Abstract: An insert for plastic sections is manufactured from a flat strip of metal by high-speed progressive die-stamping, which forms the strip into a threaded female insert. The metal strip is first cut into a flat blank and then thread regions are impressed on the face of the strip, providing a thread pitch profile. During the stamping operation, the strip is folded to form a triangular hollow tube with sharp-edged protrusions extending radially outward from each corner of the triangle. An interlocking side tab and interlocking cutout secure the abutting longitudinal side edges of the strip and ensures axial alignment of the thread regions. As a result of the folding and stamping process, the thread regions lie along the interior wall of the tubular construction and define a thread pitch diameter, which will accept the screw threaded into the center of the insert.

Abstract: A process for forming a fastener for use in a D-Sub electrical connector to enable the connector to fixedly connect with a mated connector by threadedly engaging a bolt with the fastener, comprising the following steps:stamping a first metallic plate to have a first face with a number of parallel V-cuts therein, a second opposite face with an elongate flange, and a number of keys above the flange;bending the first metallic plate to obtain a sleeve with the V-cuts forming an internal thread in the sleeve, a circular flange at a lower edge of a peripheral perimeter of the sleeve, and a number of keys above the circular flange;stamping a second metallic plate to form a base having a first hole, a circular protrusion projecting into the hole, and a number keyways in the protrusion; andassembling the sleeve to the base by extending the sleeve through the hole to reach a position in which the sleeve has an interferential engagement with the protrusion, the keys are fittingly received in the keyways, and the circula

Abstract: A Tee nut and method of manufacture is provided which Tee nut includes a flange and a hollow barrel extending from the flange. The flange is general circular and has a pair of pawls extending upwardly therefrom, each of which terminates in teeth for engaging a base member. The barrel has an end portion proximal to the flange and a distal end portion. The proximal end portion has internal female threads and the distal end portion has a smooth unthreaded inner surface. The wall thickness of the distal end portion is thinner than the wall thickness of the proximal end portion, and the outer wall diameter is essentially constant for the length of the barrel. The barrel is formed first as an elongate member extending from a strip of material initially having a constant inner diameter and an outer diameter of the proximal portion greater than the outer diameter of the distal portion, with the distal portion having a wall thickness thinner than the wall thickness of the proximal portion.

Abstract: An insert for plastic sections is manufactured from a flat strip of metal by high-speed progressive die-stamping which forms the strip into a threaded female insert. The metal strip is first cut into a flat blank and then thread regions are impressed on the face of the strip, providing a thread pitch profile. During the stamping operation, the strip is folded to form a triangular hollow tube with sharp-edged protrusions extending radially outward from each corner of the triangle. A tab and interlocking cutout secure the abuting longitudinal side edges of the strip and ensures axial alignment of the thread regions. As a result of the folding and stamping process, the thread regions lie along the interior wall of the tubular construction and define a thread pitch diameter which will accept the screw threaded into the center of the insert.

Abstract: Method and apparatus for modifying conventional internally threaded nut blanks to form one piece all metal prevailing torque locknut fasteners having uniform, repeatable torque characteristics when engaged with conventional bolt threads.

Abstract: The fastener comprises, in combination, a screw having a threaded shaft, and a fastening strip or sheet having a raised portion provided with an aperture being preformed to have an at least partly helical threadform-defining edge shaped and dimensioned to matingly receive the threaded shaft of the screw means. The crests comprising the threaded shaft of the screw means have an asymmetrical surface profile in the axial direction of the threaded shaft which enables the shaft to withstand greater applied torque.

Abstract: A method of manufacturing an improved screw washer, an improved screw washer, and an improved mold for fabricating the improved screw washer. Using a selected metal plate having a thickness thinner than a nominal height demanded for a nut, the invention primarily aims to form an improved screw washer incorporating a nut satisfying the demanded height. The invention is to provide an improved method of manufacturing an improved screw washer, the improved screw washer, and an improved mold for fabricating the screw washer. Particularly, using this improved mold, the improved screw washer can easily be manufactured, where the above-identified nut is solidly bonded with the metal plate without being disengaged therefrom, and yet, a sufficiently lengthy tapped hole is formed. Structurally, a nut is formed in the state being continuous to a metal plate after punching out part of the metal plate.

Abstract: A process for production of a two-part cage nut from a single metal plate. The cage nut includes a nut slidably carried on a holding part. The nut includes a base plate having a threaded sleeve. The holding part includes a holding plate having an aperture and a pair of side walls which are bent over the edge of the base plate of the nut. The process production includes stamping the holding part and nut from a single metal plate. The nut is joined to the base plate by a narrow connecting web. The base plate is then bent about the connecting web and positioned over the holding plate between the side walls. The side walls are bent inwardly until they extend over the side edges of the base plate of the nut. The nut is separated from the holding plate by shearing off the now bent over portion of the connecting web. The nut is permitted to slide between boundary tabs on a guide path between the side walls.

Abstract: In order to manufacturer a tee nut by plastic working steps, a swollen portion is formed on a metal plate, a through hole is formed in the forward end surface of this swollen portion, and then the outer diameter and therewith the wall thickness of a forward end portion of the swollen portion is relatively reduced as compared to a base portion of the swollen portion. Then, the outer and inner diameters of the base portion are reduced while substantially maintaining its wall thickness. Thus, the forward end portion defines a relatively thin portion to be caulked, and the base portion defines a relatively thick female screw forming portion of the tee nut. Thus, it is possible to form a tee nut having a shaft with a uniform outer diameter and having a relatively thin forward end portion forming the portion to be caulked while the tee nut is held by the metal plate.

Abstract: A method of making a threaded hole in a component includes the steps of inserting into a preformed hole a cold forming tool comprising spaced apart threaded forming rings, a main passage for the passage of fluid extending through the tool, and branch passages leading from the main passage to outlets between adjacent thread forming rings, and directing pressure resistant lubricant fluid to flow under pressure through the passages to the outlets between adjacent rings into a gap between the tool and the wall of the hole to be threaded to cause the threads to be formed by displacement and deformation of the component material by the pressurized fluid.

Abstract: A prevailing torque fastener has a portion of the internal thread deformed from a circular cross-section to an approximately elliptical cross-section by a pair of die impressions on diametrically opposed sides of the exterior of the body. Each die impression is skewed from a plane normal to the axis of the fastener at an angle corresponding to the lead of the thread. Each die impression is made with a jaw having a central circular arc with a radius greater than the radius of the undeformed fastener. The opening between the jaws has a perimeter equal to the circumference of the undeformed fastener. Each edge of the die impression is at a predetermined elevation relative to the thread profile, preferably aligned with the crest of the thread. The location of the die impression is controlled by threading the fastener against a stop and crimping the fastener between jaws spaced a known distance from the stop.

Abstract: A method of making a threaded insert assembly for sheet material wherein a threaded insert that is a single unitary element is installed in a closely fitting hole in the sheet material with its threads occupying the hole. The sheet material around the hole on the exit side of the material is then upset into the threads of the insert in order to hold it by its threads so that it is adjustable by rotation. An unthreaded tip effectively prevents removal of the insert by back-screwing.

Abstract: The method includes a step of compressing a portion of a cylindrical stock into a third section of a cavity of a die. The cavity of the die includes a first section having a polygonal internal surface, a second section being narrower than the first section and having a first circle in cross section with a diameter substantially equal to the diameter of the stock which is fed in the second section and a third section between the first and second section. The third section has a second circle in cross section with a diameter gradually decreasing from the first section towards the second section.