Containing Two Or More Different Component B Metals Patents (Class 502/113)
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Patent number: 8361923Abstract: A process is provided for producing a complex oxide catalyst which exhibits superior catalytic activity in a vapor phase catalytic oxidation reaction, particularly in production of unsaturated aldehyde and unsaturated carboxylic acid. The process is characterized by the steps of preparing an aqueous slurry by mixing a complex oxide containing molybdenum and cobalt with an acid and water; drying the aqueous slurry; and calcining the resulting dried solid. Preferably, the complex oxide is obtained as follows: a molybdenum- and cobalt-containing complex oxide catalyst which has been used in a vapor phase catalytic oxidation reaction is mixed with an aqueous extracting solution obtained by dissolving at least one of ammonia and an organic base in water, to thereby extract molybdenum and cobalt into the aqueous phase; and the aqueous phase is dried and is then calcined under an atmosphere of an oxidizing gas.Type: GrantFiled: September 29, 2010Date of Patent: January 29, 2013Assignee: Sumitomo Chemical Company, LimitedInventors: Hirotsugu Kano, Eiichi Shiraishi
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Patent number: 8343888Abstract: Precursor cations of A and B elements of an ABO3 perovskite in aqueous solution are formed as an ionic complex gel with citric acid or other suitable polybasic carboxylic acid. The aqueous gel is coated onto a desired catalyst substrate and calcined to form, in-situ, particles of the crystalline perovskite as, for example, an oxidation catalyst on the substrate. In one embodiment, a perovskite catalyst such as LaCoO3 is formed on catalyst supporting cell walls of an extruded ceramic monolith for oxidation of NO in the exhaust gas of a lean burn vehicle engine.Type: GrantFiled: October 1, 2009Date of Patent: January 1, 2013Assignee: GM Global Technology Operations LLCInventors: Chang H Kim, Wei Li, Kevin A Dahlberg
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Publication number: 20120329641Abstract: The present invention provides a polymerization process utilizing a dual metallocene catalyst system for the production of broad or bimodal molecular weight distribution polymers, generally, in the absence of added hydrogen. Polymers produced from the polymerization process are also provided, and these polymers can have a Mn in a range from about 9,000 to about 30,000 g/mol, and a short chain branch content that decreases as molecular weight increases.Type: ApplicationFiled: September 4, 2012Publication date: December 27, 2012Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventors: Qing Yang, Max P. McDaniel, Tony R. Crain, Youlu Yu
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Publication number: 20120329965Abstract: Provided is a homogeneous catalytic system for use in preparing an ethylene homopolymer or a copolymer of ethylene and ?-olefin, and more particularly a Group 4 transition metal compound in which a cyclopentadienyl derivative 3,4-positions of which are substituted with alkyls and an electron-donating substituent are crosslinked around a Group 4 transition metal. Also provided is a method of preparing an ethylene homopolymer or a copolymer of ethylene and ?-olefin, having high molecular weight, under high-temperature solution polymerization conditions using the catalytic system including such a transition metal compound and a co-catalyst composed of an aluminum compound, a boron compound or a mixture thereof. The catalyst according to present invention has high thermal stability and enables the incorporation of ?-olefin, and is thus effective in preparing an ethylene homopolymer or a copolymer of ethylene and ?-olefin, having various properties, in industrial polymerization processes.Type: ApplicationFiled: June 24, 2011Publication date: December 27, 2012Applicant: SK INNOVATION CO., LTD.Inventors: HOSEONG LEE, JONGSOK HAHN, DONGCHEOL SHIN, Hyosun LEE, ChunJi Wu
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Publication number: 20120322959Abstract: Solid catalyst with a high thermal stability for the (co)polymerization of ?-olefins, comprising titanium, magnesium, at least one metal selected from hafnium and zirconium, aluminum and chlorine, wherein at least 60% of the titanium is in oxidation state +3, and, when examined by means of XPS spectroscopy, has an absorption band characteristic of a binding energy ranging from 455 to 458 eV. Said catalyst, used in combination with a suitable co-catalyst in (co)polymerization processes of ?-olefins at a high temperature, shows an improved productivity, a high incorporation of co-monomers in the copolymerization of ethylene and an increased thermal stability with respect to the systems so far in use.Type: ApplicationFiled: November 18, 2010Publication date: December 20, 2012Applicant: versalis S.p.A.Inventors: Francesco Masi, Mario Polesello, Roberto Fusco, Anna Sommazzi, Antonio Alfonso Proto, Laura Meda, Tiziano Pennati, Elena Maria Frigerio, Alessandro Pennati, Giuseppe Conti, Francesco Menconi
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Patent number: 8334231Abstract: The present invention provides a hydrocracking catalyst comprising a moulded composite support of a zeolite molecular sieve with alumina, at least one of VIII Group metal components, at least one of VIB Group metal components and an organic additive; said organic additive is one or more compounds selected from the group consisting of oxygen-containing or nitrogen-containing organic compounds; the content of said zeolite molecular sieve is 3˜60 wt %, the content of said alumina is 10˜80 wt %, and the content of said organic additive is 0.1˜40 wt % based on the weight of said catalyst; the content of said VIII Group metal component is 1˜15 wt % and the content of said VIB Group metal component is 5˜40 wt % as calculated on oxide and based on the weight of said catalyst. The present invention relates also to a preparation method of said hydrocracking catalyst and use of the catalyst in the hydrocracking process of hydrocarbon oil.Type: GrantFiled: April 26, 2006Date of Patent: December 18, 2012Assignees: China Petroleum and Chemical Corporation, Research Institute of Petroleum Processing, SINOPECInventors: Yichao Mao, Hong Nie, Jianwei Dong, Zhenlin Xiong, Zhihai Hu, Yahua Shi, Dadong Li
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Patent number: 8329834Abstract: The present invention provides dual catalyst systems and polymerization processes employing these dual catalyst systems. The disclosed polymerization processes can produce olefin polymers at higher production rates, and these olefin polymers may have a higher molecular weight and/or a lower melt index.Type: GrantFiled: June 28, 2010Date of Patent: December 11, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Albert P. Masino, Rex E. Murray, Qing Yang, Steve J. Secora, Kumudini C. Jayaratne, William B. Beaulieu, Errun Ding, Gary L. Glass, Alan L. Solenberger, Ted H. Cymbaluk
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Patent number: 8324430Abstract: Processes for preparing an amine, the processes comprising: reacting a reactant selected from the group consisting of primary alcohols, secondary alcohols, aldehydes, ketones, and mixtures thereof, with hydrogen and a nitrogen compound selected from the group consisting of ammonia, primary amines, secondary amines and mixtures thereof, in the presence of a zirconium dioxide-, copper- and nickel-containing catalyst; wherein the catalyst comprises a catalytically active composition which comprises, before reduction with hydrogen, oxygen compounds of zirconium, copper, and nickel, 1.5 to 4.5% by weight of an oxygen compound of cobalt, calculated as CoO, and 0.2 to 5.0% by weight of at least one oxygen compound of niobium, sulfur, phosphorus, gallium, boron, lead or antimony, calculated in each case as Nb2O5, H2SO4, H3PO4, Ga2O3, B2O3, PbO and Sb2O3 respectively, and wherein the catalytically active composition does not comprise any molybdenum.Type: GrantFiled: December 10, 2008Date of Patent: December 4, 2012Assignee: BASF SEInventors: Petr Kubanek, Wolfgang Mägerlein, Ekkehard Schwab, Johann-Peter Melder, Manfred Julius
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Patent number: 8318982Abstract: A process for preparing an amine by reacting a primary or secondary alcohol, aldehyde and/or ketone with hydrogen and a nitrogen compound selected from the group of ammonia and primary and secondary amines, in the presence of a supported copper-, nickel- and cobalt-containing catalyst, wherein the catalytically active material of the catalyst, before the reduction thereof with hydrogen, comprises oxygen compounds of aluminum, of copper, of nickel, of cobalt and of tin, and in the range from 0.2 to 5.0% by weight of oxygen compounds of yttrium, of lanthanum, of cerium and/or of hafnium, each calculated as Y2O3, La2O3, Ce2O3 and Hf2O3 respectively, and catalysts as defined above.Type: GrantFiled: December 2, 2010Date of Patent: November 27, 2012Assignee: BASF SEInventors: Petr Kubanek, Wolfgang Mägerlein, Johann-Peter Melder, Thomas Heidemann
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Patent number: 8318883Abstract: A polymer having a density of from about 0.960 g/cc to about 0.965 g/cc and a melt index of from about 0.2 g/10 min. to about 0.6 g/10 min. wherein an article formed from the polymer has an environmental stress crack resistance of equal to or greater than about 150 hours when measured in accordance with ASTM D 1693 condition B, 100% Igepal. A polymer having a density of from about 0.955 g/cc to about 0.960 g/cc and a melt index of from about 0.2 g/10 min. to about 0.6 g/10 min. wherein an article formed from the polymer has an environmental stress crack resistance of equal to or greater than about 500 hours when measured in accordance with ASTM D 1693 condition B, 100% Igepal.Type: GrantFiled: June 8, 2011Date of Patent: November 27, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, William B. Beaulieu, Youlu Yu, Tony R. Crain
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Patent number: 8293856Abstract: [Problem] To efficiently obtain an ?-olefin polymer having a high melting point and a high molecular weight. [Solution to Problem] The process for preparing an olefin polymer of the present invention is a process for preparing an olefin polymer, comprising polymerizing at least one monomer selected from ?-olefins of 2 or more carbon atoms, wherein the polymerization is carried out at a temperature of not lower than 40° C.Type: GrantFiled: August 14, 2009Date of Patent: October 23, 2012Assignee: Mitsui Chemicals, Inc.Inventors: Takashi Yukita, Masahiro Yamashita, Nobukazu Yamahira, Wataru Yamada, Hiromu Kaneyoshi
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Patent number: 8288487Abstract: The present invention provides a polymerization process utilizing a dual metallocene catalyst system for the production of broad or bimodal molecular weight distribution polymers, generally, in the absence of added hydrogen. Polymers produced from the polymerization process are also provided, and these polymers can have a Mn in a range from about 9,000 to about 30,000 g/mol, and a short chain branch content that decreases as molecular weight increases.Type: GrantFiled: July 6, 2010Date of Patent: October 16, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, Tony R. Crain, Youlu Yu
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Publication number: 20120259077Abstract: The present invention relates to a mixed metallocene catalyst composition including a first metallocene catalyst and a second metallocene catalyst, and a method for preparing a polyolefin using the catalyst composition. According to the catalyst composition and the preparation method, provided is a polyolefin having a wide molecular weight distribution and superior mechanical properties and processability.Type: ApplicationFiled: November 5, 2010Publication date: October 11, 2012Inventors: Jong-Joo Ha, Choong-Hoon Lee, Don-Ho Kum, Eun-Jung Lee, Beom-Doo Seo
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Publication number: 20120259070Abstract: A dual catalyst system comprising a phosphinimine ligand containing catalyst and phenoxide ligand (preferably a salicylaldimine) on a support treated with a metal salt has improved reactor continuity in a dispersed phase reaction in terms of initial activation and subsequent deactivation The resulting catalyst has a lower consumption of ethylene during initiation and a lower rate of deactivation. Preferably the catalyst is used with an antistatic agent.Type: ApplicationFiled: March 26, 2012Publication date: October 11, 2012Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.Inventors: Lee Douglas Henderson, Peter Phung Minh Hoang, Ian Ronald Jobe, Xiaoliang Gao
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Patent number: 8278403Abstract: Propylene polymerization processes, polymers and films formed therefrom are described herein. The propylene polymerization processes generally include contacting propylene and an amount of ethylene with a first metallocene catalyst and a second metallocene catalyst within a polymerization reaction vessel to form a propylene based polymer, wherein the amount is an amount effective to form the propylene based polymer including from about 2 wt. % to about 6 wt. % ethylene, the second metallocene catalyst is capable of incorporating a greater amount of ethylene into the propylene based polymer than the first metallocene catalyst and wherein the first metallocene catalyst is capable of forming a propylene/ethylene random copolymer exhibiting a melting temperature that is greater than that of a propylene/ethylene random copolymer formed from the second metallocene catalyst.Type: GrantFiled: July 8, 2010Date of Patent: October 2, 2012Assignee: Fina Technology, Inc.Inventors: Tim Coffy, Kenneth Blackmon, Joseph Thorman, David Rauscher, Jun Tian, William Gauthier, Nathan Williams
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Publication number: 20120245021Abstract: The present invention discloses a catalyst system based on a metallocene catalyst component and a new single site catalyst component for the production in a single reactor of improved polyolefins having a bimodal molecular weight distribution.Type: ApplicationFiled: March 28, 2012Publication date: September 27, 2012Applicant: TOTAL PETROCHEMICALS RESEARCH FELUYInventor: Abbas Razavi
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Publication number: 20120238712Abstract: The present invention provides dual catalyst systems containing a metallocene catalyst and a hydrogen scavenging catalyst, and polymerization processes employing these dual catalyst systems. Due to a reduction in hydrogen levels in the polymerization processes, olefin polymers produced from these polymerization processes may have a higher molecular weight, a lower melt index, and higher levels of unsaturation.Type: ApplicationFiled: June 5, 2012Publication date: September 20, 2012Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventors: Rex E. MURRAY, William B. BEAULIEU, Qing YANG, Errun DING, Gary L. GLASS, Alan L. SOLENBERGER, Steve J. SECORA
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Patent number: 8268944Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.Type: GrantFiled: February 15, 2012Date of Patent: September 18, 2012Assignee: Chevron Phillips Company, L.P.Inventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
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Patent number: 8258075Abstract: To provide a catalyst for treating exhaust gases containing nitrogen monoxide, carbon monoxide and volatile organic compounds whose oxidation power has been enhanced without increasing the amount of precious metal supported thereon; a method for producing the same; and a method for treating exhaust gases. A catalyst for treating exhaust gases, including coat layers made up of a plurality of layers, an upper layer of which has an active component contained uniformly therein and a lower layer of which has no active component contained therein, can be obtained through the steps of: forming the lower layer by coating the surface of substrate with a slurry of a porous inorganic compound, followed by drying; and forming the upper layer, which is to be the top surface of the catalyst, by coating the surface of the lower layer with a slurry of a porous inorganic compound that has the active component composed of one or more precious metals supported thereon, followed by drying.Type: GrantFiled: September 28, 2007Date of Patent: September 4, 2012Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Katsumi Nochi, Masanao Yonemura, Yoshiaki Obayashi, Hitoshi Nakamura
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Patent number: 8222176Abstract: Bimetallic catalysts, and methods of producing a bimetallic catalyst comprising a modified Ziegler-Natta catalyst and a metallocene are provided, in one embodiment the method including combining: (a) a Ziegler-Natta catalyst comprising a Group 4, 5 or 6 metal halide and/or oxide, optionally including a magnesium compound, with (b) a modifier compound (“modifier”), wherein the modifier compound is a Group 13 alkyl compound, to form a modified Ziegler-Natta catalyst. Also provided is a method of olefin polymerization using the bimetallic catalyst of the invention. The modified Ziegler-Natta catalyst is preferably non-activated, that is, it is unreactive towards olefin polymerization alone. In one embodiment, the molar ratio of the Group 13 metal (of the modifier) to the Group 4, 5 or 6 metal halide and/or oxide is less than 10:1 in one embodiment.Type: GrantFiled: December 19, 2006Date of Patent: July 17, 2012Assignee: Univation Technologies, LLCInventors: Sun-Chueh Kao, Michael D. Awe
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Patent number: 8207280Abstract: The present invention provides dual catalyst systems containing a metallocene catalyst and a hydrogen scavenging catalyst, and polymerization processes employing these dual catalyst systems. Due to a reduction in hydrogen levels in the polymerization processes, olefin polymers produced from these polymerization processes may have a higher molecular weight, a lower melt index, and higher levels of unsaturation.Type: GrantFiled: June 28, 2010Date of Patent: June 26, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Rex E. Murray, William B. Beaulieu, Qing Yang, Errun Ding, Gary L. Glass, Alan L. Solenberger, Steven J. Secora
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Publication number: 20120149552Abstract: This invention relates to a process to make a multimodal polyolefin composition comprising: (i) contacting at least one first olefin monomer with a mixed catalyst system, under polymerization conditions, to produce at least a first polyolefin component having a Mw of 5,000 g/mol to 600,000 g/mol, wherein the mixed catalyst system comprises: (a) at least one polymerization catalyst comprising a Group 4 or Group 5 transition metal; (b) at least one organochromium polymerization catalyst; (c) an activator; and (d) a support material; (ii) thereafter, contacting the first polyolefin component/mixed catalyst system combination with a molecular switch; (iii) contacting the first polyolefin component/mixed catalyst system combination with at least one second olefin monomer, which may be the same or different, under polymerization conditions; and (iv) obtaining a multimodal polyolefin composition.Type: ApplicationFiled: February 21, 2012Publication date: June 14, 2012Inventors: Matthew W. HOLTCAMP, Matthew S. BEDOYA
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Publication number: 20120149857Abstract: The invention relates to a catalyst system comprising I. a solid reaction product obtained by reaction of: (a) a hydrocarbon solution comprising (1) an organic oxygen containing magnesium compound (2) an organic oxygen containing titanium compound and (3) at least one compound containing zirconium and/or hafnium (b) a mixture comprising a metal compound having the formula MeRnX3-n wherein X is a halogenide, Me is a metal of Group III of Mendeleev's Periodic System of Chemical Elements, R is a hydrocarbon radical containing 1-10 carbon atoms and 0<n<3 and a silicon compound of formula RmSiCI4-m N wherein 0<m<2 and R is a hydrocarbon radical containing 1-10 carbon atoms wherein the molar ratio of metal from (b): titanium from (a) is lower than 1:1 and II. an organo aluminum compound having the formula AIRS in which R is a hydrocarbon radical containing 1-10 carbon atoms. The catalyst is applied during the polymerisation of ethylene, preferably ultra high molecular weight polyethylene.Type: ApplicationFiled: August 13, 2010Publication date: June 14, 2012Applicant: SAUDI BASIC INDUSTRIES CORPORATIONInventors: Nicolaas Hendrika Friederichs, Raymond Gerlofsma
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Patent number: 8188199Abstract: The method of promoting olefin polymerization uses a nanoparticle filler to increase the activity of a metallocene catalyst for in situ polymerization of polyolefins. The filler may be nanoparticles of manganese, or nanoparticles of manganese-doped titanium dioxide. The method includes the steps of (a) mixing a metallocene catalyst, e.g., zirconocene dichloride, with nanoparticles of the filler in an organic solvent, e.g., toluene, in a reactor to form a reaction mixture; (b) immersing the reactor in a temperature bath for a period of time sufficient to bring the mixture to an optimal polymerization reaction temperature; (c) adding monomer to the mixture in the reactor; (d) adding methylaluminoxane (MAO) as a co-catalyst to the reaction mixture to initiate polymerization; and (e) quenching the polymerization, e.g., by adding methanol containing 5% hydrochloric acid by volume to the reactor.Type: GrantFiled: May 11, 2011Date of Patent: May 29, 2012Assignees: King Fahd University of Petroleum & Minerals, King Abdulaziz City for Science & TechnologyInventors: Mamdouh Ahmad Al-Harthi, Abdul Kaleel Sulaiman Haniffa, Bijal Kottukkal Bahuleyan, Sadhan Kumar De, Masihullah Jabarulla Khan
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Patent number: 8178735Abstract: A process for the treatment of an olefinic fraction, using a catalyst prepared by a process comprising: a) The preparation of a colloidal oxide suspension of a first metal M1 by the neutralization of a basic solution by an acidic mineral solution that contains the precursor of the metal M1, b) Bringing into contact the precursor of the promoter M2, either directly in its crystallized form or after dissolution in aqueous phase, with the colloidal suspension that is obtained in stage a), c) Bringing into contact the colloidal suspension that is obtained in stage b) with the substrate, d) Drying at a temperature of between 30° C. and 200° C., under a flow of air.Type: GrantFiled: April 25, 2011Date of Patent: May 15, 2012Assignee: IFP Energies nouvellesInventors: Vincent Coupard, Denis Uzio, Carine Petit-Clair, Lars Fischer, Frederic Portejole
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Patent number: 8143353Abstract: This invention relates to a propylene polymer comprising a component having a crystallinity of 10% or less and a component having a crystallinity of 20% or more, said propylene polymer having: a) a melting point of X ° C. or more where X=?0.0038(Tp)2+0.36(Tp)+150, where Tp is the temperature of polymerization in ° C.; b) an Mw of 10,000 g/mol or more; c) a heat of fusion of from 1-70 J/g; d) Stereodefects per 10,000 monomer units of Y or less where Y=2.35(Tp)?100 (where Tp is the temperature of polymerization in ° C.) for the portion of the blend that is insoluble in hexane at 23° C.; e) a dot T-Peel on Kraft paper of 1 N or more; and f) a branching factor of 0.98 or less, where the branching factor is the ratio of g? measured at Mz to g? measured at Mw, and process to produce such polymers.Type: GrantFiled: June 9, 2009Date of Patent: March 27, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jo Ann M. Canich, Peijun Jiang
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Patent number: 8143430Abstract: The present invention provides polymerization catalyst compositions employing novel heterodinuclear metallocene compounds. Methods for making these new dinuclear metallocene compounds and for using such compounds in catalyst compositions for the polymerization of olefins are also provided.Type: GrantFiled: February 24, 2011Date of Patent: March 27, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Rex E. Murray, Kumudini C. Jayaratne, Qing Yang, Joel L. Martin, Gary L. Glass
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Patent number: 8138113Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.Type: GrantFiled: April 26, 2011Date of Patent: March 20, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
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Publication number: 20120065346Abstract: An ethylene-?-olefin copolymer comprising monomer units derived from ethylene and monomer units derived from an ?-olefin having 3 to 20 carbon atoms, having a density (d) of 860 to 950 kg/m3, having a melt flow rate (MFR) of 0.01 to 100 g/10 min, having a bimodal molecular weight distribution, and having a single melting peak measured by a differential scanning calorimeter (DSC).Type: ApplicationFiled: May 27, 2010Publication date: March 15, 2012Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Yoshinobu Nozue, Naoko Ochi
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Patent number: 8119553Abstract: The present techniques relate to catalyst compositions, methods, and polymers encompassing a Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, typically in combination with a cocatalyst, and a activator. The compositions and methods presented herein include ethylene polymers with low melt elasticity.Type: GrantFiled: September 28, 2007Date of Patent: February 21, 2012Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Max P. McDaniel, Joel L. Martin, Youlu Yu, David C. Rohlfing, Michael D. Jensen
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Patent number: 8097682Abstract: A 1-butene/propylene copolymer composition having a content of propylene derived units from 4 to 10% by weight, wherein at least 50% of the polymer is present in the thermodynamically stable, trigonal form I after 100 hours at room temperature, said composition comprising: a) from 5% by weight to 95% by weight of an atactic 1-butene propylene copolymer having the following features: i) distribution of molecular weight Mw/Mn equal to or lower than 4; ii) no enthalpy of fusion detectable at a differential scanning calorimeter (DSC); and iii) infrared crystallinity lower than 0.5%; b) from 5% by weight to 95% by weight of an isotactic 1-butene propylene copolymer having the following features: i) isotactic pentads (mmmm) measured by 13C-NMR, higher than 80%; ii) melting point (Tm(II)) higher than 70° C.; and iii) distribution of molecular weight Mw/Mn equal to or lower than 4.Type: GrantFiled: August 23, 2007Date of Patent: January 17, 2012Assignee: Basell Polyolefine GmbHInventors: Giampaolo Pellegatti, Daniele Bigiavi, Rita Martelli, Maria Silvia Tonti, Luigi Resconi, Simona Guidotti
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Patent number: 8097681Abstract: A 1-butene/propylene copolymer composition having a content of propylene derived units from 1 to 4% by weight, wherein at least 50% of the crystalline polymer is present in the thermodynamically stable, trigonal Form I (detected by DSC analysis) after 100 hours of the first melting at room temperature comprising: b) from 5% by weight to 95% by weight of an atactic 1-butene propylene copolymer having the following features: i) distribution of molecular weight Mw/Mn equal to or lower than 4; ii) no enthalpy of fusion detectable at a differential scanning calorimeter (DSC); and iii) infrared crystallinity lower than 0.5%; b) from 5% by weight to 95% by weight of an isotactic 1-butene propylene copolymer having the following features: i) isotactic pentads (mmmm) measured by 13C-NMR, higher than 80%; ii) melting point (Tm(II)) higher than 70° C.; and iii) distribution of molecular weight Mw/Mn equal to or lower than 4.Type: GrantFiled: August 22, 2007Date of Patent: January 17, 2012Assignee: Basell Polyolefine GmbHInventors: Giampaolo Pellegatti, Daniele Bigiavi, Rita Martelli, Maria Silvia Tonti, Luigi Resconi, Simona Guidotti
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Patent number: 8088704Abstract: Polymerization catalyst systems including three or more catalyst compounds are provided. Methods for olefin polymerization including the aforementioned catalyst systems are also provided.Type: GrantFiled: November 14, 2008Date of Patent: January 3, 2012Assignee: Univation Technologies, LLCInventors: Rainer Kolb, Dongming Li, Francis C. Rix, Cesar A. Garcia-Franco
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Publication number: 20110319575Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: ApplicationFiled: September 8, 2011Publication date: December 29, 2011Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy L. Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yáng, Matthew G. Thorn
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Patent number: 8084559Abstract: A transition metal complex represented by formula [1], and its production process; a substituent-carrying fluorene compound represented by formula [2], and its production process; an olefin polymerization catalyst component comprising the complex; an olefin polymerization catalyst obtained by contacting the catalyst component with a defined aluminum compound and/or a defined boron compound; and a production process of an olefin polymer using the catalyst:Type: GrantFiled: January 24, 2006Date of Patent: December 27, 2011Assignee: Sumitomo Chemical Company, LimitedInventors: Taichi Senda, Hidenori Hanaoka, Shinya Nakahara, Kenji Sogoh
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Patent number: 8080681Abstract: The present invention provides polymerization catalyst compositions employing novel dinuclear metallocene compounds. Methods for making these new dinuclear metallocene compounds and for using such compounds in catalyst compositions for the polymerization and copolymerization of olefins are also provided.Type: GrantFiled: December 28, 2007Date of Patent: December 20, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Rex E. Murray, Kumudini C. Jayaratne, Qing Yang, Joel L. Martin
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Patent number: 8080624Abstract: A propylene-based polymer which is suitably applicable to foam molding, sheet molding, blow molding or the like, because of having good flow characteristics, high melt tension, high swell ratio and thus good molding workability. It is attained by a propylene-based polymer or the like characterized by satisfying the following requirements (i) to (vi). Requirement (i): MFR is 0.1 g/10 minutes to 100 g/10 minutes. Requirement (ii): Q value by GPC is 3.5 to 10.5. Requirement (iii): ratio of components with a molecular weight of equal to or higher than 2,000,000, in a molecular weight distribution curve obtained by GPC, is equal to or larger than 0.4% by weight and less than 10% by weight. Requirement (iv): components, which elute at a temperature of equal to or lower than 40° C., are equal to or less than 3.0% by weight, in temperature rising elution fractionation by ODCB. Requirement (v): isotactic triad fraction (mm) measured with 13C-NMR is equal to or higher than 95%.Type: GrantFiled: May 16, 2008Date of Patent: December 20, 2011Assignee: Japan Polypropylene CorporationInventors: Masaaki Ito, Hideshi Uchino, Yoshiyuki Ishihama, Masaru Aoki, Masato Nakano, Fusaaki Katou, Kazuo Asuka
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Patent number: 8058200Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, typically using a supported catalyst composition. In one aspect, this invention encompasses precontacting a metallocene with a borinic acid or boronic acid prior to contacting this mixture with the acidic activator-support and an organoaluminum compound.Type: GrantFiled: May 17, 2007Date of Patent: November 15, 2011Assignee: Chevron Phillips Chemical Company, L.P.Inventors: Qing Yang, Michael D. Jensen, Matthew G. Thorn, Kumudini C. Jayaratne, Tony R. Crain
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Publication number: 20110251361Abstract: A process for making a Ziegler-Natta-type catalyst precursor including contacting a Group 4 metal compound with one or more Titanium compounds selected from the group of TiCl3 (Al-activated or hydrogen-reduced), and Ti(OR)4 where R is ethyl, isopropyl or butyl in the presence of an alcohol solution having at least one C2-C4 alcohol and at least one of MgCl2 and magnesium compounds which form MgCl2 in the presence of the alcohol solution to form a catalyst precursor solution is provided. Also provided are catalysts made from the precursors produced by the process. Also provided are polymers made using the catalysts.Type: ApplicationFiled: April 13, 2010Publication date: October 13, 2011Applicant: Union Carbide Chemicals & Plastics Technology LLCInventors: Robert J. Jorgensen, Burkhard E. Wagner
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Patent number: 8030241Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a supported catalyst composition. In one aspect, the present invention encompasses a catalyst composition comprising the contact product of a first metallocene compound, a second metallocene compound, at least one chemically-treated solid oxide, and at least one organoaluminum compound. The new resins were characterized by useful properties in impact, tear, adhesion, sealing, extruder motor loads and pressures at comparable melt index values, and neck-in and draw-down.Type: GrantFiled: October 29, 2009Date of Patent: October 4, 2011Assignee: Chevron Phillips Chemical Company, LPInventors: Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Elizabeth A. Benham, Randy Muninger, Gary Jerdee, Ashish M. Sukhadia, Qing Yang, Matthew G. Thorn
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Patent number: 8017541Abstract: The present invention discloses catalyst components based on ferrocenyl ligands, their method of preparation and their use in the polymerization of olefins.Type: GrantFiled: March 27, 2007Date of Patent: September 13, 2011Assignees: Total Petrochemicals Research Feluy, Centre National de al Recherche Scientifiqaue (CNRS)Inventors: Cyril Revault, Olivier Lavastre, Sabine Sirol
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Patent number: 8013177Abstract: The present techniques relates generally to polyolefin catalysts and, more specifically, to preparing a precursor compound for an unsymmetric metallocene catalyst, for using the precursor compound to prepare catalysts, and for employing the precursor compounds to prepare catalysts for polyolefin polymerizations.Type: GrantFiled: May 14, 2009Date of Patent: September 6, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Richard M. Buck, Rex E. Murray
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Publication number: 20110201770Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.Type: ApplicationFiled: April 26, 2011Publication date: August 18, 2011Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventors: QING YANG, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
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Patent number: 7989564Abstract: A catalyst system comprising a hafnocene catalyst compound and zirconocene catalyst compound, wherein the hafnocene and/or zirconocene include(s) at least one ligand substituted with at least one linear or iso alkyl group having 3 or more carbon atoms is provided. A process for polymerizing olefin(s) using the same catalyst system is also provided.Type: GrantFiled: April 17, 2008Date of Patent: August 2, 2011Assignee: Univation Technologies, LLCInventors: Donald Ray Loveday, Moses O. Jejelowo, Sun-Chueh Kao
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Patent number: 7985817Abstract: Disclosed is a homogeneous catalyst system for producing an ethylene homopolymer or an ethylene copolymer with ?-olefin. Specifically, this invention pertains to a transition metal catalyst which has stability under high temperature solution polymerization at 120˜250° C., in which a cyclopentadiene derivative and an electron donating substituent, both of which are bonded to a Group IV transition metal acting as a central metal, are crosslinked through a silyl derivative substituted with a cyclohexyl, to a catalyst system including such a transition metal catalyst and an aluminoxane cocatalyst or a boron compound cocatalyst, and to a method of producing an ethylene homopolymer or an ethylene copolymer with ?-olefin, having high molecular weight, using the catalyst system under conditions of high-temperature solution polymerization.Type: GrantFiled: September 8, 2006Date of Patent: July 26, 2011Assignee: SK Energy Co., Ltd.Inventors: Tae Woo Woo, Myung Ahn Ok, Jong Sok Hahn, Sang Ook Kang, Jae Ho Jung
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Patent number: 7973112Abstract: A method for preparing a spray dried catalyst and a low viscosity, low foam spray dried catalyst system for olefin polymerization are provided. In one aspect, the method includes preparing a catalyst system including one or more components selected from metallocenes, non-metallocenes, and activators, adding mineral oil to the catalyst system to form a slurry, and adding one or more liquid alkanes having three or more carbon atoms to the slurry in an amount sufficient to reduce foaming and viscosity of the slurry. In one aspect, the catalyst system includes one or more catalysts selected from metallocenes, non-metallocenes, and a combination thereof, wherein the catalyst system is spray dried. The system further includes mineral oil to form a slurry including a catalyst system, and one or more liquid alkanes having three or more carbon atoms in an amount sufficient to reduce foaming and viscosity of the slurry.Type: GrantFiled: June 25, 2009Date of Patent: July 5, 2011Assignee: Univation Technologies, LLCInventors: Natarajan Muruganandam, Kersten A. Terry, Michael D. Awe, John H. Oskam
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Patent number: 7960487Abstract: This invention relates to catalyst compositions, methods, and polymers encompassing at least one first Group 4 metallocene compound comprising bridging ?5-cyclopentadienyl-type ligands, in combination with at least one second Group 4 metallocene with non-bridging ?5-cyclopentadienyl-type ligands, typically in combination with at least one cocatalyst, and at least one activator. The compositions and methods disclosed herein provide ethylene polymers with a bimodal molecular weight distribution.Type: GrantFiled: October 1, 2009Date of Patent: June 14, 2011Assignee: Chevron Phillips Chemical Company LPInventors: Qing Yang, Kumudini C. Jayaratne, Michael D. Jensen, Max P. McDaniel, Joel L. Martin, Matthew G. Thorn, Jerry T. Lanier, Tony R. Crain
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Patent number: 7956138Abstract: This invention relates to a catalyst system comprising: an activator, such as an aluminum alkyl, alumoxane or combinations thereof; a first catalyst precursor prepared by contacting compound (I) represented by the formula: with an optionally substituted alkyl or optionally substituted aryl alcohol; wherein Z—O is a support material, where O is oxygen and Z is Si, Ti, Al, Sn, Fe, Ga, Zr, B, Mg or Cr; each X is, independently, nitrogen, oxygen phosphorous, or sulfur, provided that both X's are not each oxygen; each n is, independently, 1 or 2, provided the total of n=3; each R is, independently, an alkyl group, a substituted alkyl group, an aryl group, or a substituted aryl group, provided at least one R group is an aryl or substituted aryl group; and a second catalyst precursor, wherein the second catalyst precursor is a metallocene compound. This invention also relates to the use of the above catalyst system to polymerize olefins and other monomers.Type: GrantFiled: April 9, 2008Date of Patent: June 7, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventor: Matthew William Holtcamp
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Patent number: 7956003Abstract: The present invention discloses catalyst components based on ferricinium ligands, their method of preparation and their use in the polymerisation of olefins.Type: GrantFiled: March 27, 2007Date of Patent: June 7, 2011Assignees: Total Petrochemicals Research Feluy, Centre National de la Recherche Scientifiqaue (CNRS)Inventors: Cyril Revault, Olivier Lavastre, Sabine Sirol
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Publication number: 20110130271Abstract: Methods of preparing a polymerization catalyst component is provided, in which a magnesium component, a Lewis acid solubilizing component, a titanium compound, optionally a transition metal compound different than the titanium compound, and typically an inert filler are combined in a slurrying agent and spray-dried to produce a catalyst precursor in the form of a substantially spherical and porous solid particle. The methods and catalysts of this disclosure can provide ethylene homopolymer and copolymer resins having a high molecular weight tail and a broadened molecular weight distribution as compared to more traditional Ziegler-Natta catalysts.Type: ApplicationFiled: August 6, 2009Publication date: June 2, 2011Applicant: Union Carbide Chemicals & Plastics Technology LLCInventors: Burkhard E. Wagner, Robert C. Job, Ann M. Schoeb-Wolters, Robert J. Jorgensen