Specified Material Contains A Transition Metal Atom Patents (Class 525/268)
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Patent number: 5093442Abstract: A method for producing a homopolymer or copolymer of an .alpha.-olefin is disclosed, wherein a specific catalyst is used, said catalyst comprising a solid catalyst component obtained by contacting, in the presence of a chlorinated hydrocarbon solvent, a titanium compound and an aromatic carboxylic ester with a solid component obtained by reacting a hydrocarbon solvent-soluble organomagnesium compound having an alkoxy group with a specified chlorosilane compound having an Si--H bond; an organoaluminum compound; and an alkoxysilane compound. By the method of the present invention, an .alpha.-olefin homopolymer or copolymer exhibiting high bulk density and stereoregularity can be efficiently produced under even such polymerization reaction conditions, that the polymerization temperature is high and the polymerization time is long.Type: GrantFiled: October 3, 1989Date of Patent: March 3, 1992Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventors: Harumi Watanabe, Shigeo Tsuyama
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Patent number: 5081190Abstract: The invention relates to a block copolymer of propylene and a process for preparing the same comprising (a) polymerizing propylene or .alpha.-olefins mainly comprising propylene in the presence of a catalyst comprising a transition metal catalyst and an organometal compound; (b) copolymerizing .alpha.-olefins mainly comprising propylene and ethylene, wherein in at least one of steps (a) and (b) copolymerization is carried out with an alkenylsilane compound.Type: GrantFiled: October 17, 1990Date of Patent: January 14, 1992Assignee: Mitsui Toatsu Chemicals, Inc.Inventors: Tadashi Asanuma, Mitsuru Ito, Kaoru Kawanishi
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Patent number: 5066730Abstract: This invention provides a novel catalyst composed of a complex of an organic ether and a Lewis acid, preferably boron trichloride that can add olefin monomers to increase the molecular weight of the complex from as low as 200 to in excess of 100,000 preferably 500 or 1000 to 10,000 and higher, with the complex being active viz., living, until the complex dies, viz., is decomposed or destroyed so that polymers in the liquid or easily liquefiable range of 300 to about 10,000 and preferably 500 or 1000 to 10,000 and higher can be made or those more difficult to be liquefied or unliquefiable, viz., those of over 10,000 up to 100,000 and having useful end groups such as the halogens and specifically chloride.Type: GrantFiled: March 28, 1990Date of Patent: November 19, 1991Assignee: The University of AkronInventors: Joseph P. Kennedy, Munmaya K. Mishra
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Patent number: 5045597Abstract: The present invention relates to .alpha.-olefin block copolymers excellent in adhesive property to polar group-containing polymers and metals as well as in rigidity comprising an alkenylsilane and an .alpha.-olefin and processes for preparing the same, materials for adhesion and for easy coating comprising the same.Type: GrantFiled: March 5, 1990Date of Patent: September 3, 1991Assignee: Mitsui Toatsu Chemicals, Inc.Inventors: Tadashi Asanuma, Kazuhiko Yamamoto, Junko Ohnaka, Yoshiko Tokura
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Patent number: 5037890Abstract: A copolymer of an .alpha.-olefin with an aromatic diolefin such as divinylbenzene produced by means of Ziegler-Natta polymerization and having a vinylphenyl moiety is subjected to polymerization with an ethylenically unsaturated monomer by means of anion polymerization or free radical polymerization, whereby a graft-modified .alpha.-olefin copolymer is obtained.Type: GrantFiled: October 28, 1988Date of Patent: August 6, 1991Assignee: Mitsubishi Petrochemical Company LimitedInventors: Masuzo Yokoyama, Shinichi Yamauchi, Hiroshi Nakano, Michiharu Kihira, Hiroshi Omori
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Patent number: 5010140Abstract: Stabilized polymer dispersions in which the principal polymer contains a core component of acrylic polymers and stabilizer components which are polymers of ethylenically unsaturated monomers and which are grafted to the core component at the stabilizer ends, can be prepared using a catalytic chain transfer agent containing Co.sup.+2.Type: GrantFiled: May 31, 1989Date of Patent: April 23, 1991Assignee: E. I. Du Pont de Nemours and CompanyInventors: Joseph A. Antonelli, Christopher Scopazzi, Mark M. Doherty
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Patent number: 4978722Abstract: A method for producing a propylene-.alpha.-olefin block copolymer, which comprises polymerizing propylene in the presence of a catalyst and then polymerizing in a gas phase an .alpha.-olefin other than propylene, or propylene and other .alpha.-olefin without deactivating the catalyst, wherein at least one compound selected from the group consisting of an aromatic carboxylic acid ester, a phosphorous ester, an unsaturated dicarboxylic acid diester, an amine compound and an amide compound, is supplied to the latter gas phase polymerization system.Type: GrantFiled: September 15, 1989Date of Patent: December 18, 1990Assignee: Mitsubishi Kasei CorporationInventors: Nobuaki Goko, Yumito Uehara, Hideshige Kato, Yukimasa Matsuda
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Patent number: 4946899Abstract: Block copolymers compose a polyisobutylene rubbery soft segment of M.sub.n of about 5,000 to above 500,000 and glassy hard segments of M.sub.n of about 5,000 or higher and usually about 10,000 to 35,000 or more, are made by preparing a living polymer block of the polyisobutylene and then polymerizing on said living polyisobutylene block the glassy hard segments by adding thereto an electron donor having a donor number of 15 to 50 and then adding and polymerizing the monomers for the glassy hard segments. The monomers for the glassy hard segments are styrene and its derivatives and indene and its derivatives and mixtures thereof.Type: GrantFiled: December 16, 1988Date of Patent: August 7, 1990Assignee: The University of AkronInventors: Joseph P. Kennedy, Judit E. Puskas, Gabor Kaszas, William G. Hager
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Patent number: 4929683Abstract: This invention provides a novel catalyst composed of a complex of an organic ether and a Lewis acid, preferably boron trichloride that can add olefin monomers to increase the molecular weight of the complex from as low as 200 to in excess of 100,000 preferably 500 or 1000 to 10,000 and higher, with the complex being active viz., living, until the complex dies, viz., is decomposed or destroyed so that polymers in the liquid or easily liquefiable range of 300 to about 10,000 and preferably 500 or 1000 to 10,000 and higher can be made or those more difficult to be liquified or unliquefiable, viz., those of over 10,000 up to 100,000 and having useful end groups such as the halogens and specifically chloride.Type: GrantFiled: March 28, 1988Date of Patent: May 29, 1990Assignee: University of AkronInventors: Joseph P. Kennedy, Munmaya K. Mishra
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Patent number: 4921901Abstract: A novel block copolymer is disclosed which includes a random ethylene-propylene copolymer segment (A) and a methacrylate segment (B). The block copolymer has a number-average molecular weight of about 1,000 to about 600,000 and a ratio of (A) to (B) of 15/85 to 97/3 by weight.Type: GrantFiled: July 5, 1988Date of Patent: May 1, 1990Assignee: Toa Nenryo Kogyo KKInventors: Satoshi Ueki, Tokuo Makishima, deceased, Chihiro Imai
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Patent number: 4910262Abstract: A novel block copolymer consisting essentially of ethylene and propylene and comprising 1 to 20 parts by weight of block (A) having an ethylene content of 0 to 4% by weight, 5 to 49 parts by weight of block (B) having an ethylene content of more than 4% and less than 25% by weight, and 50 to 94 parts by weight of block (C) having an ethylene content of 25 to 85% by weight. The block copolymer is characterized by less formation of flow marks in molding, and also has excellent tensile characteristics.Type: GrantFiled: January 25, 1989Date of Patent: March 20, 1990Assignee: Mitsubishi Petrochemical Company LimitedInventors: Masaki Fujii, Shiroh Gotoh, Masahiro Gotoh
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Patent number: 4894421Abstract: A novel low-crystalline propylene random copolymer composition comprising[I] 60 to 95% by weight of a propylene random copolymer and[II] 5 to 40% by weight of a low-crystalline propylene random copolymerwhich has excellent heat-sealability, heat-seal imparting property, transparency and antiblocking property and containing a reduced amount of a hydrocarbon-soluble component, a process for production thereof, and polypropylene composite laminated structure having improved heat-sealability and heat seal strength at low temperatures.Type: GrantFiled: December 30, 1988Date of Patent: January 16, 1990Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Masahiro Sugi, Akinori Toyota, Norio Kashiwa
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Patent number: 4882380Abstract: A process for the production of a product comprising ethylene/propylene copolymer incorporated into a matrix of propylene homopolymer or copolymer comprising the following steps:(a) contacting propylene or propylene and at least one alpha-olefin having 2 to 8 carbon atoms, and hydrogen, wherein the alpha-olefin is present in a ratio of about 0.01 to about 0.06 mole of alpha-olefin per mole of propylene and the hydrogen is present in a ratio of about 0.001 to about 0.Type: GrantFiled: July 7, 1987Date of Patent: November 21, 1989Assignee: Union Carbide Chemicals and Plastics Company Inc.Inventors: Harold K. Ficker, William G. Sheard
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Patent number: 4822840Abstract: A novel low-crystalline propylene random copolymer composition comprising[I] 60 to 95% by weight of a propylene random copolymer and[II] 5 to 40% by weight of a low-crystalline propylene random copolymerwhich has excellent heat-sealability, heat-seal imparting property, transparency and antiblocking property and containing a reduced amount of a hydrocarbon-soluble component, a process for production thereof, and polypropylene composite laminated structure having improved heat-sealability and heat seal strength at low temperatures.Type: GrantFiled: October 9, 1987Date of Patent: April 18, 1989Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Masahiro Sugi, Akinori Toyota, Norio Kashiwa
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Patent number: 4820775Abstract: A process for the production of .alpha.-olefin block copolymer particles having excellent impact resistance at low temperature and excellent molding and processing characteristics, is disclosed. The process includes a two step gas phase polymerization procedure under specific conditions in the presence of a specific catalyst system.Type: GrantFiled: May 23, 1986Date of Patent: April 11, 1989Assignee: Sumitomo Chemical Company LimitedInventors: Akinobu Shiga, Masahiro Kakugo, Hajime Sadatoshi, Hiroyuki Kora, Toshio Sasaki, Junpei Kojima, Kazuki Wakamatsu, Syozo Kawamata
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Patent number: 4801650Abstract: A process for producing a 4-methylpentene-1 copolymer comprising copolymerizing 4-methylpentene-1 with other .alpha.-olefin in a hydrocarbon solvent in the presence of a Ziegler-Natta catalyst and a resin composition containing the 4-methylpentene-1 copolymer are disclosed. The copolymerization comprises a first stage in which (A) a homopolymer or random copolymer of 4-methylpentene-1 having an .alpha.-olefin content of not more than 3 mol % and an intrinsic viscosity of at least 2.5 dl/g is prepared and a second stage in which (B) a random copolymer having an .alpha.-olefin content higher than that of the polymer (A) and no higher than 9 mol % and an intrinsic viscosity of at least 2.5 dl/g is prepared, and the produced copolymer insoluble in the solvent is separated to recover a 4-methylpentene-1 copolymer containing from 5 to 80% by weight of the polymer (A). The process produces a solvent-insoluble copolymer in an increased yield without impairing transparency of the copolymer.Type: GrantFiled: September 4, 1987Date of Patent: January 31, 1989Assignee: Sumimoto Chemical Co., Ltd.Inventors: Kizuku Wakatsuki, Kazuki Wakamatsu
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Patent number: 4798866Abstract: A branched alpha-olefinic polymer composition having excellent melt flowability, good moldability and excellent melt tension and comprising at least two branched alpha-olefinic polymers each composed of (A) recurring units derived from a branched alpha-olefin containing 5 to 10 carbon atoms and having a branch at the 3-position or a position of a higher number and (B) recurring units derived from a linear alpha-olefin containing 2 to 20 carbon atoms; and a process for producing this polymer composition by a multiplicity of polymerization steps using a catalyst formed from (A) a highly stereoregular titanium catalyst component comprising magnesium, titanium, halogen and an electron donor as essential ingredient, (B) an organoaluminum compound and (C) an electron donor.Type: GrantFiled: July 13, 1987Date of Patent: January 17, 1989Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Junichi Yoshitake, Hiroaki Kitani, Norio Kashiwa, Takeshi Muranaka, Kenichi Tominari, Shigeki Nagamatsu
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Patent number: 4792588Abstract: A polyethylene composition having excellent melt moldability which substantially comprises an ultrahigh-molecular-weight polyethylene having a molecular weight of, for example, at least about 1,650,000 and a low-molecular-weight to high-molecular-weight polyethylene having a molecular weight of, for example, about 1500 to about 360,000. The composition is produced by a multi-stage polymerization process involving a step of producing the ultrahigh-molecular-weight polyethylene and a step of producing the low-molecular-weight to high-molecular-weight polyethylene.Type: GrantFiled: April 17, 1987Date of Patent: December 20, 1988Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Michiharu Suga, Hideo Ishikawa, Yoshinori Akana, Junichi Yoshitake, Masayuki Kondoh
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Patent number: 4789708Abstract: Ethylene propylene copolymer elastomers and ethylene propylene diene terpolymer elastomers are shown which, when cured, exhibit improved oil resistance and chemical aging properties at elevated temperatures and pressures. A previously polymerized liquid 1,2-polybutadiene is incorporated into the elastomer by chemical blending during the polymerization process. Such compositions are useful as electrical insulating materials for use under extreme environmental conditions, particularly in wire and cable constructions.Type: GrantFiled: December 14, 1987Date of Patent: December 6, 1988Assignee: Hughes Tool CompanyInventor: Raymond L. Guzy
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Patent number: 4786687Abstract: A molding composition is disclosed which comprises ultrahigh molecular weight polyethylene having an intrinsic viscosity of 10-30 dl/g at 135.degree. C. in decalin. Improved injection moldability is provided by the use of such polyethylene obtainable by a multi-stage polymerization reaction including at least the following two stages: (a) a first stage in which ethylene is polymerized using a specified composite catalyst in the absence of hydrogen of its presence at lower concentration to produce 50-99.5 weight parts of polyethylene having an intrinsic viscosity of 12-32 dl/g at 135.degree. C. in decalin; and (b) a second stage in which a fresh feed of ethylene is polymerized in the presence of hydrogen at higher concentration to produce 50-0.5 weight parts of polyethylene having an intrinsic viscosity of 0.1-5 dl/g at 135.degree. C. in decalin.Type: GrantFiled: April 21, 1986Date of Patent: November 22, 1988Assignee: Nippon Oil Co., Ltd.Inventors: Akira Sano, Masataka Oka, Tetsujirou Kuroishi, Kazuo Matsuura
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Patent number: 4777216Abstract: The invention relates to a process for the controlled polymerization of alpha-olefins selected from the group consisting of propylene and butylene in order to form a polymer containing by weight about 10% to 30% isotactic polyolefin, 25% to 70% atactic polyolefin and 0% to 65% by weight of an amorphous ethylene/olefin copolymer which process comprises combinations of the steps of:(a) homopolymerizing the alpha-olefin at a temperature of from about 0.degree. C. to about 90.degree. C. (preferably from about 20.degree. C. to about 60.degree. C.) in the presence of a high yield catalyst comprising a titanium compound supported on activated MgCl.sub.Type: GrantFiled: January 30, 1987Date of Patent: October 11, 1988Assignee: Dureco Chemicals, Inc.Inventors: Vincenzo Busico, Paolo Corradini, Vito Savino
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Patent number: 4771103Abstract: A process for continuously producing a propylene-ethylene block copolymer having well-balanced qualities such as high-impact properties, stiffness, processability, etc., with a good productivity, through two polymerization stages using a stereoregular catalyst comprising a Ti-containing solid catalyst and an organoaluminum compound, is provided, which process is characterized in that at the first stage, propylene is mainly fed into two or more polymerization vessels connected in series, to produce 60 to 95% by weight of the total polymerization quantity, and at the second stage, a specified quantity of a glycol ether is added to the polymerization reaction mixture obtained above and ethylene is fed in a relatively large quantity into one or more polymerization vessels, to produce 5 to 40% by weight of the total polymerization quantity.Type: GrantFiled: November 7, 1986Date of Patent: September 13, 1988Assignee: Chisso CorporationInventors: Hiromasa Chiba, Takahiro Oka
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Patent number: 4704433Abstract: A novel block copolymer is disclosed which includes a random ethylene-propylene copolymer segment (A) and a methacrylate segment (B). The block copolymer has a number-average molecular weight of about 1,000 to about 600,000 and a ratio of (A) to (B) of 15/85 to 97/3 by weight.Type: GrantFiled: May 24, 1985Date of Patent: November 3, 1987Assignee: Toa Nenryo Kogyo Kabushiki KaishaInventors: Satoshi Ueki, Chihiro Imai, Tokuo Makishima, deceased
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Patent number: 4696979Abstract: A process for producing a propylene copolymer having improved transparency and rigidity, which comprises carrying out (A) the polymerization of a vinyl cycloalkane having at least 6 carbon atoms and (B) the polymerization of propylene either alone or with ethylene in a multiplicity of steps in the presence of a catalyst system composed of a titanium compound and an organoaluminum compound. The content of the vinyl cycloalkane unit in the resulting copolymer is 0.05 to 10,000 weight ppm.Type: GrantFiled: December 27, 1984Date of Patent: September 29, 1987Assignee: Sumitomo Chemical Company, LimitedInventors: Akinobu Shiga, Masahiro Kakugo, Junpei Kozima, Kizuku Wakatsuki
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Patent number: 4666990Abstract: A suspension which comprises an inert liquid medium, a solid material, and a transition metal compound is dried using a spray-drying technique. The spray-drying is effected under conditions of temperature and pressure which are such as to cause evaporation of the liquid medium. The solid material is preferably in a finely-divided form. The solid material may consist essentially of a transition metal compound or may be a transition metal compound which is supported on a suitable solid inert matrix material. Alternatively, a suspension of a solid support material in a solution of a transition metal compound may be used. The dried solid is obtained as an agglomerate. The agglomerated solid can be mixed with an organic compound of a non-transition metal to give an olefin polymerisation catalyst system.Type: GrantFiled: September 30, 1985Date of Patent: May 19, 1987Assignee: Imperial Chemical Industries PLCInventors: John P. Candlin, John W. Kelland, Peter L. Law
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Patent number: 4659792Abstract: A process for producing a polymer or copolymer of 4-methyl-1-pentene, which comprises polymerizing 4-methyl-1-pentene or copolymerizing 4-methyl-1-pentene with up to about 20 mole % of an olefin having 2 to 20 carbon atoms in the presence of a catalyst comprising(A) a solid highly active titanium catalyst component composed of magnesium, titanium, halogen and a diester of a dicarboxylic acid,(B) an organoaluminum compound, and(C) an organosilicon compound represented by the following formulaR.sup.1.sub.3 Si(OR.sup.2)wherein each of R.sup.1 and R.sup.2 represents a hydrocarbon group with 1 to 5 carbon atoms, and the three R.sup.Type: GrantFiled: December 23, 1985Date of Patent: April 21, 1987Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Norio Kashiwa, Kunisuke Fukui
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Patent number: 4645797Abstract: A 3-methylbutene-1 polymer composition comprising from 10 to 95% by weight of a 3-methylbutene-1 homopolymer, or a copolymer of 3-methylbutene-1 with other .alpha.-olefin having from 2 to 12 carbon atoms, which has a 3-methylbutene-1 content of higher than 90% by weight, and from 5 to 90% by weight of a copolymer of 3-methylbutene-1 with other .alpha.-olefin having from 2 to 12 carbon atoms, which has a 3-methylbutene-1 content of from 40 to 90% by weight, and a process for its production.Type: GrantFiled: February 24, 1986Date of Patent: February 24, 1987Assignee: Mitsubishi Chemical Industries Ltd.Inventors: Yoshinori Suga, Eiji Tanaka, Nobuo Enokido, Yasuo Maruyama
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Patent number: 4582878Abstract: A high-rigidity, whitening-resistant ethylene-propylene copolymer is provided, which is obtained by copolymerizing propylene with ethylene at three successive stages wherein at the respective first, second and third stages, a copolymer fraction having a specified ethylene content is formed in a specified amount based on the total polymerization amount, in the presence of a catalyst obtained by reacting an organoaluminum compound (L) or a reaction product thereof with an electron donor (E) with TiCl.sub.4 ; reacting the resulting solid product (I) with an (E) and an electron acceptor; and combining the resulting solid product (II) with an (L) and an aromatic carboxylic acid ester (R), the molar ratio of (R) to (II) being specified, and in the presence of hydrogen.Type: GrantFiled: July 25, 1984Date of Patent: April 15, 1986Assignee: Chisso CorporationInventors: Hiromasa Chiba, Katsumi Kumahara, Takakiyo Harada, Takahiro Oka, Akihiro Sato
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Patent number: 4576994Abstract: A polypropylene molding composition with a good hardness and good impact strength at low temperatures is formed by two-stage polymerization of propylene and ethylene in liquid propylene in the presence of a special supported catalyst.Type: GrantFiled: August 31, 1984Date of Patent: March 18, 1986Assignee: Hoechst AktiengesellschaftInventors: Bernhard Dorrer, Helmut Strametz
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Patent number: 4550145Abstract: A process for producing a propylene block copolymer by a three-step reaction in the presence of a stereoregular catalyst. At the first step, propylene is polymerized at a temperature of 55.degree. C. or more to form polypropylene having an intrinsic viscosity of from 0.5 to 3.5 in the prescribed amount. At the second step, propylene is polymerized at a temperature of from 30.degree. to 90.degree. C. to form polypropylene having an intrinsic viscosity of at least 4 in the prescribed amount. And at the third step, ethylene and propylene are copolymerized at a temperature of from 30.degree. to 90.degree. C. to form an ethylene-propylene copolymer having an intrinsic viscosity of at least three in the prescribed amount. The propylene block copolymer formed by the three steps is superior and well balanced in impact resistance and stiffness.Type: GrantFiled: December 8, 1983Date of Patent: October 29, 1985Assignee: Idemitsu Petrochemical Co., Ltd.Inventors: Toshikazu Kasahara, Tsutomu Nishikawa
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Patent number: 4543389Abstract: A process for the preparation of ethylene-propylene impact copolymers at improved catalyst productivity rates involving the formation of a propylene prepolymer by polymerization of propylene in liquid phase in the presence of a catalyst system containing titanium halide supported on magnesium halide and aluminum alkyl complexed with an electron donor. Ethylene and propylene are block polymerized onto the prepolymer in a vapor phase reaction zone in the presence of a second catalyst system comprising a solution of a C.sub.5 -C.sub.9 polyalpha-monoolefin/catalyst/diluent.Type: GrantFiled: April 10, 1984Date of Patent: September 24, 1985Assignee: Shell Oil CompanyInventors: Israel G. Burstain, Brian L. Goodall
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Patent number: 4526931Abstract: A whitening-resistant, highly melt-viscoelastic ethylene-propylene copolymer and process for producing the same are provided, which copolymer is produced by copolymerizing ethylene with propylene in the presence of a specified stereoregular catalyst and at four stages under specified conditions, the catalyst being prepared by reacting an organoaluminum compound or its reaction product with an electron donor, with TiCl.sub.4, reacting the resulting solid product with an electron donor and an electron acceptor, and combining the resulting solid product with an organo-aluminum compound and an aromatic carboxylic acid ester so as to give a specified ratio, and at the four stages, the ethylene contents in monomers fed, the proportion of polymerization amounts and the intrinsic viscosities of polymers formed being specified.Type: GrantFiled: October 9, 1984Date of Patent: July 2, 1985Assignee: Chisso CorporationInventors: Hiromasa Chiba, Takakiyo Harada, Katsumi Kumahara, Shunji Kawazoe, Akihiro Sato
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Patent number: 4520163Abstract: A process for the preparation of ethylene-propylene impact copolymers at improved catalyst productivity rates involving the formation of a propylene prepolymer by polymerization of propylene in liquid phase in the presence of a catalyst system containing titanium halide supported on magnesium halide and aluminum alkyl complexed with an electron donor. Ethylene and propylene are block polymerized onto the prepolymer in a vapor phase reaction zone in the presence of further added quantities of aluminum alkyl components.Type: GrantFiled: January 9, 1984Date of Patent: May 28, 1985Assignee: Shell Oil CompanyInventor: Brian L. Goodall
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Patent number: 4510292Abstract: An ethylene-propylene block copolymer capable of producing foamed shaped articles having a structure of uniform and fine foams even without adding any other resins, and a process for producing the same are provided, which copolymer consists of a propylene homopolymer portion and an ethylene-propylene (EP) copolymer portion and is characterized in that .circle.1 the former portion is obtained by polymerizing propylene at two stages so that the portion can further consist of a lower molecular weight portion and a higher molecular portion; .circle.2 between the melt flow rates of the resulting block copolymer under a specified load and five times the load, there is a specified relationship; .circle.3 the EP copolymer portion has an ethylene content of 60 to 95% by weight based on this portion; and .circle.4 the block copolymer has an ethylene content of 10 to 40% by weight based on the copolymer.Type: GrantFiled: August 11, 1983Date of Patent: April 9, 1985Assignee: Chisso CorporationInventors: Hiromasa Chiba, Kenjiro Obama, Shunji Kawazoe, Takahiro Oka, Akihiro Satoh
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Patent number: 4483971Abstract: A process for producing terpolymers of propylene (as a main monomer), ethylene and another .alpha.-olefin having superior and well-balanced physical properties, almost without forming soluble polymer is provided.This process is characterized by preliminarily activating a catalyst consisting of a titanium trichloride composition and a specified organoaluminum halide, with a small amount of an .alpha.-olefin of 2 to 12 carbon atoms, a trialkylaluminum and an aromatic ester, and copolymerizing specified amounts of propylene, ethylene and an .alpha.-olefin of 4 to 12 carbon atoms in the presence of the preliminarily activated catalyst obtained above.Type: GrantFiled: February 25, 1983Date of Patent: November 20, 1984Assignee: Chisso CorporationInventors: Akihiro Sato, Takeshi Suzuki, Kazutsune Kikuta, Hiromasa Chiba, Toshihiro Uwai, Kenji Matsuda, Tohru Hanari
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Patent number: 4480075Abstract: Block copolymers are prepared by using two successive and different catalytic processes, a Ziegler-Natta type polymerization followed by a conventional anionic polymerization.Type: GrantFiled: June 24, 1983Date of Patent: October 30, 1984Assignee: Shell Oil CompanyInventor: Carl L. Willis
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Patent number: 4460757Abstract: A process for producing highly crystalline .alpha.-olefin polymers of good particle form with high yield is provided, which comprises polymerizing .alpha.-olefin in the presence of a preactivated catalyst obtained by reacting a reaction product (I) of organoaluminum compound (A.sub.1) with electron donor (B.sub.1), with TiCl.sub.4 to obtain a solid product (II); further reacting (II) with electron donor (B.sub.2) and electron acceptor to obtain a solid product (III); during or/and after the reaction step for obtaining (II) or/and during or/and after the reaction step for obtaining (III), subjecting (II) or (III), to polymerization treatment with .alpha.-olefin; and combining the resulting final solid product with organo-aluminum compound (A.sub.2) and a reaction product (G) of organo-aluminum compound (A.sub.3) with electron donor (B.sub.3) to obtain a preactivated catalyst; and preferably, in this combination, further subjecting a part or the total of the catalyst to polymerization treatment with .alpha.Type: GrantFiled: July 29, 1982Date of Patent: July 17, 1984Assignee: Chisso CorporationInventors: Akihiro Sato, Masami Tachibana, Toshihiro Uwai, Kenji Matsuda, Yoshiharu Higuchi
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Patent number: 4454299Abstract: Propylene/ethylene block copolymers are prepared by a process in which, in an agitated fixed bed comprising small polymer particles and in each case in the presence of hydrogen, first (I) propylene is homopolymerized from the gas phase, in a first polymerization zone, by feeding in a Ziegler-Natta catalyst, and then (II) the product obtained in the first polymerization zone is fed into a second polymerization zone, where a mixture of propylene and ethylene is polymerized with the propylene homopolymer present in the product from the first polymerization zone.Type: GrantFiled: April 15, 1983Date of Patent: June 12, 1984Assignee: BASF AktiengesellschaftInventors: Guenther Schweier, Wolfgang Gruber, Werner Metzger, Peter Hennenberger
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Patent number: 4435550Abstract: Poly-.alpha.-olefin, for example, polypropylene, is produced by subjecting a feed containing an .alpha.-olefin having 3 or more carbon atoms, to a preliminary polymerization at 40.degree. C. or less in the presence of a catalyst which comprises (A) a solid catalytic ingredient prepared (a) by reacting a Grignard compound of the formula, R.sup.3 MgX wherein R.sup.3 =C.sub.1-8 alkyl and X=halogen, with a reaction product of an aluminium halide with an organic silicon compound of the formula, R.sub.n.sup.1 Si(OR.sup.2).sub.4-n, wherein R.sup.1 =C.sub.1-8 alkyl or phenyl, R.sup.2 =C.sub.1-8 alkyl, n=0, or 1 to 3, (b) bringing the resultant solid carrier into a first contact with titanium tetrahalide, (c) treating the resultant titanium-containing solid product with an organic acid ester, and, finally, (d) bringing the treated solid product into a second contact with titanium tetrahalide; (B) another catalytic ingredient consisting of a trialkyl aluminium of the formula, AlR.sub.3.sup.4 wherein R.sup.4 =C.sub.Type: GrantFiled: March 9, 1982Date of Patent: March 6, 1984Assignee: UBE Industries, Ltd.Inventors: Haruo Ueno, Takefumi Yano, Tokuji Inoue, Shigeru Ikai, Yoshiyuki Kai, Michimasa Shimizu
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Patent number: 4410671Abstract: A transition metal compound and a metal halide compound are chemically combined to form a composition of matter. The composition of matter is mixed with a precipitating agent to form an active olefin polymerization catalyst. The catalyst can be further treated with a halide ion exchanging source to form an active olefin polymerization catalyst. Prepolymer is deposited on the catalyst(s) in an amount effective to reduce polymer fines when the catalyst(s) are used in polymerization processes.Type: GrantFiled: February 22, 1982Date of Patent: October 18, 1983Assignee: Phillips Petroleum CompanyInventors: Melvin B. Welch, Richard E. Dietz, Charles E. Capshew
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Patent number: 4408019Abstract: Thermoplastic elastomeric block copolymers having the general formula (AB).sub.n A, wherein each A is a crystalline polypropylene block, each B is a random ethylene-propylene copolymer block and n is an integer from 1 to about 12 exhibit structural and physical properties differences in comparison to related products.Type: GrantFiled: June 11, 1981Date of Patent: October 4, 1983Assignee: Hercules IncorporatedInventor: Harry W. Blunt
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Patent number: 4387198Abstract: A process for producing .alpha.-olefin polymers characterized by employing an organomagnesium compound in the preparation of a preactivated catalyst therefor is provided. The resulting polymers have particularly a higher rigidity in addition to various superior properties. The process comprises reacting a trivalent metal halide with a divalent metal compound to obtain a solid product (I); reacting this product with an organomagnesium compound, an electron donor (ED) and an electron acceptor (EA), once to 10 times, and at that time, using TiCl.sub.4 at least once as the (EA) to obtain a solid product (II); combining this product with an organoaluminum compound (OAl) and an (ED), and at that time, subjecting a combination of (II) and (OAl) or that of (II), (OAl) and (ED) to polymerization treatment with an .alpha.-olefin, and in the case of the former combination, further adding (ED), to obtain a preactivated catalyst; and polymerizing .alpha.-olefin(s) in the presence of this catalyst.Type: GrantFiled: March 12, 1980Date of Patent: June 7, 1983Assignee: Chisso CorporationInventors: Akihiro Sato, Masami Tachibana, Kazutsune Kikuta, Yoshiharu Higuchi, Masazumi Miyajima
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Patent number: 4298713Abstract: A process for producing an ethylene copolymer having a density of from 0.900 to 0.945 g/cm.sup.3 by copolymerizing in two steps a predominant amount of ethylene with a minor amount of an alpha-olefin containing at least 3 carbon atoms at room temperature to not more than about 100.degree. C. under a pressure of about 1 to about 100 kg/cm.sup.2 in the presence of a catalyst composed of (A) a titanium catalyst component supported on a magnesium compound and (B) an organoaluminum compound; characterized in that said copolymerization is carried out in(i) a first step where about 0.01 to about 50 g, per gram of the titanium catalyst component (A), of the alpha-olefin containing at least 3 carbon atoms is polymerized, said catalyst further comprising an organic acid ester (C), and then(ii) a second step where the final product of ethylene copolymer is formed in an amount more than about 100 times the weight of the polymer formed in the first step.Type: GrantFiled: December 26, 1979Date of Patent: November 3, 1981Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Yoshinori Morita, Akinori Toyota, Norio Kashiwa
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Patent number: 4297445Abstract: A method for continuous production of block copolymers having a block of propylene homopolymer and blocks of polymer of ethylene. The block copolymers produced thereby. In a first stage a first reaction mixture containing a polymer of ethylene is produced with continuous transfer of a portion of this reaction mixture along with propylene monomer and a catalyst modifier into a second stage in which a block copolymer having a block of propylene homopolymer and blocks of polymer of ethylene is produced. In preferred embodiments the polymer of ethylene is ethylene homopolymer and/or ethylene-propylene random copolymer.Type: GrantFiled: September 28, 1979Date of Patent: October 27, 1981Assignee: Phillips Petroleum Co.Inventors: James N. Short, Donald D. Norwood
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Patent number: 4284739Abstract: A process for the preparation of ethylene-propylene block copolymers at high catalyst productivity rates resulting in polymer products having improved impact strength-polymerized ethylene content relationship.Type: GrantFiled: July 27, 1979Date of Patent: August 18, 1981Assignee: El Paso Polyolefins CompanyInventor: Edward A. Zukowski