Crt Mask Mounting Patents (Class 445/30)
  • Patent number: 4854905
    Abstract: A method of fixing a color screening structure for a color picture tube to the faceplate of the color picture tube, comprising steps of mounting the color screening structure on the faceplate with the through holes formed in first, second and third supporting spring plates attached respectively to a lateral side frame and opposite side frames respectively receiving first, second and third metallic pins attached respectively to three sides of the faceplate, welding the first supporting spring plate to the first metallic pin at a plurality of weld points in a predetermined welding sequence by laser welding, and alternately welding the second and third supporting spring plates respectively to the second and third metallic pins at a plurality of weld points in a predetermined welding sequence by laser welding.
    Type: Grant
    Filed: September 12, 1988
    Date of Patent: August 8, 1989
    Assignee: Sony Corporation
    Inventors: Kiminobu Shibuya, Kenichiro Takayanagi
  • Patent number: 4847532
    Abstract: A tensed shadow mask assembly is adapted for repeated precise registration relative to a display screen in order to facilitate processing of the phosphor deposits on the display screen, wherein the registration of the shadow mask relative to the display screen is unaffected by the subsequent permanent sealing of the CRT. A display panel (36) is associated with the CRT faceplate (26) and has an outer edge (38) and a surface that carries a pattern of cathodoluminescent phosphor deposits (44). A rigid band (48) is permanently fastened around the outer edge of the display panel (36). A shadow mask frame (56) having a tensed shadow mask (58) fastened thereto is removably mounted to the band (48). The shadow mask frame (56) and band (48) carry registration mechanisms (70, 72, 76, 78) for orienting the frame (56) at a predetermined position relative to the band (48) (hence, relative to the display panel (36)) whenever the frame (56) is mounted to the band (48).
    Type: Grant
    Filed: May 27, 1988
    Date of Patent: July 11, 1989
    Assignee: Tektronix, Inc.
    Inventor: Dale R. Rath
  • Patent number: 4840596
    Abstract: A reusable factory fixture frame is disclosed for use in the manufacture of a color cathode ray tube having a flat faceplate and a tensed foil shadow mask. The frame provides for mounting an in-process shadow mask during photoexposure of an in-process faceplate in a lighthouse. The frame includes a generally rectangular frame structure having grooves thereabout for receiving an edge of the shadow mask. Spring-loaded mechanical mask-retaining devices are secured to the side of the factory fixture frame for temporarily and removably supporting the in-process shadow mask in tension in the grooves. The shadow mask is heated and allowed to expand prior to being temporarily and removably supported on the frame, and the shadow mask is allowed to cool and shrink in tension while so being supported to effect tensing of the shadow mask in clamped condition on the frame.
    Type: Grant
    Filed: December 31, 1987
    Date of Patent: June 20, 1989
    Assignee: Zenith Electronics Corporation
    Inventors: Lawrence W. Dougherty, James L. Kraner
  • Patent number: 4834686
    Abstract: This disclosure describes a method and associated apparatus, in the manufacture of flat tension mask cathode ray tubes, for detecting the edges of a mask receiving surface in a plane, identifying its coordinates and subsequently delineating the path of an attachment device for permanently affixing a tensed foil shadow mask to the mask receiving surface of a mask support structure.
    Type: Grant
    Filed: December 29, 1987
    Date of Patent: May 30, 1989
    Assignee: Zenith Electronics Corporation
    Inventors: Allan D. Kautz, Janice L. Wichmann
  • Patent number: 4828523
    Abstract: A front assembly for a color cathode ray tube is disclosed. The tube includes a faceplate having on its inner surface a centrally disposed phosphor screen embraced by a peripheral sealing area adapted to mate with a funnel. A faceplate-mounted frame-like shadow mask support structure secured to the inner surface of the faceplate between the sealing area and the screen has a mask-receiving surface for receiving and supporting a foil shadow mask and holding the mask in tension by laser weldments. The weldments according to the invention are spaced close enough to hold the mask in tension without distortion, yet spaced widely enough to provide for relatively rapid welding and strong, independent welds.
    Type: Grant
    Filed: June 4, 1987
    Date of Patent: May 9, 1989
    Assignee: Zenith Electronics Corporation
    Inventors: James R. Fendley, Janice L. Wichmann
  • Patent number: 4828524
    Abstract: This disclosure describes a method and apparatus in the manufacture of flat tension mask cathode ray tubes, for detecting the edges of a mask receiving surface in a plane, recording its coordinates and subsequently delineating the path of an attachment device for permanently affixing a tensed foil shadow mask to the mask receiving surface of a mask support structure.
    Type: Grant
    Filed: December 31, 1987
    Date of Patent: May 9, 1989
    Assignee: Zenith Electronics Corporation
    Inventor: James R. Fendley
  • Patent number: 4778427
    Abstract: Negative interference fixturing means and process are disclosed for use in the photoexposure of an in-process faceplate assembly for a color cathode ray tube, and the attachment of a shadow mask to its support. The assembly includes a flat glass faceplate having on its inner surface a centrally disposed screening area for receiving a predetermined pattern of phosphor deposits, a shadow mask having a pattern of apertures corresponding to the pattern of phosphor deposits, and a shadow mask support structure located on opposed sides of the screening area for supporting the mask in tension.
    Type: Grant
    Filed: June 9, 1987
    Date of Patent: October 18, 1988
    Assignee: Zenith Electronics Corporation
    Inventor: Paul Strauss
  • Patent number: 4776822
    Abstract: A proceses is disclosed for use in the manufacture of a color cathode ray tube having a rectangular flat faceplate. The process comprises positioning the faceplate in a predetermined x-y plane by referencing faceplate a-b-c reference areas on two adjacent edges or sides of the faceplate with complementary a-b-c reference points on a faceplate locating fixture; the fixture also has three spaced six-point precision indexing means. With the faceplate a-b-c reference areas and the faceplate locating fixture a-b-c points mutually referenced, six-point precision indexing means are attached to the faceplate in registation with the precision indexing means on the faceplate locating fixture. Using the precision indexing means attached to the faceplate, a shadow mask is registered with the faceplate through the use of complementary precision indexing means to provide a faceplate-shadow mask assembly in mutual precise registry.
    Type: Grant
    Filed: November 12, 1987
    Date of Patent: October 11, 1988
    Assignee: Zenith Electronics Corporation
    Inventors: Lawrence W. Dougherty, James R. Fendley, James L. Kraner
  • Patent number: 4772238
    Abstract: An apparatus and a process is disclosed for use in the manufacture of a color cathode ray tube having a tensed foil shadow mask with a central apertured area and an unapertured border. The apparatus, which provides for thermally expanding an in-process shadow mask, includes a pair of heated platens for embracing a mask. At least one of the platens has a recess therein with width and length dimensions no less than the apertured area such that migrant particles trapped between the platens cannot damage the apertured area.
    Type: Grant
    Filed: December 30, 1987
    Date of Patent: September 20, 1988
    Assignee: Zenith Electronics Corporation
    Inventors: Karl H. Horn, Paul Strauss
  • Patent number: 4768986
    Abstract: Apparatus for use in manufacturing color picture tubes to mount a shadow mask within the tube panel to enable repeated removal and replacement. The panel is placed into position overlying the shadow mask so that the inwardly-directed pins on the interior of the panel are in general vertical registry with the apertured spring elements about the outer periphery of the shadow mask. An alignment stand is provided for each spring element to vertically align each spring element with its corresponding panel pin. Each alignment stand includes a dummy pin which may be inserted into the aperture of the spring element of the shadow mask and a rod arm having a guide groove which may be raised so that at its upper limit position the arm provides guide grooves in which the inwardly projecting pins of the panel may be engaged.
    Type: Grant
    Filed: December 24, 1986
    Date of Patent: September 6, 1988
    Assignee: Tsubakimoto Chain Co.
    Inventor: Asao Maruyama
  • Patent number: 4756702
    Abstract: A process for pre-treating a metal foil shadow mask is disclosed for use in a cathode ray tube wherein the shadow mask is maintained under high tension within said cathode ray tube, and wherein the mask is subjected to predetermined relatively high temperatures during tube manufacture. The process according to the invention comprises pre-heating the shadow mask in a predetermined cycle of temperature and time effective to minimize subsequent permanent dimensional changes in the mask that occur when it is subjected to the predetermined relatively high temperatures, but ineffective to significantly reduce the tensile strength of the mask by annealing.
    Type: Grant
    Filed: December 31, 1986
    Date of Patent: July 12, 1988
    Assignee: Zenith Electronics Corporation
    Inventor: Johann Steiner
  • Patent number: 4752265
    Abstract: A process is disclosed for securing a foil mask support structure to the flat glass faceplate of a color cathode ray tube. The frame-like support structure has a base portion adapted for physically penetrating the glass of the faceplate. At least the surface of the faceplate is heated to a predetermined temperature at which it is conditioned to be penetrated by the support structure. The structure is pressed into faceplate, causing the base portion to penetrate to a depth effective both to secure the structure to the faceplate against the tensile forces imparted by the mask, and position the mask mounting surface at a predetermined distance from the faceplate inner surface.
    Type: Grant
    Filed: November 9, 1987
    Date of Patent: June 21, 1988
    Assignee: Zenith Electronics Corporation
    Inventors: James R. Fendley, Siegfried M. Greiner
  • Patent number: 4721488
    Abstract: Apparatus for use in fabricating the faceplate section of a color cathode ray tube, which faceplate comprises a target surface and a shadow mask foil support frame affixed to and circumscribing the target surface. The apparatus comprises a pedestal having registration affording means associated therewith and a tensing structure which includes a fixture comprising a pair of collars for clamping the edge of the shadow mask foil to support and maintain the foil taut. An anvil is provided for engaging a peripheral portion of the clamped foil to induce a deflection of the foil and, thereby, a predetermined tension in the foil. A first indexing means effects repeatable registrations between the clamping fixture and the pedestal registration affording means.
    Type: Grant
    Filed: February 21, 1986
    Date of Patent: January 26, 1988
    Assignee: Zenith Electronics Corporation
    Inventors: Lawrence W. Dougherty, James R. Fendley
  • Patent number: 4704094
    Abstract: A high performance color cathode ray tube is manufactured by welding a shadow mask under very high tension to a metal ring brazed to the tube envelope. The shadow mask material has a high yield strength and a thermal coefficient of expansion near that of the ceramic ring portion of the envelope to which it is secured.
    Type: Grant
    Filed: December 9, 1985
    Date of Patent: November 3, 1987
    Assignee: Tektronix, Inc.
    Inventor: Julius E. Stempfle
  • Patent number: 4652791
    Abstract: A color cathode ray tube comprises an envelope including a faceplate portion having on an inner surface a pattern of cathodoluminescent phosphors deposited thereon. The envelope includes a continuous peripheral support surface within the envelope spaced approximately a predetermined distance from the inner surface of the faceplate. The tube has a tensed foil aperture mask cemented to the support surface by cement means. The mask blank has a first field of apertures in coordinate relationship to the pattern of cathodoluminescent phosphors for color selection. A second field of apertures peripheral to the first field, and coordinate with the support surface, provides for receiving cementing means during assembly of the blank into a cathode ray tube. The apertures have the form of a band of substantially uniform width at least along the sides of the blank, and are small in diameter relative to the width of the band.
    Type: Grant
    Filed: April 30, 1985
    Date of Patent: March 24, 1987
    Assignee: Zenith Electronics Corporation
    Inventors: Kazimir Palac, Charles J. Prazak, III, Paul Strauss
  • Patent number: 4639230
    Abstract: Apparatus and method are disclosed for use in the manufacture of a color cathode ray picture tube, the apparatus providing for inserting a shadow mask into the face panel of the tube. Means are disclosed for seeking the apertures of the leaf-type springs extending from the frame and locating the axes of the apertures and locking the apertures at predetermined points in a first substantially horizontal plane. The stud-locating means include V-groove tip means for locating, positioning and cradling the studs in the second plane with the axes of the studs in approximate vertical alignment with the predetermined points. Elevator means provide for raising the mask to an upper assembly position to translate the planes into approximate coplanarity, and bring the axes of the apertures into approximate coincidence with the axes of the studs before release of the springs.
    Type: Grant
    Filed: July 25, 1980
    Date of Patent: January 27, 1987
    Assignee: Zenith Electronics Corporation
    Inventors: William H. Meyle, Paul H. Wendt
  • Patent number: 4605879
    Abstract: A cathode-ray tube shadow mask mounting system that allows the mask to be removed from the faceplate and replaced in exactly the same position as it occupied before removal includes screw-receiving inserts permanently embedded in the inner surface of the faceplate outside the viewing area of the display screen. Tubular screw guides are secured to the shadow mask frame in corresponding positions, the guides and the inserts having complementary beveled surfaces for drawing them into alignment when a screw is inserted through the guide and threaded into the insert.
    Type: Grant
    Filed: September 14, 1984
    Date of Patent: August 12, 1986
    Assignee: Tektronix, Inc.
    Inventor: Dale R. Rath
  • Patent number: 4604072
    Abstract: A CRT has a spring for mounting the shadow mask assembly of the CRT onto a stud of the CRT panel. The spring has a circular flange contered on a stud receiving hole. Thus the stud hole is always straight up and at a fixed distance from a locator of an insertion machine regardless of any tilt of the spring, and therefore the shadow mask assembly is always correctly inserted into the panel.
    Type: Grant
    Filed: July 3, 1984
    Date of Patent: August 5, 1986
    Assignee: RCA Corporation
    Inventor: Gerald M. Allardyce
  • Patent number: 4591344
    Abstract: A method of making a color cathode ray tube is disclosed that utilizes a tensed color selection electrode assembly as a stencil for screening a pattern of luminescent phosphor deposits upon a faceplate. The faceplate has a target area and a peripheral sealing area and a plurality of registration-affording means at selected locations about its periphery. The faceplate is utilizable as a constituent of a color cathode ray tube. Electrode assembly comprises frame means to which is bonded a planar tensed foil. Means are provided for bonding the faceplate and the frame means such that the frame becomes an integral part of the vacuum envelope for the tube during final assembly of the tube. Indexing means mechanically associated with the frame and cooperable with the faceplate registration-affording means to facilitate multiple registered matings of the frame and the faceplate during the screening.
    Type: Grant
    Filed: April 22, 1985
    Date of Patent: May 27, 1986
    Assignee: Zenith Electronics Corporation
    Inventor: Kazimir Palac
  • Patent number: 4532453
    Abstract: A storage target is disclosed for use in a scan converter storage tube, direct view storage tube, etc. Included are a storage substrate in the form of a single crystal of sapphire, and a collector electrode in the shape of a directional pattern on a storage surface of the storage substrate. In order to afford a high writing speed the directional pattern of the collector electrode is oriented at an angle ranging from -45 degrees to +45 degrees with respect to the projection of the c axis of the single sapphire crystal on the storage surface of the substrate. The collector electrode is preferably in the form of electrically interconnected parallel stripes extending in the direction of the projected c axis.
    Type: Grant
    Filed: November 18, 1983
    Date of Patent: July 30, 1985
    Assignee: Iwatsu Electric Co., Ltd.
    Inventor: Takefumi Kato
  • Patent number: 4451243
    Abstract: An automatic apparatus is provided for inserting a mask assembly into a cathode ray tube faceplate panel. The mask assembly includes an apertured shadow mask having at least three springs attached to it with each spring including an aperture. The faceplate panel includes a viewing faceplate portion and a peripheral sidewall. The sidewall includes at least three studs embedded therein for engagement with the spring apertures. The automatic apparatus includes a subassembly at each mask spring location. At least three of said subassemblies are movable horizontally and include a stop for contacting the lower edge of a mask spring. Each movable subassembly also includes a locator pin movable between an engaged position and a disengaged position. The locator pin, when in an engaged position, is spaced from the stop a predetermined spacing equal to a standard spacing between a lower edge of a spring and the centerline of the spring aperture plus a predetermined lifting distance.
    Type: Grant
    Filed: July 20, 1982
    Date of Patent: May 29, 1984
    Assignee: RCA Corporation
    Inventors: Frank T. D'Augustine, Malcolm E. Terry, Hugh F. Welsh, Frank A. Payne