Abstract: A conductive thermosetting composition comprises a functionalized poly(arylene ether), and alkenyl aromatic monomer, an acryloyl monomer, and a conductive agent. After curing, the composition exhibits good stiffness, toughness, heat resistance, and conductivity, and it is useful in the fabrication of a variety of conductive components, including the bipolar plates of fuel cells.

Abstract: An adhesive for thermoplastic film is formed from a composition comprising a blend of a poly(arylene ether), a thermosetting resin, a toughening agent, an optional plasticizer, and a cure agent. The adhesive finds particular utility in circuit board applications.

Abstract: Internally lubricated polymer compositions containing a styrene- and/or polyphenylene ether-containing polymer, an olefin-containing polymer, and a compatibilizer are provided. The olefin-containing polymer, which is present in the compositions in about 3 to about 30 weight percent, provides internal lubrication and improves the tribological properties of the compositions compared with the styrene- or polyphenylene ether-containing polymer alone, as determined by wear measurements. Preferred compositions exhibit wear factors less than about 130×10?11n mm5/Pa-m. A preferred composition includes a blend of polystyrene/polyphenylene ether, linear low density polyethylene, and styrene-ethylene-butadiene-styrene.

Abstract: A curable composition includes a functionalized poly(arylene ether); an alkenyl aromatic monomer; an acryloyl monomer; and a polymeric additive having a glass transition temperature less than or equal to 100° C. and a Young's modulus less than or equal to 1000 megapascals at 25° C. The polymeric additive is soluble in the combined functionalized poly(arylene ether), alkenyl aromatic monomer, and acryloyl monomer at a temperature less than or equal to 50° C. The composition exhibits low shrinkage on curing and improved surface smoothness. It is useful, for example, in the manufacture of automotive body panels.

Abstract: A curable resin composition including a poly(arylene ether), an allylic monomer, and an acryloyl monomer may be formulated as a powder. The resin composition exhibits improved toughness, and it is useful in thermoset processing applications where use of powdered resins is preferred.

Abstract: A silane-modified phenolic resin is prepared by reacting a phenolic compound (e.g., resorcinol) with an aldehyde to produce a phenolic novolak resin. The phenolic novolak resin is further reacted with at least one silane compound to produce the silane-modified phenolic resin. The reaction is typically carried out in the presence of an acid or base catalyst. The resulting resin has a lower softening point and can be used as a methylene acceptor compound in a vulcanizable rubber composition.

Abstract: The syndiotactic polystirene resin composition according to the present invention is superior in compatibility between a syndiotactic polystyrene and a rubber component and mechanical properties such as impact strength, in which a syndiotactic polystyrene-maleic anhydride (sPS-MA) and a hydrogenated styrene/butadiene/styrene-maleic anhydride (SEBS-MA) are employed as compatibilizers and a diamine compound is added as a coupling agent. The compatibilizers and coupling agents improve polarity of both the syndiotactic polystyrene and the rubber component and impact strength of the syndiotactic polystyrene composition.

Abstract: The present invention provides a heat-curable composition gives cured phenolic resin products having excellent flexibility; the present invention relates to a heat-curable composition comprising (A) a vinyl polymer having at least one phenol group at the main-chain terminus and (B) a phenolic resin; the present invention related to a polymer obtainable by reacting (A) a vinyl polymer having at least one phenol group at the main-chain terminus with (C) an aldehyde compound, to a heat-curable composition comprising the polymer.

Abstract: A heat resistant pipe is formed from a composition comprising polyphenylene ether resin and polystyrene resin. Pipes made from this composition possess superior thermal and pressure resistance. Their impact resistance and thermal expansion characteristics permit them to be utilized advantageously in all environments and during all seasons with little risk of failure.

Abstract: A polymer melt additive that is suitable for use as a processing aid in the extrusion of a non-fluorinated polymer. The polymer melt additive composition includes a fluoropolymer that has a long chain branching index (LCBI) of at least 0.2 and a zero shear rate viscosity at 265° C. of not more than 107 Pa's. The polymer melt additive may additionally include other compounds such as, polyoxyalkylene polymer or polycarprolactone.

Abstract: A vulcanizable rubber composition comprises (a) a rubber component; (b) a methylene donor compound; and (c) a methylene acceptor comprising a blend of a high ortho-ortho bonded phenolic novolak resin and a resorcinolic resin. The resin blend can be made by a number of methods. For example, it can be prepared by first reacting one or more phenolic compounds represented by the following formula: where R is selected from the group consisting of H, an alkyl group chain of 1-16 carbon atoms and an aralkyl group of 8-12 carbon atoms with an aldehyde in the presence of an ortho directing catalyst and then combining a resorcinol-formaldehyde novolak resin to obtain a phenolic and resorcinolic novolak resin blend.

Abstract: A thermosetting composition that includes an ungelled copolymer composition and a crosslinking agent. The ungelled copolymer composition includes a functional group-containing copolymer that includes segments of alternating residues derived from a donor monomer composition comprising an acceptor monomer composition. The donor monomer composition includes one or both of isobutylene and diisobutylene, and the acceptor monomer composition includes acrylic monomers and monomers containing functional groups. The ungelled copolymer composition is, substantially free of transition metals and Lewis acids, and the copolymer is substantially free of maleate-type monomer residues and fumarate-type monomer residues. The crosslinking agent has at least two functional groups that are reactive with the functional groups of the copolymer. The thermosetting composition may be in liquid, powder, or dispersed form and may be applied by traditional or electrocoating methods.

Abstract: An adhesive composition is provided that may give stable fixing strength without variation in a coated amount, and may form an adhesive film having excellent storage stability in fixing of semiconductor chips with electrode members. Moreover, an adhesive film (adhesive film for die bonding) obtained from the composition concerned is provided. An adhesive composition is used that is characterized by including epoxy resins (A), phenol resins (B), synthetic rubbers (C), and microcapsules (D) including hardening accelerator that has a core/shell structure in which a core part including hardening accelerator is covered by a shell part formed with thermoplastic resins.

Abstract: High flow polyphenylene ether formulations are obtained with the addition of dendritic polymers. High flow is also obtained with the addition of dendritic polymers to flame retardant polyphenylene ether formulations.

Abstract: A resin composition comprising 3 to 80 parts by weight of a resol type phenolic resin or 3 to 150 parts by weight of a polyhydric phenol, based on 100 parts by weight of a copolymer (Å) of an epoxy group-containing monomer and an &agr;-olefin, a powder of the resin composition, a laminate having a layer containing the resin composition, and producing method of the laminate.

Abstract: In a method of producing a low dielectric constant polymer, a thermosetting monomer is provided, wherein the thermosetting monomer has a cage compound or aryl core structure, and a plurality of arms that are covalently bound to the cage compound or core structure. In a subsequent step, the thermosetting monomer is incorporated into a polymer to form the low dielectric constant polymer, wherein the incorporation into the polymer comprises a chemical reaction of a triple bond that is located in at least one of the arms. Contemplated cage compounds and core structures include adamantane, diamantane, silicon, a phenyl group and a sexiphenylene group, while preferred arms include an arylene, a branched arylene, and an arylene ether. The thermosetting monomers may advantageously be employed to produce low-k dielectric material in electronic devices, and the dielectric constant of the polymer can be controlled by varying the overall length of the arms.

Abstract: A low dielectric constant material has a first backbone with an aromatic moiety and a first reactive group, and a second backbone with an aromatic moiety and a second reactive group, wherein the first and second backbones are crosslinked via the first and second reactive groups in a crosslinking reaction without an additional crosslinker, and wherein a cage structure having at least 10 atoms is covalently bound to at least one of the first and second backbone.

Abstract: A powder coating composition comprises at least one thermosetting resin such as epoxy resins, carboxy- or hydroxy-functional polyesters; hydroxy-, carboxyl- or glycidyl-functional acrylic resins; and/or hydroxy- or carboxyl-functional fluoropolymers, fluorochloropolymers or fluoroacrylic polymers blended with a at least one poly(phenylene ether) and at least one curing agent for the thermosetting resin.

Abstract: Disclosed are linear polyphosphonates produced by a transesterification process. These linear polyphosphonates exhibit a unique and advantageous combination of properties, such as outstanding fire resistance, unexpectedly high Tg's and good toughness at a low molecular weight. The favorable processing characteristics (such as low melt viscosity and excellent melt stability) of these linear polyphosphonates enable economic processing. Also disclosed are polymer compositions that comprise these linear polyphosphonates and at least one other polymer, wherein the resulting polymer compositions exhibit flame retardant properties. Further disclosed are articles of manufacture produced from these polymers, such as fibers, films, coated substrates, moldings, foams, fiber-reinforced articles, or any combination thereof, these articles may be coated with a moisture barrier to enhance their moisture resistance properties.

Abstract: Disclosed are branched polyphosphonates produced via a superior transesterification process, and methods related thereto. These branched polyphosphonates exhibit a unique and advantageous combination of properties, such as outstanding fire resistance, improved heat stability, improved toughness, and superior processing characteristics. Also disclosed are polymer compositions that comprise these branched polyphosphonates and at least one other polymer, wherein the resulting polymer compositions exhibit flame retardant properties. Further disclosed are articles of manufacture produced from these polymers, such as fibers, films, coated substrates, moldings, foams, fiber-reinforced articles, or any combination thereof; these articles may be coated with a moisture barrier to enhance their moisture resistance properties.

Abstract: Blends of polyimide resins and polyamide resins show improved physical properties with the addition of rubbery olefinic resins containing zinc carboxylate moieties.

Abstract: A curable resin composition comprises a poly(arylene ether), an acryloyl monomer, an allylic monomer, and an abrasive filler. The composition tolerates high filler contents, cures rapidly, and exhibits excellent toughness after curing. Useful articles prepared from the composition include grinding wheels and cut-off wheels having good wear characteristics.

Abstract: A poly(arylene ether) composition containing a rubber-modified poly(alkenyl aromatic) resin, an unsaturated impact modifier and optionally an encapsulated fluoropolymer is disclosed. The melt strength of the composition, measured as hang time of an extruded tube, is especially suited for blow molding methods. The composition exhibits good melt strength, surface quality and/or sandability and is particularly useful for blow molding applications.

Abstract: A vulcanizable rubber composition comprises (a) a rubber component; (b) a methylene donor compound; and (c) a methylene acceptor comprising a blend of a high ortho-ortho bonded phenolic novolak resin and a resorcinolic resin. The resin blend can be made by a number of methods.

Abstract: The present invention is a resin composition prepared by formulating an engineering plastic with a fluorine-containing polymer wherein said fluorine-containing polymer accounts for 0.005 to 1 mass % of the total of a mass of said engineering plastic and a mass of said fluorine-containing polymer, wherein said fluorine-containing polymer is a perfluoropolymer, and wherein said resin composition is used for extrusion molding or injection molding.

Abstract: A prepreg resin comprising: (a) 98 to 40% by weight based on the total weight of components (a) and (b), of a curable polyphenylene ether resin; (b) 2 to 60% by weight based on the total weight of components (a) and (b), of at least one cyanurate selected from the group consisting of triallyl isocyanurate and triallyl cyanurate; (c) a polymerization initiator comprised of a peroxide functionalized polymer, said peroxide functionalized polymer being fragmented by heat to a plurality of free radical moieties, such as t-butoxide moieties, and a relatively inert moiety having a molecular weight greater than about 1,000. The invention also encompasses a cured resin either as a coating on a substrate, without fiberglass cloth embedded, or a cured prepreg with fiberglass cloth embedded and a method of forming the same.

Abstract: A visco-elastic material useful in forming a noise and vibration damper, which includes an ethylene/methyl acrylate and/or polyacrylic elastomer, one or more modifying agents and one or more thermally-activated crosslinking agents. The material imparts excellent noise and vibration damping properties over a wide range of temperatures, and is particularly useful for damping vibrating substrates at elevated temperatures. In addition, the material can be polymerized or cured in-situ by heat generating substrates and has self-adhesive characteristics. Furthermore, the damping properties, adhesive qualities and structural integrity of the material are relatively unaffected by prolonged exposure to elevated temperatures and/or hot motor oil.

Abstract: In the resin-molded articles comprising polyolefin resins (a) and thermoplastic resins other than the polyolefin resins (b), when thickness is defined as one along a direction vertical to the surface of the article, as morphology observed under an electron microscope in the article, a portion where the polyolefin resin (a) forms a continuous phase (A), a portion where the resin other than the polyolefin resin (b) forms the continuous phase and the polyolefin resin (a) forms a discontinuous phase (B), and a portion where the polyolefin resin (a) forms the continuous phase (A) are successively observed in order from the surface toward the inside along the thickness direction, such molded articles having nature such as toughness and fabrication quality inherent to the polyolefin resins and improved appreciably in resistance to permeation of liquid chemicals and gases.

Abstract: Radiation curable coating compositions that are solventless homogeneous blends of a 1,2-polybutadiene oligomer, an acrylated bis-phenol-A derivative, and reactive compatible compounds are disclosed. Such solventless coatings can be used in a variety of applications, including the high speed coating of metal coil.

Abstract: A fluoroelastomer composition contains a peroxide-curable solid fluoroelastomer and a peroxide curative agent combined therewith, and, a bisphenol-curable liquid fluoroelastomer and a bisphenol curative agent combined therewith. The solid fluoroelastomer/peroxide curative when combined with the liquid fluoroelastomer/bisphenol curative results in a composition exhibiting improved polymeric properties including improved flowability at room temperature and improved fluid resistance and sealability at a wide range of temperatures.

Abstract: A liquid crystal polyester resin mixture having a stabilized plastication time and accordingly possible to be molded in constant cycles and giving a molded article excellent in mechanical properties and thermal stability is provided. The liquid crystal polyester resin mixture comprises 100 parts by weight of a liquid crystal polyester resin composition which comprises 100 parts by weight of a liquid crystal polyester and from 0 to 150 parts by weight of a filler, and either from 0.001 to 5 parts by weight of a fatty acid amide having a formula; R1—CO—NH2 (wherein R1 denotes a saturated or unsaturated hydrocarbon of 10 to 30 carbons) or from 0.001 to 2 parts by weight of a high molecular weight polyethylene with a molecular weight of 10,000 or higher.

Abstract: Disclosed is a method for the preparation of polymeric phosphate flame retardants with a molecular weight of at least about 1500 and a softening temperature of at least about 10° C. comprising the steps of (a) reacting a phosphorus oxyhalide with a monohydroxyaromatic compound, (b) removing substantially all of any remaining phosphorus oxyhalide; (c) reacting the monoaryldichlorophosphate product with a dihydroxyaromatic compound and (d) reacting the product of step (c) with a monohydroxyaromatic compound. The solid polymeric flame retardant has a linear structure and less than 10 ppm halogen bound to phosphorus. Also disclosed are resinous compositions comprising the solid polymeric phosphate made by the method of the invention and at least one other polymeric resin.

Abstract: Provided is an industrially advantageous insulating film obtainable from a resin composition comprising (A) 100 parts by weight of a polyphenylene oxide having a structural unit of the following formula (1): and (B) 0.1 to 60 parts by weight of a copolymer having a functional group reactive with the above-mentioned polyphenylene oxide.

Abstract: A thermoplastic bakeware article (i.e., an article formed to hold, contain or support food, while being heated in a microwave, conventional oven, convection oven, or the like) that is food-grade and resistant to dripping, stringing, and melting at high temperatures. The article has a composition comprising a partially crystalline polyester resin and a phenoxy resin. The composition is formulated so as to allow cross-linking between the polyester resin and the phenoxy resin at temperatures above about 400° F.

Abstract: A syndiotactic polystyrene blend comprises syndiotactic polystyrene and poly (arylene ether) wherein the poly(arylene ether) has an intrinsic viscosity less than about 0.25 grams/deciliter (g/dl) when measured in chloroform at 25° C.

Abstract: A two-component epoxy-based adhesive comprising a resin component and a curing agent. The resin component comprises an epoxy resin, a polymer polyol, and fumed silica. The curing agent comprises a polyoxyalkyleneamine, an amine terminated butadiene-acrylonitrile polymer, tris(2,4,6-dimethlaminomethyl)phenol, polyamide resin, silane and fumed silica. The adhesive composition is particular useful for bonding of metals, plastics and composites and for functions such as laminating, honeycomb bonding, automotive assembly and construction assembly.

Abstract: 0.3-5.0 parts by weight of phenol resin, sulfur, and vulcanizing accelerator are added to 100 parts by weight of EPDM rubber. They are kneaded, and the EPDM rubber is vulcanized and molded. Generation of blooming can be suppressed without inhibiting the vulcanizing speed and the vulcanizing start timing.

Abstract: A low dielectric constant material has a first backbone with an aromatic moiety and a first reactive group, and a second backbone with an aromatic moiety and a second reactive group, wherein the first and second backbones are crosslinked via the first and second reactive groups in a crosslinking reaction without an additional crosslinker, and wherein a cage structure having at least 10 atoms is covalently bound to at least one of the first and second backbone.

Abstract: A copolymer having segments of polyphenylene ether, styrene and/or acrylonitrile, a method for making the copolymer, and a blend of the copolymer with a styrenic resin are provided. The polyphenylene ether segments are derived from polyphenylene ether polymers having at least one end cap that a pair of unsaturated aliphatic carbon atoms, i.e. a carbon—carbon double bond. The copolymer is miscible with styrene/acrylonitrile copolymers.

Abstract: Methods of making low molecular weight methylene acceptors are provided. The methylene acceptors are prepared by reacting a polyhydric phenol with an aromatic olefinic compound in the presence of an acid catalyst, and then further reacting the products of the first reaction with an N-methylol lactam derivative. Derivatives made by the above method, as well as rubber compositions using these derivatives are also provided.

Abstract: A curable resin composition comprises a poly(arylene ether), an acryloyl monomer, an allylic monomer, and an abrasive filler. The composition tolerates high filler contents, cures rapidly, and exhibits excellent toughness after curing. Useful articles prepared from the composition include grinding wheels and cut-off wheels having good wear characteristics.

Abstract: A chemical amplification type positive resist composition comprising a novolak resin, a resin insoluble or poorly soluble itself in an alkali aqueous solution but becoming soluble in an alkali aqueous solution by the action of an acid, and an acid generator, wherein when the novolak resin is measured by gel permeation chromatography (GPC) using a 254 nm UV detector using polystyrene as a standard, the area ratio of components having molecular weights of 1000 or less is 25% or less based on the total pattern area excepting unreacted monomers; and the chemical amplification type positive resist composition can reduce cost without deteriorating basic abilities such as sensitivity, resolution and the like, and shows small unevenness due to standing wave, and can improved pattern profile, particularly, line edge roughness.

Abstract: Powder coating compositions comprising at least one thermosetting resin and at least one poly(phenylene ether) are disclosed.

Abstract: A high flow polyphenylene ether resin composition with improved HDT values and flame retardance comprising a blend of at least two polyphenylene ether resins, a first resin having an intrinsic viscosity of at least 0.3 dl/g, and a second resin having an intrinsic viscosity of less than 0.25 dl/g and preferably having a particle size of at least about 100 &mgr;m. The composition preferably contains less than 30 wt % of the low viscosity polyphenylene ether based on the weight of the total composition. Fiber reinforced and flame retarded compositions also exhibit high HDT values.

Abstract: In one aspect, the invention provides curable fluoropolymer compositions comprising fluoropolymer, onium, and alkyl or aryl oxalate-blocked compound and carbonate-blocked compound as crosslinking agents. In other aspects, the invention provides methods of making curable fluoropolymer compositions and provides alkyl or aryl oxalate-blocked and carbonate-blocked compounds.

Abstract: In one aspect, the invention provides curable fluoropolymer compositions comprising fluoropolymer, onium, and alkyl or aryl oxalate-blocked compound as a crosslinking agent. In other aspects, the invention provides methods of making curable fluoropolymer compositions and provides alkyl or aryl oxalate-blocked compounds.

Abstract: Polymer blends, in particular polyphenylene ether-polyamide blends, are effectively compatibilized by incorporating under blending conditions certain oligomers, cooligomers, polymers and copolymers of narrow molecular weight distribution that are prepared under free radical polymerization conditions with glycidyl-functionalized nitroxyl initiators. The oligomers, cooligomers, polymers and copolymers contain at least one oxyamine group and at least one glycidyl-containing initiator group. The polymer blends have excellent mechanical properties.

Abstract: A thermoplastic resin composition comprising a blend obtainable by blending 0.1 to 99% by weight of (a) a fluorine-containing polymer having a number-average molecular weight of 2000 to 1000000 and having hydroxy group or epoxy group at least at one of end portions of a main chain and side chain of the polymer, and 1 to 99.9% by weight of (b) a heat resisting thermoplastic resin having a crystalline melting point or glass transition temperature of not less than 150° C.

Abstract: In a method of producing a low dielectric constant polymer, a thermosetting monomer is provided, wherein the thermosetting monomer has a cage compound or aryl core structure, and a plurality of arms that are covalently bound to the cage compound or core structure. In a subsequent step, the thermosetting monomer is incorporated into a polymer to form the low dielectric constant polymer, wherein the incorporation into the polymer comprises a chemical reaction of a triple bond that is located in at least one of the arms. Contemplated cage compounds and core structures include adamantane, diamantane, silicon, a phenyl group and a sexiphenylene group, while preferred arms include an arylene, a branched arylene, and an arylene ether. The thermosetting monomers may advantageously be employed to produce low-k dielectric material in electronic devices, and the dielectric constant of the polymer can be controlled by varying the overall length of the arms.

Abstract: A coating solution for forming porous organic film comprising the following A) to C), wherein A) and B) have respective heat decomposition initiation temperatures Ta and Tb satisfying a relation: Ta>Tb: A) a thermosetting resin having an aromatic ring in the main chain, B) a heat decomposable resin obtained by polymerization of monomers which include at least one compound represented by the following formula (1) or (2), and C) an organic solvent, wherein, X and each of R1 to R3 are defined in the specification.