous material. Methods of making the coil web and the backing, and methods of bonding the coil web and the backing, are disclosed.Type: GrantFiled: January 29, 2010Date of Patent: March 5, 2013Assignee: 3M Innovative Properties CompanyInventor: Nelson R. Costa
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Patent number: 8389105Abstract: A molded fibrous structure comprising a continuous molded element. The continuous molded element may be one-dimensional. A method for making a molded fibrous structure comprising a continuous molded element. A substrate for use as a wipe made from a molded fibrous structure.Type: GrantFiled: May 19, 2010Date of Patent: March 5, 2013Assignee: The Procter & Gamble CompanyInventors: Astrid Annette Sheehan, Philip Andrew Sawin
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Patent number: 8372175Abstract: A pleated filter is made from a monocomponent monolayer nonwoven web containing a bimodal mass fraction/fiber size mixture of intermingled larger size and smaller size continuous monocomponent polymeric fibers of the same polymeric composition. Rows of pleats are formed in the nonwoven web, and the pleated web is cut to a desired size and shape to provide a filter element containing a self-supporting porous monocomponent monolayer matrix of fibers bonded to one another at least some points of fiber intersection and having an average initial submicron efficiency of at least 15% at a 1.52 meters/sec face velocity. The filter element is deformation resistant without requiring stiffening layers, bicomponent fibers or other reinforcing measures in the filter media layer.Type: GrantFiled: May 27, 2010Date of Patent: February 12, 2013Assignee: 3M Innovative Properties CompanyInventors: Andrew R. Fox, John D. Stelter, Seyed A. Angadjivand, Timothy J. Lindquist, John M. Brandner, James E. Springett
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Publication number: 20130029556Abstract: Copolymers exhibiting the following combinations of properties, including without limitation, ?-caprolactone in an amount ranging from about 12 to about 70 mole percent, glycolide in an amount ranging from about 30 to about 88 mole percent, crystallinity ranging from about 10 to about 50% as measured by WAXD or about 10 to about 50 J/g as measured by DSC, and an inherent viscosity ranging from about 0.5 to about 1.45 dL/g as measured in a 0.1 g/dl solution of HFIP at 25° C.; a method for melt blowing such copolymers and nonwoven constructs produced therefrom are described herein.Type: ApplicationFiled: September 28, 2012Publication date: January 31, 2013Applicant: ETHICON, INC.Inventor: Ethicon, Inc
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Publication number: 20120302982Abstract: Provided is a non-woven fabric produced by using a polypropylene-based resin composition containing a specific low-crystalline polypropylene. The non-woven fabric is a non-woven fabric obtained by achieving reductions in denier values of fibers, the non-woven fabric being excellent in dispersibility of the fibers.Type: ApplicationFiled: January 20, 2011Publication date: November 29, 2012Applicant: IDEMITSU KOSAN CO., LTD.Inventors: Tomoaki Takebe, Yutaka Minami, Yohei Koori
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Patent number: 8318318Abstract: A web comprising a layer of crosslinked cellulosic fiber overlaid on and integral with at least one layer of regenerated cellulose fiber. The crosslinked cellulosic fiber can be sandwiched between two regenerated cellulose fiber layers. The regenerated cellulose can be viscose or lyocell.Type: GrantFiled: December 31, 2008Date of Patent: November 27, 2012Assignee: Weyerhaeuser NR CompanyInventors: Mengkui Luo, David George Unrau
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Patent number: 8318618Abstract: A mat having a highly uniform porosity distribution is produced by consolidating 15 or more layers of melt blown webs (or the like) having different orientations. Control over the porosity is provided by using webs that exhibit a narrow, unimodal distribution of fiber diameters over the bulk of its distribution, such as in the top 80%. A compliance of the mats can be chosen by selecting a number and orientation of the webs. It is thus possible to produce mats that are good candidates for vascular grafts, for example. The uniformity of the porosity within the range of 6 ?m to 30 ?m permits seeding of the vascular graft with endothelial and smooth muscle cells. The mats have the demonstrated ability to retain, and support growth of, smooth muscle cells and endothelial cells.Type: GrantFiled: May 21, 2008Date of Patent: November 27, 2012Assignee: National Research Council of CanadaInventors: Abdellah Ajji, Marie Moreno, Martin Bureau
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Patent number: 8314040Abstract: A nonwoven web made from a polymeric fiber blend comprising at least one elastomeric polyolefin and at least one nonelastomeric polyolefin useful as the elastic base sheet for a nonwoven laminate is disclosed. Preferably, the polymeric blend will comprise a nonelastomeric resin in the range of from about 10 to about 90 percent by weight, and an elastomeric resin of from about 90 to about 10 percent by weight. The elastomeric polyolefin will have a density of less than about 0.885 g/cm3 and the nonelastomeric polyolefin will have a density of at least about 0.890 g/cm3. In one particular embodiment, the polymeric blend may comprise about 50 percent to about 90 percent by weight of a narrow molecular weight distribution polyethylene and about 50 percent to about 10 percent by weight of a nonelastomeric polyolefin such as a linear low density polyethylene.Type: GrantFiled: November 12, 2003Date of Patent: November 20, 2012Assignee: Kimberly-Clark Worldwide, Inc.Inventors: C. Allen Smith, Kenneth B. Close, Richard C. Beck, Jay S. Shultz, David J. Baer, Susan E. Shawver, Paul W. Estey, Deepak R. Parikh, Kenneth B. Stewart, Jr.
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Patent number: 8308833Abstract: This invention relates to a nonwoven fabric for filters, in which a melt blown nonwoven fabric formed of polybutylene terephthalate or polypropylene terephthalate fibers with an average fiber diameter of 1 to 8 ?m and a spunbonded nonwoven fabric formed of polyester-based fibers with an average fiber diameter of 10 to 30 ?cm are laminated for integration.Type: GrantFiled: September 27, 2006Date of Patent: November 13, 2012Assignee: Toray Industries, Inc.Inventors: Nobuyuki Takano, Masashi Ito, Makoto Nishimura
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Publication number: 20120270459Abstract: The present invention is a nonwoven material and a method of fabricating the nonwoven material. The material comprises a nylon fabric layer and at least one nonwoven fabric layer combined with the nylon layer. The method of fabricating the nonwoven material comprises steps of combining a nonwoven fabric layer with a nylon layer, hot-pressing the nonwoven fabric layer with the nylon layer and cooling the hot-pressed the nonwoven fabric layer and the nylon layer.Type: ApplicationFiled: April 19, 2011Publication date: October 25, 2012Inventor: Yuan-Shan ZHU
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Patent number: 8281938Abstract: The invention discloses a nano-fiber material, wherein the nano-fiber material is formed by spinning an ionic polymer into a nano-fiber nonwoven, and the ionic polymer is represented by the formula: wherein: R1 includes phenyl sulfonate or alkyl sulfonate; R2 includes R3 includes and m/n is between 1/50 and 50/1, q?0.Type: GrantFiled: February 28, 2010Date of Patent: October 9, 2012Assignee: Industrial Technology Research InstituteInventors: Wen-Yi Chen, Shu-Hui Cheng, Feng-Hung Tseng
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Patent number: 8273451Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 22, 2010Date of Patent: September 25, 2012Assignee: Eastman Chemical CompanyInventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
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Patent number: 8268738Abstract: A biodegradable fiber that is formed from a thermoplastic composition that contains polylactic acid, a plasticizer, and a compatibilizer is provided. The compatibilizer includes a polymer that is modified with a polar compound that is compatible with the plasticizer and a non-polar component provided by the polymer backbone that is compatible with polylactic acid. Such functionalized polymers may thus stabilize each of the polymer phases and reduce plasticizer migration. By reducing the plasticizer migration, the composition may remain ductile and soft. Further, addition of the functionalized polymer may also promote improved bonding and initiate crystallization faster than conventional polylactic acid fibers. The polar compound includes an organic acid, an anhydride of an organic acid, an amide of an organic acid, or a combination thereof. Such compounds are believed to be more compatible with the generally acidic nature of the polylactic acid fibers.Type: GrantFiled: May 30, 2008Date of Patent: September 18, 2012Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Ryan J. McEneany, Vasily A. Topolkaraev, Aimin He
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Patent number: 8263506Abstract: Cellulose filtration products comprising nonwoven lyocell fiber webs in which the fibers have a diameter of from 3 to 12 microns, the largest pore diameter of less than about 300 microns and a mean flow pore diameter of less than about 150 microns are disclosed. Multilayer nonwoven lyocell fiber webs are also disclosed which have lower mean flow pore diameters and lower pore sizes.Type: GrantFiled: June 30, 2008Date of Patent: September 11, 2012Assignee: Weyerhaeuser NR CompanyInventor: Mengkui Luo
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Patent number: 8247335Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 13, 2010Date of Patent: August 21, 2012Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Patent number: 8241729Abstract: A garment includes a breathable composite fabric between outer and inner fabric layers. The breathable composite fabric comprises two nanofiber web layers and a porous fluid drainage layer disposed therebetween.Type: GrantFiled: March 11, 2008Date of Patent: August 14, 2012Assignee: E.I. du Pont de Nemours and CompanyInventors: Jill A Conley, Robert Anthony Marin
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Publication number: 20120196497Abstract: Disclosed herein is a nonwoven fabric comprising within the range of from 50 to 99 wt %, by weight of the composition, of a reactor grade propylene-?-olefin copolymer possessing within the range of from 5 to 35 wt %, by weight of the copolymer, of units derived from one or more of ethylene and/or C4 to C12 ?-olefins; a melt flow rate (230° C./2.16 kg) within the range of from 500 to 7500 g/10 min; and a weight average molecular weight of less than 200,000; and a second polypropylene having a melting point, Tm, of greater than 110° C. and a melt flow rate (230° C./2.16 kg) within the range of from 20 to 7500 g/10 min; wherein the fabric has a CD Elongation value of greater than 50% (measuring the fabric of 35 g/m2 basis weight). The fabric described herein can be used in structures comprising one or more layers of the fabric described herein, and can include any number of other fabric layers made from other materials.Type: ApplicationFiled: August 4, 2008Publication date: August 2, 2012Inventors: Sudhin Datta, Derek Thurman, Chia Yung Cheng, Kuangyao B. Peng
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Patent number: 8227362Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 13, 2010Date of Patent: July 24, 2012Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Patent number: 8216953Abstract: Disclosed are water-dispersible fibers derived from sulfopolyesters having a Tg of at least 25° C. The fibers may contain a single sulfopolyester or a blend of a sulfopolyester with a water-dispersible or water-nondispersible polymer. Also disclosed are multicomponent fibers comprising a water dispersible sulfopolyester having a Tg of at least 57° C. and a water non-dispersible polymer. The multicomponent fibers may be used to produce microdenier fibers. Fibrous articles may be produced from the water-dispersible fibers, multicomponent fibers, and microdenier fibers. The fibrous articles include water-dispersible and microdenier nonwoven webs, fabrics, and multilayered articles such as wipes, gauze, tissue, diapers, panty liners, sanitary napkins, bandages, and surgical dressings. Also disclosed is a process for water-dispersible fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 13, 2010Date of Patent: July 10, 2012Assignee: Eastman Chemical CompanyInventors: William Alston Haile, Scott Ellery George, Wesley Raymond Hale, Waylon Lewellyn Jenkins
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Publication number: 20120171919Abstract: A coform nonwoven web that contains a matrix of meltblown fibers and an absorbent material is provided. The meltblown fibers are formed from a thermoplastic composition that contains at least one propylene/?-olefin copolymer of a certain monomer content, density, melt flow rate, etc. The selection of a specific type of propylene/?-olefin copolymer provides the resulting composition with improved thermal properties for forming a coform web. For example, the thermoplastic composition crystallizes at a relatively slow rate, thereby allowing the fibers to remain slightly tacky during formation. This tackiness may provide a variety of benefits, such as enhancing the ability of the meltblown fibers to adhere to the absorbent material during formation of the coform web. In certain embodiments, the coform web may also be imparted with texture using a three-dimensional forming surface.Type: ApplicationFiled: September 15, 2009Publication date: July 5, 2012Applicants: Junko SUGINAKA, Kiyoshi MORIInventors: David M. Jackson, Michael A. Schmidt
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Patent number: 8207073Abstract: A highly water pressure-resistant polyester nonwoven fabric having a water pressure resistance of 2 kPA or more and composed of a laminated nonwoven fabric structure that is integrated by thermocompressive bonding an extremely fine fiber nonwoven fabric layer in which a polyester material is mixed with 1% or more of a polyolefin material and which has a fiber diameter of 5 ?m or less, and a polyester filamentary fiber nonwoven fabric layer having a fiber diameter of 7 ?m or more. The polyester nonwoven fabric is a nonwoven fabric material appropriate to moisture-permeable waterproof sheets used for building materials and shoe materials and, moreover, to fields requiring filtering properties, for example, various packaging materials such as dry packaging materials used as packaging materials and sterilization packaging materials also required to have radiation resistance and peel strength.Type: GrantFiled: March 18, 2004Date of Patent: June 26, 2012Assignee: Asahi Kasei Fibers CorporationInventors: Tomoyuki Hosokawa, Ryuji Suzuka
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Patent number: 8206484Abstract: This invention is a method for fabricating fibers by melt-blowing a melt of a molecularly self-assembling material, the melt being at a temperature of from 130° C. to 220° C., thereby forming a fiber set having a distribution of fiber diameters wherein at least 95% of the fibers have a diameter of less than about 3 microns. The invention further comprises collecting the fiber set so as to form a fibrous non-woven web.Type: GrantFiled: August 12, 2009Date of Patent: June 26, 2012Inventors: Gert Claasen, Gerrit J. Brands, Leonardo C. Lopez, Rene Broos, Thomas Allgeuer, Wu Chen, James F. Sturnfield
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Publication number: 20120149273Abstract: A nozzle, die, apparatus, system and method for forming a fiber population having a median diameter less than one micrometer, and nonwoven fibrous webs including a population of such sub-micrometer fibers. The nozzle includes a first conduit having a first terminal end, a second conduit positioned coaxially around the first conduit and having a second terminal end proximate the first terminal end, wherein the first and second conduit form an annular channel between the first and second conduit, and additionally wherein the first terminal end extends axially outwardly beyond the second terminal end. The die includes at least one such nozzle, and the apparatus and system include at least one such die. Methods of making nonwoven fibrous webs including a population of sub-micrometer fibers, and articles including such nonwoven fibrous webs, are also disclosed.Type: ApplicationFiled: August 30, 2010Publication date: June 14, 2012Applicant: 3M INNOVATIVE PROPERTIES COMPANYInventors: Eric M. Moore, Michael R. Berrigan, Daniel J. Zillig, William P. Klinzing, William J. Kopecky
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Patent number: 8168003Abstract: The present invention relates to a fiber having starch and a surfactant, and a web employing such a fiber.Type: GrantFiled: March 31, 2011Date of Patent: May 1, 2012Assignee: The Procter & Gamble CompanyInventors: Valerie Ann Bailey, Larry Neil Mackey, Paul Dennis Trokhan
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Patent number: 8163385Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 22, 2010Date of Patent: April 24, 2012Assignee: Eastman Chemical CompanyInventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
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Patent number: 8163663Abstract: The invention provides a conductive powder composite including a bamboo charcoal powder pre-processed with a pulverizing procedure and a refining procedure of 900 to 1500° C. and a conductive carbon black powder, wherein the bamboo charcoal powder and the conductive carbon black powder are blended by a high speed mechanical granulating machine to form the conductive powder composite. The conductive powder composite can simultaneously and effectively improve the poor conductivity of the bamboo charcoal powder and the embrittlement characteristic of the conductive carbon black powder in the conventional technology. The invention also provides a conductive masterbatch and a fabrication method thereof, and a multifunctional antistatic non-woven fabric and a fabrication method thereof.Type: GrantFiled: May 11, 2009Date of Patent: April 24, 2012Assignee: Taiwan Textile Research InstituteInventors: Wei-Jen Lai, Sheng-Shan Chang
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Patent number: 8158244Abstract: Disclosed are multicomponent fibers derived from a blend of a sulfopolyester with a water non-dispersible polymer wherein the as-spun denier is less than about 6 and wherein the water dispersible sulfopolyester exhibits a melt viscosity of less than 12,000 poise measured at 240° C. at a strain rate of 1 rad/sec, and wherein the sulfopolyester comprising less than about 25 mole % of residues of at least one sulfomonomer, based on the total moles of diacid or diol residues. The multicomponent fiber is capable of being drawn at a relatively high fiber speed, particularly at least about 2000 m/min, and may be used to produce microdenier fibers. Fibrous articles may be produced from the multicomponent fibers and microdenier fibers. Also disclosed is a process for multicomponent fibers, nonwoven fabrics, and microdenier webs.Type: GrantFiled: December 22, 2010Date of Patent: April 17, 2012Assignee: Eastman Chemical CompanyInventors: Rakesh Kumar Gupta, Scott Ellery George, Daniel William Klosiewicz, Kab Sik Seo, Coralie McKenna Fleenor, Allen Lynn Crain
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Publication number: 20120088424Abstract: Dimensionally stable nonwoven fibrous webs include a multiplicity of continuous fibers formed from one or more thermoplastic polyesters and polypropylene in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 10% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. When the thermoplastic polyester is selected to include aliphatic and aromatic polyesters, a spunbond process may be used to produce substantially continuous fibers that exhibit molecular orientation. When the thermoplastic polyester is selected from aliphatic polyesters, a meltblown process may be used to produce discontinuous fibers that do not exhibit molecular orientation. The webs may be used as articles for filtration, sound absorption, thermal insulation, surface cleaning, cellular growth support, drug delivery, personal hygiene, medical apparel, or wound dressing.Type: ApplicationFiled: March 23, 2010Publication date: April 12, 2012Inventors: Moore M. Eric, Stelter D. John, Berrigan R. Michael, Porbeni E. Francis, Scholz T. Matthew, Landgrebe D. Kevin, Fennessey F. Sian, Jennen M. Jay
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Patent number: 8153238Abstract: Elastic composite laminates are disclosed. The laminates include an elastic member bonded to at least one facing material. In accordance with the present disclosure, an adhesive composition is coextruded with an elastomeric material to form the elastic member. In this manner, the elastic member can be bonded to the facing material in a stretched state without having to apply a separate adhesive layer between the two materials. In one embodiment, the elastic member can be bonded to the facing material according to a pattern that includes bonded areas and non-bonded areas.Type: GrantFiled: December 14, 2005Date of Patent: April 10, 2012Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Gregory K. Hall, Peiguang Zhou, Xiaomin Zhang, Daniel Wideman, Thomas Vercauteren
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Publication number: 20120064789Abstract: A nonwoven fabric is provided that has biodegradability and has excellent mechanical strength and excellent texture in combination, and a fiber product containing the nonwoven fabric is provided. The biodegradable nonwoven fabric contains at least two kinds of fibers including a fiber A and a fiber B, in which the fiber A contains a first component having biodegradability, and the fiber B contains a second component having biodegradability. The nonwoven fabric contains a mixed fiber web having a mixing ratio (weight ratio) of the fiber A and the fiber B in a range of from 5/95 to 95/5. The first component contains at least one member selected from the group consisting of an aliphatic polyester and an aliphatic polyester copolymer each having a melting point that is higher than a melting point of the second component. A half crystallization time at 85 degree Celsius of the second component is longer than a half crystallization time at 85 degree Celsius of the first component.Type: ApplicationFiled: April 23, 2010Publication date: March 15, 2012Inventors: Junji Iwata, Yasushi Matsuda, Mitsuru Kojima
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Patent number: 8129298Abstract: A nonwoven fabric laminate possesses excellent elasticity, softness, water resistance, fuzz resistance and curl resistance, and has less stickiness. The nonwoven fabric laminate includes at least one meltblown nonwoven fabric layer and mixed-fiber spunbonded nonwoven fabric layers on both surfaces of the at least one meltblown nonwoven fabric layer, the mixed-fiber spunbonded nonwoven fabric layers each comprising mixed fibers including 10 to 90 wt % of continuous fibers of a thermoplastic elastomer (A) and 90 to 10 wt % of continuous fibers of a thermoplastic resin (B) other than the thermoplastic elastomer (A) ((A)+(B)=100 wt %).Type: GrantFiled: December 27, 2006Date of Patent: March 6, 2012Assignee: Mitsui Chemicals, Inc.Inventors: Shigeyuki Motomura, Kenichi Suzuki, Naosuke Kunimoto
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Patent number: 8017534Abstract: Disclosed is a fibrous nonwoven structure comprising meltblown fibrous materials and at least one secondary fibrous material and method of preparing. In one aspect, the fibrous nonwoven structure has a formation index of between 70 and 135. In another aspect, the fibrous nonwoven structure has an opacity that is greater than 72 percent at a basis weight of between about 35 and 55 grams per square meter. The fibrous nonwoven substrate may be utilized as a moist wipe.Type: GrantFiled: March 11, 2009Date of Patent: September 13, 2011Assignee: Kimberly-Clark Worldwide, Inc.Inventors: James Benjamin Harvey, Anthony Mark Gambaro, Paul Alan Giles, David Jon Baer, Allen Frederic Vater
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Patent number: 8012565Abstract: Absorbent structures with nonwoven meltblown lyocell fiber webs are described which have excellent liquid distribution properties. The absorbent structures comprise at least two nonwoven meltblown lyocell fiber webs with superabsorbent polymer intermediate the two webs. Methods for making the structures are also described. The structures are particularly useful for use in disposable hygienic products.Type: GrantFiled: March 31, 2008Date of Patent: September 6, 2011Assignee: Weyerhaeuser NR CompanyInventor: Mengkui Luo
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Publication number: 20110189463Abstract: Fine fibers comprising aliphatic polyester and a viscosity modifier. The fine fibers are preferably made by a Blown microfiber process.Type: ApplicationFiled: June 11, 2009Publication date: August 4, 2011Inventors: Eric M. Moore, Matthew T. Scholz, Korey W. Karls, Francis E. Porbeni, Kevin D. Landgrebe, Jay M. Jennen
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Patent number: 7989372Abstract: A molded respirator and method of making are disclosed, wherein the molded respirator is made from a porous nonwoven web containing meltblown fibers and staple fibers. The meltblown fibers may be present as a bimodal mixture of microfibers and mesofibers, and comprise an intermingled mixture with staple fibers further intermingled therein. The molded respirator may also contain at least one secondary filtration layer.Type: GrantFiled: June 22, 2007Date of Patent: August 2, 2011Assignee: 3M Innovative Properties CompanyInventors: Seyed A. Angadjivand, John M. Brandner, James E. Springett
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Patent number: 7989371Abstract: A porous nonwoven web and method of making are disclosed, wherein the web contains meltblown fibers and staple fibers. The meltblown fibers may be present as a bimodal mixture of microfibers and mesofibers, and comprise an intermingled mixture with staple fibers further intermingled therein.Type: GrantFiled: June 22, 2007Date of Patent: August 2, 2011Assignee: 3M Innovative Properties CompanyInventors: Seyed A. Angadjivand, John M. Brandner, James E. Springett
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Patent number: 7977260Abstract: The present invention provides a separator for an electric double layer capacitor comprising a porous sheet containing fibrillated heat-resistant fibers, polyester fibers having a fineness of 0.01 dtex to less than 0.10 dtex, and fibrillated cellulose, which is suitable for use as a separator for an electric double layer capacitor operating at high voltages of 3 V or more.Type: GrantFiled: November 28, 2006Date of Patent: July 12, 2011Assignee: Mitsubishi Paper Mills LimitedInventors: Takahiro Tsukuda, Masatoshi Midorikawa, Tomohiro Sato
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Patent number: 7968479Abstract: An elastic multilayer composite includes a pattern unbonded elastic layer attached to at least one extensible facing layer. A method for forming an elastic multilayer composite includes the steps of providing an elastic material; bonding the elastic material to form a pattern unbonded elastic material; and attaching the pattern unbonded elastic material to at least one facing material.Type: GrantFiled: June 30, 2008Date of Patent: June 28, 2011Assignee: Kimberly-Clark Worldwide, Inc.Inventors: Howard Martin Welch, John Joseph Lassig, Wing-Chak Ng, Susan Elaine Shawver, Oomman P. Thomas
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Patent number: 7967805Abstract: A disposable garment includes a nonwoven backsheet formed by melt-blowing. The melt-blown nonwoven web has a basis weight of from about 3 g/m2 to about 60 g/m2 and an air permeability value of at least about 15 cm3/cm2/sec. The melt-blowing web is made by fine fibers having an average fiber diameter of from about 3 ?m to about 10 ?m.Type: GrantFiled: July 11, 2008Date of Patent: June 28, 2011Assignee: The Procter & Gamble CompanyInventors: Kazuyuki Ohnishi, Hiroyuki Ohgata
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Publication number: 20110151738Abstract: Dimensionally stable nonwoven fibrous webs include a multiplicity of continuous fibers formed from one or more thermoplastic polyesters and polypropylene in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 10% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. A spunbond process may be used to produce substantially continuous fibers that exhibit molecular orientation. A meltblown process may be used to produce discontinuous fibers that do not exhibit molecular orientation. In some embodiments, the fibers comprise a viscosity modifier and/or an anionic surfactant. The webs may be used as articles for filtration, sound absorption, thermal insulation, surface cleaning, cellular growth support, drug delivery, personal hygiene, medical apparel, or wound dressing.Type: ApplicationFiled: December 17, 2010Publication date: June 23, 2011Inventors: Eric M. Moore, John D. Stelter, Michael R. Berrigan, Francis E. Porbeni, Matthew T. Scholz, Kevin D. Landgrebe, Korey W. Karls, Sian F. Fennessey, Jay M. Jennen
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Publication number: 20110152808Abstract: A resilient coform nonwoven web that contains a matrix of meltblown fibers and an absorbent material is provided. The meltblown fibers may constitute from 45 wt % to about 99 wt % of the web and the absorbent material may constitute from about 1 wt % to about 55 wt % of the web. The meltblown fibers may be formed from a thermoplastic composition that contains at least one propylene/?-olefin copolymer having a propylene content of from about 60 mole % to about 99.5 mole % and an ?-olefin content of from about 0.5 mole % to about 40 mole %. The copolymer may have a density of from about 0.86 to about 0.90 grams per cubic centimeter and the thermoplastic composition may have a melt flow rate of from about 200 to about 6000 grams per 10 minutes, determined at 230° C. in accordance with ASTM Test Method D1238-E. The coform web may be imparted with a three-dimensional texture by, for example, using a three-dimensional forming surface.Type: ApplicationFiled: December 21, 2009Publication date: June 23, 2011Inventor: DAVID M. JACKSON
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Publication number: 20110151737Abstract: Dimensionally stable nonwoven fibrous webs include a multiplicity of continuous fibers formed from one or more thermoplastic polyesters and polypropylene in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 10% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. A spunbond process may be used to produce substantially continuous fibers that exhibit molecular orientation. A meltblown process may be used to produce discontinuous fibers that do not exhibit molecular orientation. The webs may be used as articles for filtration, sound absorption, thermal insulation, surface cleaning, cellular growth support, drug delivery, personal hygiene, medical apparel, or wound dressing.Type: ApplicationFiled: December 17, 2010Publication date: June 23, 2011Inventors: Eric M. Moore, John D. Stelter, Michael R. Berrigan, Francis E. Porbeni, Matthew T. Scholz, Sian F. Fennessey, Jay M. Jennen
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Publication number: 20110151196Abstract: A flexible coform nonwoven web that contains a matrix of meltblown fibers and an absorbent material is provided. The meltblown fibers may constitute from about 2 wt % to about 40 wt % of the coform web. The absorbent material may constitute from about 60 wt % to about 98 wt % of the coform web. The Cup Crush Energy/Thickness ratio of the nonwoven structure is desirably less than about 600. The coform web may be imparted with a three-dimensional texture by, for example, using a three-dimensional forming surface. The coform web is suitable for forming absorbent articles such as wipers and personal care absorbent products.Type: ApplicationFiled: December 21, 2009Publication date: June 23, 2011Inventors: Michael A. Schmidt, Kenneth B. Close, David M. Jackson, Lisa L. Nickel