And Group Iii Metal Containing (i.e., Sc, Y, Al, Ga, In Or T1) Patents (Class 502/354)
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Publication number: 20100056839Abstract: A process for the production of propylene, the process including: contacting ethylene and a hydrocarbon stream comprising 1-butene and 2-butene with a bifunctional isomerization-metathesis catalyst to concurrently isomerizes 1-butene to 2-butene and to form a metathesis product comprising propylene; wherein the bifunctional isomerization-metathesis catalyst comprises: a catalyst compound may include at least one element selected from tungsten, tantalum, niobium, molybdenum, nickel, palladium, osmium, iridium, rhodium, vanadium, ruthenium, and rhenium for providing metathesis activity on a support comprising at least one element from Group IA, IIA, IIB, and IIIA of the Periodic Table of the Elements; wherein an exposed surface area of the support provides both isomerization activity for the isomerization of 1-butene to 2-butene; and reactive sites for the adsorption of catalyst compound poisons.Type: ApplicationFiled: September 4, 2009Publication date: March 4, 2010Applicants: LUMMUS TECHNOLOGY INC., BASF CATALYSTS LLCInventors: Bala Ramachandran, Sukwon Choi, Robert J. Gartside, Shane Kleindienst, Wolfgang Ruettinger, Saeed Alerasool
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Patent number: 7666296Abstract: The invention relates to a process for converting heavy hydrocarbonaceous feedstocks carried out in a slurry reactor in the presence of hydrogen and in the presence of a catalytic composition obtained by: injecting a catalytic precursor of at least one metal of Group VIB and/or Group VIII in at least part of the feedstock to be treated in the absence of an oxide substrate, thermal treatment at a temperature of 400° C.Type: GrantFiled: December 20, 2007Date of Patent: February 23, 2010Assignee: Institut Francais du PetroleInventor: Magalie Roy-Auberger
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Patent number: 7655749Abstract: Methods for synthesizing dimeric or higher polymeric reaction products of nitrogen aromatics comprise contacting a composition comprising the nitrogen aromatic with a catalyst composition. The catalyst is in particulate form and comprises a first metal substrate having a second reduced metal coated on the substrate.Type: GrantFiled: September 19, 2005Date of Patent: February 2, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Andrew M. Mance, Tao Xie, Belabbes Merzougui, Charlene A. Hayden
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Publication number: 20090325788Abstract: The present invention is related to single and/or multiple-wall carbon nanotubes which may contain interstitial metals obtainable by a preparation process, comprising a catalytic step using a catalytic system, said catalytic system comprising a catalyst and a support, said support comprising hydroxides and/or carbonates or mixtures thereof with or without metal oxides. The present invention is also related to carbon fibers obtainable by said preparation process. The present invention also pertains in particular to said catalytic system and to said preparation process. Another aspect concerns the use of the nanotubes and of the catalytic system according to the invention.Type: ApplicationFiled: July 20, 2009Publication date: December 31, 2009Applicant: FACULTES UNIVERSITAIRES NOTRE-DAME DE LA PAIXInventors: Janos B. Nagy, Narasimaiah Nagaraju, Isabelle Willems, Antonio Fonseca
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Publication number: 20090324468Abstract: The present invention pertains to catalyst systems for nitrogen oxide, carbon monoxide, hydrocarbon, and sulfur reactions that are free or substantially free of platinum group metals. The catalyst system of the present invention comprise a substrate and a washcoat, wherein the washcoat comprises at least one oxide solid, wherein the oxide solid comprises one or more selected from the group consisting of a carrier material oxide, a catalyst, and mixtures thereof. The catalyst system may optionally have an overcoat, wherein the overcoat comprises at least one oxide solid, wherein the oxide solid comprises one or more selected from the group consisting of a carrier material oxide, a catalyst, and mixtures thereof. The catalyst comprises one or more selected from the group consisting of a ZPGM transition metal catalyst, a mixed metal oxide catalyst, a zeolite catalysts, or mixtures thereof.Type: ApplicationFiled: June 27, 2008Publication date: December 31, 2009Inventors: Stephen J. Golden, Randal Hatfield, Jason Pless, Johnny Ngo, Mann Sakbodin
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Patent number: 7638459Abstract: A layered composition which can be used in various processes has been developed. The composition comprises an inner core such as a cordierite core and an outer layer comprising a refractory inorganic oxide, a fibrous component and an inorganic binder. The refractory inorganic oxide layer can be alumina, zirconia, titania, etc. while the fibrous component can be titania fibers, silica fibers, carbon fibers, etc. The inorganic oxide binder can be alumina, silica, zirconia, etc. The layer can also contain catalytic metals such as gold and platinum plus other modifiers. The layered composition is prepared by coating the inner core with a slurry comprising the refractory inorganic oxide, fibrous component, an inorganic binder precursor and an organic binding agent such as polyvinyl alcohol. The composition can be used in various hydrocarbon conversion processes.Type: GrantFiled: May 25, 2005Date of Patent: December 29, 2009Assignee: UOP LLCInventors: Dean E. Rende, James E. Rekoske, Jeffery C. Bricker, Jeffrey L. Boike, Masao Takayama, Kouji Hara, Nobuyuki Aoi
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Publication number: 20090305872Abstract: Fluid catalytic cracking process comprising the steps of (a) preparing a physical 5 mixture comprising (i) aluminium trihydrate and/or flash-calcined aluminium trihydrate and (ii) a divalent metal oxide, hydroxide, carbonate, or hydroxycarbonate, (b) shaping the physical mixture of step a) to form fluidisable particles, and (c) adding the fluidisable particles obtained from step b) or step c) to a fluid catalytic cracking unit. In this FCC process, active sites of the catalyst composition are formed in-situ, i.e. in the FCC unit, without requiring peptisation, aging, or calcination steps prior to the addition of the composition to the hydrocarbon conversion unit.Type: ApplicationFiled: November 19, 2005Publication date: December 10, 2009Applicant: ALBEMARLE NETHERLANDS BVInventors: Dennis Stamires, Paul O'Connor
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Patent number: 7628968Abstract: The present invention is directed to high activity titanium oxide DeNOx catalysts. In preferred embodinents, by depositing vanadium oxide on a titania supported metal oxide such as tungsten oxide, an improved catalyst may be generated. This catalyst may be used in the treatment of exhaust from sources such as automobiles and industrial plants.Type: GrantFiled: May 23, 2008Date of Patent: December 8, 2009Assignee: Millenium Inorganic Chemicals, Inc.Inventors: Steven M Augustine, Guoyi Fu
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Publication number: 20090298680Abstract: An aluminum product includes an aluminum substrate, a porous alumina film formed on the aluminum substrate, and a photo-catalyst film. The alumina film has an array of pores defined on a surface thereof. The photo-catalyst film is formed on the surface of the alumina film and inner walls of the alumina film located in the pores. An exemplary method for producing the aluminum product is also provided.Type: ApplicationFiled: April 10, 2009Publication date: December 3, 2009Applicant: HON HAI PRECISION INDUSTRY CO., LTD.Inventor: CHIEN-HAO HUANG
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Patent number: 7625840Abstract: A nanoporous catalytic membrane which displays several unique features including pores which can go through the entire thickness of the membrane. The membrane has a higher catalytic and product selectivity than conventional catalysts. Anodic aluminum oxide (AAO) membranes serve as the catalyst substrate. This substrate is then subjected to Atomic Layer Deposition (ALD), which allows the controlled narrowing of the pores from 40 nm to 10 nm in the substrate by deposition of a preparatory material. Subsequent deposition of a catalytic layer on the inner surfaces of the pores reduces pore sizes to less than 10 nm and allows for a higher degree of reaction selectivity. The small pore sizes allow control over which molecules enter the pores, and the flow-through feature can allow for partial oxidation of reactant species as opposed to complete oxidation. A nanoporous separation membrane, produced by ALD is also provided for use in gaseous and liquid separations.Type: GrantFiled: September 14, 2004Date of Patent: December 1, 2009Assignee: UChicago Argonne, LLC.Inventors: Michael J. Pellin, John N. Hryn, Jeffrey W. Elam
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Patent number: 7625837Abstract: A composition, containing vanadium, potassium and a support is disclosed. A method of preparing such composition is also disclosed. The composition is employed in a process to remove a heavy metal from a gaseous feed stream which can optionally include a separate heavy metal adsorption stage.Type: GrantFiled: June 21, 2005Date of Patent: December 1, 2009Assignee: ConocoPhillips CompanyInventors: Glenn W. Dodwell, Joseph B. Cross, Marvin M. Johnson, Edward L. Sughrue, II, Jianhua Yao
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Patent number: 7611680Abstract: An engine exhaust catalyst containing precious metal nanoparticles is promoted with bismuth. The bismuth promotion improves the catalyst's CO oxidation performance. Also, by varying the amount of bismuth that is added, the NO conversion rate that can be realized with the catalyst can be controlled. The control over the NO conversion rate is important because the passive regenerative performance of a particulate filter used in engine exhaust systems is based on the amount NO2 that is present in the exhaust stream that reaches the particulate filter. The amount of NO2 being produced needs to be optimized (not necessarily maximized) so that adequate particulate filter regeneration performance can be maintained while avoiding unused, toxic NO2 from being exhausted into the atmosphere.Type: GrantFiled: January 9, 2007Date of Patent: November 3, 2009Assignee: Nanostellar, Inc.Inventors: Jifei Jia, Kyle L. Fujdala, Timothy J. Truex
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Patent number: 7605109Abstract: An engine exhaust catalyst containing precious metal nanoparticles is promoted with bismuth. The bismuth promotion improves the catalyst's CO oxidation performance. Also, by varying the amount of bismuth that is added, the NO conversion rate that can be realized with the catalyst can be controlled. The control over the NO conversion rate is important because the passive regenerative performance of a particulate filter used in engine exhaust systems is based on the amount NO2 that is present in the exhaust stream that reaches the particulate filter. The amount of NO2 being produced needs to be optimized (not necessarily maximized) so that adequate particulate filter regeneration performance can be maintained while avoiding unused, toxic NO2 from being exhausted into the atmosphere.Type: GrantFiled: January 9, 2007Date of Patent: October 20, 2009Assignee: Nanostellar, Inc.Inventors: Jifei Jia, Kyle L. Fujdala, Timothy J. Truex
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Patent number: 7585812Abstract: A catalyst for use in the Fischer-Tropsch process, and a method to prepare the catalyst is disclosed. The catalyst of the present invention has a higher surface area, more uniform metal distribution, and smaller metal crystallite size than Fischer-Tropsch catalysts of the prior art.Type: GrantFiled: June 20, 2008Date of Patent: September 8, 2009Assignee: Sud-Chemie Inc.Inventors: X. D. Hu, Patrick J. Loi, Robert J. O'Brien
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Patent number: 7582276Abstract: The invention relates to nanoscale rutile or oxide powder that is obtained by producing amorphous TiO2 by mixing an alcoholic solution with a titanium alcoholate and with an aluminum alcohalate and adding water and acid. The amorphous, aluminum-containing TiO2 is isolated by removing the solvent, and is redispersed in water in the presence of a tin salt. Thermal or hydrothermal post-processing yields rutile or oxide that can be redispersed to primary particle size. The n-rutile or the obtained oxide having a primary particle size ranging between 5 and 20 nm can be incorporated into all organic matrices so that they remain transparent. Photocatalytic activity is suppressed by lattice doping with trivalent ions. If the amorphous precursor is redispersed in alcohol, or not isolated, but immediately crystallized, an anatase is obtained that can be redispersed to primary particle size.Type: GrantFiled: August 30, 2002Date of Patent: September 1, 2009Assignee: ITN Nanovation AGInventor: Ralph Nonninger
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Publication number: 20090215613Abstract: The present invention is directed to yttrium compositions and methods for making such metal oxide compositions, specifically, metal oxide compositions having high surface area, high metal/metal oxide content, and/or thermal stability with inexpensive and easy to handle materials.Type: ApplicationFiled: November 1, 2007Publication date: August 27, 2009Applicant: Symyx Technologies, Inc.Inventor: Alfred Hagemeyer
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Patent number: 7572427Abstract: The present invention is related to single and/or multiple-wall carbon nanotubes which may contain interstitial metals obtainable by a preparation process. The process includes a catalytic step using a catalytic system which includes a catalyst and a support. The support comprises hydroxides and/or carbonates or mixtures thereof with or without metal oxides. The present invention is also related to carbon fibers obtainable by said preparation process. The present invention also pertains in particular to said catalytic system and to said preparation process. Another aspect concerns the use of the nanotubes and of the catalytic system according to the invention.Type: GrantFiled: July 3, 2002Date of Patent: August 11, 2009Assignee: Facultes Universitaires Notre-Dame De La PaixInventors: Janos B. Nagy, Narasimaiah Nagaraju, Isabelle Willems, Antonio Fonseca
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Publication number: 20090143225Abstract: The present invention provides for catalysts for selective catalytic reduction of nitrogen oxides. The catalysts comprise metal oxide supporters, vanadium, an active material, and antimony, a promoter that acts as a catalyst for reduction of nitrogen oxides, and at the same time, can promote higher sulfur poisoning resistance and low temperature catalytic activity. The amount of antimony of the catalysts is preferably 0.5-7 wt %.Type: ApplicationFiled: January 10, 2006Publication date: June 4, 2009Inventors: Heon-Phil Ha, Soon-Hyo Chung, Young-Joo Oh
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Patent number: 7504357Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.Type: GrantFiled: May 24, 2007Date of Patent: March 17, 2009Assignee: Saudi Basic Industries CorporationInventors: Paulette N. Hazin, Paul E. Ellis, Jr.
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Patent number: 7491676Abstract: The present invention is directed to high activity titanium oxide DeNOx catalysts. In preferred embodiments, by depositing vanadium oxide on a titania supported metal oxide such as tungsten oxide, an improved catalyst may be generated. This catalyst may be used in the treatment of exhaust from sources such as automobiles and industrial plants.Type: GrantFiled: October 19, 2004Date of Patent: February 17, 2009Assignee: Millennium Inorganic ChemicalsInventors: Steven M. Augustine, Guoyi Fu
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Patent number: 7456129Abstract: A support for a gas-phase oxidation catalyst, the support including a solid acid, of which acid strength (H0) meets an inequality: ?5.6?H0?1.5; a gas-phase oxidation catalyst including the above support and a complex oxide containing molybdenum and vanadium as essential components, the complex oxide being supported on the support; a process for producing acrylic acid by gas-phase catalytic oxidation of acrolein with molecular oxygen, the process including carrying out the gas-phase catalytic oxidation in a presence of the above gas-phase oxidation catalyst; and a process for producing the above support, the process including controlling an acid strength (H0) of a solid acid so as to meet an inequality: ?5.6?H0?1.5 by adjusting a calcination temperature in a preparation of the solid acid contained in the support.Type: GrantFiled: April 18, 2006Date of Patent: November 25, 2008Assignee: Nippon Shokubai Co., Ltd.Inventors: Naohiro Fukumoto, Michio Tanimoto
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Patent number: 7452844Abstract: The Fischer-Tropsch catalyst of the present invention is a transition metal-based catalyst having a high surface area, a smooth, homogeneous surface morphology, an essentially uniform distribution of cobalt throughout the support, and a small metal crystallite size. In a first embodiment, the catalyst has a surface area of from about 100 m2/g to about 250 m2/g; an essentially smooth, homogeneous surface morphology; an essentially uniform distribution of metal throughout an essentially inert support; and a metal oxide crystallite size of from about 40 ? to about 200 ?. In a second embodiment, the Fischer-Tropsch catalyst is a cobalt-based catalyst with a first precious metal promoter and a second metal promoter on an aluminum oxide support, the catalyst having from about 5 wt % to about 60 wt % cobalt; from about 0.0001 wt % to about 1 wt % of the first promoter, and from about 0.01 wt % to about 5 wt % of the second promoter.Type: GrantFiled: May 8, 2001Date of Patent: November 18, 2008Assignee: Süd-Chemie IncInventors: X. D. Hu, Patrick J. Loi, Robert J. O'Brien
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Patent number: 7427581Abstract: Novel sorbent systems for the desulfurization of cracked-gasoline and diesel fuels are provided which are comprised of a bimetallic promotor on a particulate support such as that formed of zinc oxide and an inorganic or organic carrier. Such bimetallic promotors are formed of at least two metals of the group consisting of nickel, cobalt, iron, manganese, copper, zinc, molybdenum, tungsten, silver, tin, antimony and vanadium with the valence of same being reduced, preferably to zero. Processes for the production of such sorbents are provided wherein the sorbent is prepared from impregnated particulate supports or admixed to the support composite prior to particulation, drying, and calcination. Further disclosed is the use of such novel sorbents in the desulfurization of cracked-gasoline and diesel fuels whereby there is achieved not only removal of sulfur but also an increase in the olefin retention in the desulfurized product.Type: GrantFiled: January 21, 2003Date of Patent: September 23, 2008Assignee: China Petroleum & Chemical CorporationInventor: Gyanesh P. Khare
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Patent number: 7402612Abstract: This invention relates to methods for making a stabilized transition alumina of enhanced hydrothermal stability, which include the introduction of at least one structural stabilizer; a steaming step before or after the introduction step, wherein steaming is effective in transforming a transition alumina at least partially to boehmite and/or pseudoboehmite; and a calcining step to create a stabilized transition alumina. The combination of the structural stabilizer and the steaming step is believed to impart high hydrothermal stability to the alumina crystal lattice. Particularly preferred structural stabilizers include boron, cobalt, and zirconium. The stabilized transition alumina is useful as a catalyst support for high water partial pressure environments, and is particularly useful for making a catalyst having improved hydrothermal stability. The invention more specifically discloses Fischer-Tropsch catalysts and processes for the production of hydrocarbons from synthesis gas.Type: GrantFiled: October 16, 2003Date of Patent: July 22, 2008Assignee: ConocoPhillips CompanyInventors: Yaming Jin, Rafael L. Espinoza, Nithya Srinivasan, Olga P. Ionkina
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Patent number: 7358212Abstract: The invention relates to a method for producing a one-part, multinary metal oxide power which is suitable for producing high-temperature superconductors. To this end, a mixture of the corresponding metal salts and/or metal oxides and/or metals in the requisite stoichiometric ratio is introduced into a pulsed reactor with a pulsed gas flow resulting from flameless combustion and is partially or completely converted into the multinary metal oxide.Type: GrantFiled: March 6, 2002Date of Patent: April 15, 2008Assignee: Merck Patent GmbHInventors: Stefan Remke, Bernd Mueller, Guenter Riedel, Stefan Ambrosius, Bernd Dahm
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Patent number: 7351382Abstract: The present invention is directed to a particle filter to remove soot from the exhaust gas of a diesel engine. The particle filter contains a catalytically active coating on a filter body to accelerate bum-off during a regeneration phase of the soot particles collected on the filter. The particle filter comprises a catalytic coating containing compounds of barium, compounds of magnesium, and at least one element of the platinum group metals. The invention is further directed to a process for accelerated combustion of soot particles collected on the filter from lean exhaust gas of a diesel engine in which the soot particles have a soot ignition temperature and the particle filter is actively regenerated from time to time by raising the temperature of the particle filter above the soot ignition temperature and burning off the soot particles.Type: GrantFiled: March 26, 2003Date of Patent: April 1, 2008Assignee: Umicore AG & Co. KGInventors: Marcus Pfeifer, Barry van Stetten, Christian Kühn, Roger Staab, Lutz Marc Ruwisch, Peter Kattwinkel, Jürgen Geishoff, Egbert Lox, Thomas Kreuzer
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Patent number: 7326668Abstract: An orthorhombic phase mixed metal oxide is produced selectively in quantitative yield and used to produce.Type: GrantFiled: December 18, 2006Date of Patent: February 5, 2008Assignee: Rohm and Haas CompanyInventors: Leonard Edward Bogan, Jr., Daniel A. Bors, Fernando Antonio Pessoa Cavalcanti, Michael Bruce Clark, Jr., Anne Mae Gaffney, Scott Han
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Patent number: 7304013Abstract: Bulk and supported catalysts are prepared from an aqueous slurry containing a catalytically active material and a binder. The slurry is either coated onto a support and dried to form a porous, high surface area phase containing the catalytically active material, or reduced to a paste-like consistency, molded and dried to form a bulk catalyst. The processes and catalysts may be employed in various catalytic chemical processes to achieve high effectiveness factor of the catalytically active material while achieving a lower pressure drop.Type: GrantFiled: June 30, 2003Date of Patent: December 4, 2007Assignee: Corning IncorporatedInventors: William P. Addiego, Charles M. Sorensen, Jr.
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Patent number: 7229946Abstract: A catalyst composition having the formula: Mo1VaSbbNbcMdOx wherein M is gallium, bismuth, silver or gold, a is 0.01 to 1, b is 0.01 to 1, c is 0.01 to 1, d is 0.01 to 1 and x is determined by the valence requirements of the other components. Other metals, such as tantalum, titanium, aluminum, zirconium, chromium, manganese, iron, ruthenium, cobalt, rhodium, nickel, platinum, boron, arsenic, lithium, sodium, potassium, rubidium, calcium, beryllium, magnesium, cerium, strontium, hafnium, phosphorus, europium, gadolinium, dysprosium, holmium, erbium, thulium, terbium, ytterbium, lutetium, lanthanum, scandium, palladium, praseodymium, neodymium, yttrium, thorium, tungsten, cesium, zinc, tin, germanium, silicon, lead, barium or thallium may also be components of the catalyst. This catalyst is prepared by co-precipitation of metal compounds which are calcined to form a mixed metal oxide catalyst that can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process.Type: GrantFiled: March 23, 2004Date of Patent: June 12, 2007Assignee: Saudi Basic Industries CorporationInventors: Paulette N. Hazin, Paul E. Ellis, Jr.
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Patent number: 7208445Abstract: An orthorhombic phase mixed metal oxide is produced selectively in quantitative yield.Type: GrantFiled: August 29, 2005Date of Patent: April 24, 2007Assignee: Rohm and Haas CompanyInventors: Leonard Edward Bogan, Jr., Daniel A. Bors, Fernando Antonio Pessoa Cavalcanti, Michael Bruce Clark, Jr., Anne Mae Gaffney, Scott Han
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Patent number: 7176159Abstract: A catalyst and sorbent is disclosed which comprises pellets with an absorbent core and a protective shell with a catalyst in the shell. Such material is especially well suited for steam reforming of hydrocarbons to produce hydrogen since a reforming catalyst can be incorporated in the shell and a sorbent for the by-product carbon dioxide can be used for the core. It is also well suited for producing hydrogen from carbon monoxide by means of the water gas shift reaction. The shell can be made sufficiently strong and durable for moving bed applications as well as fixed bed applications.Type: GrantFiled: August 14, 2002Date of Patent: February 13, 2007Assignee: Iowa State University Research Foundation, Inc.Inventors: Thomas D. Wheelock, Brent H. Shanks
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Patent number: 7138358Abstract: A catalyzed diesel particulate matter exhaust filter with improved diesel particulate matter oxidation activity and thermal stability including a porous filter substrate for filtering the diesel particulate matter washcoated with high surface area support alumina, titania, silica and zirconia promoted with one of ceria, lanthanum oxide, tungsten oxide, molybdem oxide, tin oxide for catalytic materials which includes an alkaline earth metal vanadate, and a precious metalType: GrantFiled: August 29, 2003Date of Patent: November 21, 2006Assignee: Sud-Chemie Inc.Inventors: Yinyan Huang, Zhongyuan Dang, Amiram Bar-llan
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Patent number: 7081433Abstract: Gold-titania (Au—TiO2) composite aerogels and ambigles were synthesized, characterized, and tested as ambient temperature catalysts for carbon monoxide. Adding alkanethiolate-monolayers-protected gold clusters (with ˜2 nm Au cores) directly to titania sol before gelation yields uniformly dispersed guests in the composite aerogel. The Au guests aggregate to 5 to 10 nm upon calcination to remove alkanethiolate and crystallize amorphous titania to anatase. The resulting composite aerogel exhibits high catalytic activity toward CO oxidation at room temperature at Au particle sizes that are essentially inactive in prior Au—TiO2 catalysts. Transmission electron microscopy illustrates the three-dimensional nature of the catalytic nanoarchitecture in which gold guests contact multiple anatase nanocrystallites.Type: GrantFiled: March 12, 2003Date of Patent: July 25, 2006Assignee: The United States of America as represented by the Secretary of the NavyInventors: Debra Rolison, Jeremy Pietron, Rhonda Stroud
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Patent number: 7022643Abstract: There is disclosed a production process for a catalyst which process makes it possible to efficiently carry out the supporting of a catalytic component onto a carrier and to obtain the catalyst excellent in quality and performance. This production process is a production process for the catalyst including a particulate lump carrier and a catalytic component supported thereon; with the production process comprising the step of carrying out simultaneous revolution and rocking of a treatment container 20 as charged with the carrier and a catalyst precursor including the catalytic component, thereby supporting the catalytic component onto the carrier.Type: GrantFiled: July 31, 2003Date of Patent: April 4, 2006Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiromi Yunoki, Michio Tanimoto, Daisuke Nakamura
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Patent number: 6919472Abstract: A catalyst composition for the selective conversion of an alkane to an unsaturated carboxylic acid having the general formula: MoVaNbbAgcMdOx wherein optional element M may be one or more selected from aluminum, copper, lithium, sodium, potassium, rubidium, cesium, gallium, phosphorus, iron, rhenium, cobalt, chromium, manganese, arsenic, indium, thallium, bismuth, germanium, tin, cerium or lanthanum; a is 0.05 to 0.99, b is 0.01 to 0.99, c is 0.01 to 0.99, d is 0 to 0.5 and x is determined by the valence requirements of the other components of the catalyst composition. This catalyst is prepared by co-precipitation of compounds of molybdenum, vanadium, niobium, silver and M to form a mixed metal oxide catalyst. This catalyst can be used for the selective conversion of an alkane to an unsaturated carboxylic acid in a one-step process or the ammoxidation of alkanes and olefins.Type: GrantFiled: December 20, 2002Date of Patent: July 19, 2005Assignee: Saudi Basic Industries CorporationInventors: Paulette N. Hazin, Paul E. Ellis, Jr.
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Patent number: 6887825Abstract: Vanadium antimony oxide catalysts useful for the selective oxidation and ammoxidation of paraffins, olefins, and aromatic compounds are manufactured in a process comprising (i) forming a catalyst precursor slurry comprising a vanadium containing compound and an antimony containing compound in a liquid solvent medium which comprises an organic solvent, and (ii) recovering a vanadium antimony oxide from the slurry by drying the slurry in order to remove water and organic solvent.Type: GrantFiled: November 27, 2002Date of Patent: May 3, 2005Assignee: The Standard Oil CompanyInventor: James F. Brazdil
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Patent number: 6878847Abstract: A catalyst useful for catalytic vapor-phase oxidation of isobutylene, t-butanol or propylene to produce respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid is provided. The catalyst consists of ring-formed shaped bodies composed of (i) a catalyst composition containing at least molybdenum and bismuth as the active ingredients and (ii) inorganic fibers. The catalyst excels in mechanical strength, can give the object products at high yield and shows little activity degradation with time.Type: GrantFiled: April 20, 2004Date of Patent: April 12, 2005Assignee: Nippon Shokubai Co., Ltd.Inventors: Hiroto Kasuga, Eiichi Shiraishi
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Patent number: 6841699Abstract: A mixed metal oxide, which may be an orthorhombic phase material, is improved as a catalyst for the production of unsaturated carboxylic acids, or unsaturated nitriles, from alkanes, or mixtures of alkanes and alkenes, by: contacting with a liquid contacting member selected from the group consisting of organic acids, alcohols, inorganic acids and hydrogen peroxide to form a contact mixture; recovering insoluble material from the contact mixture; and calcining the recovered insoluble material in a non-oxidizing atmosphere.Type: GrantFiled: April 8, 2002Date of Patent: January 11, 2005Assignee: Rohm and Haas CompanyInventors: Leonard Edward Bogan, Jr., Anne Mae Gaffney, Scott Han, Michele Doreen Heffner, Ruozhi Song
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Patent number: 6825145Abstract: The present invention provides an exhaust gas purifying catalyst that is capable of substantially reducing the degree of deterioration in an exhaust gas purifying capability, which results from dissipation of an absorbent agent. Accordingly, an exhaust gas purifying catalyst, which includes a carrier and a catalyst layer, and to which at least one material selected from a group of alkali metals and alkali earth metals is added as an absorbent agent, is characterized in that acid material with a high affinity with respect to the absorbent agent is mixed in the catalyst layer so as to fix the absorbent agent, and an inhibiting layer is formed between the catalyst layer and the carrier so as to inhibit the movement of the absorbent agent toward the carrier.Type: GrantFiled: June 2, 2003Date of Patent: November 30, 2004Assignee: Mitsubishi Jidosha Kogyo Kabushiki KaishaInventors: Hiroshi Tanada, Osamu Nakayama, Keisuke Tashiro, Kinichi Iwachido, Tetsuya Watanabe, Kazuo Koga
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Publication number: 20040198598Abstract: A porous ceramic material has mesopores with a diameter of 2 nm to 50 nm on its surface and is fibrous for the purpose of providing a porous ceramic material which has a very large specific surface area, is fibrous, is flexible and is very useful as catalysts, catalyst carriers, photocatalysts, sensors and oxide conductors. The porous ceramic material can be prepared by immersing the fibrous matrix in an aqueous solution containing a metal source, a surfactant and urea and heating the resulting mixture to thereby deposit a metallic compound on the outer surface of a fibrous matrix; and eliminating the fibrous matrix.Type: ApplicationFiled: March 17, 2004Publication date: October 7, 2004Applicant: FUJI PHOTO FILM CO., LTD.Inventors: Tetsuo Kawano, Hiroaki Imai
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Patent number: 6706660Abstract: A lean NOx catalyst and method of preparing the same is disclosed. The lean NOx catalyst includes a ceramic substrate, an oxide support material, preferably &ggr;-alumina, deposited on the substrate and a metal promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium, cerium, vanadium, oxides thereof, and combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between about 80 to 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.Type: GrantFiled: December 18, 2001Date of Patent: March 16, 2004Assignee: Caterpillar IncInventor: Paul W. Park
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Patent number: 6683024Abstract: A sorbent composition is provided which can be used in the desulfurization of a hydrocarbon-containing fluid such as cracked gasoline or diesel fuel. The sorbent composition contains a support component and a promoter component with the promoter component being present as a skin on the support component. Such sorbent composition is prepared by a process of impregnating a support component with a promoter component, wherein the promoter component has been melted under a melting condition, followed by drying, calcining, and reducing to thereby provide the sorbent composition.Type: GrantFiled: March 15, 2000Date of Patent: January 27, 2004Assignee: ConocoPhillips CompanyInventors: Gyanesh P. Khare, Donald R. Engelbert
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Patent number: 6670515Abstract: A material composed of ultrafine particles, comprising at least a metal element M having catalytic properties and at least a metal element M′ having a standard oxidation potential less than that of M, part at least of M′ atoms being in oxidized form, the average size of the particles being less than 50 nm, at least 80% in number of the particles having an average size less than 10 nm. One particle of the material is constituted by at least a metal element M with oxidation level 0, or by at least a metal element M′ in oxidized form, or by at least a metal element M′ with oxidation level 0, or by the combination of at least two species selected from the three previous species. The material is useful as a catalyst for hydrogenation or coupling reactions.Type: GrantFiled: August 16, 2001Date of Patent: December 30, 2003Assignee: Centre National de la Recherche ScientifiqueInventors: Jean-Marie Dubois, Yves Fort, Olivier Tillement
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Patent number: 6645907Abstract: A photocatalyst and a manufacturing method therefore, in which the adhesion to a support is increased and a baking step is simplified. The photocatalyst comprises the support and a metallic oxide layer provided on the support by applying and baking a colloidal solution including at least a metallic oxide precursor on the support, wherein the metallic oxide layer includes a high density metallic oxide layer of a less porous structure and a low density metallic oxide layer of a more porous structure.Type: GrantFiled: October 21, 2002Date of Patent: November 11, 2003Assignee: Yamaha CorporationInventor: Keiichi Muramatsu
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Patent number: 6632772Abstract: A method of coating a catalyst to a support for use in acrolein oxidation reaction. Metallic salt components of the catalyst including molybdate, vanadate and tungstate are dissolved in a liquid to form a suspension of particles of the catalyst. The precipitation of the catalyst particles is controlled by homogenizing the catalyst particles suspended in the liquid. The phase separation between the catalyst particles and the liquid can be substantially slowed down by the homogenization. Then the catalyst is coated on an inert support by applying the suspension of the catalyst particles to the support. In the suspension, the total weight of water is about 0.8 to about 5 times of the total weight of the metallic salts in the catalyst. This method of preparing suspension minimizes the amount of the liquid required to dissolve the metallic salts, which reduces the amount of time and energy to be used in evaporating the liquid from the suspension.Type: GrantFiled: December 22, 2000Date of Patent: October 14, 2003Assignee: LG Chemical, Ltd.Inventors: Won-Ho Lee, Kyung-Hwa Kang, Dong-Hyun Ko, Young-Chang Byun
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Patent number: 6602818Abstract: Disclosed are a catalyst for selective catalytic reduction of nitrogen oxides and a method for preparing the same. The catalyst is prepared using a spent catalyst discharged from a hydro-desulfurization process of an oil refinery in which the spent catalyst comprises vanadium, nickel, molybdenum and sulfur component on alumina, and a tungsten-impregnated support. The catalyst prepared in accordance with the present invention is very advantageous in terms of excellent selective removal effect of nitrogen oxides as well as better poisoning resistance to sulfur oxides.Type: GrantFiled: September 25, 2001Date of Patent: August 5, 2003Assignee: SK CorporationInventors: Kyung-Il Choi, Sang-Ho Lee, Choul-Woo Shin, Jun-Seong Ahn
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Patent number: 6576585Abstract: A process for producing a catalyst body includes providing titanium dioxide, tungsten trioxide, vanadium pentoxide, aluminum oxide, and/or silicon oxide for the catalyst body. A kneadable and/or shapable compound is processed to form a shaped body by extrusion or by coating of a support body. The shaped body is dried and is calcined to form an active compound. The calcined shaped body is artificially aged by a final heat treatment at a temperature higher than the calcination temperature to produce a catalyst body having a high resistance to deactivation at high temperatures. The starting materials include from 65 to 95% by weight of titanium dioxide, 2 to 30% by weight of tungsten trioxide, 0 to 2% by weight of vanadium pentoxide, preferably, less than 1.5%, 0.1 to 10% by weight of aluminum oxide, and 0.1 to 10% by weight of silicon dioxide. The final heat treatment is done is at 660 to 700° C., drying is at 20 to 100° C. prior to calcination, and calcination is at 400° C. to less than 700° C.Type: GrantFiled: March 29, 2001Date of Patent: June 10, 2003Assignee: Siemens AktiengesellschaftInventors: Stefan Fischer, Ronald Neufert, Günther Pajonk, Frank Witzel
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Patent number: 6562749Abstract: A process for the preparation of a ceramic foam supporting one or more catalytically active components or precursors thereof, which component is active in a form other than an inorganic oxide, the process comprising impregnation of the foam with an impregnating phase comprising the catalytically active component or a precursor thereof and drying, wherein the impregnating phase has a viscosity greater than 1 cps, wherein drying is performed without substantial prior draining of impregnating phase from the ceramic foam, and wherein the catalytically active component or precursor thereof is present throughout the process in one or more forms other than the inorganic oxide thereof. The ceramic foams prepared by this process find use in catalytic conversion processes, in particular the catalytic partial oxidation of a hydrocarbon feed.Type: GrantFiled: November 26, 1996Date of Patent: May 13, 2003Assignee: Shell Oil CompanyInventors: Peter William Lednor, Katherine Searcy-Roberts
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Patent number: 6555498Abstract: A photocatalyst and a manufacturing method therefore, in which the adhesion to a support is increased and a baking step is simplified. The photocatalyst comprises the support and a metallic oxide layer provided on the support by applying and baking a colloidal solution including at least a metallic oxide precursor on the support, wherein the metallic oxide layer includes a high density metallic oxide layer of a less porous structure and a low density metallic oxide layer of a more porous structure.Type: GrantFiled: June 21, 2001Date of Patent: April 29, 2003Assignee: Yamaha CorporationInventor: Keiichi Muramatsu
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Patent number: 6548440Abstract: The present invention relates to catalysts in mesoporous structures. In a preferred embodiment, the invention comprises a method for encapsulating a dispersed insoluble compound in a mesoporous structure comprising combining a soluble oxide precursor, a solvent, and a surfactant to form a mixture; dispersing an insoluble compound in the mixture; spray-drying the mixture to produce dry powder; and calcining the powder to yield a porous structure comprising the dispersed insoluble compound.Type: GrantFiled: May 23, 2000Date of Patent: April 15, 2003Assignee: Science & Technology Corporation @ UNMInventors: Hien N. Pham, Abhaya K. Datye