Water Utilized In The Preliminary Reaction Patents (Class 518/704)
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Publication number: 20120149789Abstract: An apparatus for the electrolytic splitting of water into hydrogen and/or oxygen, the apparatus comprising: (i) at least one lithographically-patternable substrate having a surface; (ii) a plurality of microscaled catalytic electrodes embedded in said surface; (iii) at least one counter electrode in proximity to but not on said surface; (iv) means for collecting evolved hydrogen and/or oxygen gas; (v) electrical powering means for applying a voltage across said plurality of microscaled catalytic electrodes and said at least one counter electrode; and (vi) a container for holding an aqueous electrolyte and housing said plurality of microscaled catalytic electrodes and said at least one counter electrode. Electrolytic processes using the above electrolytic apparatus or functional mimics thereof are also described.Type: ApplicationFiled: December 9, 2010Publication date: June 14, 2012Applicant: UT-BATTELLE, LLCInventor: Elias Greenbaum
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Patent number: 8198338Abstract: A process for producing high octane fuel from carbon dioxide and water is disclosed. The feedstock for the production line is industrial carbon dioxide and water, which may be of lower quality. The end product can be high octane gasoline, high cetane diesel or other liquid hydrocarbon mixtures suitable for driving conventional combustion engines or hydrocarbons suitable for further industrial processing or commercial use. Products, such as dimethyl ether or methanol may also be withdrawn from the production line. The process is emission free and reprocesses all hydrocarbons not suitable for liquid fuel to form high octane products. The heat generated by exothermic reactions in the process is fully utilizes as is the heat produced in the reprocessing of hydrocarbons not suitable for liquid fuel.Type: GrantFiled: March 20, 2007Date of Patent: June 12, 2012Assignee: CRI EHFInventors: Arthur M. Shulenberger, Fridik Ragnar Jonsson, Oddur Ingolfsson, Kim-Chinh Tran
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Publication number: 20120142522Abstract: A carbonaceous feedstock to alcohol conversion process in which carbon dioxide is removed from the syngas stream issuing from a feedstock reformer, to yield a carbon dioxide depleted syngas stream including hydrogen, carbon monoxide and methane. This carbon dioxide depleted syngas stream is then passed through a Fischer-Tropsch reactor ultimately yielding a mixed alcohol product which is preferably largely ethanol. The removed carbon dioxide stream is passed through a methane reformer along with methane, which is produced in or has passed through a Fischer-Tropsch reactor, to yield primarily carbon monoxide and hydrogen. The carbon monoxide and hydrogen stream from the methane reformer are passed through the alcohol reactor. Also disclosed are a unique catalyst, a method for controlling the content of the syngas formed in the feedstock reformer, and a feedstock handling system.Type: ApplicationFiled: February 8, 2012Publication date: June 7, 2012Applicant: Pearson Technologies, Inc.Inventor: Stanley R. PEARSON
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Patent number: 8188322Abstract: A process for the production of methanol comprises feeding a hydrocarbon feedstock to a partial oxidation reactor to produce a synthesis gas comprising hydrogen, carbon monoxide and carbon dioxide; subjecting the synthesis gas to methanol synthesis to produce a methanol product stream and a tail gas stream; separating the tail gas stream into at least two streams comprising a purge stream and a recycle stream, the recycle stream comprising a substantial portion of the tail gas stream; and, recycling the recycle stream to the partial oxidation reactor.Type: GrantFiled: March 25, 2010Date of Patent: May 29, 2012Assignee: Technology Convergence Inc.Inventor: John M. Shaw
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Publication number: 20120123000Abstract: An assembly for producing at least one synthetic hydrocarbon from at least one inflowing stream of carbon monoxide and one inflowing stream of carbon dioxide is provided. The assembly includes an electrolyzer provided for producing a first stream of hydrogen, a first conversion unit provided for producing an intermediate stream of carbon monoxide from at least one portion of the inflowing stream of carbon dioxide and hydrogen, a reactor for synthesizing said synthetic hydrocarbon; a second conversion unit provided for producing a second stream of hydrogen from carbon monoxide and water, the second hydrogen stream being directed towards the synthesis reactor; a guide assembly provided for selectively distributing the inflowing stream of carbon monoxide between the second conversion unit and the synthesis reactor, and for selectively distributing the first hydrogen stream between the first conversion unit and the synthesis reactor; a control unit provided for controlling the guide assembly.Type: ApplicationFiled: June 3, 2010Publication date: May 17, 2012Applicant: AREVAInventor: Michel Lecompte
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Patent number: 8178587Abstract: The present invention provides a method for recovering a natural gas contaminated with high levels of carbon dioxide. A gas containing methane and carbon dioxide is extracted from a reservoir containing natural gas, where carbon dioxide comprises at least 50 vol. % of the extracted gas. The extracted gas is oxidized with an oxygen containing gas in the presence of a partial oxidation catalyst at a temperature of less than 600° C. to produce an oxidation product gas containing hydrogen, carbon monoxide, and carbon dioxide. The oxidation product gas is then utilized to produce a liquid hydrocarbon or a liquid hydrocarbon oxygenate.Type: GrantFiled: May 13, 2009Date of Patent: May 15, 2012Assignee: Shell Oil CompanyInventors: Mahendra Ladharam Joshi, Jingyu Cui, Frederik Arnold Buehrman, Scott Lee Wellington
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Patent number: 8178588Abstract: A system and method for reducing the CO2 in a gaseous stream, such as an exhaust stream, from a power plant or industrial plant, like a cement kiln, is disclosed. A preferred embodiment includes providing the gaseous stream to pyrolysis reactor along with a carbon source such as coke. The CO2 and carbon are heated to about 1330° C. and at about one atmosphere with reactants such as steam such that a reaction takes place that produces syngas, carbon dioxide (CO2) and hydrogen (H2). The Syngas is then cleaned and provided to a Fischer-Tropsch synthesis reactor to produce Ethanol or Bio-catalytic synthesis reactor.Type: GrantFiled: March 24, 2011Date of Patent: May 15, 2012Assignee: GYCO, Inc.Inventor: Gary C. Young
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Publication number: 20120115965Abstract: The invention provides for a method of forming methanol by combining a mixture of methane, water and carbon dioxide under specific reaction conditions sufficient to form a mixture of hydrogen and carbon monoxide which are then reacted under conditions sufficient to form methanol. The molar ratio of hydrogen to carbon monoxide is at least two moles of hydrogen to one mole of carbon monoxide and the overall molar ratio between methane, water and carbon dioxide is about 3:2:1. Methane, carbon dioxide and water are bi-reformed over a catalyst. The catalyst includes a single metal, a metal oxide, a mixed catalyst of a metal and a metal oxide or a mixed catalyst of at least two metal oxides.Type: ApplicationFiled: January 19, 2012Publication date: May 10, 2012Applicant: University of Southern CaliforniaInventors: George A. Olah, G.K. Surya Prakash
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Patent number: 8168684Abstract: This invention relates to a method of producing liquid hydrocarbons, preferably internal combustion engine fuels, using feedstocks of coal or methane. Depending on the nature of the feedstock it is subjected to a gasification and/or reforming process and/or water gas shift process which produces a syngas that is rich in carbon dioxide and hydrogen rather than carbon monoxide and hydrogen as in the conventional process. The carbon dioxide and hydrogen are combined in a Fischer Tropsch process to produce desired hydrocarbons and water. The energy requirements of the gasification/reforming process to produce a syngas that is rich in carbon dioxide and hydrogen is considerably less than the energy requirements for gasification/reforming process for producing the conventional carbon monoxide rich syngas. This reduction in energy consumption reduces considerably the quantities of carbon dioxide released into the atmosphere compared to conventional processes that are based on carbon monoxide rich syngas.Type: GrantFiled: April 24, 2007Date of Patent: May 1, 2012Assignee: University of the Witwatersrand, JohannesburgInventors: Diane Hildebrandt, David Glasser, Bilal Patel, Brendon Patrick Hausberger
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Patent number: 8168686Abstract: A method and system for reforming a carbonaceous feedstock comprising the steps, reforming the feedstock produce a first synthesis gas, subjecting a portion of the first synthesis gas to catalytic conversion, separating from the synthesis gas conversion product at least one byproduct, and utilizing at least a portion of the at least one byproduct during reforming of additional carbonaceous material. In certain instances, the method and system may be used to produce a liquid fuel.Type: GrantFiled: December 22, 2010Date of Patent: May 1, 2012Assignee: Rentech, Inc.Inventors: Randy Blevins, Joshua B. Pearson, Harold A. Wright
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Patent number: 8168143Abstract: A process and system for producing hydrocarbon compounds or fuels that recycle products of hydrocarbon compound combustion—carbon dioxide or carbon monoxide, or both, and water. The energy for recycling is electricity derived from preferably not fossil based fuels, like from nuclear fuels or from renewable energy. The process comprises electrolysing water, and then using hydrogen to reduce externally supplied carbon dioxide to carbon monoxide, then using so produced carbon monoxide together with any externally supplied carbon monoxide and hydrogen in Fischer-Tropsch reactors, with upstream upgrading to desired specification fuels—for example, gasoline, jet fuel, kerosene, diesel fuel, and others. Energy released in some of these processes is used by other processes. Using adiabatic temperature changes and isothermal pressure changes for gas processing and separation, large amounts of required energy are internally recycled using electric and heat distribution lines.Type: GrantFiled: November 3, 2010Date of Patent: May 1, 2012Inventor: Alexander J. Severinsky
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Publication number: 20120095119Abstract: Disclosed is a process for producing a purified synthesis gas stream from a feed synthesis gas stream. The process includes contacting the feed synthesis gas stream with a water gas shift catalyst in a shift reactor and in the presence of water to obtain a shifted synthesis gas stream enriched in H2S and in CO2. H2S and CO2 are removed from the shifted synthesis gas stream by contacting the shifted synthesis gas stream with an absorbing liquid to obtain semi-purified synthesis gas and an absorbing liquid rich in H2S and CO2. At least part of the absorbing liquid rich in H2S and CO2 is heated to obtain heated absorbing liquid rich in H2S and CO2 that is then flashed to obtain a flash gas rich in CO2 and absorbing liquid rich in H2S. That absorbing liquid rich in H2S is contacted at elevated temperature with a stripping gas thereby transferring H2S to the stripping gas to obtain regenerated absorbing liquid and stripping gas rich in H2S.Type: ApplicationFiled: March 30, 2010Publication date: April 19, 2012Inventors: Isaac Cormelis Van Den Born, Gijsbert Jan Van Heeringen, Cornelis Jacobus Smit, Alex Frederik Woldhuis
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Patent number: 8153698Abstract: A low-temperature catalytic process for converting biomass (preferably glycerol recovered from the fabrication of bio-diesel) to synthesis gas (i.e., H2/CO gas mixture) in an endothermic gasification reaction is described. The synthesis gas is used in exothermic carbon-carbon bond-forming reactions, such as Fischer-Tropsch, methanol, or dimethylether syntheses. The heat from the exothermic carbon-carbon bond-forming reaction is integrated with the endothermic gasification reaction, thus providing an energy-efficient route for producing fuels and chemicals from renewable biomass resources.Type: GrantFiled: December 8, 2010Date of Patent: April 10, 2012Assignees: Wisconsin Alumni Research Foundation, Virent, Inc.Inventors: Randy D. Cortright, James A. Dumesic
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Publication number: 20120079767Abstract: A process and system for producing synthesis gas (syngas) by combining hydrogen and carbon monoxide from separate sources while controlling the mole ratio (H2/CO) of the syngas product. Hydrogen is produced by splitting water. Carbon monoxide is produced by reacting carbon dioxide (CO2), which has been captured from the exhaust of stationary combustion engines, with hydrogen via the Reverse Water Gas Shift. Hydrocarbon fuels are produced from this syngas via the Fischer-Tropsch synthesis.Type: ApplicationFiled: July 31, 2009Publication date: April 5, 2012Inventors: Stephen Aplin, Donald S. Moore
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Patent number: 8142530Abstract: This invention features methods and apparatus for producing syngas from any carbon-containing feed material. In some embodiments, a substoichiometric amount of oxygen is used to enhance the formation of syngas. In various embodiments, both oxygen and steam are added during the conversion of the feed material into syngas. The syngas can be converted to alcohols, such as ethanol, or to other products.Type: GrantFiled: July 1, 2008Date of Patent: March 27, 2012Assignee: Range Fuels, Inc.Inventors: Robert E. Klepper, Arie Geertsema, Shakeel H. Tirmizi, Heinz Juergen Robota, Francis M. Ferraro, Ronald C. Stites
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Patent number: 8143319Abstract: A method and apparatus for converting carbonaceous material to a stream of carbon rich gas, comprising heating a slurry feed containing the carbonaceous material in a hydrogasification process using hydrogen and steam, at a temperature and pressure sufficient to generate a methane and carbon monoxide rich stream in which the conversion time in the process is between 5 and 45 seconds. In particular embodiments, the slurry feed containing the carbonaceous material is fed, along with hydrogen, to a kiln type reactor before being fed to the fluidized bed reactor. Apparatus is provided comprising a kiln type reactor, a slurry pump connected to an input of the kiln type reactor, means for connecting a source of hydrogen to an input of the kiln type reactor; a fluidized bed reactor connected to receive output of the kiln type reactor for processing at a fluidizing zone, and a source of steam and a source of hydrogen connected to the fluidized bed reactor below the fluidizing zone.Type: GrantFiled: July 16, 2008Date of Patent: March 27, 2012Assignee: The Regents of the University of CaliforniaInventors: Chan Seung Park, Joseph M. Norbeck
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Patent number: 8138381Abstract: The present invention provides a method for recovering a natural gas contaminated with high levels of carbon dioxide. A gas containing methane and carbon dioxide is extracted from a reservoir containing natural gas, where carbon dioxide comprises greater than 40 vol. % of the extracted gas. The extracted gas is scrubbed with a wash effective to produce a washed extracted gas containing less carbon dioxide than the extracted gas and at least 20 vol. % carbon dioxide. The washed extracted gas is oxidized with an oxygen containing gas in the presence of a partial oxidation catalyst to produce an oxidation product gas containing hydrogen, carbon monoxide, and carbon dioxide. The oxidation product gas is then utilized to produce a liquid methanol product.Type: GrantFiled: January 5, 2010Date of Patent: March 20, 2012Assignee: Shell Oil CompanyInventors: Mahendra Ladharam Joshi, Jingyu Cui, Frederik Arnold Buhrman, Scott Lee Wellington, Stanley Nemec Milam, Rogier Maarten Kamerbeek
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Patent number: 8133926Abstract: The invention provides for a method of forming dimethyl ether by bimolecular dehydration of methanol produced from a mixture of hydrogen and carbon dioxide obtained by reforming of methane, water and carbon dioxide in a ratio of about 3:2:1. Subsequent use of water produced in the dehydration of methanol in the bi-reforming process leads to an overall ratio of carbon dioxide to methane of about 1:3 to produce dimethyl ether.Type: GrantFiled: June 19, 2008Date of Patent: March 13, 2012Assignee: University of Southern CaliforniaInventors: George A. Olah, G. K. Surya Prakash
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Patent number: 8123827Abstract: The present invention provides processes for making syngas-derived products. For example, one aspect of the present invention provides a process for making a syngas-derived product, the process comprising (a) providing a carbonaceous feedstock; (b) converting the carbonaceous feedstock in a syngas formation zone at least in part to a synthesis gas stream comprising hydrogen and carbon monoxide; (c) conveying the synthesis gas stream to a syngas reaction zone; (d) reacting the synthesis gas stream in the syngas reaction zone to form the syngas-derived product and heat energy, a combustible tail gas mixture, or both; (e) recovering the syngas-derived product; and (f) recovering the heat energy formed from the reaction of the synthesis gas stream, burning the combustible tail gas mixture to form heat energy, or both.Type: GrantFiled: December 23, 2008Date of Patent: February 28, 2012Assignee: Greatpoint Energy, Inc.Inventor: Earl T. Robinson
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Patent number: 8106102Abstract: A process (10) for the preparation and conversion of synthesis gas includes reforming a feed gas (34) comprising methane in a reforming stage (18) to produce synthesis gas (46) which includes hydrogen and carbon monoxide. Some of the hydrogen and carbon monoxide is converted to a Fischer-Tropsch product (48) in a Fischer-Tropsch hydrocarbon synthesis stage (24). A tail gas (52), including unreacted hydrogen and carbon monoxide, methane and carbon dioxide, is separated from the Fischer-Tropsch product (48). In a tail gas treatment stage (28,30), the tail gas (52) is treated by reforming the methane in the tail gas (52) with steam (66) and removing carbon dioxide to produce a hydrogen rich gas (56). The tail gas treatment stage (28,30) may be either a combined tail gas treatment stage (28,30) or a composite tail gas treatment stage. The carbon dioxide from the tail gas treatment stage (28,30) is fed to the reforming stage (18).Type: GrantFiled: June 14, 2006Date of Patent: January 31, 2012Assignees: Sasol Technology (Proprietary) Limited, Haldor Topsøe A/SInventors: Andre Peter Steynberg, Ib Dybkjaer, Kim Aasberg-Petersen
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Patent number: 8105403Abstract: A novel method of combining the CTL fuel plant and IGCC electrical plant by sharing the systems of coal intake, coal preparation, gas separation, and water units is described herein. This configuration allows for the combined facility to offer advantages in efficiencies of production, operational flexibility, scalability, and reliability by a multi-path integration of the processing units.Type: GrantFiled: September 15, 2008Date of Patent: January 31, 2012Assignee: Rentech, Inc.Inventors: Joseph A. Regnery, Richard O. Sheppard
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Publication number: 20120010305Abstract: The invention relates to methods and facility systems (100) for providing storable and transportable carbon-based energy carriers (108) by application of carbon dioxide (101) as a carbon supplier and by application of electric energy (E1, E2). The facility system (100) comprises a plant (300, 301; 400) for providing a first portion of energy in the form of direct current energy (E1) from renewable energy sources. In addition, a power supplies facility (501) is provided for tying the facility system (100) to a mixed network (500), wherein the power supplies facility (501) produces a second portion of energy in the form of direct current energy (E2) from an alternating current voltage of the mixed network (500). A device (102, 105) is adapted to provide hydrogen (103), wherein a part of the energy requirement of this device (102, 105) is covered by said first portion of energy and another part is covered by said second portion of energy.Type: ApplicationFiled: August 13, 2009Publication date: January 12, 2012Applicant: SILICON FIRE AGInventors: Peter Grauer, Roland Meyer-Pittroff
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Patent number: 8093306Abstract: A method and system for reforming a carbonaceous feedstock comprising the steps, reforming the feedstock produce a first synthesis gas, subjecting a portion of the first synthesis gas to catalytic conversion, separating from the synthesis gas conversion product at least one byproduct, and utilizing at least a portion of the at least one byproduct during reforming of additional carbonaceous material. In certain instances, the method and system may be used to produce a liquid fuel.Type: GrantFiled: December 22, 2010Date of Patent: January 10, 2012Assignee: Rentech, Inc.Inventors: Randy Blevins, Joshua B. Pearson, Harold A. Wright
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Patent number: 8088832Abstract: A method and apparatus for synthesizing ethanol using synthetic routes via synthesis gas are disclosed. A method and apparatus for gasifying biomass, such as biomass, in a steam gasifier that employs a fluidized bed and heating using hot flue gases from the combustion of synthesis gas is described. Methods and apparatus for converting synthesis gas into ethanol are also disclosed, using stepwise catalytic reactions to convert the carbon monoxide and hydrogen into ethanol using catalysts including iridium acetate.Type: GrantFiled: April 5, 2007Date of Patent: January 3, 2012Assignee: Woodland Biofuels Inc.Inventors: Larry Jack Melnichuk, Karen Venita Kelly, Robert S. Davis
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Patent number: 8084508Abstract: A method of producing fuel by converting an alcohol stream comprising at least one alcohol into synthesis gas; providing a first synthesis gas stream, wherein at least a portion of the first synthesis gas stream comprises synthesis gas obtained from the alcohol conversion; converting a feed comprising synthesis gas via Fischer-Tropsch into a Fischer-Tropsch product comprising hydrocarbons, wherein at least a portion of the feed comprises synthesis gas from the first synthesis gas stream; and converting at least a portion of the Fischer-Tropsch product into fuel. A diesel fuel comprising hydrocarbons formed by Fischer-Tropsch conversion of synthesis gas derived from an alcohol stream comprising at least one alcohol.Type: GrantFiled: January 9, 2009Date of Patent: December 27, 2011Assignee: Rentech, Inc.Inventors: Dennis Yakobson, Harold A. Wright, Richard Penning
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Publication number: 20110291425Abstract: Systems and methods of generating power or producing gaseous products generate CO2 as a waste product or as a greenhouse gas. Rather than being discharged into the atmosphere, the CO2 is employed in a bioreactor to enhance the growth of algae. The algae then becomes a commercial product, or it can be consumed as fuel in the generation of power or the production of a gaseous product.Type: ApplicationFiled: November 19, 2009Publication date: December 1, 2011Inventor: James Charles Juranitch
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Publication number: 20110288185Abstract: A method and system for converting waste using plasma into methane. The method uses minimal fossil fuel, and therefore produces a minimal carbon footprint when compared to conventional processes. The method includes the steps of supplying a biomass material to a plasma melter; supplying electrical energy to the plasma melter; supplying steam to the plasma melter; extracting a syngas from the plasma melter; extracting hydrogen from the syngas; and forming methane from the hydrogen produced in the step of extracting hydrogen.Type: ApplicationFiled: November 19, 2009Publication date: November 24, 2011Inventor: James Charles Juranitch
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Publication number: 20110281959Abstract: Apparatus for seawater acidification including an ion exchange, cathode and anode electrode compartments and cation-permeable membranes that separate the electrode compartments from the ion exchange compartment. Means is provided for feeding seawater through the ion exchange compartment and for feeding a dissociable liquid media through the anode and cathode electrode compartments. A cathode is located in the cathode electrode compartment and an anode is located in the anode electrode compartment and a means for application of current to the cathode and anode is provided. A method for the acidification of seawater by subjecting the seawater to an ion exchange reaction to exchange H+ ions for Na+ ions. Carbon dioxide may be extracted from the acidified seawater. Optionally, the ion exchange reaction can be conducted under conditions which produce hydrogen as well as carbon dioxide. The carbon dioxide and hydrogen may be used to produce hydrocarbons.Type: ApplicationFiled: December 2, 2010Publication date: November 17, 2011Applicant: The Government of the United States of America as represented by the Secretary of the NavyInventors: Feice DiMascio, Dennis R. Hardy, Heather D. Willauer, M. Kathleen Lewis, Frederick Williams
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Patent number: 8053481Abstract: A Fischer-Tropsch process for producing diesel fuel or diesel blending stock with a high cetane number, in a concentration of 65-90 wt % at pressures below 200 psia, using a cobalt catalyst with a rhenium and/or ruthenium promoter. The catalyst is a cobalt catalyst with crystallites having an average diameter greater than 16 nanometers, and the resulting hydrocarbon product after a rough flash, contains less than 10 wt % waxes (>C23).Type: GrantFiled: December 22, 2008Date of Patent: November 8, 2011Assignee: WM GTL, Inc.Inventor: Conrad Ayasse
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Patent number: 7989511Abstract: A process and apparatus for preparing a synthesis gas suitable for feeding to a suitable hydrocarbon production reactor, such as a Fischer Tropsch reactor is described. According to one aspect, the process and apparatus utilize heat exchangers that thermally integrate the reaction steps such that heat generated by exothermic reactions, e.g., combustion, are arranged closely to the heat sinks, e.g., cool methane, water and air, to minimize heat loss and maximize heat recovery. Effectively, this thermal integration eliminates excess piping throughout, reduces initial capital and operating costs, provides built-in passive temperature control, and improves synthesis gas production efficiencies.Type: GrantFiled: May 21, 2008Date of Patent: August 2, 2011Assignee: Texaco Inc.Inventors: Daniel Glenn Casey, Lixin You, Curtis Lee Krause, Kevin Hoa Nguyen
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Patent number: 7989509Abstract: In various implementations, various feed gas streams which include hydrogen and carbon monoxide may be processed for conversion to product streams. For example, the feed gas stream may be processed using the Fischer-Tropsch process. Unconverted hydrogen and carbon monoxide can be recycled using an off-gas catalytic reformer and a gas turbine exhaust gas heat exchanger that will perform preheating duties.Type: GrantFiled: June 19, 2009Date of Patent: August 2, 2011Assignee: GTLpetrol LLCInventor: Rodney J. Allam
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Method and Apparatus for Reducing CO2 in a Stream by Conversion to a Syngas for Production of Energy
Publication number: 20110172316Abstract: A system and method for reducing the CO2 in a gaseous stream, such as an exhaust stream, from a power plant or industrial plant, like a cement kiln, is disclosed. A preferred embodiment includes providing the gaseous stream to pyrolysis reactor along with a carbon source such as coke. The CO2 and carbon are heated to about 1330° C. and at about one atmosphere with reactants such as steam such that a reaction takes place that produces syngas, carbon dioxide (CO2) and hydrogen (H2). The Syngas is then cleaned and provided to a Fischer-Tropsch synthesis reactor to produce Ethanol or Bio-catalytic synthesis reactor.Type: ApplicationFiled: March 24, 2011Publication date: July 14, 2011Inventor: Gary C. Young -
Patent number: 7960441Abstract: The present invention relates to a method for reprocessing of the combustion products, carbon dioxide and water, to generate renewable synthetic fuels and motor fuels by means of electrical energy, involving, according to the invention, mixing hydrogen, produced from water, preferably water vapor, by electrolysis, and carbon dioxide up to a molar ratio of 1 to 3.5 to obtain a carbon dioxide-hydrogen mixture, pre-heating said mixture in a high temperature recuperator and then heating it to 800 to 5,000° C.Type: GrantFiled: June 28, 2007Date of Patent: June 14, 2011Assignee: BW-Energiesysteme GmbHInventor: Bodo Max Wolf
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Publication number: 20110118365Abstract: Process for preparing olefins, which comprises the following steps: a) preparation of a synthesis gas comprising carbon monoxide and hydrogen, b) introduction of carbon dioxide recirculated from step d) into the synthesis gas during or after the preparation of synthesis gas as per step a), c) conversion of the synthesis gas having a hydrogen to carbon monoxide ratio of ?1.2:1 which is obtained in step b) into olefins in the presence of a Fischer-Tropsch catalyst, d) removal of the carbon dioxide comprised in the reaction product from step c), where the ratio of hydrogen to carbon monoxide in step c) is set via step b).Type: ApplicationFiled: November 19, 2010Publication date: May 19, 2011Applicant: BASF SEInventors: JOCHEN STEINER, Kerem Bay, Ekkehard Schwab, Alexander Weck
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Patent number: 7932296Abstract: Systems and methods for producing syngas are provided. A first hydrocarbon can be partially oxidized in the presence of an oxidant and one or more first catalysts at conditions sufficient to partially combust a portion of the first hydrocarbon to provide carbon dioxide, non-combusted first hydrocarbon, and heat. The non-combusted first hydrocarbon can be reformed in the presence of the heat generated in the partial oxidation step and the one or more first catalysts to provide a first syngas. Heat can be indirectly exchanged from the first syngas to a second hydrocarbon to reform at least a portion of the second hydrocarbon in the presence of steam and one or more second catalysts to provide a second syngas. A syngas, which can include the at least a portion of the first syngas, at least a portion of the second syngas, or a mixture thereof can be converted to provide one or more Fischer-Tropsch products, methanol, derivatives thereof, or combinations thereof.Type: GrantFiled: July 18, 2008Date of Patent: April 26, 2011Assignee: Kellogg Brown & Root LLCInventors: Avinash Malhotra, David P. Mann
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Patent number: 7932298Abstract: A system and method for producing syngas from the CO2 in a gaseous stream, such as an exhaust stream, from a power plant or industrial plant, like a cement kiln, is disclosed. A preferred embodiment includes providing the gaseous stream to pyrolysis reactor along with a carbon source such as coke. The CO2 and carbon are heated to about 1330° C. and at about one atmosphere with reactants such as steam such that a reaction takes place that produces syngas, carbon dioxide (CO2) and hydrogen (H2). The Syngas is then cleaned and provided to a Fischer-Tropsch synthesis reactor to produce Ethanol or Bio-catalytic synthesis reactor.Type: GrantFiled: November 14, 2008Date of Patent: April 26, 2011Assignee: GYCO, Inc.Inventor: Gary C. Young
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Patent number: 7923476Abstract: A system and method for reducing the CO2 in a gaseous stream, such as an exhaust stream, from a power plant or industrial plant, like a cement kiln, is disclosed. A preferred embodiment includes providing the gaseous stream to pyrolysis reactor along with a carbon source such as coke. The CO2 and carbon are heated to about 1330° C. and at about one atmosphere with reactants such as steam such that a reaction takes place that produces syngas, carbon dioxide (CO2) and hydrogen (H2). The Syngas is then cleaned and provided to a Fischer-Tropsch synthesis reactor to produce Ethanol or Bio-catalytic synthesis reactor.Type: GrantFiled: December 13, 2007Date of Patent: April 12, 2011Assignee: GYCO, Inc.Inventor: Gary C. Young
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Patent number: 7910629Abstract: The GTL process of the invention comprises: reacting a combustible carbonaceous material in a syngas reactor, preferably an autothermal reformer, under conditions to produce a synthesis gas; contacting the synthesis gas with an F-T catalyst to form liquid products and a tail gas; separating the tail gas from the liquid products; separating CO2 from the light products in the tail gas; recovering the light products as additional products for sale or other use and utilizing at least a portion of the separated CO2 as a feed stream to the syngas reactor.Type: GrantFiled: September 25, 2007Date of Patent: March 22, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Moses K. Minta, Edward L. Kimble, Russ H. Oelfke, Eric D. Nelson, Ross Mowrey, Albrecht Goethe
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Publication number: 20110065815Abstract: Disclosed is an apparatus for producing a hydrocarbon from a biomass such as a glass or wood, which comprises: a biomass gasification unit (101) for feeding a raw material biomass (MB) and an overheated water vapor (S) for gasifying the biomass and a fuel biomass (FB) and air (A) for burning the fuel biomass, thereby producing a mixed gas (G) mainly composed of hydrogen and carbon monoxide; a clean-up means (201) for purifying the mixed gas (G); a gas tank (301) for storing the cleaned-up mixed gas (G) temporarily; a pressurizing pump (401) for pressurizing the mixed gas (G); and a hydrocarbon synthesis unit (501) for converting the pressurized mixed gas (G) into a hydrocarbon.Type: ApplicationFiled: August 13, 2008Publication date: March 17, 2011Inventors: Masayasu Sakai, Tadashi Yokoi
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Patent number: 7906559Abstract: The invention discloses a method of converting carbon dioxide to methanol and/or dimethyl ether using any methane source or natural gas consisting of a combination of steam and dry reforming, in a specific ratio to produce a 2:1 molar ratio of hydrogen and carbon monoxide with subsequent conversion of the CO and H2 mixture exclusively to methanol and/or dimethyl ether. This method is termed the BI-REFORMING™ process. Dehydrating formed methanol allows producing dimethyl ether (DME) using any suitable catalytic method, including use of solid acid catalysts. When recycling formed water into the bi-reforming step the conversion of carbon dioxide with methane produces exclusively dimethyl ether without any by-product formation and complete utilization of hydrogen.Type: GrantFiled: September 5, 2007Date of Patent: March 15, 2011Assignee: University of Southern CaliforniaInventors: George A. Olah, G. K. Surya Prakash
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Publication number: 20110054046Abstract: A method for producing hydrocarbon fuels from environmentally friendly non-petroleum based sources using existing chemical reactions is disclosed. In this method, air is passed through a reactor containing amine and carbon dioxide mixture to produce carbon dioxide. The reactor containing amine and carbon dioxide mixture, a Sabatier reactor, a partial oxidation reactor and a Fischer-Tropsch reactor are in thermal contact with each other. The exothermic reactions, the Sabatier reaction and partial oxidation reaction drive the endothermic Fischer-Tropsch reaction. The Fischer Tropsch reaction occurs under a high temperature generated from the heat liberated by the Sabatier reaction and partial oxidation reaction. The heat from the exothermic reactions can also be used to release carbon dioxide from the amine-carbon dioxide mixture. The resulting hydrocarbon fuel products are separated from the Fischer Tropsch reactor and sold.Type: ApplicationFiled: August 25, 2009Publication date: March 3, 2011Inventor: Barak Leland Wiesner
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Publication number: 20110054047Abstract: A process and system for producing hydrocarbon compounds or fuels that recycle products of hydrocarbon compound combustion—carbon dioxide or carbon monoxide, or both, and water. The energy for recycling is electricity derived from preferably not fossil based fuels, like from nuclear fuels or from renewable energy. The process comprises electrolysing water, and then using hydrogen to reduce externally supplied carbon dioxide to carbon monoxide, then using so produced carbon monoxide together with any externally supplied carbon monoxide and hydrogen in Fischer-Tropsch reactors, with upstream upgrading to desired specification fuels—for example, gasoline, jet fuel, kerosene, diesel fuel, and others. Energy released in some of these processes is used by other processes. Using adiabatic temperature changes and isothermal pressure changes for gas processing and separation, large amounts of required energy are internally recycled using electric and heat distribution lines.Type: ApplicationFiled: November 4, 2010Publication date: March 3, 2011Inventor: ALEXANDER J. SEVERINSKY
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Patent number: 7897649Abstract: An improved, economical alternative method to supply steam and methane to a steam methane reformer (SMR) is accomplished by a combination of procedures, wherein product gas from a steam hydro-gasification reactor (SHR) is used as the feedstock for the SMR by removing impurities from the product stream from the SHR with a gas cleanup unit that operates substantially at process pressures and at a temperature above the boiling point of water at the process pressure, is located between the SHR and SMR.Type: GrantFiled: July 16, 2007Date of Patent: March 1, 2011Assignee: The Regents of the University of CaliforniaInventors: Joseph M. Norbeck, Chan Seung Park
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Publication number: 20110046244Abstract: The present invention is a natural gas steam reforming method for generating an output gas mixture of carbon dioxide and hydrogen, including the following steps. (1) Combusting a portion of the natural gas with an oxidizing agent to generate heat, superheated steam, and a gas mixture of carbon dioxide, carbon monoxide, and hydrogen. (2) Steam reforming the gas mixture with additional superheated steam under steam-rich conditions to transform a remaining portion of the natural gas into carbon dioxide, carbon monoxide, and hydrogen. (3) Water-gas-shifting any residual carbon monoxide into additional carbon dioxide and additional hydrogen by utilizing a water-gas-shift catalyst downstream of the steam reforming step, thereby producing an effluent gas mixture that is predominantly carbon dioxide and hydrogen.Type: ApplicationFiled: November 10, 2010Publication date: February 24, 2011Applicant: PIONEER ENERGY INC.Inventors: Robert M. Zubrin, Sam G. Michael, Gevorg Sargsyan
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Patent number: 7879919Abstract: A process for producing hydrocarbons from natural gas includes, in a cryogenic separation stage, cryogenically separating the natural gas to produce at least a methane stream and natural gas liquids, in a reforming stage, reforming the methane stream to produce a synthesis gas which includes at least CO and H2, and in a Fischer-Tropsch hydrocarbon synthesis stage, converting at least some of the CO and H2 into a Fischer-Tropsch product which includes hydrocarbons. A Fischer-Tropsch tail gas which includes at least CO and H2, methane and heavier than methane hydrocarbons, is separated from the Fischer-Tropsch product in a Fischer-Tropsch product separation stage. At least a portion of the Fischer-Tropsch tail gas is recycled to the cryogenic separation stage, where the Fischer-Tropsch tail gas is cryogenically separated into two or more streams.Type: GrantFiled: December 12, 2006Date of Patent: February 1, 2011Assignee: Sasol Technology (Proprietary) LimitedInventors: Werner Siegfried Ernst, Jacobus Francois Van Tonder
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Patent number: 7872054Abstract: A low-temperature catalytic process for converting biomass (preferably glycerol recovered from the fabrication of bio-diesel) to synthesis gas (i.e., H2/CO gas mixture) in an endothermic gasification reaction is described. The synthesis gas is used in exothermic carbon-carbon bond-forming reactions, such as Fischer-Tropsch, methanol, or dimethylether syntheses. The heat from the exothermic carbon-carbon bond-forming reaction is integrated with the endothermic gasification reaction, thus providing an energy-efficient route for producing fuels and chemicals from renewable biomass resources.Type: GrantFiled: March 23, 2007Date of Patent: January 18, 2011Assignees: Wisconsin Alumni Research Foundation, Virent Energy SystemsInventors: Randy D. Cortright, James A. Dumesic
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Publication number: 20110009499Abstract: A system for extracting a target atmospheric gas from an atmosphere, including a carbon-neutral energy source and a cooling unit connected to a condenser, is disclosed. An optional collection chamber and optional reaction chamber are also disclosed. Also disclosed are a method of providing hydrocarbon feedstocks, a method of removing a gas from an atmosphere, and a method of reducing the concentration of the greenhouse gas carbon dioxide in the earth's atmosphere.Type: ApplicationFiled: January 20, 2008Publication date: January 13, 2011Inventor: Dale Robert Lutz
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Publication number: 20110009501Abstract: A process (200) to synthesise hydrocarbons includes gasifying (12) a carbonaceous feed material at a temperature sufficiently high to produce at least one hot synthesis gas stream (42) at a temperature of at least 900° C. and comprising at least CO and H2. In a Fischer-Tropsch hydrocarbon synthesis stage (22), synthesis gas is converted to hydrocarbons, providing a tail gas stream (40) containing methane. The tail gas stream (40) is subjected to steam reforming (30) thereby converting the methane to CO and H2 producing a reformed gas stream which is recycled to the Fischer-Tropsch hydrocarbon synthesis stage (22). The steam reforming (30) takes place at an elevated temperature of at least 700° C. and heat for the steam reforming is provided by indirect heat exchange with the at least one hot synthesis gas stream (42).Type: ApplicationFiled: March 9, 2009Publication date: January 13, 2011Applicant: Sasol Technology (Proprietary) LimitedInventor: Werner Siegfried Ernst
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Publication number: 20110009500Abstract: A process for producing Fischer-Tropsch hydrocarbon products onboard a marine vessel from at least one gas, liquid or solid carbonaceous feedstock, which includes the steps of conducting gasification in a thermal conversion plant operationally connected to an onboard power plant and forming Fischer-Tropsch hydrocarbons in a Fischer-Tropsch reactor with the thermal conversion plant sending a gas stream intermediate product from the conversion plant to the Fischer-Tropsch reactor.Type: ApplicationFiled: February 27, 2009Publication date: January 13, 2011Inventor: How Kiap Gueh
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Publication number: 20110003900Abstract: In a so-called GTL process of producing synthesis gas from natural gas, producing Fischer-Tropsch oil by way of Fischer-Tropsch synthesis of the obtained synthesis gas and producing liquid hydrocarbons containing fuel oil by upgrading, the synthesis gas produced from the synthesis gas production step is partly branched off prior to getting to the Fischer-Tropsch oil production step and the synthesis gas entering the branch line is subjected to a water gas shift reaction to raise the hydrogen concentration thereof. Subsequently, high-purity hydrogen is isolated from the synthesis gas and the residual gas left after the isolation is circulated to the synthesis gas production step and used as raw material for synthesis gas production. As a result, a significant improvement can be achieved in terms of raw material consumption per product of the entire process.Type: ApplicationFiled: March 11, 2009Publication date: January 6, 2011Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATON, JX NIPPON OIL & ENERGY CORPORATION, JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., NIPPON STEEL ENGINEERING CO., LTD., CHIYODA CORPORATIONInventors: Fuyuki Yagi, Kenichi Kawazuishi