And Silicon Containing Patents (Class 502/214)
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Patent number: 7485597Abstract: A method for improving the selectivity of a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, which method comprises contacting the catalyst, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.; and a process for the epoxidation of an olefin, which process comprises contacting a supported highly selective epoxidation catalyst comprising silver in a quantity of at most 0.17 g per m2 surface area of the support, or a precursor of the catalyst comprising the silver in cationic form, with a feed comprising oxygen at a catalyst temperature above 250° C. for a duration of up to 150 hours, and subsequently decreasing the catalyst temperature to a value of at most 250° C.Type: GrantFiled: June 26, 2003Date of Patent: February 3, 2009Assignee: Shell Oil CompanyInventors: John Robert Lockemeyer, Randall Clayton Yeates, Donald Reinalda
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Publication number: 20090005623Abstract: The present invention relates to a solid phosphoric acid catalyst and a process for conversion of hydrocarbons using a solid phosphoric acid catalyst. The solid phosphoric acid catalyst comprises silicon orthophosphate, and has a silicon orthophosphate to silicon pyrophosphate ratio of at least about 5:1. The total pore volume of the solid phosphoric acid catalyst is at least about 0.17 cm3 per gram of catalyst, of which at least about 0.15 cm3 per gram is contributed by pores with diameter of at least about 10,000 ?.Type: ApplicationFiled: June 29, 2007Publication date: January 1, 2009Inventors: Ling Xu, Wayne Turbeville, Gregory A. Korynta, Jeffrey L. Braden
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Patent number: 7459136Abstract: A process for manufacturing a silicoaluminophosphate molecular sieve, the process comprising the steps of: (a) dissolving a silicon source into in a template at conditions sufficient to form a solution having a silicon concentration of at least 0.05 wt. %; (b) adding at least one aluminium source and at least one phosphorus source to at least a portion of the solution of step (a) to form a synthesis mixture, wherein at least the major portion of the aluminum source and phosphorus source are added to the solution after the solution has reached a dissolved silicon concentration of at least 0.03 wt.Type: GrantFiled: September 7, 2005Date of Patent: December 2, 2008Assignee: ExxonMobile Chemical Patents Inc.Inventor: Machteld Maria Mertens
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Publication number: 20080293561Abstract: A cracking catalyst, which contains alumina, phosphorus and molecular sieve, with or without clay, wherein said alumina is ?-alumina or a mixture of ?-alumina and ?-alumina and/or ?-alumina, and wherein the catalyst contains, on the basis of the total amount of the catalyst, 0.5-50 wt % of ?-alumina, 0-50 wt % of ?-alumina and/or ?-alumina, 10-70 wt % of molecular sieve, 0-75 wt % of clay, and 0.1-8 wt % of phosphorus, measured as P2O5. The catalyst not only has higher cracking activity and higher cracking ability for cracking heavy oil, but also improves significantly quality and yield of gasoline, LCO and LPG in cracking products.Type: ApplicationFiled: July 14, 2005Publication date: November 27, 2008Applicants: CHINA PETROLEUM & CHEMICAL CORPORATION, RESEARCH INSTITUTE OF PETROLEUM PROCESSING, SINOPECInventors: Jun Long, Zhonghong Qiu, Youbao Lu, Jiushun Zhang, Zhijian Da, Huiping Tian, Yuxia Zhu, Wanhong Zhang, Zhenbo Wang
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Publication number: 20080249340Abstract: A process and hydro-oxidation catalyst for the hydro-oxidation of a hydrocarbon, preferably a C3-8 olefin, such as propylene, by oxigen in the presence of hydrogen to the corresponding partially-oxidized hydrocarbon, preferably, a C3-8 olefin oxide, preferably, propylene oxide. The catalyst comprises gold, silver, one or more platinum group metals, one or more lanthanide rare earth metals, or a mixture thereof, deposited on a titanosilicate, preferably TS-1 characterized in that titanosilicate is prepared by microwave heating.Type: ApplicationFiled: March 4, 2005Publication date: October 9, 2008Inventors: Susan J. Siler, Joseph D. Henry
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Patent number: 7419932Abstract: The method for preserving a catalyst of the present invention is characterized in that, in a process for continuously producing an objective product by a vapor phase oxidation reaction using a phosphorus-molybdenum-vanadium catalyst containing phosphorus, molybdenum and vanadium, the phosphorus-molybdenum-vanadium catalyst retained in a reactor is maintained under a condition of a water content of 30 mg or less per 1 g of catalyst dry weight, before the start of the reaction or during the stop of the reaction. By this, deterioration of the catalyst retained in the reactor can be simply prevented.Type: GrantFiled: January 9, 2004Date of Patent: September 2, 2008Assignee: Mitsubishi Rayon Co., Ltd.Inventors: Yoshiyuki Taniguchi, Toru Kuroda, Hideyasu Takezawa, Yasuhiro Kabu
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Patent number: 7407907Abstract: A catalyst for selectively opening cyclic paraffins has been developed. The catalyst comprises a Group VIII metal, such as platinum, a modifier component, such as niobium or ytterbium, a molecular sieve, such as UZM-16 and a refractory inorganic oxide such as alumina. The Group VIII metal and modifier component are preferably deposited on the refractory inorganic oxide. A process for using the catalyst is also disclosed.Type: GrantFiled: August 25, 2006Date of Patent: August 5, 2008Assignee: UOP LLCInventors: Leonid B. Galperin, Irina Galperin, legal representative, Michael J. McCall, Joseph A. Kocal
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Patent number: 7405177Abstract: A catalyst and process for opening aliphatic cyclic hydrocarbons have been developed. The catalyst comprises a catalytic metal component, a molecular sieve and refractory inorganic oxide component. The molecular sieve is selected from the group consisting of MAPSOs, SAPOs, UZM-8, UZM-8HS, UZM-15, UZM-15HS, UZM-16, UZM-16HS and mixtures thereof. Preferred catalytic metals include platinum, palladium and rhodium. The catalyst may also contain a modifier such as niobium, titanium, or rare earth metals.Type: GrantFiled: November 8, 2005Date of Patent: July 29, 2008Assignee: UOP LLCInventors: Irina Galperin, legal representative, Deng-Yang Jan, Michael J. McCall, Joseph A. Kocal, Leonid B. Galperin
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Patent number: 7384887Abstract: This invention is directed to a hardened molecular sieve catalyst composition, a method of making the composition and a method of using the composition. The catalyst composition is made by mixing together molecular sieve, liquid, and an effective hardening amount of a dried molecular sieve catalyst to form a slurry. The slurry is dried, and then calcined to form the hardened molecular sieve catalyst composition. The hardened molecular sieve catalyst is highly attrition resistant.Type: GrantFiled: May 15, 2006Date of Patent: June 10, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Yun-Feng Chang, Stephen N. Vaughn, Luc R. M. Martens, Kenneth R. Clem
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Patent number: 7375050Abstract: Disclosed are methods and compositions of synthesis mixtures for the synthesis of aluminophosphates and silicoaluminophosphate molecular sieves, which enable the control and adjustment of the crystal particle size of aluminophosphates and silicoaluminophosphate molecular sieves. The synthesis mixture compositions used have two or more organic templates present at a molar ratio of total template to aluminum of ?1.25; such a synthesis mixture is susceptible to control of product particle size through variation in the amount of seeds used in the synthesis.Type: GrantFiled: April 28, 2003Date of Patent: May 20, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Machteld M. Mertens, Marcel J. G. Janssen, Teng Xu
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Patent number: 7355086Abstract: A method for maintaining the activity of silicoaluminophosphate (SAPO) molecular sieve catalyst particles during oxygenate to olefin conversion reactions. After regeneration of SAPO catalyst particles, the regenerated particles are mixed with particles having coke on their surface in a manner that maintains their catalytic activity at a predetermined level.Type: GrantFiled: February 27, 2006Date of Patent: April 8, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Shun C. Fung, Richard B. Hall, Hafedh Kochkar, Karl G. Strohmaier, Nicolas P. Coute, Kenneth R. Clem
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Patent number: 7345213Abstract: This invention is directed to a method of making an olefin product from an oxygenate feedstock and a method of protecting catalytic activity of a silicoaluminophosphate molecular sieve. The methods comprise providing a silicoaluminophosphate molecular sieve having catalytic sites within the molecular sieve; shielding the catalytic sites to protect from loss of catalytic activity; and contacting the protected sieve in its activated state with an oxygenate feedstock under conditions effective to produce an olefin product before undesirable loss of catalytic activity. Undesirable loss in catalytic activity occurs when activated molecular sieve contacting the oxygenate feedstock has a methanol uptake index of at least 0.15.Type: GrantFiled: July 9, 2003Date of Patent: March 18, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: Marcel J. G. Janssen, Cornelius W. M. Van Oorschot, Shun C. Fung, Luc R. M. Martens, Wilfried J. Mortier, Ronald G. Searle, Machteld M. Mertens, Stephen N. Vaughn
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Patent number: 7341706Abstract: The invention concerns a simple and cheap method for production of microporous crystalline metalloaluminiumphosphates (ELAPO) for use as adsorbent or catalyst by wholly or partially filling the pores of particles containing aluminum phosphate (AIPO) with an aqueous mixture containing an active source of metal and an organic structure directing agent and perform crystallization at elevated temperature under autogenous pressure to form crystals of ELAPO.Type: GrantFiled: November 6, 2002Date of Patent: March 11, 2008Assignee: Polymers Holding ASInventors: Terje Fuglerud, Arne Gidløv Grønvold, Eddy Walther Hansen, Ivar Martin Dahl, Åse Slagtern, Rune Wendelbo
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Patent number: 7341707Abstract: The invention concerns a method for production of microporous crystalline metalloaluminium phosphates (ELAPO) based adsorbents or catalysts by in-situ crystallisation of ELAPO inside a formed body. First the formed body containing aluminium phosphate (AIPO) and binder is prepared, thereafter the organic structure directing agent, EL source and water are added and finally ELAPO is crystallised in-situ at elevated temperature and pressure, while keeping the shape and size of the formed body.Type: GrantFiled: May 23, 2003Date of Patent: March 11, 2008Assignee: Polymers Holding ASInventors: Terje Fuglerud, Arne Gidløv Grønvold, Rune Wendelbo, Åse Slagtern, Ivar Martin Dahl
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Patent number: 7335621Abstract: This invention relates to a process and the product thereof for preparing, a molecular sieve catalyst composition, comprising a mixture of: a first quantity of molecular sieve particles, having an 8-ring or larger structure, and a pore size of from about 3 angstroms to about 15 angstroms; and a second quantity of metal carbonate particles; the mixture having been calcined at a temperature of at least about 200° C. for at least about 1 second.Type: GrantFiled: March 2, 2007Date of Patent: February 26, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventor: Teng Xu
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Publication number: 20080045402Abstract: The present invention relates to molecular sieve compositions and a process to synthesize such compositions. More particularly, this invention relates to a catalyst composition with metal oxide deposited on the exterior surface of the molecular sieve particles. The metal oxide can be deposited by contacting the molecular sieve particles with a solution of a metal-containing salt and a solvent, the metal-containing salt solution having an anion size larger than the pore size of the molecular sieve particles. The molecular sieve particles can then be dried and then treated under conditions sufficient to form a metal oxide, whereby at least a portion of the metal-containing salt can be converted to metal oxide.Type: ApplicationFiled: August 15, 2006Publication date: February 21, 2008Inventor: Teng XU
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Patent number: 7329625Abstract: This invention provides a process for making an attrition resistant molecular sieve catalyst composition. The formation of highly attrition resistant catalyst particles is accomplished by initially mixing together catalyst components to form a slurry at a relatively low viscosity and high solids content. Preferably, a slurry having characteristics of high solids content and low viscosity is achieved using a rotor-stator mixer. Once the desired slurry characteristics are obtained, the slurry is dried, preferably by spray drying and calcining, to form a highly attrition resistant catalyst.Type: GrantFiled: October 27, 2006Date of Patent: February 12, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventor: Yun-feng Chang
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Patent number: 7320782Abstract: A process for preparing a layered composition has been developed. The composition comprises an inner core and an outer layer comprising a molecular sieve. The process involves providing a slurry comprising inner core particles and sources of the framework elements of the molecular sieve. To this slurry there are added nutrient(s), i.e. framework element sources thereby forming crystals of the molecular sieve which agglomerate onto the inner core. The process is carried out for a time sufficient to form a layer of desired thickness.Type: GrantFiled: June 14, 2004Date of Patent: January 22, 2008Assignee: UOP LLCInventors: Lance L. Jacobsen, Brian S. Konrad, David A. Lesch, Julio C. Marte, Beckay J. Mezza
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Patent number: 7309679Abstract: A process is presented for the formation of a SAPO-34 catalyst product. The process creates a harder, more attrition resistant catalyst for use in the MTO process.Type: GrantFiled: August 8, 2005Date of Patent: December 18, 2007Assignee: UOP LLCInventors: John A. Karch, Thomas M. Reynolds
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Patent number: 7307034Abstract: A transalkylation process for reacting carbon number nine aromatics with toluene to form carbon number eight aromatics such as para-xylene is herein disclosed. The process is based on the discovery that deactivating contaminants present in typical hydrocarbon feeds, such as chlorides, can be removed with an alumina guard bed prior to contacting with a transalkylation catalyst. Effective transalkylation catalysts have a solid-acid component such as mordenite, and a metal component such as rhenium. The invention is embodied in a process, a catalyst system, and an apparatus. The invention provides for longer catalyst cycle life when processing aromatics under commercial transalkylation conditions.Type: GrantFiled: October 19, 2006Date of Patent: December 11, 2007Assignee: UOP LLCInventors: Antoine Negiz, Edwin P. Boldingh, Sergio A. Pischek
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Publication number: 20070276174Abstract: In a method of synthesizing a crystalline molecular sieve, a reaction mixture is formed comprising a source of phosphorus, a source of aluminum, at least one organic directing agent and, optionally, a source of silicon and crystallization of the reaction mixture is induced to form a slurry comprising the desired crystalline molecular sieve. The slurry is then maintained in contact with a flocculant for a period of 12 hours to 30 days before the crystalline molecular sieve is recovered from said slurry.Type: ApplicationFiled: April 6, 2007Publication date: November 29, 2007Inventors: Luc R.M. Martens, Machteld Maria Mertens, Goetz Burgfels, Marcus Breuninger, Andreas Pritzl
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Publication number: 20070249492Abstract: In a method of synthesizing an aluminophosphate or silicoaluminophosphate molecular sieve, a synthesis mixture is prepared by mixing a plurality of starting materials including at least a source of water, a source of phosphorus, a source of aluminum, optionally, a source of silicon and, and at least one organic directing agent for directing the formation of said molecular sieve. The starting materials are maintained at a temperature between 25° C. and 50° C., preferably between 30° C. and 45° C., during the mixing and until preparation of the starting mixture is complete, whereafter the synthesis mixture is heated to a crystallization temperature between about 100° C. and about 350° C. until crystals of the molecular sieve are produced. When crystallization is complete, the molecular sieve is recovered.Type: ApplicationFiled: March 7, 2007Publication date: October 25, 2007Inventors: Machteld Maria Mertens, Thomas H. Colle
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Publication number: 20070244341Abstract: A crystalline molecular sieve comprises at least [AlO4] and [PO4] tetrahedral units and comprising a first framework structure defining a first set of uniformly distributed pores having an average cross-sectional dimension of from about 0.3 to less than 2 nanometers and further comprising a second framework structure defining a second set of uniformly distributed pores having an average cross-sectional dimension of from 2 to 50 nanometers. The first framework structure is preferably of the CHA framework type.Type: ApplicationFiled: March 2, 2007Publication date: October 18, 2007Inventors: Sebastien P.B. Kremer, Machteld Maria Mertens, Luc R.M. Martens
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Publication number: 20070232488Abstract: The present invention relates to a catalyst for reducing mercury, which comprises a reagent comprising any of the sulfites of potassium, sodium, calcium and magnesium, or any of the phosphates thereof, or a combination of them, as a main reagent of a catalyst component. And the present invention relates to the catalyst for reducing mercury, wherein the catalyst component is mixed with a different salt as an agent for inhibiting crystallization of the catalyst component.Type: ApplicationFiled: March 15, 2007Publication date: October 4, 2007Inventors: Shigeyuki Akiyama, Junji Kato, Fujio Koga, Koji Ishikawa
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Patent number: 7273827Abstract: The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to a catalyst composition comprising a molecular sieve having a framework including at least [AlO4] and [PO4] tetrahedral units, at least one of a binder and a matrix material and at least one phosphorus compound separate from said molecular sieve wherein, after calcination at 760° C. for 3 hours, said catalyst composition has a microporous surface area in excess of 20% of the microporous surface area of said molecular sieve after calcination at 650° C. in nitrogen for 2 hours. The catalyst composition is particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.Type: GrantFiled: December 19, 2005Date of Patent: September 25, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Yun-Feng Chang, Stephen N. Vaughn, Luc Roger Marc Martens, Jeffrey Wayne Sprinkle, Ian Nathaniel Walker
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Patent number: 7271123Abstract: The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to a molecular sieve catalyst composition of a molecular sieve, a binder and a matrix material, wherein the weight ratio of the binder to the molecular sieve is controlled to provide an improved attrition resistant catalyst composition, particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.Type: GrantFiled: June 24, 2002Date of Patent: September 18, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Yun-feng Chang, Stephen N. Vaughn, Luc R. M. Martens, Kenneth R. Clem
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Patent number: 7255849Abstract: EMM-3 (ExxonMobil Material number 3) is a new crystalline microporous material with a framework of tetrahedral atoms connected by atoms capable of bridging the tetrahedral atoms, the tetrahedral atom framework being defined by the interconnections between the tetrahedrally coordinated atoms in its framework. EMM-3 can be prepared in aluminophosphate (AlPO) and metalloaluminophosphate (MeAPO) compositions with the hexamethonium template. It has a unique X-ray diffraction pattern, which identifies it as a new material. EMM-3 is stable to calcination in air, absorbs hydrocarbons, and is catalytically active for hydrocarbon conversion.Type: GrantFiled: June 8, 2004Date of Patent: August 14, 2007Assignee: ExxonMobil Research and Engineering CompanyInventors: Karl G. Strohmaier, Arthur W. Chester, William R. Harrison, James C. Vartuli
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Patent number: 7253135Abstract: A silicon-containing alumina support, a process for preparing the support, and a catalyst containing the support are provided. The alumina support includes an additive silicon enriched on its surface, with the difference between the atomic ratio of silicon to aluminum on the surface of alumina support and that of the alumina support is at least 0.10. The process for preparing the silicon-containing alumina support comprises adding a nanometer silicon compound. The inventive alumina support can be used in manufacturing a catalyst for hydrotreating hydrocarbons with good physico-chemical properties and performance.Type: GrantFiled: February 28, 2005Date of Patent: August 7, 2007Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum and PetrochInventors: Dengling Wei, Shaozhong Peng
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Patent number: 7253331Abstract: The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock in the presence of a molecular sieve having been synthesized in the presence of a flocculant.Type: GrantFiled: May 12, 2004Date of Patent: August 7, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Luc R. M. Martens, Marcel J. Janssen, Machteld M. Mertens, An Verberckmoes, Guang Cao
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Patent number: 7247287Abstract: The invention is directed to a method of synthesising silicoaluminophosphate and aluminophosphate molecular sieves using synthesis templates that contain at least one template of general formula R1R2N—R3, wherein R1 and R2 are independently selected from the group consisting of alkyl groups having from 1 to 3 carbon atoms and hydroxyalkyl groups having from 1 to 3 carbon atoms; R3 is selected from the group consisting of 4- to 8-membered cycloalkyl groups, optionally substituted by 1 to 3 alkyl groups having from 1 to 3 carbon atoms, and 4- to 8-membered heterocyclic groups having from 1 to 3 heteroatoms, said heterocyclic groups being optionally substituted by 1 to 3 alkyl groups having from 1 to 3 carbon atoms and the heteroatoms in said heterocyclic groups being selected from the group consisting of O, N, and S. In particular, the present invention relates to the synthesis of silicoaluminophosphate molecular sieves of the CHA framework type having a low silicon to aluminium atomic ratio.Type: GrantFiled: June 11, 2003Date of Patent: July 24, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Guang Cao, Matu J. Shah
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Patent number: 7241713Abstract: This invention provides methods of making molecular sieve catalyst particles, molecular sieve slurries that can be used in such methods, molecular sieve catalyst compositions and their use in catalytic hydrocarbon conversion processes. In one of its aspects, the invention provides a method of making molecular sieve catalyst particles, the method comprising the steps of: a) providing a solution or suspension of an aluminum-containing inorganic oxide precursor in a liquid medium; b) combining the solution or suspension of aluminum-containing inorganic oxide precursor with a molecular sieve, and optionally other formulating agents, to form a catalyst formulation slurry; c) aging the catalyst formulation slurry to generate in said slurry a percentage, or increase in said slurry the existing percentage, of aluminum atoms of the aluminum-containing precursor in the form of oligomers having a sharp 27Al NMR peak at 62-63 ppm; and d) forming molecular sieve catalyst particles from the catalyst formulation slurry.Type: GrantFiled: October 2, 2003Date of Patent: July 10, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Yun-Feng Chang, Stephen N. Vaughn, Kenneth R. Clem, Luc R. Martens, Weiguo Hu
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Patent number: 7241716Abstract: Metalloaluminophosphate molecular sieves and metalloaluminophosphate molecular sieve catalyst particles are protecting from degradation by water by maintaining said molecular sieves or catalysts in contact with a liquid mixture of alcohol and water, the mixture of alcohol and water containing from 45 wt % to 99.8 wt % alcohol. The metalloaluminophosphate molecular sieves and metalloaluminophosphate molecular sieve catalyst particles which have been protected in such fashion catalyze the conversion of feedstocks to hydrocarbons.Type: GrantFiled: November 10, 2003Date of Patent: July 10, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Marcel Johannes Janssen, Luc Roger Marc Martens
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Patent number: 7238636Abstract: A method is disclosed for modifying a catalytic molecular sieve for shape-selective hydrocarbon conversions comprises: a) selectivating said catalytic molecular sieve by contacting with a silicon-containing selectivating agent; and b) calcining the selectivated catalytic molecular sieve at high temperature calcination conditions comprising temperatures greater than 700° C., which conditions are sufficient to reduce acid activity as measured by alpha value and increase diffusion barrier of said catalytic molecular sieve as measured by the rate of 2,3-dimethylbutane uptake, as compared to the selectivated catalyst. Catalytic molecular sieves thus prepared, such as silica-bound ZSM-5, and their use in hydrocarbon conversion processes such as aromatics isomerization, e.g., xylene isomerization, ethylbenzene conversion and aromatics disproportionation, e.g., toluene disproportionation are also disclosed.Type: GrantFiled: July 23, 2003Date of Patent: July 3, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Jeffrey S. Beck, William G. Borghard, Arthur W. Chester, Carrie L. Kennedy, David L. Stern
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Patent number: 7235508Abstract: The present invention relates to a composition of metal-incorporated VSB-5 molecular sieve with nanopores and its preparation method, in particular, to a composition of a metal-incorporated VSB-5 molecular sieve with a framework of VSB-5 molecular sieve comprising nickel, phosphorous, oxygen and metal, which is useful in various fields such as a hydrogen storage material, an optical and electric/electronic material, a sensor, a catalyst, a catalyst supporter and an adsorbent, and its preparation method performed in such a manner that a specific metal component is added in a predetermined mole ratio to a reaction mixture comprised of nickel and phosphorous compounds and the resultant mixture is crystallized in the presence of inorganic or organic base as a pH modifier to yield a metal-incorporated VSB-5 molecular sieves in an economical and efficient manner.Type: GrantFiled: August 12, 2004Date of Patent: June 26, 2007Assignee: Korea Research Institute of Chemical TechnologyInventors: Sung Hwa Jhung, Jong-San Chang, Sang-Eon Park, Anthony K. Cheetham
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Patent number: 7232787Abstract: The invention is directed to a method of synthesizing a molecular sieve. In particular, the invention is directed to a method for synthesizing a molecular sieve, especially a silicoaluminophosphate molecular sieve, in the presence of a templating agent and a polymeric base. The invention is also directed to formulating the molecular sieve into a catalyst useful in a process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.Type: GrantFiled: October 22, 2003Date of Patent: June 19, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Guang Cao, Matu J. Shah
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Patent number: 7223714Abstract: The invention is directed to methods of transfering catalyst particles into and within reaction systems. The reaction systems are those that use catalysts that comprise molecular sieves, particularly metalloaluminophosphate molecular sieves, especially metalloaluminophosphate molecular sieves which are susceptible to loss of catalytic activity due to contact with water molecules. The transfer methods provide appropriate mechanisms for transporting catalyst into and within a reactor to protect against loss of catalytic activity that can occur due to contact with water molecules.Type: GrantFiled: November 4, 2004Date of Patent: May 29, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: James H. Beech, Jr., Neil Vaughn Stephen, Teng Xu, Luc R. M. Martens, Richard E. Walter
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Patent number: 7214642Abstract: Methods of preparing a polymerization catalyst are provided that include contacting a support comprising alumina with a sulfating agent and with chromium. In an embodiment in which the chromium is provided from a chromium compound such as chromium oxide, the support may be calcined after loading the sulfating agent and the chromium on the support. Alternatively, the sulfating agent can be loaded on the support while calcining it. In another embodiment in which the chromium is provided from an organochromium compound, the support may be calcined after contacting it with the sulfating agent and before contacting it with the organochromium compound. Catalysts compositions formed by the foregoing method are provided. In an embodiment, catalyst compositions comprise chromium and a sulfate treated alumina support. The catalyst compositions have an activity for ethylene polymerization that is at least about 25% greater than an activity of the same catalyst without sulfate.Type: GrantFiled: April 22, 2004Date of Patent: May 8, 2007Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Kathy S. Collins, Elizabeth A. Benham, Paul J. DesLauriers
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Patent number: 7208442Abstract: The invention relates to a catalyst composition, a method of making the same and its use in the conversion of a feedstock, preferably an oxygenated feedstock, into one or more olefin(s), preferably ethylene and/or propylene The catalyst composition comprises a molecular sieve and at least one metal oxide, such as a magnesium oxide that, when saturated with acetone and contacted with said acetone for 1 hour at 25° C., converts more than 80% of the acetone.Type: GrantFiled: February 10, 2003Date of Patent: April 24, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Teng Xu, Stephen N. Vaughn, Richard B. Hall, Doron Levin, James Clark Vartuli
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Patent number: 7199277Abstract: This invention relates to processes for converting oxygenates to olefins that include a step of pretreating catalyst, which comprises molecular sieve and one or more active metal oxides of one or more metals, with a hydrocarbon composition to provide an integrated hydrocarbon co-catalyst within the molecular sieve. The combination of molecular sieve and hydrocarbon co-catalyst converts oxygenate to an olefin product with high selectivity to light olefins (i.e., ethylene or propylene, or mixture thereof).Type: GrantFiled: July 1, 2004Date of Patent: April 3, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Teng Xu, Nicolas P. Coute, Kenneth R. Clem, Doron Levin, James C. Vartuli
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Patent number: 7195746Abstract: A method for making an organometallic treated molecular sieve is described in which a molecular sieve having at least one hydroxyl group and at least [AlO2] and [PO2] tetrahedral units and having an average pore dimension less than or equal to about 5 ? is contacted with a solution comprising an organometallic compound and a non-proton donating solvent. The resulting organometallic treated molecular sieve has enhanced ethylene and/or propylene selectivity when used in the conversion of organic oxygenates to olefins. The ethylene and/or propylene selectivity, as well as catalyst life, are further enhanced when the resulting organometallic treated molecular sieve is combined with an oxide of at least one metal selected from Groups 2, 3 and Group 4 of the Periodic Table.Type: GrantFiled: February 28, 2003Date of Patent: March 27, 2007Assignee: Exxon Mobil Chemical Patents Inc.Inventors: Kun Wang, Richard Earl Bare, Doron Levin, James Clark Vartuli, Guang Cao, Richard B. Hall
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Patent number: 7160831Abstract: The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to making a formulated molecular sieve catalyst composition from a slurry of formulation composition of a synthesized molecular sieve that has not been fully dried, a binder and an optional matrix material. In a more preferred embodiment, the weight ratio of the binder to the molecular sieve and/or the solid content of the slurry is controlled to provide an improved attrition resistant catalyst composition, particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.Type: GrantFiled: June 24, 2002Date of Patent: January 9, 2007Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen N. Vaughn, Yun-feng Chang, Luc R. M. Martens, Kenneth R. Clem, Machteld M. Mertens, Albert E. Schweizer
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Patent number: 7153483Abstract: A novel crystalline aluminophosphate and metalloaluminophosphate of the molecular sieve type, denominated SSZ-51, is prepared by hydrothermal synthesis from reactive sources of aluminum and phosphorus, fluorine and an organic templating agent, 4-dimethylaminopyridine.Type: GrantFiled: October 22, 2003Date of Patent: December 26, 2006Assignee: Chevron U.S.A. Inc.Inventors: Stacey I. Zones, Allen W. Burton, Thomas V. Harris, Lucy M. Bull
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Patent number: 7148180Abstract: Functionalized hydrophobic aerogel/solid support structure composites have been developed to remove metals and organic compounds from aqueous and vapor media. The targeted metals and organics are removed by passing the aqueous or vapor phase through the composite which can be in molded, granular, or powder form. The composites adsorb the metals and the organics leaving a purified aqueous or vapor stream. The species-specific adsorption occurs through specific functionalization of the aerogels tailored towards specific metals and/or organics. After adsorption, the composites can be disposed of or the targeted metals and/or organics can be reclaimed or removed and the composites recycled.Type: GrantFiled: March 4, 2004Date of Patent: December 12, 2006Assignee: The Regents of the University of CaliforniaInventors: Paul R. Coronado, Sabre J. Coleman, John G. Reynolds
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Patent number: 7141529Abstract: The invention is directed to a method of making a catalyst comprising an intermediate pore size molecular sieve, preferably a zeolite of the MTT or TON type. SSZ-32 and ZSM-22 are examples of such molecular sieves. This catalyst is modified with a metal or metals selected from the group consisting of Ca, Cr, Mg, La, Ba, Pr, Sr, K and Nd. The catalyst is additionally loaded with a Group VII metal or metals for hydrogenation purposes. The catalyst is suitable for use in a process whereby a feed including straight chain and slightly branched paraffins having 10 or more carbon atoms is isomerized.Type: GrantFiled: March 21, 2003Date of Patent: November 28, 2006Assignee: Chevron U.S.A. Inc.Inventors: Joseph A. Biscardi, Darren P. Fong, Paul Marcantonio
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Patent number: 7125821Abstract: The invention provides low metal content molecular sieve catalyst compositions, processes for making such catalysts, and processes for using such catalysts in the conversion of an oxygenate into one or more light olefins. Preferably, the catalyst composition comprises a matrix material having a low metal content. By utilizing matrix materials having low metal contents, the amount of metal-catalyzed side reaction byproducts formed in a reaction system, particularly in an oxygenate-to-olefin reaction system, can be advantageously reduced.Type: GrantFiled: September 5, 2003Date of Patent: October 24, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Teng Xu, Stephen Neil Vaughn, Richard B. Hall, Kenneth Ray Clem, Jack W. Johnson
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Patent number: 7122500Abstract: The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to making a formulated molecular sieve catalyst composition with a synthesized molecular sieve having been recovered using a flocculant. The formulated composition is particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.Type: GrantFiled: September 22, 2003Date of Patent: October 17, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Yun-Feng Chang, Luc R. Martens, Stephen N. Vaughn
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Patent number: 7115238Abstract: Problems on catalyst production and catalyst performance with respect to conventional 8-oxygen-membered ring micropore-containing crystalline silicoaluminophosphate molecular sieves as non-equilibrium methylamine synthesis catalysts, are resolved. A chabazite type crystalline silicoaluminophosphate molecular sieve having high purity and high crystallinity and having, on a crystal grain surface, an amorphous oxide layer whose Si/Al atomic ratio is greater than that of the whole crystal grain can be stably produced with high yield with the use of a small amount of structure directing agents by the present method characterized in that hydrothermal treatment conducted in the production of 8-oxygen-membered ring micropore-containing crystalline silicoaluminophosphate sieves is controlled under specified treating conditions.Type: GrantFiled: May 23, 2003Date of Patent: October 3, 2006Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Katsumi Higuchi, Akio Hashimoto, Toshihiro Nomura, Sachiko Arie, Takuo Ohshida, Takashi Kojima
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Patent number: 7112316Abstract: A process for synthesizing a variety of molecular sieves has been developed. The process involves forming a reaction mixture comprising reactive sources of the framework elements plus at least one templating agent, reacting the mixture to at least partially crystallize the molecular sieve and provide a slurry of seed crystals and adding to it nutrients (sources) of the framework elements, e.g. aluminum and silicon in order to grow the seed crystals. The rate of addition of the nutrients is controlled such that it is substantially the same as the crystal growth rate and such that there is substantially no nucleation of new crystals. The seed crystals may be the same or different than the nutrients being added, thus allowing for a layered molecular sieve. When the crystals have reached a desired size, they are isolated by conventional techniques.Type: GrantFiled: August 8, 2005Date of Patent: September 26, 2006Assignee: UOP LLCInventors: Brian S. Konrad, Julio C. Marte, Beckay J. Mezza, Stephen T. Wilson, Lance L. Jacobsen, David A. Lesch
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Patent number: 7101820Abstract: The disclosed invention relates to novel crystalline compositions which may be obtained by doping the alpha (?) form of AlPO4 ceramics, which find use as piezoelectric materials, stable supports for catalysts, biotechnology uses, and the like.Type: GrantFiled: May 26, 2004Date of Patent: September 5, 2006Assignee: E. I. du Pont de Nemours and CompanyInventor: Pratibha Laxman Gai
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Patent number: 7090814Abstract: In a method of synthesizing a silicoaluminophosphate molecular sieve, a synthesis mixture is prepared by combining a source of phosphorus and at least one organic directing agent; and then cooling the combination of the phosphorus source and organic directing agent to a temperature of less than or equal to 50° C., prior to introducing a source of aluminum into the combination. After addition of a source of silicon, the synthesis mixture is heated to a crystallization temperature of between about 100° C. and about 300° C. and the molecular sieve is recovered.Type: GrantFiled: November 10, 2004Date of Patent: August 15, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Machteld M. Mertens, Brita Engels, Els Cecilia De Clerck