Dissimilar Strip At Juncture Of Facers Patents (Class 52/417)
  • Publication number: 20090205279
    Abstract: A drywall trimming element for bridging two sections of drywall is an extruded element having first and second opposing flanges each having an interior surface and an exterior surface. The element is secured to the drywall by joint compound. The interior surfaces are adapted to be positioned on or adjacent to a respective one of the drywall surfaces. The interior and exterior surfaces each define respective surface planes. One or both of the interior and exterior surfaces have a plurality of upstanding longitudinally oriented ribs extending outwardly from the surface. The ribs extend away from their respective surfaces and define a void space between the surface adjacent to the ribs and an end of the ribs, such that a line extending outwardly from and normal to the surface of the flange adjacent to the ribs traverses through the void space and then subsequently contacts the ribs. The void space serves to provide a joint compound locking feature for the trimming element.
    Type: Application
    Filed: February 18, 2008
    Publication date: August 20, 2009
    Applicant: TRIM-TEX, INC.
    Inventors: Joseph M. Koenig, JR., Mark Budzik
  • Patent number: 7568513
    Abstract: A container is provided having a periphery and a base, which enclose a cavity. The periphery and the base are connected together, the periphery upwardly extending from the base. The periphery has a first slot and a substantially opposing second slot. Each of the first and second slots is sized to permit a first end of a tape located on a roll to be slid through it. A tape holder may be connected to the container so that the tape holder lies outside of the cavity of the container. The roll of tape can be placed on the tape holder so when the tape is pulled through the “mud box”, the tape is thereby unwound. As the tape is manually pulled through the “mud box”, joint compound is thinly applied to one side of the tape. As this is done, the joint compound begins to “adhere” to the tape, conditioning the tape for excellent wall adhesion.
    Type: Grant
    Filed: January 25, 2006
    Date of Patent: August 4, 2009
    Inventor: Paul Teel
  • Publication number: 20090178357
    Abstract: The present invention relates to a drywall tape or joint tape comprising a non-woven web of fibers having a coating of a filled, film-forming polymer on one side and being non-coated on an opposite side for covering seams or for repairs generally in connection with fiber mat-faced gypsum wallboard, and more particularly pertains to a method for finishing joint seams and making other repairs in connection with a coated fiber mat-faced gypsum wallboard.
    Type: Application
    Filed: January 11, 2008
    Publication date: July 16, 2009
    Applicant: GEORGIA-PACIFIC GYPSUM LLC
    Inventor: Hubert C. Francis
  • Publication number: 20090094922
    Abstract: A reinforcing tape for imbedding in a joint compound, has reinforcing yarns defining openings for passage of the joint compound, wherein; the openings are bounded by the yarns; the yarns are provided with one or more coatings adding tensile strength and resistance to pull out of the yarns from the joint compound.
    Type: Application
    Filed: December 19, 2008
    Publication date: April 16, 2009
    Inventors: MARK J. NEWTON, Mark W. Tucker
  • Publication number: 20080110120
    Abstract: A system and method for forming flush joints and improving the shear strength in wallboard panels are provided. The system includes using a clamping mechanism to apply simultaneous opposing pressure against the butt joint area so as to cause the edges of adjacent wallboard panels to align level with the plane of the drywall panels. In certain implementations, the system utilizes an elongated tie strap to interconnect a back support disposed on the back side of the drywall panels with a tensioning device which is disposed on the front side of the panels. Adhesive prepackaged in packets can be used to attach the back support to the drywall.
    Type: Application
    Filed: October 16, 2006
    Publication date: May 15, 2008
    Inventor: Harvey Misbin
  • Patent number: 7337587
    Abstract: A construction assembly includes a plurality of plaster boards, each of the plaster boards having a plaster body and at least one sheet of liner, the liner including an inner surface attached to the plaster body and an outer surface having an outer face; wherein said plaster boards are assembled creating at least one joint; and a joint-pointing coat jointing said plaster boards to form a substantially plane outer surface including the outer surface of said at least one joint and said outer surface of said liner, wherein the composition of the joint-pointing coat is adapted for the finishing of said at least one joint; wherein both the joint-pointing coat in the dry state and the outer face of the sheet of liner are adapted to form an overall surface having a substantially homogeneous coloration.
    Type: Grant
    Filed: June 1, 2004
    Date of Patent: March 4, 2008
    Assignee: Lafarge Platres
    Inventors: Francois Zuber, Claude Leclercq, Pascal Bourne-Chastel
  • Publication number: 20080034694
    Abstract: A drywall sealing tape which includes a substrate layer and a mesh layer made of mesh filament. The mesh layer is an array of filaments formed together which, when adjacent the substrate, create an inter-filament cavity for receiving and retaining joint compound between the substrate and the drywall panel. In use, the drywall sealing tape of the present invention may be coated with joint compound and applied to a drywall panel. The inter-filament cavities retain a volume of joint compound corresponding to the approximate thickness of the mesh filament. The joint compound retained within the cavities serves to bond the drywall sealing tape of the present invention to the drywall panels, and provides a seamless, crack-resistant surface.
    Type: Application
    Filed: August 11, 2006
    Publication date: February 14, 2008
    Inventor: Mark K. Banta
  • Publication number: 20080034693
    Abstract: The instant invention is directed to a wallboard panel which is made from new or recycled paper. The panel comprises a pair of sheet members which are parallel in alignment and a honeycomb core sandwiched between the sheet members. The inner surfaces of the sheet members are coated with an adhesive material and the honeycomb core is impressed into the adhesive layers. The honeycomb core is manufactured by a novel process. The sheet members and honeycomb core can be coated with a phenolic resin and/or a fire retardant material. The wallboard panel can also include insulation and/or fire-retardant material disposed within the hollow honeycomb core.
    Type: Application
    Filed: August 10, 2006
    Publication date: February 14, 2008
    Inventor: Michael T. Moore
  • Patent number: 7208225
    Abstract: The present invention provides a construction assembly for interior works, comprising: prefabricated elements, preferably flat prefabricated elements e.g. gypsum fiberboards, cement fiberboards, gypsum wall boards or plaster boards, wherein said prefabricated elements comprise a coating layer formed of at least one skim coat deposited on said prefabricated elements by a coating device; and at least one jointing material, e.g.
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: April 24, 2007
    Assignee: Lafarge Platres
    Inventors: Francois Zuber, Claude Leclercq, Pascal Bourne-Chastel, Elizabeth A. Colbert, Pierre Gagne, Roland Boucher, Sylvie Bilodeau
  • Patent number: 7024733
    Abstract: A device for securing a towel to ground so the towel will not be blown away has a first anchor device coupled to a first end of the towel and a second anchor device coupled to a second end of the towel. The first anchor device and the second anchor device are coupled to the ground to prevent the towel from being blown away. The first anchor device and the second anchor device each comprises a body section. A first arc member is formed on a first end of the body section. The first arc member is rolled in the ground so that ground elements rest inside the first arch member such that the weight of the ground elements prevents the beach towel from being blow away. A second arc member is formed at a second end of the body section. The second arc member partially touches the body section to form an enclosed oval channel, the oval channel used for securing the towel to the body section.
    Type: Grant
    Filed: March 15, 2004
    Date of Patent: April 11, 2006
    Inventor: Donald D. Egigian
  • Patent number: 6851233
    Abstract: A structural system includes a plurality of structural elements. Each of the elements includes an interior layer, an exterior layer, and an insulating layer between the interior layer and the exterior layer. The structural elements are stacked adjacent to one another to form a wall. A respective cushion is placed between adjacent structural elements. The cushions create airspaces such that there is no direct surface contact between adjacent structural elements. The exterior layers of the structural elements can be fabricated from cast concrete material, and can be provided with simulative exterior surfaces, for example, with exterior surfaces simulating the appearance of structural logs.
    Type: Grant
    Filed: September 15, 2001
    Date of Patent: February 8, 2005
    Inventor: Richard Morgenstern
  • Patent number: 6829806
    Abstract: A device for securing a towel to the ground so the towel will not be blown away by the wind is comprises a first anchor devices coupled to a first end of the towel and a second anchor device coupled to a second end of the towel. The first anchor device and the second anchor device are coupled to the ground to prevent the towel from being blown away by the wind. The first anchor device and the second anchor device each comprises a body section. A first arc member is coupled to the body section. The first arc member is rolled in the ground so that ground elements rest inside the first arch member such that the weight of the ground elements prevents the beach towel from being blow away. A second arc member is coupled to the body section for securing the towel to the body section.
    Type: Grant
    Filed: October 7, 2002
    Date of Patent: December 14, 2004
    Inventor: Donald D. Egigian
  • Patent number: 6694692
    Abstract: A modular assembly for creating formwork for casting vertical concrete structures is characterized by elongated wall elements which are disposed in edge to edge relationship in two facing rows and which are simultaneously retained in edge to edge relationship and in facing relationship by connecting members. Retaining elements slidably engage connecting members and wall elements in diagonal relationship. Connecting members include engagement means for cooperating with notches in rigid panels which are disposed against the interior surfaces of flat walls formed by the formwork.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: February 24, 2004
    Inventor: Francesco Piccone
  • Patent number: 6663930
    Abstract: Gel formation is prevented in the reaction between a sulfonyl-chloride-containing resin and a polyamine by first forming an adduct between the resin with an aminophenol. The prevention of gel formation enables sulfonyl-chloride containing resin to be used in admixture with acrylates and epoxy resin to form a polyamine-curable adhesive composition having excellent adhesive properties and chemical resistance.
    Type: Grant
    Filed: February 6, 1999
    Date of Patent: December 16, 2003
    Assignee: Forty Ten L.L.C.
    Inventor: Shah A. Haque
  • Publication number: 20030192277
    Abstract: The invention relates to a back blocking device comprising an elongated member having a longitudinal axis and a first and second side. The first side of the elongated member has a first outer surface and a second outer surface that converge at the longitudinal axis. The first side has first raised portions and first recessed portions. The second side has a first inner surface and a second inner surface converging at the longitudinal axis, and second raised and recessed portions inverse to the first raised and recessed portions on the first side. First and second pieces of wallboard are positioned on either the first or second raised portions on either the first side or the second side and converge for attachment to the first or second side of the elongated member substantially near the longitudinal axis to form a butt joint.
    Type: Application
    Filed: April 10, 2002
    Publication date: October 16, 2003
    Inventor: Darrick S. Trout
  • Patent number: 6615557
    Abstract: A drywall finishing system where a continuously extruded, elongated semi-rigid member with an inner and outer layer of fibrous material has a groove running end-to-end allowing the piece to assume any angle to match a drywall seam. The groove is held at a fixed angle near 89 degrees (or any other fixed angle) by a break-apart bead running in the groove. The break-apart bead can be glue or extruded plastic or other means that holds the flanges at a rigid angle. If the seam is a right angle, the piece is used without breaking the bead. If the seam is any other angle, the break-apart bead is snapped or cut apart allowing the flanges to assume any angle.
    Type: Grant
    Filed: October 16, 2001
    Date of Patent: September 9, 2003
    Inventor: Timothy D. Smythe, Jr.
  • Publication number: 20030136067
    Abstract: A drywall butt joint system for efficiently recessing a butt joint between two sheets of drywall. The drywall butt joint system is comprised of an elongate structure having a middle section, a first angled section and a second angled section extending from opposing edges of the middle section, and a first section and a second section extending from the opposing angled sections substantially parallel to the middle section. A first support and a second support are preferably attached to the outer edges of the first section and second section respectively in a manner traverse to the middle section thereby increasing the overall strength of the drywall butt joint system. The elongate structure is preferably roll formed from a sheet of metal for increased strength and decreased manufacturing cost.
    Type: Application
    Filed: January 22, 2002
    Publication date: July 24, 2003
    Inventor: Edward A. Talbacka
  • Patent number: 6526715
    Abstract: An external wall construction includes a building framework of a building and a bearing wall constituted with a plurality of ceramic type external wall panels to be fixed to the building framework. The external wall panels are formed by backing resin sheets on rearward surfaces thereof. Waterproof tapes are interposed between the external wall panels and the building framework.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: March 4, 2003
    Assignee: Nichiha Co., Ltd.
    Inventors: Shinichi Kaneko, Takuo Ishiko
  • Publication number: 20030033770
    Abstract: A drywall joint assembly strip device comprised of an elongate core having a cover bonded to its exterior surface and extending beyond its longitudinal edges to form flexible flaps in which longitudinal, parallel grooves and ridges and/or spaced-apart perforations are formed for flow of joint compound during the installation process.
    Type: Application
    Filed: August 20, 2001
    Publication date: February 20, 2003
    Inventor: Kenneth N. Harel
  • Patent number: 6506466
    Abstract: The present invention relates to a single-sided adhesive vapor barrier tape 1 having a vapor barrier strip 2 which has a width BD between 40 cm and 100 cm and, on each of its two long edges 3, has a single-sided adhesive vapor barrier strip 4, each adhesive vapor barrier strip 4 being provided on its adhesive side with a protective means 7 which can be pulled off separately and prevents inadvertent adhesion of the adhesive strips 4. This adhesive vapor barrier tape is particularly suitable when producing a vapor-tight joint at a ridge purlin. In addition, the invention relates to a method of producing such a vapor-tight joint when finishing a roof at a ridge purlin.
    Type: Grant
    Filed: September 12, 2000
    Date of Patent: January 14, 2003
    Assignee: SILU Verwaltung AG
    Inventors: Marco Sieber, Reto Sieber
  • Patent number: 6497078
    Abstract: A unique adhesive composition consisting of two parts, a resin and a curing agent, is disclosed. The composition has good adhesion to chemically inert substrates, both flexible and rigid. It is useful for sealing discontinuity in concrete slabs, tanks, decks, pipe lining or combinations thereof.
    Type: Grant
    Filed: December 13, 1999
    Date of Patent: December 24, 2002
    Assignee: Forty Ten L.L.C.
    Inventors: Shah A. Haque, Richard Chmiel, David Birt, Jr., Richard L. Iazzetti, Thomas G. Priest
  • Patent number: 6447872
    Abstract: A flexible and resilient plastic corner bead of the type used in the installation of gypsum, foam and other similar construction board comprising a pair of integral flanges joined by an integrally formed plastic hinge and having adhered to at least one surface thereof, a fiberglass mesh that extends beyond the lateral edges of the flanges of the corner bead.
    Type: Grant
    Filed: August 24, 2000
    Date of Patent: September 10, 2002
    Assignee: Plastic Components, Inc.
    Inventor: John A. Larson
  • Publication number: 20020108342
    Abstract: The preparation of a pair of abutting straight edges of a pair of wallboard panels for receiving spackle to provide smooth planar butt joints includes the use of a rotary tool having a tool bit to form a channel extending on both sides of the butt joint after the wallboard panels have been installed. After the formation of the channel, spackling of the butt joint in a conventional manner results in a smooth planar finished surface.
    Type: Application
    Filed: February 15, 2001
    Publication date: August 15, 2002
    Inventor: Stephen A. Henits
  • Patent number: 6415578
    Abstract: The invention provides a device that may be used to quickly lay bricks to form a wall at a construction site. The device permits multiple layers of bricks to be quickly aligned and laid to form a mortarless wall. Mortar may be subsequently applied to the laid wall from the front to form a finished wall. The aligning device forms an integral portion of the finished wall. In one embodiment, each support includes an elongated frame that is attached to vertical columns of the interior superstructure with a reinforced shelf extending between the columns. The shelf includes a flat, rear wall with a transverse platform that protrudes outwardly to support bricks placed thereupon. A restraining clip projects angularly beneath the platform edge toward the rear wall to prevent brick dislodgement. An improved brick having a downwardly protruding stud may be used instead of conventional bricks to partially support the weight of the brick wall.
    Type: Grant
    Filed: March 10, 2000
    Date of Patent: July 9, 2002
    Inventor: Jay E. DiCamillo
  • Patent number: 6363673
    Abstract: A trim piece for installing at a drywall external right angle corner which is provided with a bullnose corner bead includes an intermediate portion which wraps over the convexly curved portion of the bullnose corner bead and has two edges extending parallel to the edges of the flanges of the corner bead. Two leaves are attached to the intermediate portion of the trim piece at the two edges respectively. The intermediate portion of the trim piece has an interior surface at a first end matching closely the exterior surface of the corner bead and an exterior surface which is convexly curved at the first end and is right-angled at the opposite second end and provides a transition from the convex curve to the right angle between the first and second ends.
    Type: Grant
    Filed: May 15, 2000
    Date of Patent: April 2, 2002
    Inventor: Frederick J. Robertson
  • Patent number: 6349519
    Abstract: A batten for securing sheeting to a substrate is comprised of a lengthwise strip having fastening surfaces thereon. The fastening surfaces are spacially related along the length of the strip to coincide with the spacial relationship present between structural members of a standard wall structure. The fastening surfaces thus serve as indicators of the locations of such structural members. Each fastening surface includes a moisture barrier that forms a moisture-tight seal around a fastener when driven through the fastening surface and sheeting and into the substrate.
    Type: Grant
    Filed: November 30, 1999
    Date of Patent: February 26, 2002
    Inventor: Brad F. Beller
  • Patent number: 6332296
    Abstract: A corner apparatus for forming inner or outer corner areas of wall structures. The apparatus comprises an elongated corner section having two planar panel portions attached by a living hinge. The two panel portions and living hinge are extruded from a high strength plastic. The living hinge enables the panel portions to be placed at a desired angle relative to each other to form an inner corner of a wall. When forming an outer corner, an elongated, generally L-shaped metal corner member is inserted into grooves formed in distal end portions of each of the planar panel portions of the corner section. This holds the planar panel portions in a desired angular orientation and provides a very straight corner edge for forming the outer corner area. The apparatus significantly reduces the time to form and finish corner areas of walls which are finished with drywall, thereby significantly reducing the cost of construction of the structure.
    Type: Grant
    Filed: November 9, 1998
    Date of Patent: December 25, 2001
    Inventor: Gerald Moscovitch
  • Patent number: 6253514
    Abstract: A pre-cured caulk joint system including a joint having a width and opposite walls, an insert being formed of a flexible material and having a length and a width, and an adhesive. The width of the insert being greater than the width of the joint, the insert being received in the joint length-wise with the insert being compressed width-wise along its length, the insert having opposite walls, with one wall facing towards one wall of the joint, and the other wall of the insert facing towards the other wall of the joint, a channel being defined by each wall of the insert, and an adhesive being received in each wall of the insert for adhering the walls of the insert to the walls of the joint.
    Type: Grant
    Filed: June 7, 1999
    Date of Patent: July 3, 2001
    Inventors: Mark Jobe, Ronald D. Tatley
  • Patent number: 6226946
    Abstract: An unperforated base layer has a pressure-sensitive adhesive on one side, and a release layer on the other to form a tape which may be applied from a self-wound roll to the seam between two fire-rated gypsum wall board panels to form a fire wall structure.
    Type: Grant
    Filed: January 22, 1998
    Date of Patent: May 8, 2001
    Assignee: E-Z Taping System, Inc.
    Inventors: Ronald A. Stough, Edward A. Thompson
  • Patent number: 6226957
    Abstract: A joint is formed between adjacent sheets of wall board, particularly in the fabrication of ceiling assemblies in manufactured housing, by applying a pressure-sensitive imperforate paper tape, burnishing it, wetting it, and then applying flexible joint compound over the tape. The flexible joint compound rapidly forms a skin which will receive paint, texture coating, or other finish prior to the complete curing of the flexible joint compound. The retained flexibility of the flexible joint compound, which lasts for at least twenty-four hours, permits the joint to be tolerant of displacement, such as the racking and twisting imposed on a ceiling assembly in transportation.
    Type: Grant
    Filed: April 5, 1999
    Date of Patent: May 8, 2001
    Assignee: E-Z Taping System, Inc.
    Inventor: Ronald A. Stough
  • Patent number: 6219984
    Abstract: Interconnectable formwork elements for casting vertical concrete structures adapted to interconnect to one another along their longitudinal sides to create a formwork for casting concrete to form a wall other vertical structure.
    Type: Grant
    Filed: November 13, 1997
    Date of Patent: April 24, 2001
    Inventor: Francesco Piccone
  • Patent number: 6212836
    Abstract: A corner bead comprising an arcuately profiled elongated central portion having two lateral edges and defining a concave and a convex surface, flanges extending from each of the lateral edges and unitarily formed therewith. The concave surface includes a pair of longitudinal rails extending at about 90° one from the other at the geometrical centerline of the concave surface and serve to align the corner bead of the present invention with the underlying drywall when applied over a drywall corner in the conventional fashion.
    Type: Grant
    Filed: May 19, 1999
    Date of Patent: April 10, 2001
    Assignee: Plastics Components, Inc.
    Inventor: John A. Larson
  • Patent number: 6169042
    Abstract: A plastering layer (2) of plastics material, having attached thereto a net reinforcing material (6) to be embedded in or underneath a plaster layer (12), in particular a plaster layer (12) on a thermal insulation (16) of a building wall (26), wherein said reinforcing material (6) is connected to said plastering fillet (2) by means of at least one plastics strand (8), with said reinforcing material (6) having been interposed between plastering fillet (2) and plastics strand (8) when the connection was made, and with a material-uniting connection being established between plastering fillet (2) and plastics strand (8).
    Type: Grant
    Filed: April 29, 1998
    Date of Patent: January 2, 2001
    Inventor: August Braun
  • Patent number: 6158183
    Abstract: A panel for a padded enclosure, such as a large animal treatment room in veterinary practices, has a resilient body with an impermeable skin or a plastics coating (5) over one face (1) and the edges (2). The edges have longitudinal grooves (4) and the coating follows them so that when two panels are placed edge to edge there is a concealed void. These edges (2) are adhered and sealed together when lining the enclosure, coated faces innermost, but the sealant/adhesive (6) does not fill the voids. These voids compensate for the stiffness that would be inherent in a plain coated edge and make the cushioning effect of the padding substantially uniform.
    Type: Grant
    Filed: February 14, 1997
    Date of Patent: December 12, 2000
    Inventor: Thomas Bartlett Snell
  • Patent number: 6145259
    Abstract: A drywall-trimming assembly comprises a drywall edge-trimming strip extruded from polyvinyl chloride and a drywall corner-trimming device molded from acrylonitrile-butadiene-styrene. The drywall corner-trimming device has a projecting tab, which fits under an end portion of the drywall edge-trimming strip so that an outer surface of the projecting tab faces an inner surface of the end portion of the drywall edge-trimming strip. The projecting tab has a pattern of alternating ridges and grooves, which extend between the lateral edges of the projecting tab. An adhesive of a type that adheres comparatively less strongly to a unit of surface area of the outer surface of the projecting tab and that adheres comparatively more strongly to a unit of surface area of the inner surface of the end portion of the drywall edge-trimming strip is used for adhering the outer surface of the projecting tab to the inner surface of the end portion of the drywall edge-trimming strip.
    Type: Grant
    Filed: September 3, 1999
    Date of Patent: November 14, 2000
    Assignee: Trim-Tex, Inc.
    Inventors: Joseph M. Koenig, Jr., Mark Budzik
  • Patent number: 5987835
    Abstract: A method of cladding a building wall surface with individual prefabricated panels and trim mouldings with any fasteners and joints between the panels and trim being covered on site with a coating of stucco to produce a flush finished stucco surface. Each panel has a uniform transverse cross-sectional profile, and a core of foam material coated with a weatherproof stucco coating on its exterior surface. Tongue and groove joints are disposed along the longitudinal surfaces and a longitudinal recess in the exterior surface adjacent each tongue and groove joint is adapted to receive a layer of joint coating to fill the recess and cover the longitudinal joints flush with the external surface. The wall surface is installed by cutting the elongate cladding panels to the approximate length of the wall and mounting the cladding panels temporarily to the wall substrate, such as plywood for example.
    Type: Grant
    Filed: February 27, 1997
    Date of Patent: November 23, 1999
    Inventor: Ned Santarossa
  • Patent number: 5950389
    Abstract: A pair of splines each in the form of a thin metal strip are inserted into respective grooves or slots adjacent the opposed facings of a pair of structural panels. Each panel further includes an insulating foam core disposed between and attached to the opposed pair of facings. An adhesive applied to the metal splines bonds the splines to each panel and securely connects the two panels along respective abutting edges. In one embodiment, each metal strip is provided with opposed turned-in edges which function as hooks for engaging each panel's foam core and preventing separation of the two panels, particularly during curing of the adhesive. In another embodiment, each spline further includes a foam insulating strip about which the spline's metal strip is substantially wrapped for providing a thermal barrier at the panel juncture.
    Type: Grant
    Filed: July 2, 1996
    Date of Patent: September 14, 1999
    Inventor: William H. Porter
  • Patent number: 5934034
    Abstract: This foundation material 1 comprises a substrate 2 having a sheet form, and a surface modifying layer on at least front surface of said substrate comprising 2.about.30 parts by weight of a film formation aiding agent for every 100 parts by weight of a resin having a hydrophilic functional group. In addition, this foundation material 1 is manufactured by forming substrate 2 by extrusion molding a synthetic resin, laminating at least a front surface of substrate 2 with a surface modifying agent comprising 2.about.30 parts by weight of a film formation aiding agent for every 100 parts by weight of a resin having a hydrophilic functional group, and drying the thus formed laminated substrate.
    Type: Grant
    Filed: June 16, 1997
    Date of Patent: August 10, 1999
    Assignee: Fukuvi Chemical Industry Co., Ltd.
    Inventors: Nobuyuki Yahiro, Sonoe Nakagawa, Shinichiro Kawase, Shiro Sato, Kiyoshi Akita, Kazuhiko Kise
  • Patent number: 5891282
    Abstract: The joint between two drywall panels is taped with a paper tape which is backed with a pressure sensitive adhesive. After burnishing the applied tape with a metal or other stiff blade, a water-soaked sponge is moved along the burnished tape to soak the outwardly facing paper surface. The drywall mud is then applied to the wetted paper tape to bridge the joint between the panels without raised or protruding portions of the paper tape, thereby presenting a more continuous and aesthetically satisfying bridge between the panels.
    Type: Grant
    Filed: August 20, 1997
    Date of Patent: April 6, 1999
    Assignee: E-Z Taping System, Inc.
    Inventors: Ronald A. Stough, Edward A. Thompson, Gary L. Kozloski
  • Patent number: 5881521
    Abstract: A hand-tearable barrier laminate includes a reinforcing layer having a first tensile strength. The reinforcing layer is laminated to a flexible cellulosic web. The web has open porosity and a second tensile strength which is less than the first tensile strength. The web is treated with a water-resistant polymeric resin for providing liquid water resistance to the web while permitting water vapor to pass through the web. This hand-tearable barrier laminate can be substituted for polymer foam and microperforated plastic films currently employed by the housing industry, reducing costs.
    Type: Grant
    Filed: September 8, 1997
    Date of Patent: March 16, 1999
    Assignee: Bay Mills Ltd.
    Inventors: John Porter, Rosalene Brunka
  • Patent number: 5832684
    Abstract: A butt joint hanger (30) includes a central elongated rail (32) and two support elongated rails (34, 36) positioned on either side of the central rail (32). One or more U-channels (38) interconnect the three rails (32, 34, 36) at pivoting attachment points (40). The butt joint hanger (30) is inserted between two construction beams (94, 96) and the butt ends (108, 114) of two sheets of wallboard (104, 112) are attached to the central rail (32) by means of drywall screws (110). The two support rails (34, 36) abut against the surfaces of the wallboard flush with the nailing surfaces (98, 100) of the construction beams (94, 96) and the drywall screws (110) force the butt ends (108, 114) of the wallboard out of the plane (102) of the wallboard and into engagement with the central rail (32). This results in a depression area (116) adjacent both butt ends (108, 114) which can be easily filled with plaster (122) to produce a flat smooth butt joint (126).
    Type: Grant
    Filed: July 15, 1996
    Date of Patent: November 10, 1998
    Inventors: Willis Z. Trout, Darrick S. Trout
  • Patent number: 5799458
    Abstract: A back-blocking device and method designed to attach any thickness of drywall together at the butt ends of the panels. Butt seams are necessary because of larger ceilings and walls where using one length drywall panels is impossible. Using conventional techniques, butt seams are difficult to conceal and are subject to ridging. This device and method enables the joints to be made between the framing members by securing each end to a specially designed back-blocking. This union creates a joint that attaches the panels together, basically creating a continuous piece of drywall. The back-blocking is slightly angled down the center, at an angle of approximately 170 degrees.
    Type: Grant
    Filed: May 13, 1997
    Date of Patent: September 1, 1998
    Inventor: Myron R. Ferguson
  • Patent number: 5752353
    Abstract: For trimming a drywall corner, a drywall-trimming article has an elongate portion and two flange portions, which are extruded unitarily with the elongate portion from polyvinyl chloride. The elongate portion has an arcuate profile. Each flange portion has an array of apertures. One of the convex and concave surfaces defined by the central portion is covered substantially with discrete fibers, which adhere to the substantially covered surface but which do not cover the remaining surfaces of the central portion and of the flange portions. Such adhering fibers facilitate application of a coat of paint and texturization of the coat of paint over the substantially covered surface without separating the inner surfaces of the flange portions from the underlying drywall by any appreciable thicknesses due to such adhering fibers.
    Type: Grant
    Filed: December 2, 1996
    Date of Patent: May 19, 1998
    Assignee: Trim-Tex, Inc.
    Inventors: Joseph Koenig, Joseph M. Koenig, Jr.
  • Patent number: 5729934
    Abstract: An L-shaped coping for drywall corners is marked with indicia to facilitate both installation of the coping and use of the coping as a permanently affixed rule.
    Type: Grant
    Filed: September 25, 1995
    Date of Patent: March 24, 1998
    Inventor: Gino D. Ochoa
  • Patent number: 5711124
    Abstract: A self-adhesive wall board joint tape has a paper base layer with a mud or plaster receptive surface, the other surface has a pressure sensitive adhesive. A transfer liner is applied with a release surface against the adhesive surface of the paper base layer, and is coated on the opposite side with a low-tack releasable adhesive. When wound into rolls the transfer liner low-tack adhesive engages the untreated surface of an underlying base layer. The pull strength of the low-tack adhesive is selected to be greater than the pull strength of the high-tack adhesive on the release surface of the transfer liner. When unwound from the roll the transfer liner is adhered to the non-adhesive paper base layer, and the adhesive high-tack surface of the paper base layer is presented for immediate adhesion, without the need to remove a backing.
    Type: Grant
    Filed: July 5, 1996
    Date of Patent: January 27, 1998
    Assignee: E-Z Taping System, Inc.
    Inventors: Ronald A. Stough, Edward A. Thompson, Karl A. Schmidt
  • Patent number: 5699638
    Abstract: An arch casing bead having a mounting flange and a ground flange extending therefrom. The mounting flange includes a free edge and an edge proximate to a junction of the ground flange and the mounting flange. A notch is formed in the mounting flange extending from the free edge towards the ground flange. The notch defines an arcuate portion which is positioned proximate to the ground flange. A pair of spaced apart edges extend from the arcuate portion to the free edge defining a mouth of the notch. The notch facilitates arcuate deformation of the elongated casing bead without angularly deforming the ground flange.
    Type: Grant
    Filed: August 26, 1996
    Date of Patent: December 23, 1997
    Assignee: Alabama Metal Industires Corporation
    Inventor: Gary Joseph Maylon
  • Patent number: 5687523
    Abstract: To assist in rapid taping of seams between adjacent drywall units, a tape is provided in rolls. The tape has a first layer of flexible paper material with an inwardly facing pressure-sensitive adhesive coating thereon. A second layer of reinforcing woven fiber material overlies the first layer. A third layer of flexible material overlies the woven fiber material to encapsulate the fiber material between the first layer and the second layer. The third layer has an outwardly facing release coating such that the first layer adhesive will releasably engage the third layer for manual separation of the tape when rolled upon itself. The adhesive is formulated to maintain adhesion even when wetted by an overlying layer of drywall mud. Furthermore, the release coating on the third layer accepts and allows the adherence of drywall mud. The tape may be used in fire wall applications. Perforations may be provided in the tape to facilitate adhesion.
    Type: Grant
    Filed: August 10, 1995
    Date of Patent: November 18, 1997
    Assignee: E-Z Taping System, Inc.
    Inventor: Ronald A. Stough
  • Patent number: 5657599
    Abstract: A dry wall butt stud which comprises a structure between two upright wall studs, for back blocking short vertical butt edges of two horizontally aligned rectangular plasterboard sheets, which are mounted to the wall studs offset from an upper horizontally positioned rectangular plasterboard sheet and a lower horizontally positioned rectangular plasterboard sheet. The back blocking structure will form a recessed area at the short vertical butt edges, allowing a person to apply tape and a joint compound thereto to maintain a flat smooth front surface therebetween in the recessed area.
    Type: Grant
    Filed: July 24, 1995
    Date of Patent: August 19, 1997
    Inventors: Raymond J. Peterson, George C. Harris
  • Patent number: 5647182
    Abstract: A single sheet of metal such as galvanized steel is formed to provide an improved corner cap for the juncture of three walls. The improved cap has three legs having three arcuate regions extending from an apex into orthogonal or transverse planes. Each arcuate region has two lateral flanges. The prongs are formed by cutting and bending a piece of the flange so that the prong and the flange form a right angle. The corner piece is constructed to cover an outside corner for use on the outer portion of three adjoining walls. The apex region at the center of the three legs defines a raised portion against which corner beads will fit to provide an easy alignment mechanism for the corner beads, as well as a smooth surface.
    Type: Grant
    Filed: November 29, 1995
    Date of Patent: July 15, 1997
    Assignee: Flannery, Inc.
    Inventor: Barry Rutherford
  • Patent number: 5628159
    Abstract: An improved joint strip for concealing a joint formed between two panels of adjacent wallboards formed of a flexible support strip capable of withstanding day-to-day wall vibrations and a rib adhered on one side of the support strip such that it extends the length of the support strip. The support strip may be formed from a variety of materials such as synthetic fibers, cellulose fibers, non-woven paper, plastic fibers, fiberglass, specially treated fabric, and mixtures thereof. The joint strip possesses superior strength and flexibility properties thus eliminating the need to use predecorated wallboard for forming a monolithic appearing wall.
    Type: Grant
    Filed: October 11, 1994
    Date of Patent: May 13, 1997
    Inventor: Patty L. Younts