Abstract: The edge of a construction element, such as a sandwich panel having a core and two outer layers, is closed such that forces acting on the construction element are directed to the outer layers and generally not through the panel core. A portion of the core may be removed to define a cavity within the construction element. A bonding material closes the edge by filling the cavity and forming a new edge that is substantially coplanar to the edges of the outer layers. The edge also can be closed by inserting the edge into a U-profile bracket and connecting the outer layers of the panel to side walls of the U-profile bracket.

Abstract: A laminated structural insulated panel has an inner or core layer, an outer layer on the opposite facing surfaces of the core layer and an adhesive layer between each surface of the core layer and its respective outer laminate layer. To increase the strength and reduce the likelihood of delamination, the present panel is provided with a plurality of perforations in the surface of the core layer that receives the outer and adhesive layers. Each of the perforations form a chamber that receives a portion of the bonding agent or adhesive utilized for the adhesive layer. The bonding agent or adhesive bonds to the side walls of the chamber to mechanically anchor the outer layer to the interior of the core layer by substantially increasing the bonding surface between the adhesive layer and the core layer. In one embodiment, the core layer is an expanded polystyrene or other rigid foam.

Abstract: A structure according to the present invention provides spaces having improved temperature stability. The structure may be modular in nature and, when assembled, provides a gas circulation path comprised of a plurality of fluid flow ducts. Circulation of gas through the path may occur by way of natural convection and/or forced air assistance. A structure according to the present invention includes a thermal mass which contacts at least a portion of the gas circulation path. The thermal mass may provide structural support while providing the thermal retention to warm a portion of the circulation path.

Abstract: Aircraft floor panels where core-skin bonding is improved between honeycomb and composite face sheets (skins) by applying a nylon-based (polyamide) adhesive to the edge of the honeycomb prior to bonding. Edge coating of the honeycomb allows one to reduce panel weight without reducing the performance parameters that are required for different types of aircraft floor panels.

Abstract: A subject of the invention is the lining panel with insulation. The panel is a thin, cuboidal block made of a porous insulation material with internal protruding elements on two adjacent sides and frontal undercuts on the remaining sides, having parallel horizontal protruding elements on the external surface, where the distance between the two adjacent protruding elements is a standardised width of ceramic tiles and it has the developed surfaces between the protruding elements (4.) and round pressed forms evenly distributed in rows (5.), with dimensions corresponding to edges of expansion bolts, and in the centres thereof the forms contain deeper aligning pressed forms (6). The panel is made of the expanded polyurethane resin or of a rigid structural foam having an increased hardness.

Abstract: In one embodiment, a construction panel system comprises a first panel of one or more construction panels. The first construction panel comprises a core board, a first insulation layer coupled to a first side of the core board, and a second insulation layer coupled to a second side of the core board, where the core board provides a structural integrity for the first panel, the first insulation layer substantially covers the first side of the core board and the second insulation layer substantially covers the second side of the core board.

Abstract: A seamless wall finishing system has a plurality of wall panels which are spaced apart from an exterior wall. The spacing creates an air gap which provides an airflow passage between the exterior wall and the second surface of the wall panels. The wall panels have a mold resistant non-organic thread or yarn wall covering which is adhered to a central portion of a first surface of each of the wall panels so as to define a pair of uncovered areas on opposite sides of each of the plurality of wall panels such that when a first of the plurality of wall panels is mounted adjacent a second of the plurality of wall panels a vertically extending seam is created which is filled with a seam tape made from the mold resistant nylon yarn wall covering. A method of assembling the modular basement wall finishing system is also provided.

Abstract: An insulated panel (1) comprises a first panel portion (2) and a second panel portion (3) which are identical. Each panel portion (2, 3) comprises an outer profiled sheet (5) and an inner backing tray with a foam core (7) therebetween. The panel portions (2, 3) each have external sheet overlap parts (10, 11) and backing sheet overlap parts (23, 24). The corresponding overlap parts (10, 11, 23, 24) of adjacent panel portions (2, 3) are bonded together at the overlap. The bonding may be by an adhesive (15).

Abstract: A structural insulated panel includes a structural chase or cavity to accommodate connection of the panel to an anchoring device embedded in a foundation or load bearing footing. An embodiment of the panel also includes an opening through an outer panel member providing physical and visual access to the connection within the structural chase. Another embodiment provides for an insulated structural chase also capable of accommodating an anchoring device and connecting member.

Abstract: Building panels with a homogenous decorative surface having a wear layer comprising fibres, binders and wear resistant particles.

Abstract: This invention relates generally to a method of constructing walls or fence systems from panels. More particularly, the invention relates to constructing such walls or fence systems wherein a back face of one panel connects to a back face of another panel and further wherein the front faces of the panels have a desirable texture and further wherein a concrete footing of the wall or fence system is poured after courses of panels have been stacked one upon the other.

Abstract: The present invention relates to improved base for a large, commercial rooftop air conditioning (A/C) unit. The base is assembled from a series of interconnectable, corrugated floor panels having smooth bottom planar surfaces that may directly be mounted atop existing rooftop A/C unit curbs. The panels are each constructed from metal or steel, concave formed linear members that reside coplanar and are separated by a foam core. There is a base to wall panel connecting rail that simplifies the attachment of the A/c unit's side walls.

Abstract: Various embodiments of a high-performance environmentally friendly building panel and related manufacturing methods are disclosed. Certain example embodiments described herein relate to various high-performance building panel configurations that utilize at least one engineered mixture produced with a desired thickness, shape and dimension, and manufactured through several preferential manufacturing methods. To selectively enhance some of the high-performance building panel characteristics such as its ability to withstand significant loads, mitigate possible contamination by bacteria growth, as well as its ability to be fire-retardant or fire-suppressant, and other credible operating scenarios the characteristics of different engineered mixtures may be combined during the panel forming process.

Abstract: A structural insulated panel system includes a frame including a first vertical frame member and a second vertical frame member and a top frame member and a bottom frame member. A first siding member is attached to one side of the frame and a second siding member is attached to an opposite side of the frame to form a cavity and an insulation material is provided within the cavity. A tongue portion includes a projection formed from the first vertical frame member disposed laterally outward from one vertical edge of the first and second siding members. A groove portion includes a recess formed from the second vertical frame member disposed laterally inward from an opposite vertical edge of the first and second siding members, so that the tongue portion from one panel is configured to mate with the groove portion of another panel to provide an assembly of multiple panels.

Abstract: A composite wall assembly includes a frame. A sheathing layer of composite material is mounted on the frame. At least one waterproof insulating layer is adhered to the sheathing layer without puncturing the waterproof insulating layer. An outer layer of composite material is adhered to the waterproof insulating layer opposite the sheathing layer without puncturing the outer layer. The sheathing layer and the outer layer may be a magnesium oxide composite board material.

Abstract: A composite cladding panel has an internal skin or backing tray (2), and an external skin (3) with foam insulation (4) between the tray (2) and skin (3). A pre-formed gasket (20) is bonded to the external skin (3) and a coating (30) is applied to the external skin (3) of the panel and to an outer face (21) of the gasket (20) to provide a surface finish such as a textured finish. No joint is visible between the coated skins (3) of adjacent panels.

Abstract: A structural composite insulated panel having a plurality of truss members arrayed in substantially parallel relation at a substantially equal interval so as to define a plurality of cells therebetween. The panel has an insulating member disposed in each of the cells, the panel has two opposing elongated side panel surfaces defined by side surfaces of the cells, and two opposing end panel surfaces defined by the respective end surfaces of two outermost cells of the panel, the two side panel surfaces are substantially perpendicular to the two end panel surfaces and the plurality of truss members. The panel has a pair of prismatic members, each parallely engaged to the respective side panel surfaces. The panel has a pair of locking members, each at the respective end panel surfaces and engaged thereat to the prismatic members to provide compressive locking tension to the insulating members and the trusses in the panel.

Abstract: A configuration for sealing or sound-proofing cavities, for example in the vicinity of a chassis or a body of a motor vehicle, includes two half-shells which are separately produced, which can be locked together and which, in an interlocked state, form a free, outwardly open ring-shaped gap in an outer, intermediate peripheral edge region. The ring-shaped gap is inwardly limited by an inner contour on one of the half-shells. A heat-expansible element as a contoured ring-like plate has a form which substantially corresponds to that of the ring-shaped gap formed between the two half-shells on their outer wall. The configuration is material-saving and can be produced and mounted at low cost.

Abstract: Building components and building structures including structurally insulated panels and cavities for accommodating building services, which cavities are insulated and vapor sealed. The cavity is formed by providing cross beams that accept connection therebetween of structurally insulated panels on one end, but include portions that extend beyond the surface of the structurally insulated panels to accept structural sheating thereon. Building components are also taught that include keyed connections between cross beams and structurally insulated panels.

Abstract: An affordable, sustainable building, comprising substantially entirely mass-produced, prefabricated constituent parts manufactured off-site, the prefabricated constituent parts comprising a foundation, a frame module comprising a plurality of frames, wherein the frame module is secured to the foundation, a reversible connector to connect the plurality of frames to form the frame module, a wall panel configured to be mounted onto the frame module, a floor panel configured to be mounted onto the frame module, and a ceiling panel configured to be mounted on to the frame module. Each constituent part forms part of a library of parts from which the constituent parts are selected. The constituent parts are preferably made in standardized sizes to facilitate efficient mass production. The constituent parts are predominantly made of recyclable material so as to be environmentally friendly.

Abstract: A mounting clip is designed to assist positioning and mounting of a first siding board to a wall overlapping a portion of a second siding board. The mounting clip includes a hanger which hangs the mounting clip on the second siding board. The mounting clip also includes a shelf. The shelf positions the first siding board such that the first siding board overlaps the second siding board. The mounting clip allows a single installer to accurately and efficiently install siding boards. The base of the mounting clips can be used as a guide to identify the portion of the siding board that can be nailed to the wall because the clip identifies the area that is going to be covered by the next siding board. An air gap between the wall and the siding boards is created by the mounting clip and prevents moisture from being trapped therebetween.

Abstract: An architectural membrane structure preferably includes an aerogel material disposed, for example, between two outer layers. The aerogel can be in monolithic or granular form or can be present in an aerogel composite. A method for manufacturing an architectural membrane structure includes securing an insert, e.g., an aerogel blanket, composite or granular aerogel, between a first and second layer. The architectural membrane structure can be used as a tensioned panel in envelopes such as roofing, overhangs, canopies or in other architectural or structural fabric applications.

Abstract: The present invention relates to the design, development and implementation of a building system using connected structural panels to form walls, floor slabs, stairs and other minor elements in buildings; characterised in that it is made up of a frame defined by peripheral trusses, wherein each truss consists of a metal structure based on two parallel rods tangentially joined to a zigzag rod by the corresponding peaks and troughs thereof; a plurality of vertical trusses thus formed are distributed equidistantly or not at a predetermined distance, acting as structural elements, and a plurality of horizontal and/or diagonal transversal rods are fastened to both the front and back sides distributed equidistantly or not at a predetermined distance as reinforcement elements to stiffen the panel, the assembly defining a hollow three-dimensional box; a tightened metal framework is joined to both the front and back sides as a means of support for the mortar that is applied to the front and back sides as a covering to

Abstract: The disclosure pertains to a method of constructing structures and the resulting structures with SEP technology but with additional building components that create very strong buildings, including the ability to withstand high winds. The disclosure includes the option of constructing vertical concrete columns and horizontal concrete beams within the joined panel walls. This results in combining structural insulated panel technology with insulated concrete form technology. The disclosure also teaches use of compression fasteners that extend through both layers of the panel skin to achieve a mechanical attachment of the panel skins and not relying totally on the adhesive bond found on the typical SIP thus creating a “true” box beam effect of the panel itself. The fasteners have large chambered heads. These fasteners can be used at the junction of abutting panels. The panels are block lap cut and the fastener extends through both block extensions.

Abstract: A sound absorbing panel comprising a generally rectangular mat of sound absorbing material, a plastic non woven covering at the frontal mat surface facing towards the sound insulated space and a sheet metal plate covering at the rear. The sheet metal plate covering extends outwardly perimetrically around the mat and forms uniformly sized flange extensions bent inwardly by 180° to form lip portions and corresponding recessions between the flange extensions and associated lip portions. Four Z section edge members are employed, one for each of the four lateral sides of the mat, each Z section edge member comprising a base portion abutting the lateral side of the mat and two spaced apart flange portions projecting in opposite directions from the base portion, one of these flange portions entering within the abovementioned recessions of the sheet metal plate covering wherein it is being pressed to form a compact frame structure perimetrically around the sound absorbing panel.

Abstract: An uninsulated section comprising a first section element and a second section element is described; the first section element comprises a first cavity for housing a portion of a first heat-insulating body and a second cavity for housing a portion of a second heat-insulating body; the second section element comprises a third cavity for housing another portion of the first heat-insulating body and a fourth cavity for housing another portion of the second heat-insulating body. The uninsulated section also comprises a partition connecting the first section element and the second section element. Advantageously, the partition may be situated between the first and the second cavity and between the third and the fourth cavity.

Abstract: Composite panel structure including a pair of spaced, generally parallel-planar, fibre-reinforced, facial cladding sheets, and, disposed between and thermally bonded to these sheets, core structure including interleaved, generally side-by-side-parallel, elongate, low-density core elements, and elongate, higher-density, fibre-reinforced frame elements. Each frame element includes a pair of generally orthogonally intersecting, planar facial expanses, one of which is bonded to an adjacent core element, and the other of which is bonded to one of the cladding sheets.

Abstract: A building panel comprising a fiberboard panel providing the structural integrity of the building panel. An insulation layer is laminated to the fiberboard panel, the insulation layer providing a required thermal value to the building panel. A functional layer forms an air barrier, a water barrier and/or a vapor barrier of the building panel. The functional layer is secured to the fiberboard panel on the opposite side of the insulation layer.

Abstract: A fiber reinforced core panel is formed from strips of plastics foam helically wound with layers of rovings to form webs which may extend in a wave pattern or may intersect transverse webs. Hollow tubes may replace foam strips. Axial rovings cooperate with overlying helically wound rovings to form a beam or a column. Wound roving patterns may vary along strips for structural efficiency. Wound strips may alternate with spaced strips and spacers between the strips enhance web buckling strength. Continuously wound rovings between spaced strips permit folding to form panels with reinforced edges. Continuously wound strips are helically wrapped to form annular structures, and composite panels may combine both thermoset and thermoplastic resins.

Abstract: A tough, water-proof building system which provides walls and wall sections for use on upright walls, ceilings, and floors, and appurtenances, as well as accessories which make such structures more versatile. The walls and wall sections can be designed to have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions. A wall section has inner and outer layers, and structurally reinforcing members which extend, typically as a layer and/or stud, the full height of the wall section, at spaced locations along the length of the wall section. The spaces between the structurally reinforcing members are optionally filled with rigid foam. An optional reinforcing stud is attached to, or overlaid by, the inner layer, and extends inwardly into the building from what is otherwise the inner surface of the wall or wall section.

Abstract: A method of manufacturing a composite panel includes manufacturing a composite panel having a first skin, a second skin, a core, and a plurality of distinct groupings of Z-axis fibers that extend through the core from the first skin to the second skin, wherein the Z-axis fibers include opposite ends respectively terminating at and integrated into the first skin and the second skin; and creating structural stringers in the composite panel by removing the second skin and substantially all of the core and the Z-axis fibers down to or adjacent to the first skin.

Abstract: A recycled insulation material includes plastic and/or rubber shredded or chopped up into individual pieces having random or semi-random sizes and lengths that when combined together create random or semi-random air-pockets in-between many of the individual pieces. The shredded or chopped up plastic and/or rubber pieces in combination with the air-pockets are configured to operate as an insulation filler for a variety of different panels, forms, pipes, conduits or any other item that requires insulation.

Abstract: A locking system for mechanical joining of floorboards has a locking groove which is formed in the underside of and extends in parallel with the first joint edge at a distance from the joint plane, and a portion projecting from the lower part of the second joint edge and below the first joint edge and integrated with a body of the board. The projecting portion supporting at a distance from the joint plane a locking element cooperating with the locking groove and thus positioned entirely outside the joint plane seen from the side of the second joint edge, the projecting portion having a different composition of materials compared with the body of the board. The projecting portion presents at least two horizontally juxtaposed parts, which differ from each other at least in respect of the parameters material composition and material properties.

Abstract: A tough, water-proof building panel, made of fiber-reinforced polymer, is useful in making structural walls, ceilings, and floors of buildings. Upstanding such walls can have vertical and horizontal strengths sufficient to be used in place of concrete, as an engineered solution, both above grade and below-grade, including in severe weather conditions. Panels effectively have inner and outer layers, and structurally reinforcing members. Structurally-reinforcing members extend, typically as layer and/or stud, the full height of the wall panel, at spaced locations along the length of the panel. Spaces between the structurally reinforcing members are optionally filled with rigid thermally insulating foam. Optional reinforcing studs are attached to, or overlaid by, the inner layer, and extend inwardly into the building from what is otherwise the inner surface of the building panel. Panels can be made by e.g. assembling pre-fabricated blocks and/or webs, by evacuating a mold, and by pultrusion.

Abstract: A panel for constructing patio rooms, and the like, has a reinforcing offset I-beam extending along a first edge of the insulative board. A second lateral edge of the board has a reduced thickness portion which fits into the open side of the I-beam and forms two pockets which accommodate the engagement of two sets of spring fingers which positionally locate and secure adjacent panels together.

Abstract: A sound-proof wall made of FRP in the form of a sound-proof wall panel that includes a core and skin members made of FRP positioned on both sides of the core and whose weight per nit area is within the range of 10-60 kg/m2; and a method of producing the same. This sound-proof wall, though light in weight, has a superior sound insulation property and will never corrode because it is made of FRP. Further, it has a high degree of freedom of engineering design including sound-proof property, design, and shape, capable of producing a desired sound-proof wall with case. Further, since it has a high specific strength, it is possible to attain a drastic weight reduction while retaining the necessary strength, and facilitate working, shorten construction time, and reduce construction cost.

Abstract: A self supporting panel system used to fabricate ceilings, floors, walls, or roofs. The panel system is assembled from a plurality of panels, each having a core that is sandwiched between opposing plate members. In a preferred embodiment, the core of each panel includes a unifying material to enhance the load bearing capacity of the panel.

Abstract: A modular oven, such as a batch process oven, includes a standardized set of self supporting, interconnectable panels which, when assembled, from a self-supporting heat containment shell, free of added structural support members. The present invention is also directed at self-supporting modular oven panels and a method of assembling the panels such as in the expansion or conversion of a first modular oven assembly to a second assembly more conducive to current production requirements.

Abstract: A door has a core that includes a porous layer having a thickness and two opposing major surfaces. In one construction, the core also includes three fire-retardant layers, and two of the fire-retardant layers are separated by the porous layer. The porous layer and the fire-retardant layers are coupled together. Other constructions include one or more fire-retardant layers in balanced or unbalanced placement around the porous layer.

Abstract: An improved interior wall construction that provides both sound attenuating and fire resistant properties. The improved wall construction eliminates the need for conventional vertical studs by including at least one rigid interior structural panel comprised of compressed straw. A compressed straw panel is situated in a substantially layered configuration with conventional non-woven insulation, at least one air space and a gypsum board sheet on each face. Connection between the compressed straw panel and at least one gypsum board sheet is comprised semi-flexible substantially Z-shaped resilient channel members. The Z-shaped channel members and compressed straw panel each being capable of partially attenuating sound energy passed therethrough.

Abstract: A stud panel and method of making a stud panel where interior sheathing may be a temporary piece of transparent plastic or a permanent panel of sheet rock so as to retain insulation in place and minimize scarfing. The stud panel may include studs having through holes extending in a length direction of the stud panel such that insulation in adjacent inner regions separated by such studs interlock with each other and contribute to a structural integrity of the stud panel. The stud panel may include a space between inner studs and one of the exterior and interior sheathing so as to provide a thermal and sound break between the exterior and inner sheathing so as to minimize heat, air and sound transfer between the exterior and interior sheathing.

Abstract: An insulative, lightweight building panel is provided with a lightweight, insulative foam core and which includes one or more carbon fiber or steel reinforcements and an exterior concrete face which are manufactured in a controlled environment and can be easily transported and erected at a building site.

Abstract: A prefabricated attic hatch includes a frame comprising an outer frame and an inner frame. The inner frame encloses a central insulating panel which is fabricated from metal-skinned insulating foam. A preferred material for the panel is metal insulated door waste material. A method of fabricating attic hatches includes the use of metal insulated door waste material.

Abstract: A door for refrigerator which is sophisticated in design and provided at a lower production cost. The door for refrigerator is composed of a door panel made of metal and an inner plate combined with the door panel in a facing manner, a door cap which fits into the door panel and the inner panel in an upper portion, and a handle which fits into the door panel and the inner panel in a bottom portion. In addition to that, the door for refrigerator has a heat insulating form material injected inside. Then, the door for refrigerator is provided with draw forming at a position near to the edge of at least either side of the door panel.

Abstract: An improved interior wall construction that provides both sound attenuating and fire resistant properties. The improved wall construction eliminates the need for conventional vertical studs by including at least one rigid interior structural panel comprised of compressed straw. A compressed straw panel is situated in a substantially layered configuration with conventional non-woven insulation, at least one air space and a gypsum board sheet on each face. Connection between the compressed straw panel and at least one gypsum board sheet is comprised semi-flexible substantially Z-shaped resilient channel members. The Z-shaped channel members and compressed straw panel each being capable of partially attenuating sound energy passed therethrough.

Abstract: The invention relates to a rigid multilayer material for thermal insulation, in particular in a vacuum, the material comprising at least one insulating plate of honeycomb material sandwiched between two aluminum- or gold-coated skins of low emissivity. In order to optimize thermal insulation, the diameter of the cells is at least twice their height. The multilayer material may have as many layers as needed. The cells of adjacent layers may be offset in order to further minimize paths for heat conduction through the structure. Holes may be pierced in the side walls of the cells in order to allow them to empty out when the material is put into a vacuum. The invention also provides a method of making such a material.

Abstract: The invention provides energy-saving housing wherein the indoor temperature condition can be made comfortable throughout the year by a small amount of energy by suppressing loads on cooling and heating devices, and high airtightness and high heat insulation performance can be maintained for a long period of time so that durability is excellent. The energy-saving housing includes wall parts provided with inner walling made from an inorganic material and heat insulators made from an organic foamed material, a ceiling part provided with inner walling made from an inorganic material, heat insulators made from an organic foamed material at the ceiling part or roof part, and a floor heating device provided at least at the floor part of the lower floor, and has an equivalent clearance area of from 0.3 cm2/m2 to 0.6 cm2/m2.

Abstract: A building material guarding against a sick house (indoor air pollution) and using coffee grounds after drinking as a recycled resource, and an installation method thereof. A building material giving combined performance effects including sound-proofing/vibration controlling performances added by further mixing into the above building material the shreds or powder of discarded used tires.

Abstract: A heat shield suitable for motor vehicles and a method for manufacturing the heat shield is provided. The heat shield is intended to protect temperature-sensitive assemblies, components and connection lines from the direct impact of heat radiation and, possibly, acts as insulation. Moreover, the heat shield may also provide advantageous soundproofing properties. The heat shield is comprised of first and second plates that are at least partially deformable and an insulating material positioned between said plates. Preferably, at least a portion of said insulating material is in the form of compacted powder or flakes.

Abstract: A door comprises a framework formed from lengths of pultruded synthetic material having a low coefficient of thermal expansion, the space defined by the framework may be at least partially occupied by a core comprising a body of synthetic, structural-density, foam material and skins may be secured to opposed faces thereof to leave edges of the framework exposed.