Preparing Catalyst Or Precursor Patents (Class 502/104)
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Patent number: 8716166Abstract: The invention generally relates to chain shuttling agents (CSAs), a process of preparing the CSAs, a composition comprising a CSA and a catalyst, a process of preparing the composition, a processes of preparing polyolefins, end functional polyolefins, and telechelic polyolefins with the composition, and the polyolefins, end functional polyolefins, and telechelic polyolefins prepared by the processes.Type: GrantFiled: November 2, 2012Date of Patent: May 6, 2014Assignee: Dow Global Technologies LLCInventors: Thomas P. Clark, Nahrain E. Kamber, Sara B. Klamo, Phillip D. Hustad, David R. Wilson
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Patent number: 8716415Abstract: The present invention provides a method for preparing a supported metallocene catalyst, a supported metallocene catalyst prepared by the method, and a method for preparing a polyolefin using the supported metallocene catalyst. The supported metallocene catalyst according to the present invention contains catalyst components uniformly distributed deep into the whole porous carrier particles to secure a high catalytic activity and facilitates polymerization of polyolefins with high bulk density.Type: GrantFiled: October 19, 2010Date of Patent: May 6, 2014Assignee: LG Chem, Ltd.Inventors: Hyeon-Gook Kim, Ki-Soo Lee, Eun-Kyoung Song, Yong-Ho Lee, Dae-Sik Hong
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Publication number: 20140121341Abstract: This invention relates to a process to produce a supported metallocene catalyst system, the process comprising: (i) contacting a support material with an alkyl aluminum compound to provide an alkyl aluminum treated support material; wherein the alkyl aluminum compound is represented by the formula: R3Al; wherein each R group is, independently, a substituted or unsubstituted C1 to C12 alkyl group, Cl or F with the proviso that at least one R group is a C1 to C12 alkyl group; (ii) contacting the alkyl aluminum treated support material with an ionic stoichiometric activator, wherein the ionic stoichiometric activator is represented by the formula: (Z)d+Ad?; wherein (Z)d+ is a cation, where Z is a reducible Lewis Acid, Ad? is a non-coordinating anion having the charge d?, and d is 1, 2, or 3; (iii) contacting a metallocene compound comprising a group 4, 5, or 6 metal with the alkyl aluminum treated support material; and (iv) obtaining a supported metallocene catalyst system.Type: ApplicationFiled: October 28, 2013Publication date: May 1, 2014Inventors: Matthew W. Holtcamp, Gregory S. Day, Celestino M. Perez, JR., Garth R. Giesbrecht
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Patent number: 8691714Abstract: This invention relates to a process to make a multimodal polyolefin composition comprising: (i) contacting at least one first olefin monomer with a mixed catalyst system, under polymerization conditions, to produce at least a first polyolefin component having a Mw of 5,000 g/mol to 600,000 g/mol, wherein the mixed catalyst system comprises: (a) at least one polymerization catalyst comprising a Group 4 or Group 5 transition metal; (b) at least one organochromium polymerization catalyst; (c) an activator; and (d) a support material; (ii) thereafter, contacting the first polyolefin component/mixed catalyst system combination with a molecular switch; (iii) contacting the first polyolefin component/mixed catalyst system combination with at least one second olefin monomer, which may be the same or different, under polymerization conditions; and (iv) obtaining a multimodal polyolefin composition.Type: GrantFiled: February 21, 2012Date of Patent: April 8, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Matthew W. Holtcamp, Matthew S. Bedoya
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Publication number: 20140088275Abstract: A novel process for the manufacture of a mixed catalyst system by combining a Ziegler catalyst and a tridentate iron complex is described, which is characterized in that the reaction of a tridentate ligand with an iron compound is performed in an organic solvent containing less than 10 percent by weight, based on the total amount of the organic solvent, of electron donor compounds selected from the group consisting of ethers, aliphatic esters, aromatic esters, tertiary amines, amides, silanes, silazanes or orthoesters.Type: ApplicationFiled: May 10, 2012Publication date: March 27, 2014Applicant: Basell Polyolefine GmbHInventors: Lenka Richter-Lukesova, Barbara Gall, Shahram Mihan, Michael Schiendorfer
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Patent number: 8680001Abstract: The present invention relates to a process for preparing a catalyst solid for olefin polymerization, comprising a finely divided support, an aluminoxane and a metallocene compound, which comprises: a) firstly combining the finely divided support with the aluminoxane and subsequently b) adding the reaction product of a metallocene compound with at least one organometallic compound to the modified support, catalyst solids obtainable by this process, catalyst systems comprising these catalyst solids, their use for the polymerization of olefins and a process for the polymerization of olefins.Type: GrantFiled: September 24, 2008Date of Patent: March 25, 2014Assignee: Basell Polyolefine GmbHInventors: Heike Gregorius, Volker Fraaije, Manfred Lutringshauser
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MULTI-METALLIC ZIEGLER-NATTA PROCATALYSTS AND CATAYSTS PREPARED THEREFROM FOR OLEFIN POLYMERIZATIONS
Publication number: 20140080970Abstract: Novel catalyst compositions comprising three or more transition metals are effective in increasing catalyst efficiency, reducing polydispersity, and increasing uniformity in molecular weight distribution when used in olefin, and particularly, linear low density polyethylene (LLDPE), polymerizations. The resulting polymers may be used to form differentiated products including, for example, films that may exhibit improved optical and mechanical properties.Type: ApplicationFiled: May 23, 2012Publication date: March 20, 2014Applicant: Dow Global Technologies LLCInventors: Sylvie Desjardins, Mehmet Demirors, Ellen Donkers, Manvel Fontaine, Cristina Serrat -
Patent number: 8664140Abstract: Process for supportation of a catalyst system comprising at least two different active catalyst components on a support wherein in an earlier supportation step a first active catalyst component is applied to the support at a first predetermined temperature and in a later supportation step a second active catalyst component is applied to the support at a temperature which is at least 20° C. lower than the first predetermined temperature.Type: GrantFiled: December 12, 2009Date of Patent: March 4, 2014Assignee: Basell Polyolefine GmbHInventors: Harald Schmitz, Fabiana Fantinel, Jürgen Hilz, Shahram Mihan
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Patent number: 8664345Abstract: This invention describes a process for the preparation of a catalytic composition that can be used for oligomerization, codimerization, or polymerization of olefins. This invention also describes the catalytic composition that can be obtained by said process for the preparation and its use for oligomerization, codimerization, or polymerization of olefins.Type: GrantFiled: October 13, 2009Date of Patent: March 4, 2014Assignee: IFP Energies nouvellesInventors: Claudine Rangheard, Helene Olivier-Bourbigou, David Proriol
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Patent number: 8664146Abstract: A bulk metal oxide catalyst composition of the general formula (X)b(M)c(Z)d(O)e??(I) wherein X represents at least one non-noble Group VIII metal; M represents at least one non-noble Group VIb metal; Z represents one or more elements selected from aluminum, silicon, magnesium, titanium, zirconium, boron, and zinc; one of b and c is the integer 1; and d and e and the other of b and c each are a number greater than 0 such that the molar ratio of b:c is in the range of from 0.5:1 to 5:1, the molar ratio of d:c is in the range of from 0.2:1 to 50:1, and the molar ratio of e:c is in the range of from 3.7:1 to 108:1; is prepared by controlled (co)precipitation of component metal compounds, refractory oxide material, and alkali compound in protic liquid. Resulting compositions find use in hydrotreatment processes involving particularly hydrodesulphurization and hydrodenitrification.Type: GrantFiled: November 17, 2011Date of Patent: March 4, 2014Assignee: Shell Oil CompanyInventors: Laszlo Domokos, Hermanus Jongkind, Johannes Anthonius Robert Van Veen
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Patent number: 8664343Abstract: A polymerization catalyst composition for preparing cis 1,4-polydienes is provided. The catalyst composition comprises (a) a metal-containing compound, said metal being a transition metal or a lanthanide metal; (b) a carbene, (c) an alkylating agent, and optionally (d) a halogen-containing compound with the proviso that the halogen-containing compound must be present when none of the metal-containing compound and the alkylating agent contain a labile halogen atom. Also provided is a process for producing a polydiene comprising reacting a conjugated diene in the presence of the polymerization catalyst composition.Type: GrantFiled: June 9, 2009Date of Patent: March 4, 2014Assignee: Bridgestone CorporationInventors: Zengquan Qin, Jason T. Poulton
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Patent number: 8637420Abstract: The present invention provides metal-containing sulfated activator-supports, and polymerization catalyst compositions employing these activator-supports. Methods for making these metal-containing sulfated activator-supports and for using such components in catalyst compositions for the polymerization of olefins are also provided.Type: GrantFiled: October 9, 2012Date of Patent: January 28, 2014Assignee: Chevron Philips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, Tony R. Crain
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Patent number: 8637421Abstract: The present invention discloses a catalyst system based on a metallocene catalyst component and a new single site catalyst component for the production in a single reactor of improved polyolefins having a bimodal molecular weight distribution.Type: GrantFiled: April 24, 2013Date of Patent: January 28, 2014Assignee: Total Petrochemicals Research FeluyInventor: Abbas Razavi
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Patent number: 8633123Abstract: The present invention provides unimolecular metal complexes having increased activity in the copolymerization of carbon dioxide and epoxides. Also provided are methods of using such metal complexes in the synthesis of polymers. According to one aspect, the present invention provides metal complexes comprising an activating species with co-catalytic activity tethered to a multidentate ligand that is coordinated to the active metal center of the complex.Type: GrantFiled: August 24, 2009Date of Patent: January 21, 2014Assignee: Novomer, Inc.Inventors: Scott D. Allen, Anna E. Cherian, Chris A. Simoneau, Jay J. Farmer, Geoffrey W. Coates, Alexei Gridnev, Robert E. LaPointe
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Patent number: 8633132Abstract: A hydrocarbon reforming catalyst, a method of preparing the hydrocarbon reforming catalyst, and a fuel cell including the hydrocarbon reforming catalyst. The hydrocarbon reforming catalyst includes an oxide support as well as a nickel active catalyst layer, a metal oxide, an alkali metal supported by the oxide support.Type: GrantFiled: December 18, 2009Date of Patent: January 21, 2014Assignees: Samsung Electronics Co., Ltd., Samsung SDI Co., Ltd.Inventors: Hyun-chul Lee, Doo-hwan Lee, Eun-duck Park, Kang-hee Lee, Yun-ha Kim, Jae-hyun Park
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Publication number: 20140018506Abstract: A solid, particulate catalyst comprising: (i) a complex of formula (I) wherein M is zirconium or hafnium; each X is a sigma ligand; L is a divalent bridge selected from —R?2C—, —R?2C—CR?2—, —R?2Si—, —R?2Si—SiR?2—, —R?2Ge—, wherein each R? is independently a hydrogen atom, C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl; each R1 is a C4-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring, optionally containing one or more heteroatoms belonging to groups 14-16, or is a C3-C20 hydrocarbyl radical branched at the ?-atom to the cyclopentadienyl ring where the ?-atom is an Si-atom; each R18 is a C1-C20 hydrocarbyl radical optionally containing one or more heteroatoms belonging to groups 14-16; each R4 is a hydrogen atom or a C1-6-hydrocarbyl radical; each W is a 5 or 6 membered aryl or heteroaryl ring wherein each atom of said ring is optionally substituted with at least one R5 group; each R5 is the same or different and is a C1-C20 hydrocarbyl rType: ApplicationFiled: December 20, 2011Publication date: January 16, 2014Applicant: BOREALIS AGInventors: Luigi Resconi, Pascal Castro, Alexander Z. Voskoboynikov, Vyatcheslav V. Izmer, Dmitry S. Kononovich
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Publication number: 20140005034Abstract: The present invention relates to a method for preparing a catalyst composition for the oligomerization of ethylene and a respective catalyst composition pre-formation unit.Type: ApplicationFiled: January 11, 2012Publication date: January 2, 2014Applicant: Saudi Basic Industries CorporationInventors: Anina Wöhl, Wolfgang Müller, Heinz Bölt, Andreas Meiswinkel, Uwe Rosenthal, Bernd Müller, Normen Peulecke, Christian Thaller, Marco Harff, Stephan Peitz, Fuad Mosa, Mohammed H. Al-Hazmi, Shahid Azam
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Publication number: 20130338321Abstract: Disclosed herein are processes for preparing procatalyst compositions which include multiple contact steps in the presence of a substituted phenylene aromatic diester and at least one other internal electron donor. The multi-contact procatalyst compositions produced from the present processes improve polymer properties and polymerization parameters. In particular, the present multi-contact procatalyst compositions improve polymer bulk density.Type: ApplicationFiled: February 29, 2012Publication date: December 19, 2013Inventors: Joseph N. Coalter, III, Linfeng Chen, Clark C. Williams
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Patent number: 8609570Abstract: The present invention relates to a method for producing a precursor of a supported platinum catalyst. To provide a method for producing a platinum catalyst precursor, by means of which supported platinum catalysts can be produced which have a relatively high activity, a method is proposed, comprising the steps of: a) impregnating an open-pored support material with platinum sulphite acid; b) calcining the impregnated zeolite material under a protective gas.Type: GrantFiled: May 11, 2009Date of Patent: December 17, 2013Assignee: Sud-Chemie IP GmbH & Co. KGInventors: Hans-Christoph Schwarzer, Arno Tissler, Markus Hutt
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Patent number: 8609571Abstract: Disclosed is a method for preparing a solid catalyst for polymerization of polypropylene. The method includes: a) reacting a magnesium halide compound with alcohol and then adding a phthalic acid compound thereto to prepare a magnesium compound solution; b) mixing an aliphatic or alicyclic hydrocarbon solvent with an aromatic hydrocarbon solvent to prepare a mixed solvent, dispersing a titanium compound in the mixed solvent, and then reacting the titanium compound dispersed with the magnesium compound solution prepared in step a), and heating to produce a support; and c) reacting the support with the titanium used before disperse in step b) compound and an electron donor to obtain a solid product. When a catalyst prepared by the present disclosure is used, polypropylene with high activity and high bulk density characteristics may be prepared.Type: GrantFiled: December 28, 2010Date of Patent: December 17, 2013Assignee: Lotte Chemical CorporationInventors: Seong Soo Lim, Young Kook Kim
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Patent number: 8604143Abstract: Disclosed are catalyst compositions for isoprene polymerization formed from components comprising (A) at least one titanium halide; (B) at least one organic aluminum compound comprising at least one alkyl aluminum of formula AlR3, wherein each of the three Rs is independently chosen from linear and branched C1-6 alkyl groups; and (C) at least one electron donor comprising at least one polyether compound of formula (I) and/or at least one tetrahydro-furfuryl ether compound of formula (II). Also disclosed are processes for preparation of the catalyst compositions and processes using the catalyst compositions for isoprene polymerization.Type: GrantFiled: October 28, 2011Date of Patent: December 10, 2013Assignees: China Petroleum & Chemical Corporation, Sinopec Beijing Research Institute of Chemical IndustryInventors: Chao Wang, Chuanqing Li, Guozhu Yu, Aimin Liang, Jie Zhang, Lin Xu, Pengfei Lv, Huiling Liu
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Patent number: 8603933Abstract: The present application aims to provide a process for producing a solid polymerization catalyst component, including the steps of (A) producing a solution with a transition metal compound and a solvent; (B) solidifying a component with the transition metal compound to produce the solid polymerization catalyst component in a solidification stage; (C) recovering from the solidification stage a liquid stream containing a minor amount of the transition metal compound dissolved therein and a solid catalyst stream; and (D) recovering the transition metal component from the liquid stream, characterized in that step (D) may include concentrating the solution to produce a first product stream including the solvent and being essentially free of the transition metal compound and a second product stream including the solvent and the transition metal compound, characterized in that the concentration is conducted within a temperature range of from 0 to 100 degrees Celsius.Type: GrantFiled: November 11, 2010Date of Patent: December 10, 2013Assignee: Borealis AGInventors: Pertti Elo, Sameer Vijay, Kimmo Hakala, Soile Rautio, Ismo Lehtiniemi
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Patent number: 8598309Abstract: This invention relates to a Salen type ligand including three or more quaternary ammonium salts of nitrate anions, to a trivalent metal complex compound prepared from this ligand and a method of preparing the same, to a method of preparing polycarbonate by copolymerizing an epoxide compound and carbon dioxide using the complex compound as a catalyst, and to a method of separating and collecting the catalyst from the copolymer after copolymerization. This catalyst used to copolymerize an epoxide compound and carbon dioxide can be more simply prepared, and has lower catalyst preparation and recovery costs, and higher activity, compared to conventional catalysts.Type: GrantFiled: February 23, 2011Date of Patent: December 3, 2013Assignee: SK Innovation Co., Ltd.Inventors: Ji Su Jeong, Sujith Sudevan, Myung Ahn Ok, Sung Jae Na, Yong Gyu Han, Kwang Jin Chung, Bun Yeoul Lee, Kodiyan Varghese Jobi
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Patent number: 8592536Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having improved polymerization properties due to the use of H2 during catalyst component preparation and the use of such catalyst components in a process for polymerizing olefins.Type: GrantFiled: June 20, 2012Date of Patent: November 26, 2013Assignee: Borealis AGInventors: Timo Leinonen, Peter Denifl, Anssi Haikarainen
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Publication number: 20130310245Abstract: The present invention is directed to a process for the production of high density polyethylene by polymerisation of ethylene in the presence of a supported chromium oxide based catalyst which is modified with an organic compound comprising oxygen and a nitrogen atom which is selected from the group consisting of saturated heterocyclic organic compounds with a five or six membered ring, amino esters and amino alcohols. Such organic compounds allow manufacturing of HDPE with increases molecular weight distribution and increased molecular weight.Type: ApplicationFiled: October 4, 2011Publication date: November 21, 2013Applicant: SAUDI BASIC INDUSTRIES CORPORATIONInventors: Vugar O. Aliyev, Ali Saad Headan, Jaiprakash Brijal Sainani
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Patent number: 8575056Abstract: The present invention describes a method of preparing a catalytic composition used for oligomerization, co-dimerization or polymerization of olefins, wherein the compound obtained upon contacting at least one iron compound with at least one nitrogen-containing compound is subjected to an oxidation stage prior to being mixed with an activating agent and optionally with a solvent. The present invention also describes the catalytic composition obtained by means of said preparation method and the use thereof for oligomerization, co-dimerization or polymerization of olefins.Type: GrantFiled: December 10, 2008Date of Patent: November 5, 2013Assignee: IFP Energies nouvellesInventors: Claudine Rangheard, Helene Olivier-Bourbigou, Emmanuel Pellier, David Proriol
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Publication number: 20130289228Abstract: Disclosed herein are catalyst compositions and polymers, i.e., propylene-based polymers, produced therefrom. The present catalyst compositions include an internal electron donor with an alkoxypropyl ester. The present catalyst compositions improve catalyst selectivity. Propylene-based polymer produced from the present catalyst composition has a melt flow rate greater than 4 g/10 min.Type: ApplicationFiled: December 1, 2011Publication date: October 31, 2013Inventors: Linfeng Chen, Tak W. Leung, Tao Tao
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Publication number: 20130289227Abstract: Olefin polymerization catalysts or catalyst systems comprising a mixture, contact product, reaction product or complex comprising as elements or components: (A) at least one metallocene pre-catalyst compound or polymerization active metallocene compound; (B) at least one titanium containing metallocene compound; and when (A) is a metallocene pre-catalyst compound, (C) at least one activator; provided however: (I) the titanium-containing metallocene compound is inactive or substantially inactive for the polymerization of olefins prior to or concurrently with the use of the catalyst system for olefin polymerization.Type: ApplicationFiled: January 12, 2012Publication date: October 31, 2013Applicant: W.R. GRACE & CO.-CONNInventors: Michael D. Jensen, Michael J. Elder, Andrew G. Singleton, Stephen R. Schmidt, Patrick J. Kerwin, John H. Hain, JR., Fengjun Hua
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Publication number: 20130289230Abstract: Process for the preparation of a solid olefin polymerisation catalyst system, comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) in the form of solid particles comprising the steps of a) preparing a solution (A) comprising ai) a transition metal compound of Formula (I) LmRnMXq (I) wherein “M” is a transition metal of anyone of the groups 3 to 10 of the periodic table (IUPAC 2007), preferably a transition metal of anyone of the groups 4 to 6 of the periodic table (IUPAC 2007), more preferably titanium (Ti), zirconium (Zr) or hafnium (Hf), i.e.Type: ApplicationFiled: April 28, 2011Publication date: October 31, 2013Applicant: BOREALIS AGInventors: Jenni Valonen, Harri Heiskanen
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Patent number: 8569193Abstract: Disclosed herein is a method of surface-functionalizing a porous organic-inorganic hybrid material or a organic-inorganic mesoporous material, in which organic substances, inorganic substances, ionic liquids and organic-inorganic hybrid substances are selectively functionalized on the coordinatively unsaturated metal sites of a porous organic-inorganic hybrid material or organic-inorganic mesoporous material, and thus the porous organic-inorganic hybrid material can be used for adsorbents, gas storage devices, sensors, membranes, functional thin films, catalysts, catalytic supports, and the like, and the applications of the surface-functionalized porous organic-inorganic hybrid material prepared using the method to catalytic reactions.Type: GrantFiled: December 11, 2007Date of Patent: October 29, 2013Assignee: Korean Research Institute of Chemical TechnologyInventors: Jong-San Chang, Young Kyu Hwang, Sung Hwa Jhung, Do-Young Hong, You-Kyung Seo, Gerard Ferey, Christian Serre
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Patent number: 8563458Abstract: A method of polymerizing olefins with catalyst systems, such as, for example, a multimodal catalyst system, wherein the catalyst system is stored at a controlled temperature to minimize loss of catalyst system productivity.Type: GrantFiled: November 22, 2011Date of Patent: October 22, 2013Assignee: Univation Technologies, LLCInventors: Natarajan Muruganandam, Jeevan Abichandani, Kersten A. Terry, Hement G. Patel, George Rodriguez
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Patent number: 8563677Abstract: A stable catalyst solution suitable for catalyzing the polycondensation of reactants to make polyester polymers comprising: (i) M, wherein M is represented by an alkaline earth metal or alkali metal and (ii) aluminum metal and (iii) a polyhydroxyl solvent having at least 3 carbon atoms and at least two primary hydroxyl groups, the longest carbon chain being a hydrocarbon; such as 1,3-propane diol, 1,4-butane diol, 1,5-pentane diol, or combinations thereof, wherein the molar ratio of M:Al ranges from 0.75:1 to less than 1.5:1. The catalyst solution is desirably a solution which does not precipitate upon standing over a period of at least one week at room temperature (25° C.-40° C.), even at molar ratios of M:Al approaching 1:1. There is also provided a method for the manufacture of the solution, its feed to and use in the manufacture of a polyester polymer, and polyester polymers obtained by combining certain ingredients or containing the residues of these ingredients in the composition.Type: GrantFiled: February 27, 2007Date of Patent: October 22, 2013Assignee: Grupo Petrotemex, S.A. de C.V.Inventor: Jason Christopher Jenkins
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Publication number: 20130267407Abstract: Methods of preparing silica-supported catalysts useful for olefin polymerization are described. The catalysts comprise a metallocene complex. An activator mixture made from a boron acid compound and methylalumoxane is combined with either: (i) the metallocenecomplex, followed by calcined or chemically treated silica to give a supported catalyst; or (ii) calcined or chemically treated silica, followed by the metallocenecomplex to give a supported catalyst. The methods provide active supported catalysts.Type: ApplicationFiled: December 14, 2011Publication date: October 10, 2013Applicant: Basell Polyolefine GmbHInventors: Bodo Richter, Heike Gregorius
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Patent number: 8546289Abstract: A solid catalyst component for olefin polymerization in which the molar ratio of residual alkoxy groups to supported titanium is 0.60 or less is obtained by reacting the following compound (a1) with the following compound (b1) at a hydroxyl group/magnesium molar ratio of 1.0 or more, reacting the reaction mixture with the following compound (c1) at a halogen/magnesium molar ratio of 0.20 or more, reacting the resultant reaction mixture with the following compounds (d1) and (e) at a temperature of 120° C. or higher but 150° C.Type: GrantFiled: May 11, 2011Date of Patent: October 1, 2013Assignee: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Takanori Sadashima
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Patent number: 8546288Abstract: In one embodiment, a method of forming a catalyst/substrate construction includes: identifying a catalyst having a specific activity, determining a surface area factor for supporting the catalyst based on the specific activity of the catalyst; selecting a substrate having the surface area factor; and applying the substrate to the catalyst to form the catalyst/substrate construction. In certain instances, the surface area factor may be determined according to the following equation: SA support ? ( cm support 2 ? / ? cm planar 2 ) = [ “ Baseline ” ? ( A ? / ? mg Pt ) × Mass ? ? Activity ? ? IF × Loading ? ? ( mg Pt ? / ? cm 2 ) ] [ Specific ? ? Activity ? ? ( ?A ? / ? cm 2 ) × 0.Type: GrantFiled: February 15, 2012Date of Patent: October 1, 2013Assignee: Ford Global Technologies, LLCInventors: Andrea Pulskamp, James Waldecker, Shinichi Hirano
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Publication number: 20130253156Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerisation catalyst component in particulate form for polymerising olefins, especially ethylene or propylene or comonomers thereof.Type: ApplicationFiled: July 11, 2011Publication date: September 26, 2013Applicant: BOREALIS AGInventors: Peter Denifl, Mikaela Eriksson, Timo Leinonen, Anssi Haikarainen
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Publication number: 20130253155Abstract: This invention provides activator precursor compositions and activator compositions. The activator precursor compositions are formed from a support material, an organoaluminum compound, and polyfunctional compounds having at least two aromatic groups in which at least two of said aromatic groups each has at least one polar moiety thereon. The activator compositions are formed from a support material, an organoaluminum compound, an aluminoxane, and a polyfunctional compound having at least two aromatic groups in which at least two of said aromatic groups each has at least one polar moiety thereon. Also provided are catalyst compositions, processes for forming catalyst compositions, and polymerization processes utilizing the catalyst compositions of this invention.Type: ApplicationFiled: November 14, 2011Publication date: September 26, 2013Applicant: Albemarie CorporationInventor: Lubin Luo
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Publication number: 20130253154Abstract: The present invention relates to a preparation method of a metallocene catalyst. More particularly, the present invention relates to a preparation method of a supported hybrid metallocene catalyst, including the steps of treating a support having a water content of 4 to 7% by weight with trialkyl aluminum at a predetermined temperature; supporting alkyl aluminoxane on the support; and supporting a metallocene compound on the alkyl aluminoxane-supported support. According to the present invention, it is possible to prepare a supported hybrid metallocene catalyst which shows a high activity in the polymerization of olefins and enables the preparation of polyolefins having a high bulk density, by a simple process.Type: ApplicationFiled: September 28, 2011Publication date: September 26, 2013Applicant: LG CHEM ,LTD.Inventors: Hyeon-Gook Kim, Ki-Soo Lee, Dae-Sik Hong, Eun-Kyoung Song, Man-Seong Jeon
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Publication number: 20130253152Abstract: Process for the preparation of a solid catalyst system (CS) comprising the steps of preparing a liquid clathrate (LC) comprising (a) a lattice (L) being the reaction product of (i) aluminoxane (A), (ii) an organometallic compound (O) of a transition metal (M) of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, and (i) a compound (B) being effective to form with the aluminoxane (A) and the organometallic compound (O) the lattice (L), and (b) a guest (G) being an hydro-carbon compound (HC), and subsequently precipitating said liquid clathrate (LC) obtaining said solid catalyst system (SC).Type: ApplicationFiled: April 28, 2011Publication date: September 26, 2013Applicant: BOREALIS AGInventors: Kalle Kallio, Marja Mustonen, Pertti Elo, Peter Denifl, John Severn
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Publication number: 20130245218Abstract: The present invention relates to a process for preparing a solid catalyst component suitable for producing polyethylene and its copolymers, said process comprising the steps of: (a) contacting a dehydrated support having hydroxyl groups with a magnesium compound having the general formula MgR1R2; (b) contacting the product obtained in step (a) with modifying compounds (A), (B) and (C), wherein: (A) is at least one compound selected from the group consisting of carboxylic acid, carboxylic acid ester, ketone, acyl halide, aldehyde and alcohol; (B) is a compound having the general formula R11f(R12O)gSiXh, (C) is a compound having the general formula (R13O)4M, and (c) contacting the product obtained in step (b) with a titanium halide compound having the general formula TiX4, wherein Ti is a titanium atom and X is a halide atom. The invention also relates to a solid catalyst component obtainable by said process.Type: ApplicationFiled: November 17, 2011Publication date: September 19, 2013Applicant: Saudi Basic Industries CorporationInventors: Akhlaq Moman, Atieh Aburaqabah, Abdullah Mohammed Al-Obaid, Moughrabiah Wajeeh, Salaheldin Habibi
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Publication number: 20130244863Abstract: What is disclosed is a method for preparing a catalyst system and a catalyst system for polymerizing or copolymerizing an ?-olefin. Catalyst component (A) is obtained by a process of reacting a magnesium complex (A-1) containing acid salts of group IB-VIIIB elements formed by contacting a magnesium halide with an acid salt solution of group IB-VIIIB metals or spherical particles adducts, an internal electron donor (A-2) of diester or diether or composite compounds, and a titanium compound (A-3). The catalyst compound (A) is contacted with a silicon compound (B) and an organoaluminium compound (C) to complete the catalyst system providing a good balance of catalyst performance in terms of activity and stereo-specificity.Type: ApplicationFiled: March 19, 2012Publication date: September 19, 2013Applicant: Formosa Plastics Corporation, USAInventor: Demin Xu
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Publication number: 20130245212Abstract: Process for the preparation of a solid catalyst system comprising the steps of generating an emulsion by dispersing a liquid clathrate in a solution wherein (i) the solution constitutes the continuous phase of the emulsion and (ii) the liquid clathrate constitutes in form of droplets the dispersed phase of the emulsion, solidifying said dispersed phase to convert said droplets to solid particles and optionally recovering said particles to obtain said catalyst system, wherein the liquid clathrate comprises a lattice being the reaction product of aluminoxane, an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC 2007) or of an actinide or lanthanide, and a further compound being effective to form with the aluminoxane and the organometallic compound the lattice, and a guest being an hydrocarbon compound, and the solution comprises a silicon fluid and a hydrocarbon solvent.Type: ApplicationFiled: April 28, 2011Publication date: September 19, 2013Applicant: BOREALIS AGInventors: Kalle Kallio, Marja Mustonen, Pertti Elo, John Severn, Peter Denifl
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Patent number: 8536081Abstract: Supported catalyst system for the polymerization of olefins, having at least two different monocyclopentadienyl transition metal compounds, one or more activators including an ionic compound having (i) a cation and (ii) an anion having up to 100 non-hydrogen atoms and the anion containing at least one substituent comprising a moiety having an active hydrogen, and one or more support materials. The supported “mixed or dual site” catalyst systems having different monocyclopentadienyl catalysts when activated by specific ionic activators lead to catalyst systems showing an improved balance of properties which may be used to prepare LLDPE polymers having broad melt flow ratios.Type: GrantFiled: November 10, 2005Date of Patent: September 17, 2013Assignee: Ineos Europe LimitedInventors: Grant Berent Jacobsen, Dusan Jeremic, Sergio Mastroianni, Ian Douglas McKay
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Publication number: 20130237406Abstract: Provided are a solid catalyst for propylene polymerization and a method for preparing the same, specifically a solid catalyst for propylene polymerization which does not contain any environmentally harmful material and can produce a polypropylene having excellent stereoregularity with a high production yield, and a method for preparing the catalyst.Type: ApplicationFiled: September 2, 2011Publication date: September 12, 2013Applicant: SAMSUNG TOTAL PETROCHEMICALS CO., LTD.Inventors: Sang Yull Kim, Jin Woo Lee, Eun Il Kim, Joon Ryeo Park
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Publication number: 20130237405Abstract: The present invention discloses a catalyst system based on a metallocene catalyst component and a new single site catalyst component for the production in a single reactor of improved polyolefins having a bimodal molecular weight distribution.Type: ApplicationFiled: April 24, 2013Publication date: September 12, 2013Applicant: TOTAL RESEARCH & TECHNOLOGY FELUYInventor: Abbas Razavi
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Patent number: 8530369Abstract: A catalyst composition is provided that includes a catalytic metal secured to a substrate, and the substrate is mesoporous and has pores that are templated. A catalyst composition includes a catalytic metal secured to a mesoporous substrate. The mesoporous substrate is a reaction product of a reactive solution, a solvent, a modifier, and a templating agent. A method includes reacting a reactive solution and a templating agent to form a gel; and calcining the gel to form a substrate having a mesoporous template that is capable to support a catalyst composition.Type: GrantFiled: May 19, 2008Date of Patent: September 10, 2013Assignee: General Electric CompanyInventors: Larry Neil Lewis, Oltea Puica Siclovan, Hrishikesh Keshavan, Dan Hancu, Benjamin Hale Winkler
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Publication number: 20130231447Abstract: Solid catalyst components are disclosed including titanium, magnesium, halogen and an internal electron donor compound having at least one ester group and at least one alkoxy group, and catalyst systems containing the catalyst solid components, organoaluminum compounds, and organosilicon compounds. Further, methods of making the catalyst components and the catalyst systems are disclosed as well as methods of polymerizing or copolymerizing alpha-olefins using the catalyst systems.Type: ApplicationFiled: April 2, 2013Publication date: September 5, 2013Applicant: BASF CorporationInventor: Main CHANG
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Patent number: 8524627Abstract: The present invention relates to a process for preparing an activating support for metallocene complexes in the polymerization of olefins comprising the steps of: I) providing a support consisting in particles formed from at least one porous mineral oxide; II) optionally fixing the rate of silanols on the surface of the support; III) functionalizing the support with a solution containing a metallic salt; IV) heating the functionalized support of step c) under an inert gas or hydrogen; V) oxidizing the support of step IV by treatment under N2O and then under oxygen; VI) retrieving an active support having a controlled number of OH groups. That activating support is used to activate a metallocene catalyst component for the polymerization of olefins.Type: GrantFiled: April 29, 2010Date of Patent: September 3, 2013Assignee: Total Research & Technology FeluyInventors: Gaëlle Pannier, Christophe Boisson, Roger Spitz
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Publication number: 20130225398Abstract: Disclosed herein are processes for preparing procatalyst compositions with an internal electron donor containing greater than 4.5 wt % of a compounded alkoxyalkyl ester. Also disclosed are catalyst compositions containing the procatalyst composition and polymers, i.e., propylene-based polymers, produced therefrom. The present procatalyst compositions improve catalyst selectivity, catalyst activity, procatalyst morphology and polymer particle morphology, and improve hydrogen response during olefin polymerization.Type: ApplicationFiled: April 1, 2013Publication date: August 29, 2013Applicant: Dow Global Technologies LLCInventor: Dow Global Technologies LLC
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Patent number: 8519017Abstract: A catalyst precursor resin composition includes an organic polymer resin; a fluorinated-organic complex of silver ion; a monomer having multifunctional ethylene-unsaturated bonds; a photoinitiator; and an organic solvent. The metallic pattern is formed by forming catalyst pattern on a base using the catalyst precursor resin composition reducing the formed catalyst pattern, and electroless plating the reduced catalyst pattern. In the case of forming metallic pattern using the catalyst precursor resin composition, a compatibility of catalyst is good enough not to make precipitation, chemical resistance and adhesive force of the formed catalyst layer are good, catalyst loss is reduced during wet process such as development or plating process, depositing speed is improved, and thus a metallic pattern having good homogeneous and micro pattern property may be formed after electroless plating.Type: GrantFiled: May 15, 2008Date of Patent: August 27, 2013Assignee: LG Chem, Ltd.Inventors: Min Kyoun Kim, Min Jin Ko, Sang Chul Lee, Jeong Im Roh