Embedded In Course Module Patents (Class 52/565)
  • Publication number: 20110283647
    Abstract: A brick assembly includes multiple bricks and each brick has at least one rib and at least one slot respectively on two sides thereof so as to be connected side-by-side. Each brick includes multiple passages defined through the top surface and the bottom surface thereof and multiple first recesses are defined in the top surface and multiple second recesses are defined in the bottom surface of the brick. Each of the first and second recesses communicates with two passages. A U-shaped reinforcement bar extends through the two passages and the connection portion connected between two ends of the two legs is engaged with the second recess and a plate is engaged with the first recess. The two legs extend through the plate and are securely connected with two nuts.
    Type: Application
    Filed: May 18, 2010
    Publication date: November 24, 2011
    Inventor: TSAN-TANG FANG
  • Patent number: 7975444
    Abstract: Adjacent precast reinforced concrete modules or members are secured together by a plurality of coupler systems each including a cast metal coupler body embedded in an edge portion of the first concrete member and connected by a coupling member to a reinforcing bar within the first concrete member. The coupler body has an internal cavity with a side opening and an end opening extending to the cavity, and reinforcing wings border the side opening. The second concrete member has another coupling member rigidly connected to an axially aligned reinforcing bar and includes an end portion with a threaded bore. A bolt is inserted into the cavity through the side opening, aligned with the end opening and then threaded into the bore where the bolt is tightened with a wrench extending into the cavity through the side opening. A reusable locating pin may be used to align the concrete members.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: July 12, 2011
    Assignee: Barsplice Products, Inc.
    Inventors: Steven E. Holdsworth, John W. Hanlon
  • Patent number: 7908809
    Abstract: Disclosed is both an apparatus and system for screeding a three dimensional panel including a screed clip for securing a guide bar to the panel for screeding a cementitious coating to a substantially uniform finish and level. The clips are used in combination and in series to support a guide bar. The clips are attached to the wire grid mats of a three dimensional panel to enable a less than skilled laborer to finish a cementitious coating applied to the panel.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: March 22, 2011
    Assignee: Titan Atlas Manufacturing
    Inventor: Franz Meier
  • Publication number: 20110047921
    Abstract: A masonry block and hardware set for constructing dry stack walls and columns, including a wall unit, a corner unit, and an end unit, wherein each of said wall, corner, and end units have a top surface with a depression that is brought into substantial alignment when an adjoining block at the same level or in the same course is abutted with the respective unit, and further wherein when any two of said units are adjoined, said units create a vertically oriented space for accommodated clamping hardware, and further wherein each of said end and corner units include an alignment slot to align said end units and said corner units in relation to adjoining wall units. Clamping hardware is employed to bolt the wall while construction proceeds, the hardware being disposed in the masonry unit depressions and in the vertically oriented space created by stacked units. The clamping provides a downwardly directed compressive force and lateral rigidity.
    Type: Application
    Filed: September 3, 2010
    Publication date: March 3, 2011
    Inventor: Steve D. Witcher
  • Publication number: 20110047920
    Abstract: A deck block adapted to be interconnected with other deck blocks to form an insulating deck for casting concrete. The deck block comprising a foam panel at least one hole extending into the panel from the one end toward an opposing end such that the hole has an open end and a closed end. At least one protrusion extends from the panel and the protrusion is matingly receivable in at least a portion of a hole of a like panel to interconnect the panels in an end-to-end relationship. The panel has a vertical groove extending from a bottom surface and intersecting the opening of the panel to provide a fluid flow channel from the opening to the bottom surface of the panel when the like panels are interconnected. The protrusion has a horizontal groove extending along a lower end thereof from a distal end of the protrusion to a proximal end thereof so as to intersect the vertical groove.
    Type: Application
    Filed: August 9, 2010
    Publication date: March 3, 2011
    Inventor: David Michael Garrett
  • Publication number: 20100319289
    Abstract: A reinforcing shape member for a concrete block wall, and system of construction using same, including a wall engagement portion having an integral top end engaging wall portion and an integral bottom end engaging wall portion where the top end engaging wall portion and the bottom end engage and embed into the concrete wall at various depths.
    Type: Application
    Filed: February 23, 2010
    Publication date: December 23, 2010
    Inventors: Paul Hargest, Robert George Drysdale
  • Patent number: 7845137
    Abstract: A folded wall anchor and an anchoring system employing the same are disclosed. The anchor is a folded sheetmetal construct utilizable with various wire formative veneer ties. The folded wall tie enables the junctures of the legs and the base of the wall anchor to be located inboard from the periphery of the wall anchor and the legs to fully or partially sheath the mounting hardware. The sheathing function unifies the openings in the insulation required for installation and forms an anchoring system that is less intrusive. Upon installation with the surfaces of the enfolded leg and of the base coplanar, the leg and mounting hardware insertion point is sealed thereby. This sealing precludes penetration of air, moisture, and water vapor into the wall structure. Various embodiments show wall anchor configurations with suitable veneer ties and differing sheathing arrangements.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: December 7, 2010
    Assignee: Mitek Holdings, Inc.
    Inventor: Ronald P. Hohmann, Jr.
  • Patent number: 7805906
    Abstract: An insulating concrete block adapted to be interlocked with other insulating concrete blocks to form an insulating concrete form for casting concrete. The insulating concrete block including a first foam panel and a second foam panel arranged in a spaced apart, parallel relationship to form a concrete receiving cavity. At least two web structures extending between the first foam panel and the second foam panel. Each web structure includes a pair of elongated end plates joined by a pair of web members. One of the end plates is embedded in the first foam panel and the other end plate is embedded in the second foam panel. Each of the end plates has at least one attachment element formed by providing a thickened area on the end plates.
    Type: Grant
    Filed: December 7, 2005
    Date of Patent: October 5, 2010
    Assignee: Buildblock Building Systems, L.L.C.
    Inventor: David Michael Garrett
  • Publication number: 20100212247
    Abstract: A block wall system including a block wall having a multiplicity of courses of blocks; at least one longitudinal reinforcement bar that extends through the block wall; and at least one bracket for locating the longitudinal reinforcement bar; wherein the longitudinal reinforcement bar passes through the void of at least one block in the block wall and through a capture zone of the bracket located within the block wall.
    Type: Application
    Filed: July 18, 2008
    Publication date: August 26, 2010
    Inventors: Oliver Kohl, Jamie Christopher Curran, Craig Stephen Thorley, Christopher Charles Rafferty
  • Patent number: 7765765
    Abstract: A method of assembling molded forms of expanded closed cell polystyrene to receive poured concrete for foundations and walls for buildings, including a laid course of forms molded of expanded polystyrene having vertical spaces in the forms and a plastic or metal strip With claws attached to the plastic or metal strip, and the strip is placed in a groove channel in the form and the strip extending into a groove in next abutting form of expanded polystyrene, and the strip width extending into a groove in the next laid course of expanded polystyrene forms and reinforcing bars placed vertically in vertical spaces in the forms of expanded polystyrene, and the reinforcing bars placed vertically in the vertical spaces and held in position by an aperture guide wire having a bias cut on leg end of the aperture guide wire and spanner wires extending across from side to side of the forms of expanded polystyrene, and the spanner wires having bias cut leg ends to stab into the top edges of the forms of expanded polystyren
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: August 3, 2010
    Inventor: Eugene R. Perronne
  • Patent number: 7762033
    Abstract: A wall construction system includes a footer attached to a floor or footer; vertical reinforcing bars attached to the footer; horizontal reinforcing bars attached to vertical reinforcing bars at predetermined heights above the footer; blocks attached onto the footer, each layer including a row of blocks, each block including a pair of flat major surfaces and four contoured minor surfaces, and a plurality of longitudinal grooves parallel to the major surfaces and incorporated into the edges of the minor surfaces; a plurality of joining strips, the strips placed end to end and pressed into each longitudinal groove, with about half their width protruding from the longitudinal grooves; a plurality of lateral clips attached to pairs of joining strips across the top of the blocks, perpendicular to the longitudinal grooves; and a quantity of concrete in horizontal and vertical air gaps between adjacent blocks enveloping horizontal and vertical reinforcing bars.
    Type: Grant
    Filed: March 29, 2006
    Date of Patent: July 27, 2010
    Inventors: Robert E. Scott, Jason E. Scott
  • Patent number: 7730688
    Abstract: A corner bracket member for use in an Insulated Concrete Form (ICF) corner block or other form assembly having a pair of opposed inner and outer spaced apart panels for receiving concrete therebetween, the corner bracket member including at least a pair of side members, each side member having at least a pair of spaced apart flange members adapted for receiving and anchoring exterior facade or other surfaces thereto, and at least one concrete engaging member positioned and located so as to extend in a direction completely across the space formed by and between the inner and outer panels associated with the ICF corner block. The side members and flange members of the corner bracket member are encapsulated within one of the inner and outer panels and the at least one concrete engaging member includes a terminal end portion which is encapsulated within the other of the inner and outer panels when attached thereto.
    Type: Grant
    Filed: September 26, 2007
    Date of Patent: June 8, 2010
    Assignee: Reward Wall Systems, Inc.
    Inventor: Henry E. Pfeiffer
  • Patent number: 7698861
    Abstract: A masonry block wall bracing wall anchor having a threaded portion connected to an intermediate portion of the wall anchor with the intermediate portion having a vertical cross-section generally sized to fit between and substantially bridge the vertical thickness of a bed joint between two successive courses of masonry blocks and the threaded portion available for connecting by means of a washer and a nut to a side support that braces a masonry block wall during construction. The preferred embodiment has an upper transverse fracture groove and a lower transverse fracture groove through which after completion of the wall selectively can propagate a fracture line when the masonry block wall is completed. The fracture grooves can facilitate selective fracturing of the wall bracing wall anchor thereby allowing removal of a protruding threaded portion of the anchor that extends beyond the outer face of the masonry wall.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: April 20, 2010
    Inventor: Richard A. Bogue
  • Publication number: 20100071307
    Abstract: A folded wall anchor and an anchoring system employing the same are disclosed. The anchor is a folded sheetmetal construct utilizable with various wire formative veneer ties. The folded wall tie enables the junctures of the legs and the base of the wall anchor to be located inboard from the periphery of the wall anchor and the legs to fully or partially sheath the mounting hardware. The sheathing function unifies the openings in the insulation required for installation and forms an anchoring system that is less intrusive. Upon installation with the surfaces of the enfolded leg and of the base coplanar, the leg and mounting hardware insertion point is sealed thereby. This sealing precludes penetration of air, moisture, and water vapor into the wall structure. Various embodiments show wall anchor configurations with suitable veneer ties and differing sheathing arrangements.
    Type: Application
    Filed: October 22, 2009
    Publication date: March 25, 2010
    Inventor: Ronald P. Hohmann, JR.
  • Patent number: 7677007
    Abstract: A structural configuration for rapidly assembling walls and linings of insulating firebricks and prefabricated insulating modules that aligns the bricks or modules during assembly with grooves and inserts, minimizes the amount of through joints in the completed structure, and allows the full height of each brick or module to be utilized in the completed structure is provided.
    Type: Grant
    Filed: May 11, 2005
    Date of Patent: March 16, 2010
    Inventor: William H. Parker
  • Patent number: 7597504
    Abstract: A block and peg combination for a modular wall construction is disclosed including a cast block of cementations material having a front face, a rear face, two sides with each side extending between an edge of the front face and an edge of the rear face, a bottom, and a top parallel to the bottom. The front face, rear face and two sides are substantially normal to the bottom and top. The front face has a width between the two sides which exceeds the width of the rear face between the two sides whereby the block tapers at the sides from a wide dimension at the front face to a narrower dimension at the rear face for forming curved walls. The bottom defines at least four spaced-apart holes adjacent the respective sides of the block. At least two pegs, each peg having a conical head portion and a shaft portion, are utilized for insertion into the spaced-apart holes on the bottom of the block.
    Type: Grant
    Filed: December 19, 2005
    Date of Patent: October 6, 2009
    Inventor: Jeffrey McNear
  • Patent number: 7587874
    Abstract: A folded wall anchor and an anchoring system employing the same are disclosed. The anchor is a folded sheetmetal construct utilizable with various wire formative veneer ties. The folded wall tie enables the junctures of the legs and the base of the wall anchor to be located inboard from the periphery of the wall anchor and the legs to fully or partially sheath the mounting hardware. The sheathing function unifies the openings in the insulation required for installation and forms an anchoring system that is less intrusive. Upon installation with the surfaces of the enfolded leg and of the base coplanar, the leg and mounting hardware insertion point is sealed thereby. This sealing precludes penetration of air, moisture, and water vapor into the wall structure. Various embodiments show wall anchor configurations with suitable veneer ties and differing sheathing arrangements.
    Type: Grant
    Filed: February 24, 2004
    Date of Patent: September 15, 2009
    Assignee: MiTek Holdings, Inc.
    Inventor: Ronald P. Hohmann, Jr.
  • Patent number: 7584584
    Abstract: A reusable modular block system includes a lightweight structural block having a top, a bottom, a first block end, a second block end, an insulating core, an inside facing and an outside facing wherein the structural block is configured to create internal vertical and horizontal raceways between adjacent blocks, a gasketing system connected to the structural block along a portion of the periphery of the structural block, and a fastening system within and that extends horizontally and vertically through the insulating core where the structural block, the gasketing system and the fastening system form a single, integral block component.
    Type: Grant
    Filed: April 9, 2007
    Date of Patent: September 8, 2009
    Inventor: Harry C. Fennell, Jr.
  • Publication number: 20090205282
    Abstract: A wall system includes a stud member, a bracket assembly mounted to the stud member, and at least one block member supported by the bracket assembly. An adhesive is applied at least between the stud member and the at least one block member. The stud member and the at least one block member establish a composite wall unit.
    Type: Application
    Filed: February 25, 2009
    Publication date: August 20, 2009
    Inventor: Dale J. Belsley
  • Patent number: 7568321
    Abstract: A method of constructing an adobe building from adobe bricks, at least some having a hollow core therethrough, includes assembling adobe bricks atop one another to form a vertical wall structure, so that the hollow cores align to form a vertical channel. An extended reinforcing member is inserted through the channel, and a building material is poured into and set in the vertical channel. Electrical, plumbing, and other service systems can be formed into the wall. If desired, a substantially planar reinforcing structure can be placed between layers of bricks, resulting in a horizontally reinforced wall structure. A method of forming a scaffolding is also provided, wherein the scaffold supports are inserted into depressions in some of the bricks.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: August 4, 2009
    Assignee: Adobe Building Systems, LLC
    Inventors: Lisa T. Morey, Lisa T. Morey, legal representative, Vince Ogletree
  • Patent number: 7568320
    Abstract: The present invention relates to a wall reinforcement system, in particular for tying a veneer wall (21) to a back up wall (22). The system can protect a building against adverse seismic or wind loading conditions. A helical wall tie (1) is driven into a back-up wall (22) using a percussion tool. A connector (10) is then placed over the end of the wall tie, the connector engaging with the helical fins to prevent its removal without unscrewing the connector (10). A reinforcement wire (20), which preferably extends around a building, is then threaded through a hole in the connector to lock the rotation of the connector (10). The reinforcement wire is used to link a series of connectors together. The wire is then encased in mortar (24) within the bed joint between two courses of bricks. In preferred embodiments, more than two reinforcement wires extend in parallel along the bed joint.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: August 4, 2009
    Assignee: Helifix Limited
    Inventors: Robert I. Paterson, Brian A. Breeze
  • Patent number: 7562506
    Abstract: Notched, surface-mounted wall anchors and anchoring systems employing the same are disclosed. The anchor is a notched, folded sheetmetal construct utilizable with various wire formative veneer ties. The depth of the notch is greater than the combined thickness of the wallboard and the waterproofing layer. Various embodiments show wall anchor configurations with suitable veneer ties and differing sheathing arrangements. The notches, upon surface-mounting of the wall anchor, form small wells in the portion of the notch extending into the insulation, which wells entrain water vapor, condensate and water, and relieve the same from being driven into the wallboard.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: July 21, 2009
    Assignee: MiTek Holdings, Inc.
    Inventor: Ronald P. Hohmann, Jr.
  • Patent number: 7555872
    Abstract: A spacer that attaches to wire grids used in laying concrete block or similar type block. A number of spacers are used to lay out a pattern in the block. The spacers have fingers that extend upward from the spacers. These fingers are used to align the blocks, above and below, to assure that each course remains level, plumb and square, with the courses of block remaining in proper alignment throughout the construction.
    Type: Grant
    Filed: January 4, 2005
    Date of Patent: July 7, 2009
    Inventor: Jeffrey Beach
  • Publication number: 20090133351
    Abstract: A masonry anchoring system for use in commercial and residential construction is described. In one aspect, the invention includes a brick tie that interfaces the masonry veneer and interlocks with an anchor plate mounted on a structure.
    Type: Application
    Filed: February 5, 2009
    Publication date: May 28, 2009
    Applicant: The ECI Group, LLC
    Inventor: Stephen F. Wobber
  • Publication number: 20090120027
    Abstract: A tie for connecting and maintaining first and second panels of a concrete formwork in a fixed, spaced relationship during a wall building process is provided. The tie includes a first connector connectable to the first panel; and a second connector connectable to the second panel and connectable to at least one third panel such that the at least one third panel is spaced from the concrete surface.
    Type: Application
    Filed: November 8, 2007
    Publication date: May 14, 2009
    Inventor: Victor Amend
  • Patent number: 7469511
    Abstract: A masonry coupling system for use in commercial and residential construction is described. In one aspect, the invention includes an anchor channel mounted on a structure. The masonry coupling system further includes a key that interfaces the masonry veneer and interlocks with an anchor channel mounted on a structure.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: December 30, 2008
    Assignee: The ECI Group, LLC
    Inventor: Stephen F. Wobber
  • Patent number: 7437858
    Abstract: A welded wire reinforcement is used in combination with insulated concrete form blocks having opposed panels joined by form ties. A method of construction forms building structures with insulated concert form blocks. The reinforcement member has a base bar and a plurality of arms extending downwardly from the base bar and is utilized to provide increased internal strength to a modular concrete wall system. The welded wire reinforcement provides vertical and horizontal support without requiring any extra time or material to connect a vertical reinforcement to the concrete forms of the wall system. An alternate embodiment of the reinforcement member includes a horizontal base bar, arms extending downward and perpendicular from the base bar, and a plurality of end pieces attached to the arms to form a discontinuous bottom bar. The base bar and bottom bar are slidably received in rebar chairs defined by the form ties.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: October 21, 2008
    Assignee: Reward Wall System, Inc.
    Inventors: Henry E. Pfeiffer, Kelvin Leslie Doerr, Karen Ann Bexten, Maher Khalil Tadros
  • Publication number: 20080216433
    Abstract: A masonry block wall bracing wall anchor having a threaded portion connected to an intermediate portion of the wall anchor with the intermediate portion having a vertical cross-section generally sized to fit between and substantially bridge the vertical thickness of a bed joint between two successive courses of masonry blocks and the threaded portion available for connecting by means of a washer and a nut to a side support that braces a masonry block wall during construction. The preferred embodiment has an upper transverse fracture groove and a lower transverse fracture groove through which after completion of the wall selectively can propagate a fracture line when the masonry block wall is completed. The fracture grooves can facilitate selective fracturing of the wall bracing wall anchor thereby allowing removal of a protruding threaded portion of the anchor that extends beyond the outer face of the masonry wall.
    Type: Application
    Filed: March 9, 2007
    Publication date: September 11, 2008
    Inventor: Richard A. Bogue
  • Publication number: 20080141605
    Abstract: An anchoring system for cavity walls is disclosed. The system includes a stud-type wall anchor and a wire formative veneer tie. The stud has a driver head, a dual-diameter barrel, and a driven tip. A flange at the juncture of the two barrels houses an interior seal; and a flange under the driver head, an exterior seal. The smaller diameter barrel is coextensive with the drywall installation; and the length of the larger diameter barrel, with the rigid insulation. The interior seal seals the insertion point into the drywall installation; and the exterior seal, the opening of the anchor-receiving channel. The interior seal and the larger barrel of the anchor fill the anchor-receiving channel and stabilize the wall anchor. Also, the wall anchor is clamped in place by the seals. The stud-type anchor operates with a variety of veneer ties for different applications.
    Type: Application
    Filed: December 14, 2006
    Publication date: June 19, 2008
    Inventor: Ronald P. Hohmann
  • Patent number: 7328535
    Abstract: An interlock connector (10) for interlocking stackable building blocks (26). The blocks are provided with apertures (32), such as grooves, on their top and bottom surfaces. The connector comprises a main body which includes two separate and vertically superimposed body portions and is interposed between two stacked blocks with each body portion disposed in a respective groove (32). One body portion is pivotable with respect to another, with a vertical pivot axis that is offset from the central vertical axis of the main body, so as to be pivotable to positions where the stacked blocks are offset. In another embodiment, the interlock connector comprises a single piece main body having an aperture to receive a projection protruding from the surface of one of the stacked blocks while being disposed in the groove of the other block, with the connector being pivotable about the projection to positions where the stacked blocks are offset.
    Type: Grant
    Filed: July 4, 2000
    Date of Patent: February 12, 2008
    Assignee: Rinox Inc.
    Inventor: Horacio Correia
  • Patent number: 7320201
    Abstract: A kit for forming a hollow block assembly to be used to construct a wall, the kit consisting of two face panels and a plurality of fasteners, each face panel comprising a plurality of spaced apart flanges extending perpendicularly from and attached to each panel so that a hollow block structure is assembled when the flanges of the face panels are connected together, directly or indirectly, by the fasteners.
    Type: Grant
    Filed: September 1, 2005
    Date of Patent: January 22, 2008
    Assignee: Snap Block Corp.
    Inventors: Robert Kitchen, Duane Priddy, Sr.
  • Patent number: 7290377
    Abstract: A block connector for pre-cast building blocks comprising a top body portion to be fitted into the bottom surface groove of an upper block and a bottom body portion to be fitted into the top surface groove of a lower block. The top and bottom body portions define three pairs of lateral sides. When mounting the blocks about first pair of lateral sides no offset between the blocks is provided. When mounting the blocks about the second pair of lateral sides, an offset is provided. When mounting the blocks about the third pair of lateral sides, an offset is provided that is greater than the offset of the second pair of lateral sides. A kit for building walls including a plurality of these blocks and block connectors is also disclosed.
    Type: Grant
    Filed: September 1, 2006
    Date of Patent: November 6, 2007
    Assignee: Rocvale Produits de Beton Inc.
    Inventor: Bruno Dupuis
  • Patent number: 7284351
    Abstract: A building component having first and second high density foam panels and improved bridging members for connecting the panels that extend between and may be molded into the panels. The bridging members include a pair of elongated end plates oriented in a top to bottom direction of the panels, a pair of substantially identical web members joining the end plates and being substantially symmetrically disposed above and below a central horizontal axis of the bridging member, and a pair of strip members oriented in the top to bottom direction of the panels intersecting the web members. The web members have a unique configuration that maximizes load bearing capacity with a minimum amount of material. The strip members may abut against and be substantially flush with respective inner surfaces of the foam panels to assist in positioning and forming the panels during molding. Seating areas for positioning horizontally and/or vertically disposed rebar in predetermined positions are also provided.
    Type: Grant
    Filed: December 7, 2005
    Date of Patent: October 23, 2007
    Assignee: ARXX Building Products, Inc.
    Inventors: Bruce Cooper, G. Richie Scott, Robert E. Schulthorpe, Graham A. Knowles
  • Patent number: 7266931
    Abstract: A fiber composite connector element for production of concrete cavity walls having a shaft with anchorage ends and one or more locating flanges. The anchorage ends provide bi-directional force transfer between the connector body and surrounding concrete. The connector may include a flange for orientation of the connector shaft perpendicular to a plastic concrete layer and for setting the depth of penetration of the connector into a concrete layer.
    Type: Grant
    Filed: July 22, 2003
    Date of Patent: September 11, 2007
    Assignee: Composite Technologies Corporation
    Inventor: Robert T. Long, Sr.
  • Patent number: 7082731
    Abstract: An insultated wall system comprises a plurarity of foldable blocks, each having two panels of rigid insulated foam, multiple inserts embedded in the panels, and ties between pairs of inserts. Each insert has one or more connectors, each with an end hole that swivelably receives the end leg of a tie in a manner that enables the block to fold. Each connector further has a top opening that releaseably captures the middle leg of the tie and rigidly locks the block against folding. The connectors are double-ended, and the inserts are invertible in the panels. Corner and T-walls are made by simple cuts in the standard blocks. Plates and ties are used to hold together the blocks of a main wall and an intersecting T-wall. The connectors of a panel may contact either the connectors of the other panel, or the other panel itself, when the block is folded.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: August 1, 2006
    Inventors: Murray Patz, Jon Kraus
  • Patent number: 7082732
    Abstract: A bridging web for linking a first and second wall panel, the first and second wall panels extending parallel to one another. The bridging web has a first and second end member, each of which extend between a first edge mountable within the wall panels and a second edge. The second edge has a first hinge element. The first end member is mountable within the first wall panel and the second end member is mountable within the second wall panel. A central section extends between a pair of second hinge elements and is mountable between the first hinge element of the first end member and the first hinge element of the second end member. One of the first and second hinge elements is a pin and the other of the first and second hinge elements includes at least one first knuckle and at least one second knuckle. The pin defines a vertical hinge axis. The first knuckle is vertically displaced from the second knuckle, and the first and second knuckles are adapted to bear on opposing surfaces of the pin.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: August 1, 2006
    Assignee: Canstroy International Inc.
    Inventor: Anthony Titishov
  • Patent number: 7082728
    Abstract: An electrical box for use with insulated concrete form building systems includes a main body having an electrical box cavity for housing electrical outlets, switches, and electrical connections. The insulated concrete form building systems utilize insulated forms to form concrete and the insulated forms are left in place after the concrete has been poured thereby creating an overall insulated concrete element that includes the concrete and the insulated forms. In accordance with the method and the arrangement of the invention, the electrical box includes an arrangement for attaching the electrical box to the insulated form without requiring the use of any additional fasteners.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: August 1, 2006
    Assignee: Plantilock Corporation
    Inventors: Drew B. McConaughy, Brad J. Hebig
  • Patent number: 7073300
    Abstract: The invention relates to a reinforced concrete section (1, 23, 26–28) comprising two commercially available pre-cast floor elements (2, 3) of the same type. Each element consists of a substantially rectangular concrete slab (4, 21) and at least one lattice girder (5, 7) attached thereto. The two pre-cast floor elements are arranged in a laterally reversed manner so that their concrete slabs (4, 21) are situated parallel to and at a distance from each other and their lattice girders face one another. The pre-cast floor elements (2, 3) are fixedly attached to one another by their lattice girders (5–7). The reinforced concrete section (1, 23, 26–28) can be used with site-mixed concrete to rapidly produce a foundation for a building on the building site, without erecting the shuttering and dismantling the shuttering.
    Type: Grant
    Filed: August 29, 2000
    Date of Patent: July 11, 2006
    Inventor: Udo Sohns
  • Patent number: 7007436
    Abstract: The snap-in-place building block has two internal support brackets constructed from durable plastic that are equipped with male and female interlocking devices, a rebar clip, a furring strip, and exterior flanges that are molded into a block body made from foamed plastic. A body of foamed plastic is molded around the brackets, the body defining two hollow cores, one bracket being disposed in each of the cores. A horizontal channel is formed between adjacent blocks when stacked above each other. The cores and horizontal channels receive concrete or mortar that forms vertical columns and horizontal beams within the wall. An exterior veneer is attached to the protruding exterior flanges on one side of the building block. The configuration of the block may be altered to allow for half-blocks and corner blocks.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: March 7, 2006
    Inventor: Jay R. Kelley
  • Patent number: 6993878
    Abstract: The invention relates to modular building blocks with the minimal possible number of types which can be used for construction of buildings or other structures. The block has cellular structure defined by through openings made in the block body. The number of cells depends on the number of through holes. Each block has an upper and inner insert made of a heat/cold-insulation material and inserted into through openings of the hollow block. The inserts, in turn, have through holes and recesses arranged so that after the blocks with inserts are assembled into a building or a structure, the openings and the recesses in the inserts form a continuous lattice-like space suitable for pouring concrete or another hardenable material which after curing form a load-carrying lattice-like framework of the building or the structure. Thus, the inserts are used as formwork-elements for pouring the concrete.
    Type: Grant
    Filed: February 14, 2004
    Date of Patent: February 7, 2006
    Inventor: Yuriy Prokofyev
  • Patent number: 6978581
    Abstract: A composite building block with a connective structure between the inner and outer wall units is presented. The wall units can be made of cement, clay brick, or similar materials. The connective structure is made of a material different than the wall units and may be integrally formed per the requirements of a particular wall construction project. In one embodiment, the connective structure comprises a center form, and one or more arms have connectors that connect to corresponding connectors integrally formed on the wall units. The center form may partition the cavity between the inner and outer wall units into two or more cavities, which may then be partially filled with, for example, insulative material or load-bearing materials, such as concrete.
    Type: Grant
    Filed: September 7, 1999
    Date of Patent: December 27, 2005
    Assignee: Pentstar Corporation
    Inventor: John G. Spakousky
  • Patent number: 6955015
    Abstract: A wall is constructed from precast concrete blocks stacked in tiers in which adjacent blocks are secured together to increase the strength of the wall. Anchors are embedded in the tops of at least some of the blocks. The ends of the blocks have vertical grooves which form a vertical opening when the ends of two blocks abut. The blocks in the tiers are offset so that the openings between blocks in one tier are positioned above the anchors on the blocks on the adjacent lower tier. The blocks in each tier are secured together by a tensioned cable extending through aligned passages in the blocks. Locking members are placed in the openings to secure the ends of the abutting blocks to an anchor in an adjacent lower block.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: October 18, 2005
    Assignee: Redi-Rock International, LLC
    Inventor: Benjamin R. Manthei
  • Patent number: 6931806
    Abstract: A system and method for forming concrete structures, using foam panels as forms, supported by vertical tracks with horizontal bridge pieces inserted through the forms. The bridge pieces are in the form of triangular webs with coaxial rings for supporting vertical rebars centrally between opposing forms. The coaxial rings on opposing bridge pieces key together to securely hold the vertical rebars. At the corners of the structure, corner retaining extrusions are used having fins for retaning the foam panels, and having various included angles such as 60°, 75°, 90°, 120°, 135°, 150° or 165°. Specific types of corner tie pieces for square, obtuse or acute corners are used to connect together the corner retaining extrusions at the inner and outer corners of the structure.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: August 23, 2005
    Inventor: Timothy A. Olsen
  • Patent number: 6898912
    Abstract: A system for reinforcing a concrete structural member comprises a panel oriented longitudinally and at least one frame assembly module. The module is formed with several rod members and with a reinforcement member defines a retention cell having a generally vertically oriented opening for receiving a vertical reinforcement member. An additional rod member can be employed in abutment with an interior surface of the panel. The panel body can hold a connector, such as a mushroom shaped connector, which can be used for mounting the module and also be used in conjunction with a bracer to join two panels and their associated modules together. Adjacent abutting panels can have overlapping reinforcement members, which can be inclined or have angled end portions. Each panel can have associated with it a plurality of retention cells arranged, transversely, longitudinally and vertically. The reinforcement system can be used as part of formwork used in constructing a structural member, or used with conventional formwork.
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: May 31, 2005
    Inventor: Leonid G. Bravinski
  • Patent number: 6886303
    Abstract: A tie bracket for supporting opposing synthetic foam insulating panels of a concrete receiving form, and a form utilizing such brackets. The tie bracket has intersecting horizontal and vertical members forming circumferentially closed openings therein. Most openings are arranged in horizontal series. An upwardly open trough is formed in each tie bracket. The horizontal members span and connect spaced apart parallel plates. The plates of each tie bracket are embedded in one foam insulating panel and are of height equal to that of the insulating panel. Each insulating panel has projections formed in its upper surface and cooperatively formed notches formed in its lower surface to enable interlocking and alignment of vertically stacked forms.
    Type: Grant
    Filed: August 20, 2001
    Date of Patent: May 3, 2005
    Inventor: Donald L. Schmidt
  • Patent number: 6865857
    Abstract: A vertical reinforcement for masonry wall comprising a void reinforcement within a vertical housing within the wall placed through vertical access grooves. The grooves may be opened on the unexposed face of the masonry wall and served for the accurate positioning of the longitudinal reinforcement within the full width of the wall. In addition to the longitudinal reinforcement, the system also includes fixed or moveable transverse connectors or spacers which supplement the reinforcement; lateral or end anchorages to secure the reinforcement and by way of suitable supports, the wall itself; and supplementary elements which may be retention anchors, plum and leveling lines and support sections set for the overhanging masonry base.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: March 15, 2005
    Inventor: Josep Maria Adell Argiles
  • Patent number: 6851239
    Abstract: A high-span anchoring system is described for a cavity wall incorporating a wall reinforcement combined with a wall tie which together serve a wall construct having a larger-than-normal cavity. Further the various embodiments combine wire formatives which are compressively reduced in height by the cold-working thereof. Among the embodiments is a veneer anchoring system with a low-profile wall tie for use in a heavily insulated wall. The compressively reduced in height wall anchors protrude into the cavity through the seams, between insulation strips, which seams seal thereabout and maintain the integrity of the insulation by minimizing air leakage. Further, the eye wires extend across the insulation into the cavity between the wythes, and each accommodates the threading thereinto of a wire facing anchor or wall tie with either a pintle inserted through the eye or the open end of the veneer tie. The veneer tie is then positioned so that the insertion end is embedded in the facing wall.
    Type: Grant
    Filed: November 20, 2002
    Date of Patent: February 8, 2005
    Assignee: Hohmann & Barnard, Inc.
    Inventors: Ronald P. Hohmann, Ronald P Hohmann, Jr.
  • Patent number: 6832456
    Abstract: A frame unit (11) used in the construction of a formwork module. The frame unit (11) is formed by connecting together rectangular loops of wire (12, 13) to form a rectangular block shape. Panels (60) and reinforcement (16) are connected to the frame to make a formwork module, with the reinforcement (16) extending beyond the sides of both the frame unit (11) and the panels (60). When a number of modules are connected together to form formwork for the desired building structure, the reinforcement (16) overlaps to form a continuous line of reinforcement from one module to the next.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: December 21, 2004
    Inventor: Peter Bilowol
  • Publication number: 20040177579
    Abstract: Reinforcement for foamed articles is provided utilizing a matrix of fiber elements disposed within the interior or core of the article. The fiber elements are injected along with dry flowable formable beads into a mold cavity. Upon heating of the mold interior and subsequent wetting/expanding/fusing phase, the fiber elements become joined to the expanding beads to provide enhanced strength of the resulting molded article.
    Type: Application
    Filed: March 10, 2003
    Publication date: September 16, 2004
    Applicant: INNOVATIVE CONSTRUCTION TECHNOLOGIES, INC.
    Inventor: Tim Tremelling
  • Publication number: 20040177580
    Abstract: Reinforcement is provided for foam articles made from dry flowable expanding beads. The reinforcement includes a net work of elements, preferably woven or roving type. The net work is positioned within the foam matrix at a location remote from an applied force so as to impart increased bursting strength to the foam matrix.
    Type: Application
    Filed: March 10, 2003
    Publication date: September 16, 2004
    Applicant: INNOVATIVE CONSTRUCTION TECHNOLOGIES, INC.
    Inventor: Tim Tremelling