Group Viii Metal Containing Catalyst Utilized For The Fischer-tropsch Reaction (i.e., Fe, Co, Ni, Ru, Rh, Pd, Os, Ir, Or Pt) Patents (Class 518/715)
  • Patent number: 8841229
    Abstract: A process for preparing a catalyst precursor includes, in a first preparation step, impregnating a particulate catalyst support with an organic metal compound in a carrier liquid. The metal of the organic metal compound is an active catalyst component. An impregnated intermediate is formed, and is calcined to obtain a calcined intermediate. Thereafter, in a second preparation step, the calcined intermediate from the first preparation step is impregnated with an inorganic metal salt in a carrier liquid. The metal of the inorganic metal salt is an active catalyst component. An impregnated support is obtained, and is calcined, to obtain the catalyst precursor. The metal is in particular cobalt. The precursor is reduced, in particular with hydrogen, to obtain the active catalyst. Also claimed is a process for the hydrogenation of CO, as well as a process for the hydrogenation of an organic compound using the so-prepared catalyst.
    Type: Grant
    Filed: February 23, 2010
    Date of Patent: September 23, 2014
    Assignee: Sasol Technology (Proprietary) Limited
    Inventors: Robert Johan Andreas Maria Terorde, Luuk Laurentius Kramer
  • Patent number: 8835516
    Abstract: A process for performing a Fischer Tropsch reaction comprising (a) providing syngas to a reactor, said reactor comprising catalyst particles that have been produced by extruding a paste using a die comprising a plurality of channels extending from an inlet to an outlet, wherein from the inlet to the outlet each channel comprises a first section with a helical bore with a non-circular cross-section, and a second section with a cylindrical bore which has a diameter equal or greater than that of the first section, wherein the second section is at least twice as long as a diameter of the first section; (b) providing the following process conditions in the reactor: a temperature from 125 to 350° C., and a pressure from 5 to 150 bar absolute, and a gaseous hourly space velocity from 500 to 10000 Nl/l/h; and (c) removing Fischer Tropsch product from the reactor.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: September 16, 2014
    Assignee: Shell Oil Company
    Inventors: Rene Georges Ernst Barthel, Maria Johanna Wilhelmina Van Wieringen, Leonardus Maria Van Der Sman, László Domokos
  • Publication number: 20140250770
    Abstract: A unique process and catalyst is described that operates efficiently for the direct production of a high cetane diesel type fuel or diesel type blending stock from stoichiometric mixtures of hydrogen and carbon monoxide. This invention allows for, but is not limited to, the economical and efficient production high quality diesel type fuels from small or distributed fuel production plants that have an annual production capacity of less than 10,000 barrels of product per day, by eliminating traditional wax upgrading processes. This catalytic process is ideal for distributed diesel fuel production plants such as gas to liquids production and other applications that require optimized economics based on supporting distributed feedstock resources.
    Type: Application
    Filed: February 27, 2014
    Publication date: September 11, 2014
    Applicant: Greyrock Energy, Inc.
    Inventors: Robert Schuetzle, Dennis Schuetzle
  • Patent number: 8822369
    Abstract: The present invention relates to a method for producing a hydrocarbon-producing catalyst for producing a hydrocarbon from a mixed gas of carbon monoxide and hydrogen and provides a method for producing, with stability and at high productivity, a hydrocarbon-producing catalyst with which the rate of conversion of carbon monoxide to hydrocarbon is high, the methane selectivity is low, the high activity can be maintained over a long period, the desorption of the active metal is unlikely to occur, and the durability is excellent. The method includes a precursor film forming step of putting a sol solution of an active metal compound and a metal oxide precursor in contact with a heated catalyst carrier 2 to form a precursor film on a surface of the catalyst carrier 2, and a hydrolysis step of gelling the precursor film by hydrolysis to form a metal oxide gel film 4, with the active metal 6 dispersed uniformly, on the surface of the catalyst carrier 2.
    Type: Grant
    Filed: November 27, 2009
    Date of Patent: September 2, 2014
    Assignee: Kitakyushu Foundation for the Advancement of Industry, Science and Technology
    Inventors: Xiaohong Li, Hisashi Yuuda
  • Publication number: 20140243435
    Abstract: This invention relates to a process for making methanol and ethanol from carbon dioxide and hydrogen. The process includes contacting a mixture of carbon dioxide and hydrogen with a catalyst system containing a ruthenium compound—and optionally, a chloride or bromide-containing compound—dispersed in a low-melting tetraorganophosphonium chloride or bromide salt under conditions effective to produce methanol and ethanol. The invention also relates to a process for making methanol and ethanol from carbon monoxide and water using the same catalyst system.
    Type: Application
    Filed: February 22, 2013
    Publication date: August 28, 2014
    Applicant: EASTMAN CHEMICAL COMPANY
    Inventors: Jan Hendrik BLANK, David John COLE-HAMILTON, Robert Thomas HEMBRE, James Allen PONASIK, JR.
  • Patent number: 8815962
    Abstract: A catalyst comprising NiO, a metal mixture comprising at least one of MoO3 or WO3, a mixture comprising at least one of SiO2 and Al2O3, and P2O5. In this embodiment the metal sites on the catalyst are sulfided and the catalyst is capable of removing tar from a synthesis gas while performing methanation and water gas shift reactions at a temperature range from 300° C. to 600° C.
    Type: Grant
    Filed: September 13, 2011
    Date of Patent: August 26, 2014
    Assignee: Lummus Technology Inc.
    Inventors: Sourabh S. Pansare, Joe D. Allison, Steven E. Lusk, Albert C. Tsang
  • Patent number: 8802741
    Abstract: Disclosed are hybrid Fischer-Tropsch catalysts containing cobalt and ZSM-48 zeolite. The hybrid Fischer-Tropsch catalysts can contain cobalt deposited on ZSM-48 extrudate supports. Alternatively, the Fischer-Tropsch catalysts can contain cobalt deposited on supports mixed with ZSM-48 particles. It has surprisingly been found that the use of hybrid Fischer-Tropsch catalysts containing ZSM-48 zeolite in synthesis gas conversion reactions results in improved C5+ productivity and catalyst activity, as well as a desirable product distribution including low formation of methane and C21+.
    Type: Grant
    Filed: January 25, 2013
    Date of Patent: August 12, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventors: Kandaswamy Jothimurugesan, Robert James Saxton
  • Publication number: 20140213669
    Abstract: A method and an apparatus is disclosed that uses a gas lift tubing arrangement to produce synthetic hydrocarbon related products. Using the Fischer Tropsch process as an example, the tubing is packed with a suitable catalyst and then hydrogen and carbon monoxide are injected into the top of the tubing in a fashion similar to a gas lift process. As the gases travel past the catalyst, synthetic hydrocarbons are formed and heat is rejected. The synthetic hydrocarbons and water flow out of the bottom of the tubing and travel up the annulus to the surface. In some embodiments, this process is carried out in a producing well or a in producing riser. In a producing well or a producing riser, the production from the well which flows up the annulus cools the synthetic hydrocarbon derived products. In additional and alternate embodiments, this process can be used in non-flowing wells.
    Type: Application
    Filed: March 15, 2013
    Publication date: July 31, 2014
    Inventor: Robert P. Herrmann
  • Publication number: 20140213670
    Abstract: Disclosed are hybrid Fischer-Tropsch catalysts containing cobalt and ZSM-48 zeolite. The hybrid Fischer-Tropsch catalysts can contain cobalt deposited on ZSM-48 extrudate supports. Alternatively, the Fischer-Tropsch catalysts can contain cobalt deposited on supports mixed with ZSM-48 particles. It has surprisingly been found that the use of hybrid Fischer-Tropsch catalysts containing ZSM-48 zeolite in synthesis gas conversion reactions results in improved C5+ productivity and catalyst activity, as well as a desirable product distribution including low formation of methane and C21+.
    Type: Application
    Filed: January 25, 2013
    Publication date: July 31, 2014
    Applicant: Chevron U.S.A. Inc.
    Inventors: Kandaswamy Jothimurugesan, Robert James Saxton
  • Publication number: 20140200279
    Abstract: A catalyst for methanation of carbon dioxide. The catalyst is formed by mixing ash from a biomass power plant with a nickel compound and calcining the resulting mixture. The catalyst formed by calcination includes between 2 and 20 wt. % of nickel.
    Type: Application
    Filed: April 1, 2014
    Publication date: July 17, 2014
    Applicant: WUHAN KAIDI ENGINEERING TECHNOLOGY RESEARCH INSTITUTE CO., LTD.
    Inventors: Zhilong WANG, Yanfeng ZHANG, Yilong CHEN, Yongjie XUE, Leiming TAO, Zhixiang LUO, Xingcai ZHENG
  • Patent number: 8779013
    Abstract: Embodiments of the present invention are directed to apparatus and methods for converting carbon dioxide and/or methane into higher alkanes and hydrogen gas in a single reaction chamber using a catalyst and microwave radiation.
    Type: Grant
    Filed: October 17, 2012
    Date of Patent: July 15, 2014
    Assignee: Amiren LLC
    Inventor: Ben Zion Livneh
  • Patent number: 8779014
    Abstract: The present invention provides a slurry catalyst and a method for preparing the same, and belongs to the technical field of preparing catalyst. Particularly, the present invention provides a slurry catalyst directly used in a slurry bed reactor for synthesizing methanol and dimethyl ether and a method for preparing the same, which uses the complete liquid phase preparation from solution to slurry without the conventional slurry-producing process of firstly forming a solid catalyst and dispersing it into an inert medium after crushing and milling. This catalyst mainly comprises Cu, Zn, Al and Zr, wherein atomic ratios of each of components are Cu/Zn/(Al+Zr)=1/0.1-5/0.15-15 and Zr/Al=1:1.0-1:30, and one or two selected from the group consisting of lanthanide metals, Mn, Mo, Si, V, W, Cr, Mg, Ni, K, Pd, Rh, Ru, Re, Pt and Sr is used a promoter.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: July 15, 2014
    Assignee: Taiyuan University of Technology
    Inventors: Wei Huang, Zhihua Gao, Lihua Yin, Kechang Xie
  • Publication number: 20140194541
    Abstract: The present invention relates to a catalyst for C2 oxygenate synthesis in which a hydrogenated active metal is supported on a porous carrier to synthesize a C2 oxygenate from a mixed gas containing hydrogen and carbon monoxide, wherein the porous carrier has an average pore diameter of 0.1 to 20 nm.
    Type: Application
    Filed: February 28, 2013
    Publication date: July 10, 2014
    Applicants: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY, SEKISUI CHEMICAL CO., LTD.
    Inventors: Tomoaki Nishino, Toshihito Miyama, Kazuhisa Murata, Yanyong Liu
  • Publication number: 20140194542
    Abstract: Catalytic process for the partial conversion of a gaseous mixture containing carbon monoxide and hydrogen into a mixture of hydrocarbons, including bringing the said gaseous mixture into contact with a solid catalyst, the solid catalyst having a porous support with a composite material including SiC and a titanium carbide and/or a titanium oxide, and an active phase. The support is prepared in the form of grains, beads, or extrudates, or in the form of cylinders or sheets of cellular foam.
    Type: Application
    Filed: May 31, 2012
    Publication date: July 10, 2014
    Inventors: Francis Luck, Charlotte Pham, Patrick Nguyen, Cuong Pham-Huu, Benoit De Tymowski
  • Publication number: 20140179810
    Abstract: The present disclosure relates to a reducing method of carbon dioxide using sunlight and hydrogen, and an apparatus therefor.
    Type: Application
    Filed: July 30, 2012
    Publication date: June 26, 2014
    Applicant: SOGANG UNIVERSITY RESEARCH FOUNDATION
    Inventor: Kyung Byung Yoon
  • Patent number: 8754137
    Abstract: Enhanced mixed metal catalysts are provided which allow high conversions of carbon dioxide to methane, in some cases up to about 100% conversion. Methods of preparing enhanced mixed metal catalysts comprise a series of steps involving combining nickel and chromium salts with a nucleation promoter in a base environment to form a gel, allowing the gel to digest to form a solid and a mother liquor, isolating the solid, washing the solid, drying the solid, and thermally treating the solid to form a nickel-chromium catalyst. Methanation processes using the catalysts are also provided. The enhanced mixed metal catalysts provide more efficient conversion and lower operating temperatures for carbon dioxide methanation when compared to conventional methanation catalysts. Additionally, these enhanced catalyst formulations allow realization of higher value product from captured carbon dioxide.
    Type: Grant
    Filed: March 15, 2012
    Date of Patent: June 17, 2014
    Assignee: Phillips 66 Company
    Inventors: Scott A. Scholten, Joe D. Allison, Brian C. Dunn
  • Publication number: 20140155501
    Abstract: A process for preparing a cobalt-containing hydrocarbon synthesis catalyst includes calcining an initial catalyst precursor comprising a catalyst support supporting a cobalt compound, by heat treating the initial catalyst precursor under non-reducing conditions in order to decompose the cobalt compound and/or to cause the cobalt compound to react with oxygen, thereby to obtain a calcined initial catalyst precursor. A cobalt compound is introduced onto and/or into the calcined initial catalyst precursor so that the calcined initial catalyst precursor supports this cobalt compound thereby obtaining a subsequent catalyst precursor. The subsequent catalyst precursor is directly subjected to reduction conditions to activate the subsequent catalyst precursor, thereby to obtain a cobalt-containing hydrocarbon synthesis catalyst.
    Type: Application
    Filed: August 31, 2012
    Publication date: June 5, 2014
    Inventor: Hendrik Van Rensburg
  • Publication number: 20140151265
    Abstract: A catalyst composition is provided for use in the conversion of carbon oxide(s) to saturated hydrocarbons. The catalyst composition comprises a carbon oxide(s) conversion catalyst; and a dehydration/hydrogenation catalyst comprising a silicoalumino phosphate (SAPO) molecular sieve and a metal M, for example Pd. In one embodiment, the target saturated hydrocarbons include LPG, the SAPO comprises SAPO-5 and/or SAPO-37.
    Type: Application
    Filed: April 21, 2011
    Publication date: June 5, 2014
    Applicants: BP p.l.c., DALIAN INSTITUTE OF CHEMICAL PHYSICS, CHINESE ACADEMY OF SCIENCES
    Inventors: Qingjie Ge, Xiangang Ma, Hengyong Xu
  • Patent number: 8722570
    Abstract: The present invention provides a catalyst comprising a catalytic metal, preferably cobalt, rhenium or mixtures thereof. The catalytic metal is supported on a support comprising a major amount of titania and a minor amount of cobalt aluminate derived from anatase titania. The support also includes a minor amount of titania derived from a titanium chelate.
    Type: Grant
    Filed: October 10, 2008
    Date of Patent: May 13, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventor: Charles H. Mauldin
  • Publication number: 20140128486
    Abstract: The present invention relates to a process for producing ethylene and propylene from syngas, the process comprising the steps of a) contacting syngas (2) with a first catalyst composition to obtain a first product stream (3) comprising ethylene, propylene and aliphatic hydrocarbons having 4 or more carbon atoms, b) splitting the first product stream (3) into a second product stream (5) comprising at least 90% of said aliphatic hydrocarbons having 4 or more carbon atoms and a third product stream (4) comprising ethylene and propylene, c) separating ethylene and propylene in the third product stream so as to form a first ethylene stream (17) and a first propylene stream (16) and d) converting the second product stream (5) into a fourth product stream (8) comprising ethylene and/or propylene.
    Type: Application
    Filed: June 25, 2013
    Publication date: May 8, 2014
    Inventors: Khalid Karim, Labeeb Chaudary
  • Patent number: 8710106
    Abstract: A Sabatier process involving contacting carbon dioxide and hydrogen in a first reaction zone with a first catalyst bed at a temperature greater than a first designated temperature; feeding the effluent from the first reaction zone into a second reaction zone, and contacting the effluent with a second catalyst bed at a temperature equal to or less than a second designated temperature, so as to produce a product stream comprising water and methane. The first and second catalyst beds each individually comprise an ultra-short-channel-length metal substrate. An apparatus for controlling temperature in an exothermic reaction, such as the Sabatier reaction, is disclosed.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: April 29, 2014
    Assignee: Precision Combustion, Inc.
    Inventors: Christian Junaedi, Kyle Hawley, Subir Roychoudhury
  • Publication number: 20140113981
    Abstract: Described is a process for the production of a pillared silicate. The process comprises (i) providing a layered silicate; (ii) interlayer expanding the layered silicate provided in step (i) comprising a step of treating the layered silicate with one or more swelling agents; (iii) treating the interlayer expanded silicate obtained in step (ii) with one or more hydrolyzable silicon containing compounds; (iv) treating the interlayer expanded compound obtained in step (iii) with an aqueous solution to obtain a pillared silicate; (v) removing at least a portion of the one or more swelling agents from the pillared silicate obtained in step (iv); and (vi) impregnating the pillared silicate obtained in step (v) with one or more elements selected from the group consisting of Fe, Ru, Ir, and combinations of two or more thereof. Also described is a pillared silicate optionally obtainable from said process and its use, in particular, in a process for the production of one or more olefins according to the invention.
    Type: Application
    Filed: October 17, 2013
    Publication date: April 24, 2014
    Applicant: BASF SE
    Inventors: Bilge Yilmaz, Ulrich Müller, Xinhe Bao, Weiping Zhang, Dirk de Vos, Takashi Tatsumi, Feng-Shou Xiao, Hermann Gies, Hiroyuki Imai
  • Publication number: 20140106962
    Abstract: The present invention relates to methods for producing metal-supported thin layer skeletal catalyst structures, to methods for producing catalyst support structures without separately applying an intermediate washcoat layer, and to novel catalyst compositions produced by these methods. Catalyst precursors may be interdiffused with the underlying metal support then activated to create catalytically active skeletal alloy surfaces. The resulting metal-anchored skeletal layers provide increased conversion per geometric area compared to conversions from other types of supported alloy catalysts of similar bulk compositions, and provide resistance to activity loss when used under severe on-stream conditions. Particular compositions of the metal-supported skeletal catalyst alloy structures can be used for conventional steam methane reforming to produce syngas from natural gas and steam, for hydrodeoxygenation of pyrolysis bio-oils, and for other metal-catalyzed reactions inter alia.
    Type: Application
    Filed: October 11, 2012
    Publication date: April 17, 2014
    Applicant: Alloys Surfaces Company, Inc.
    Inventors: Vincent A. Durante, Rajinder Gill, Andrew Davis, Elaine C. Soltani
  • Publication number: 20140088206
    Abstract: The invention relates to improvements in the design of Fischer-Tropsch catalysts comprising a support and cobalt on the support. A first aspect is the modification of the silica support with at least 11 wt % titania to prevent the formation of cobalt silicates, thereby limiting the deactivation resulting from the silicate formation. A second aspect is the provision of C03O4 particles highly dispersed on the catalyst support with an average particle diameter of the cobalt oxide particle of less than 12 nm in order to improve catalytic activity and selectivity.
    Type: Application
    Filed: February 7, 2012
    Publication date: March 27, 2014
    Applicant: OXFORD CATALYSTS LIMITED
    Inventors: Frank Daly, Laura Richard, Sreekala Rugmini
  • Publication number: 20140083904
    Abstract: A process for preparing a cobalt-containing hydrocarbon synthesis catalyst precursor includes calcining a loaded catalyst support comprising a catalyst support supporting a cobalt compound. The calcination includes heating the loaded catalyst support over a heating temperature range of 90° C. to 220° C. using (i) one or more high heating rate periods during the heating over the heating temperature range wherein heating of the loaded catalyst support takes place at a heating rate of at least 10° C./minute, and wherein a gas velocity of at least 5 m3n/kg cobalt compound/hour is effected over the loaded catalyst support, and (ii) one or more low heating rate periods during the heating over the heating temperature range wherein heating of the loaded catalyst support takes place at a heating rate of less than 6° C./minute. The cobalt compound is thereby calcined, with a cobalt-containing hydrocarbon synthesis catalyst precursor being produced.
    Type: Application
    Filed: April 25, 2012
    Publication date: March 27, 2014
    Applicant: SASOL TECHNOLOGY (PROPRIETARY) LIMITED
    Inventors: Sean Barradas, Cornelia Carolina Eloff, Jacobus Lucas Visagie
  • Publication number: 20140080929
    Abstract: A process for preparing a cobalt-containing hydrocarbon synthesis catalyst precursor includes calcining a loaded catalyst support comprising a catalyst support supporting a cobalt compound. The calcination includes subjecting the loaded catalyst support to heat treatment by heating the loaded catalyst support to a temperature, T, of at least 220° C. at a heating rate below 10° C./minute, and effecting gas flow at a space velocity of at least 9 m3n/kg cobalt compound/hour over the loaded catalyst support during at least part of the heating. The cobalt-containing hydrocarbon synthesis catalyst precursor is thereby produced.
    Type: Application
    Filed: April 25, 2012
    Publication date: March 20, 2014
    Applicant: SASOL TECHNOLOGY (PROPRIETARY) LIMITED
    Inventors: Cornelia Carolina Eloff, Jan Van De Loosdrecht, Jacobus Lucas Visagie, Hendrik Van Rensburg
  • Patent number: 8669295
    Abstract: The present invention provides a process for preparing methanol, dimethyl ether, and low carbon olefins from syngas, wherein the process comprises the step of contacting syngas with a catalyst under the conditions for converting the syngas into methanol, dimethyl ether, and low carbon olefins, characterized in that, the catalyst contains an amorphous alloy consisting of a first component Al and a second component, said second component being one or more elements or oxides thereof selected from Group IA, IIIA, IVA, VA, IB, IIB, IVB, VB, VIB, VIIB, VIII, and Lanthanide series of the Periodic Table of Elements, and said second component being different from the first component Al. According to the present process, the syngas can be converted into methanol, dimethyl ether, and low carbon olefins in a high CO conversion, a high selectivity of the target product, and high carbon availability.
    Type: Grant
    Filed: November 26, 2009
    Date of Patent: March 11, 2014
    Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Qiang Fu, Xiaoxin Zhang, Yibin Luo, Xuhong Mu, Baoning Zong
  • Publication number: 20140045954
    Abstract: The disclosed invention relates to a process for conducting a Fischer-Tropsch reaction, comprising flowing a reactant mixture comprising fresh synthesis gas and tail gas in a microchannel reactor in contact with a catalyst to form at least one hydrocarbon product, the catalyst being derived from a catalyst precursor comprising cobalt and a surface modified catalyst support.
    Type: Application
    Filed: March 14, 2013
    Publication date: February 13, 2014
    Applicant: VELOCYS, INC.
    Inventors: Stephen Claude LeViness, Francis Daly, Laura Richard, Sreekala Rugmini
  • Patent number: 8637580
    Abstract: Process for the preparation of ethanol and/or higher alcohols comprising the steps of: (a) providing an alcohol synthesis gas comprising carbon monoxide and hydrogen in a molar ratio of higher than 0.5; (c) adding an amount of methanol and/or higher alcohols to the synthesis gas to obtain a synthesis gas mixture. (d) converting the synthesis gas mixture from step (c) in presence of one or more catalysts catalysing the conversion of the synthesis gas mixture into a ethanol and/or higher alcohols containing product; and (e) withdrawing the product from step (d), wherein the synthesis gas is purified by removing iron and nickel carbonyl compounds prior or after the addition methanol and/or higher alcohols to the synthesis gas and optionally (I) cooling the withdrawn product in step (e); and (g) contacting the cooled product with a hydrogenation catalyst.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: January 28, 2014
    Assignee: Haldor Topsoe A/S
    Inventors: Poul Erik Højlund Nielsen, Burcin Temel, Pablo Beato
  • Patent number: 8637717
    Abstract: A municipal solid waste material is converted to a refuse derived fuel then to syngas which is processed to produce a liquid feedstream via Fischer-Tropsch Synthesis. The Fischer-Tropsch liquid feedstream is combined with a triglyceride feedstream then hydroprocessed to produce a distillate fuel end product.
    Type: Grant
    Filed: September 3, 2010
    Date of Patent: January 28, 2014
    Assignee: Rational Energies, LLC
    Inventors: Ian S. Mackay, Juan F. Pearcy Salinas
  • Publication number: 20140018455
    Abstract: This invention provides a phosphide catalyst for syngas conversion and the production method and use thereof, more specifically, to a catalyst for converting a syngas raw material into oxygenates, comprising one or more metallic Fe, Co, Ni and their phosphides, the production method of the catalyst and its use in the reaction of converting a syngas raw material into hydrocarbons and oxygenates. According to the invention, a catalyst for converting H2/CO into hydrocarbons and oxygenates, supported by SiO2 or Al2O3 and comprising one or more metallic Fe, Co, Ni and their phosphides under certain reaction temperatures and pressures is provided. The catalysts are consisted of two parts of an active component and a support. The active component is a mixture consisted of one or more of metallic Fe, Co, Ni and their phosphides. The support is selected from SiO2 or Al2O3.
    Type: Application
    Filed: July 12, 2012
    Publication date: January 16, 2014
    Inventors: Yunjie Ding, Xiangen Song, Weimiao Chen, Li Yan, Yuan Lv
  • Publication number: 20140018454
    Abstract: A Fischer-Tropsch synthesis reaction catalyst includes a catalyst support containing a silica and zirconium oxide in an amount of 0.5 to 14% by mass based on the mass of the catalyst support, and cobalt metal and a cobalt oxide supported on the catalyst support in an amount equivalent to 10 to 40% by mass of tricobalt tetroxide based on the mass of the catalyst, wherein the degree of reduction of the cobalt atoms is within a range from 75 to 93%, and the amount of hydrogen gas adsorption per unit mass of the catalyst at 100° C. is within a range from 0.40 to 1.0 ml/g.
    Type: Application
    Filed: March 14, 2012
    Publication date: January 16, 2014
    Applicants: JAPAN OIL, GAS AND METALS NATIONAL CORPORATION, INPEX CORPORATION, NIPPON STEEL & SUMIKIN ENGINEERING CO., LTD., JAPAN PETROLEUM EXPLORATION CO., LTD., COSMO OIL CO., LTD., JX NIPPON OIL & ENERGY CORPORATION
    Inventors: Yoshiyuki Nagayasu, Hideki Ono, Kazuaki Hayasaka, Mayumi Yokoi
  • Patent number: 8629189
    Abstract: A Fischer-Tropsch process including the steps of providing a reactor having a substrate element with a surface and a plurality of elongated micro-structures of catalyst material attached to the substrate surface The catalyst material includes at least one of cobalt, iron, or ruthenium and the micro-structures have a width of less than about 1 um and a length at least five times the width. A carbon compound and hydrogen are injected into the reactor such that at least a portion of the carbon compound and hydrogen contact the catalyst material. The carbon compound and hydrogen are reacted with the catalyst at a temperature between about 150° F. and about 400° F.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: January 14, 2014
    Assignee: Louisiana Tech University Research Foundation, a Division of Louisiana Tech University Foundation, Inc.
    Inventors: Chester Wilson, John McDonald, Joshua Brown
  • Patent number: 8618182
    Abstract: C5+ hydrocarbon synthesis by contracting a synthesis gas with a catalyst naming at least one metal from group VIII deposited on a support formed by at least one oxide, said catalyst being prepared using a process of at least: i) contracting at least the support with at least one solution containing at least one precursor of metal from group VIII; ii) contracting at least the support with at least one organic compound formed from at least one cyclic oligosaccharide composed of at least 6 ?-(1,4)-bonded glucopyranose subunits; iii) at least one calcining to obtain at least the metal from group VIII in the oxide form; i) and ii) being carried out separately, in any order, or simultaneously.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: December 31, 2013
    Assignee: IFP Energies nouvelles
    Inventors: Fabrice Diehl, Anne Griboval-Constant, Andrei Khodakov, Alan Jean-Marie, Eric Monflier
  • Patent number: 8618016
    Abstract: Iron- and manganese-containing heterogeneous catalyst, and a process for producing it, including the following steps: thermal decomposition of gaseous iron pentacarbonyl to give carbonyl iron powder having spherical primary particles; treatment of carbonyl iron powder with hydrogen, resulting in the metallic spherical primary particles at least partly agglomerating; surface oxidation of the iron particles to form iron oxide; contacting the particles with an aqueous solution of a manganese compound; drying in the presence of oxygen and subsequent calcination in the absence of oxygen, resulting in oxygen-comprising manganese compounds on the particles; and finally reaction of these with the iron oxide to form a mixed oxide of the formula MnxFe3-xO4, where 0<x?2. Process for preparing olefins by reacting carbon monoxide with hydrogen in the presence of a catalyst, wherein the abovementioned iron- and manganese-comprising heterogeneous catalyst is used as catalyst.
    Type: Grant
    Filed: November 5, 2010
    Date of Patent: December 31, 2013
    Assignee: BASF SE
    Inventors: Jochen Steiner, Kerem Bay, Vera Werner, Jürgen Amann, Stefan Bunzel, Claudia Moβbacher, Joachim Müller, Ekkehard Schwab, Markus Weber
  • Patent number: 8614158
    Abstract: Processes for activating and/or regenerating Fischer-Tropsch and/or oxygenate synthesis catalysts include the transportation of a modular, portable catalyst activation and/or regeneration unit to Fischer-Tropsch and/or oxygenate production units. An alternative process for activating and/or regenerating Fischer-Tropsch and/or oxygenate synthesis catalysts includes activating and/or regenerating the catalyst in a production unit at a catalyst treatment facility. An alternative process for activating and/or regenerating Fischer-Tropsch and/or oxygenate synthesis catalysts includes activating and/or regenerating the catalyst in a synthesis reactor at a catalyst treatment facility.
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: December 24, 2013
    Assignee: Schlumberger Technology Corporation
    Inventor: Stephen C. Leviness
  • Patent number: 8614258
    Abstract: Use a transition metal-containing, Keggin-type heteropoly compound as a catalyst to convert synthesis gas to an alcohol, especially a C1-C6 alcohol.
    Type: Grant
    Filed: September 26, 2011
    Date of Patent: December 24, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Palanichamy Manikandan, Sreenivasa Rao, David G. Barton
  • Patent number: 8614164
    Abstract: Iron- and copper-containing heterogeneous catalyst, and a process for producing it, including the following steps: thermal decomposition of gaseous iron pentacarbonyl to give carbonyl iron powder having spherical primary particles; treatment of carbonyl iron powder with hydrogen, resulting in the metallic spherical primary particles at least partly agglomerating; surface oxidation of the iron particles to form iron oxide; contacting the particles with an aqueous solution of a copper compound; drying in the presence of oxygen and subsequent calcination in the absence of oxygen, resulting in oxygen-comprising copper compounds on the particles; and finally reaction of these with the iron oxide to form a mixed oxide of the formula CuxFe3-xO4, where 0<x?1. Process for preparing olefins by reacting carbon monoxide with hydrogen in the presence of a catalyst, wherein the abovementioned iron- and copper-comprising heterogeneous catalyst is used as catalyst.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: December 24, 2013
    Assignee: BASF SE
    Inventors: Jochen Steiner, Kerem Bay, Vera Werner, Jürgen Amann, Stefan Bunzel, Claudia Moβbacher, Joachim Müller, Ekkehard Schwab, Markus Weber
  • Patent number: 8609738
    Abstract: The present invention relates to a process for producing aliphatic and aromatic C2-C6 hydrocarbons by submitting a reformed gas to Fischer-Tropsch synthesis. The reformed gas used in the present process is produced by autothermal dry reforming of a hydrocarbon feed over a Ni/La catalyst and essentially consists of syngas (H2 and CO), oxygen (O2) and optionally a further component selected from the group consisting of methane (CH4), carbon dioxide (CO2) and inert gas.
    Type: Grant
    Filed: March 15, 2010
    Date of Patent: December 17, 2013
    Assignee: Saudi Basic Industries Corporation
    Inventors: Agaddin Mamedov, Saleh Al-Sayari
  • Publication number: 20130324623
    Abstract: The present invention concerns a process for the preparation of a catalyst comprising an active phase comprising at least one metal from group VIII selected from cobalt, nickel, ruthenium and iron, alone or as a mixture, and an oxide support which can be used in a Fischer-Tropsch synthesis process comprises at least once the linked sequence of a stage for impregnation of said oxide support, a drying stage in which said impregnated oxide support is entrained by means of a gas, said impregnated oxide support being subjected in said stage to a temperature rise ramp of between 250 and 600° C./min, the residence time of said impregnated oxide support in said drying stage being between 1 second and 1 minute, and a stage for calcination of said dried impregnated oxide support. The invention also concerns a Fischer-Tropsch synthesis process using the catalyst prepared according to the preparation process.
    Type: Application
    Filed: May 28, 2013
    Publication date: December 5, 2013
    Inventors: Sylvie MAURY, Fabrice DIEHL, Adrien BERLIET, Joseph LOPEZ
  • Publication number: 20130324624
    Abstract: Preparation of a catalyst comprising at least one metal from group VIII said process comprising stabilization of an oxide support, by impregnation of said oxide support, rapid drying, calcination of impregnated and dried oxide support, stabilization stage being followed at least once by impregnation of stabilized oxide support, drying of stabilized and impregnated oxide support operating in a fluidized bed in the presence of a gas, said support being subjected to a temperature rise ramp of between 0.5 and 5° C./min to attain a temperature of between 50 and 170° C., the residence time of said support once the drying temperature is reached being between 20 and 180 min, and calcination of said dried impregnated stabilized oxide support.
    Type: Application
    Filed: May 30, 2013
    Publication date: December 5, 2013
    Applicant: IFP Energies nouvelles
    Inventors: Sylvie MAURY, Fabrice DIEHL, Adrien BERLIET, Joseph LOPEZ
  • Patent number: 8598239
    Abstract: Use a transition metal-containing, Anderson-type heteropoly compound catalyst to convert synthesis gas to an oxygenate, especially an alcohol that contains from one carbon atom to six carbon atoms.
    Type: Grant
    Filed: September 26, 2011
    Date of Patent: December 3, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Palanichamy Manikandan, David G. Barton, Dean M. Millar
  • Patent number: 8598063
    Abstract: A catalyst for FT synthesis which, in the FT method, is high in a CO conversion and small in the formation of a gaseous component and can stably perform an FT synthesis reaction and enhance the productivity of hydrocarbons, and a method for producing hydrocarbons using the catalyst, are provided. A catalyst for Fischer-Tropsch synthesis comprising a support containing manganese carbonate as a main component, wherein the support contains at least one metal having an activity to the Fischer-Tropsch reaction; and a method for producing hydrocarbons using this catalyst.
    Type: Grant
    Filed: May 15, 2009
    Date of Patent: December 3, 2013
    Assignee: Cosmo Oil Co., Ltd.
    Inventors: Kazuhito Sato, Shigenori Nakashizu
  • Patent number: 8598240
    Abstract: A Fischer-Tropsch process for converting a syngas to hydrocarbon products in the presence of a permeable composite fibrous catalytic sheet comprised of at least three distinct solid phases. A first solid phase is a 3-dimensional porous network of a non-conductive porous ceramic material. A second solid phase is an electrically conductive phase comprised of randomly oriented electrically conductive fibers. A third phase is comprised of catalytic particles dispersed on said 3-dimensional porous network, said conductive fibers, or both. A fourth phase can be present, which fourth phase is comprised one or more conductive species or one or more non-conductive species embedded in said first solid phase.
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: December 3, 2013
    Inventor: Juzer Jangbarwala
  • Publication number: 20130317127
    Abstract: A nickel-M-alumina hybrid xerogel catalyst for preparing methane, wherein the metal M is at least one element selected from the group consisting of Fe, Co, Ni, Ce, La, Mo, Cs, Y, and Mg, a method for preparing the catalyst and a method for preparing methane using the catalyst are provided. The catalyst has strong resistance against a high-temperature sintering reaction and deposition of carbon species, and can effectively improve a conversion ratio of carbon monoxide and selectivity to methane.
    Type: Application
    Filed: December 28, 2011
    Publication date: November 28, 2013
    Applicant: POSCO
    Inventors: Hyo Jun Lim, Chang Dae Byun, In Kyu Song, Dong Jun Koh, Sun Hwan Hwang, Jeong Gil Seo
  • Patent number: 8586801
    Abstract: The present invention provides methods and compositions for the chemical conversion of syngas to alcohols. The invention includes catalyst compositions, methods of making the catalysts, and methods of using the catalysts including techniques to maintain catalyst stability. Certain embodiments teach compositions for catalyzing the conversion of syngas into products comprising at least one C1-C4 alcohol, such as ethanol. These compositions generally include cobalt, molybdenum, and sulfur, and avoid metal carbides both initially and during reactor operation.
    Type: Grant
    Filed: April 29, 2010
    Date of Patent: November 19, 2013
    Assignee: Albemarle Corporation
    Inventor: Karl Kharas
  • Publication number: 20130289145
    Abstract: The catalyst for FT synthesis comprises manganese carbonate containing from 10 to 25% by mass of silica in terms of an oxide on the basis of the mass of the catalyst, not more than 6% by mass of an organic binder on the basis of the mass of the catalyst, and from 0.5 to 5% by mass of ruthenium in terms of a metal on the basis of the mass of the catalyst, wherein the catalyst has a surface area of 100 to 210 m2/g and a pore volume of 0.1 to 0.6 ml/g.
    Type: Application
    Filed: January 24, 2012
    Publication date: October 31, 2013
    Inventors: Yasutomo Miura, Shigenori Nakashizu
  • Patent number: 8569388
    Abstract: The invention relates to a process for preparing olefins from synthesis gas, wherein the synthesis gas is contacted with a catalyst which contains cobalt, manganese and a third element selected from the group consisting of aluminium, gallium, indium, thallium, tin, lead and bismuth. Further, the invention relates to a process for preparing such catalyst, and to the catalyst so obtained.
    Type: Grant
    Filed: June 23, 2011
    Date of Patent: October 29, 2013
    Assignee: Shell Oil Company
    Inventor: Michiel Johannes Franciscus Maria Verhaak
  • Publication number: 20130281289
    Abstract: A method is described for preparing a catalyst comprising including the steps of: (i) impregnating a calcined support comprising a metal aluminate with a solution of nickel acetate at a temperature ?40° C. and drying the impregnated support, (ii) calcining the dried impregnated support, to form nickel oxide on the surface of the support and (iii) optionally repeating steps (i) and (ii) on the nickel oxide coated support. The method provides an eggshell catalyst in which the metal oxide is concentrated in an outer layer on the support.
    Type: Application
    Filed: October 4, 2011
    Publication date: October 24, 2013
    Applicant: JOHNSON MATTHEY PLC
    Inventors: Sebastian John Kipling Forrest, Jonathan Geoffrey Oliver, Samuel Arthur French, Mikael Per Uno Carlsson
  • Patent number: 8563460
    Abstract: A catalyst unit is described comprising a cylinder with a length C and a diameter D, wherein said unit has five holes arranged in a pentagonal pattern extending longitudinally therethrough, with five flutes running along the length of the unit, said flutes positioned equidistant adjacent holes of said pentagonal pattern. The catalyst may be used particularly in steam reforming reactors.
    Type: Grant
    Filed: August 24, 2009
    Date of Patent: October 22, 2013
    Assignee: Johnson Matthey PLC
    Inventors: David James Birdsall, Mileta Babovic, Mikael Per Uno Carlsson, Samuel Arthur French, Michiel Nijemeisland, William Maurice Sengelow, Edmund Hugh Stitt