Bonded Directly To Each Other Patents (Class 556/468)
  • Patent number: 11104582
    Abstract: The invention relates to a method for cleaving silicon-silicon bindings and/or silicon-chlorine bindings in monosilanes, polysilanes, and/or oligosilanes. According to the invention, the monosilane, polysilane, and/or oligosilane is dissolved or suspended in an ether or in an ether-hydrochloric acid solution. Said method is used for example for preparing halogenated oligosilanes from halogenated polysilanes and for preparing siloxanes from organochlorosilanes and chlorinated monosilanes. Said method is particularly simple to carry out and as a result is economical.
    Type: Grant
    Filed: July 20, 2015
    Date of Patent: August 31, 2021
    Assignee: Momentive Performance Materials GmbH
    Inventors: Norbert Auner, Max C. Holthausen, Felix Neumeyer
  • Patent number: 8822621
    Abstract: A method for producing (hydroxymethyl)polysiloxanes of the general formula I (SiO4/2)k(R1SiO3/2)m(R12SiO2/2)p(R13SiO1/2)q[O1/2—(SiR22—X—Y—)aSiR22—CH2—OH]s[O1/2H]t??formula I, includes reacting silanol-containing organosiloxanes of the general formula II (SiO4/2)k(R1SiO3/2)m(R12SiO2/2)p(R13SiO1/2)q[O1/2H]r??formula II with cyclic or acyclic compounds that include at least one unit of the general formula III Z—[O—CH2—SiR22]n—Y??formula III
    Type: Grant
    Filed: October 14, 2010
    Date of Patent: September 2, 2014
    Assignee: Wacker Chemie AG
    Inventors: Jürgen Oliver Daiss, Jens Cremer, Elke Fritz-Langhals, Steffen Jungermann
  • Patent number: 8697901
    Abstract: Discloses herein is a catalytic process for producing organohalosilane monomers from a high-boiling residue resulting from the Direct Reaction of an organohalide with silicon. The high-boiling residue contains more conventionally cleavable compounds than conventionally uncleavable compounds. The process includes heating the residue in the presence of a catalyst comprising (1) one or more heterocyclic amines and/or one or more heterocyclic ammonium halides, and (2) one or more quaternary Group 15 onium compounds.
    Type: Grant
    Filed: December 30, 2011
    Date of Patent: April 15, 2014
    Assignee: Momentive Performance Materials Inc.
    Inventors: Kenrick Martin Lewis, John David Neely
  • Patent number: 8637695
    Abstract: Disclosed herein is a catalytic process for the synthesis of organohalosilane monomers from tetraorganodihalodisilanes and other compounds that are not cleaved during the conventional hydrochlorination of Direct Process Residue. The process is characterized by the use of a catalyst containing (1) one or more heterocyclic amines and/or one or more heterocyclic ammonium halides, and (2) one or more quaternary Group 15 onium compounds.
    Type: Grant
    Filed: December 30, 2011
    Date of Patent: January 28, 2014
    Assignee: Momentive Performance Materials Inc.
    Inventors: Kenrick Martin Lewis, John David Neely
  • Publication number: 20130172594
    Abstract: Discloses herein is a catalytic process for producing organohalosilane monomers from a high-boiling residue resulting from the Direct Reaction of an organohalide with silicon. The high-boiling residue contains more conventionally cleavable compounds than conventionally uncleavable compounds. The process includes heating the residue in the presence of a catalyst comprising (1) one or more heterocyclic amines and/or one or more heterocyclic ammonium halides, and (2) one or more quaternary Group 15 onium compounds.
    Type: Application
    Filed: December 30, 2011
    Publication date: July 4, 2013
    Inventors: Kenrick Martin Lewis, John David Neely
  • Publication number: 20130172593
    Abstract: Disclosed herein is a catalytic process for the synthesis of organohalosilane monomers from tetraorganodihalodisilanes and other compounds that are not cleaved during the conventional hydrochlorination of Direct Process Residue. The process is characterized by the use of a catalyst containing (1) one or more heterocyclic amines and/or one or more heterocyclic ammonium halides, and (2) one or more quaternary Group 15 onium compounds.
    Type: Application
    Filed: December 30, 2011
    Publication date: July 4, 2013
    Inventors: Kenrick Martin Lewis, John David Neely
  • Patent number: 8207366
    Abstract: High boiling residue from the direct synthesis of alkylchlorosilanes are converted in large part to monosilanes by heating the residue by passage of alternating current in a pressurized reactor.
    Type: Grant
    Filed: February 16, 2009
    Date of Patent: June 26, 2012
    Assignee: Wacker Chemie AG
    Inventors: Manfred Boeck, Paul Fuchs, Konrad Mautner
  • Publication number: 20120128567
    Abstract: The invention provides a process for thermal cleavage of the high-boiling residues of the direct Müller-Rochow synthesis to give silanes with hydrogen chloride in a fluidized bed of silicon dioxide-containing, aluminum-free particles.
    Type: Application
    Filed: November 11, 2011
    Publication date: May 24, 2012
    Applicant: WACKER CHEMIE AG
    Inventors: Gudrun Tamme, Konrad Mautner, Werner Geissler
  • Patent number: 7253243
    Abstract: There is provided a method of synthesizing an organosilicon compound. This method comprises polymerizing, as a starting material, allyl-(4-alkynyl-phenyl) silane represented by the following general formula (3) in a solvent selected from methylene chloride, chloroform, carbon tetrachloride and 1,2-dichloroethane and under the presence of hafnium tetrachloride to obtain an organosilicon compound represented by the following general formula (1). (wherein R is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms or a phenyl group, R's may be the same or different and are individually an alkyl group having 1 or 2 carbon atoms or a phenyl group, and n is an integer of 4 to 2500).
    Type: Grant
    Filed: August 18, 2006
    Date of Patent: August 7, 2007
    Assignee: Japan Science and Technology Agency
    Inventors: Yoshinori Yamamoto, Naoki Asao, Hisamitsu Tomeba
  • Patent number: 7022867
    Abstract: A silicon compound having a repeating unit represented by the following general formula (1): wherein R is a hydrogen atom, a straight or branched alkyl group having 1 to 20 carbon atoms, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heterocyclic group, Ar is a substituted or unsubstituted aryl group or an unsubstituted heterocyclic group, m is an integer of 2 or more, and n is an integer of 5,000 or less.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: April 4, 2006
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kazunori Ueno, Yomishi Toshida, Yuichi Hashimoto, Akihiro Senoo, Seiji Mashimo
  • Patent number: 6939984
    Abstract: The invention provides a continuous process for preparing alkylchlorosilanes from the residues of direct synthesis of alkylchlorosilanes which comprise liquid constituents with a boiling point of at least 70° C. at 1013 hPa and may also contain solids, with hydrogen chloride, by passing the residues at a temperature not above 200° C. and hydrogen chloride at a temperature higher than the latter into a reactor so that the resultant reaction temperature is from 400° C. to 800° C.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: September 6, 2005
    Assignee: Wacker-Chemie GmbH
    Inventor: Herbert Straussberger
  • Publication number: 20030216591
    Abstract: A silicon compound having a repeating unit represented by the following general formula (1): 1
    Type: Application
    Filed: September 16, 2002
    Publication date: November 20, 2003
    Inventors: Kazunori Ueno, Yomishi Toshida, Yuichi Hashimoto, Akihiro Senoo, Seiji Mashimo
  • Patent number: 6344578
    Abstract: The invention relates to a process for preparing alkylchlorosilanes from the liquid constituents of the residues from the direct synthesis of alkylchlorosilanes which have a boiling point of above 70° C. at 1013 hPa and comprise disilanes, in which the residues are heated with hydrogen chloride and silicon at temperatures of at least 300° C., with at least 10% by weight of trichlorosilane and/or tetrachlorosilane, based on the weight of the alkylchlorosilanes formed, being formed at the same time.
    Type: Grant
    Filed: July 25, 2001
    Date of Patent: February 5, 2002
    Assignee: Wacker-Chemie GmbH
    Inventors: Konrad Mautner, Bernd Köhler, Gudrun Tamme
  • Patent number: 6337415
    Abstract: Tetrakis(trimethylsilyl)silane is prepared by reacting tetrachlorosilane with chlorotrimethylsilane in the presence of lithium metal, adding a compound with active proton(s) to the reaction mixture for treating the residual lithium metal therewith while maintaining the mixture neutral or acidic, and separating tetrakis(trimethylsilyl)silane from the organic layer. The residual lithium metal is treated in a safe and simple manner. Reaction of the tetrakis(trimethylsilyl)silane with an alkyl lithium or alkali metal alkoxide, followed by acid hydrolysis, affords tris(trimethylsilyl)silane. The desired compounds are prepared in high yields and on an industrial scale.
    Type: Grant
    Filed: November 3, 2000
    Date of Patent: January 8, 2002
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Ayumu Kiyomori, Tohru Kubota, Takeshi Kinsho, Koji Hasegawa, Takeru Watanabe
  • Patent number: 6271407
    Abstract: The invention concerns a method for preparing hydrogenated alkylmonosilanes, by catalytic hydrogenolysis, under hydrogen pressure, of halogenoorganopolysilanes, improving known methods, in particular by facilitating implementation, and in terms of cost-effectiveness and performance which are shown by the efficiency of the resulting hydrogenated monosilanes. In said method the starting polysilanes are of the type: (CH3)Cl2Si—SiCl(CH3)2; (CH3)Cl2Si—SiCl2(CH3); (CH3)Cl2Si—Si(CH3)3; (CH3)2ClSi—SiCl(CH3)2; (CH3)Cl2Si—SiCl(Ch3)—SiCl2(CH3); (CH3)Cl2Si—Si(CH3)(SiCH3Cl2)—SiCl2CH3. The hydrogenated monosilanes CH3H2ClSi; (CH3)2HClSi; CH3HCl2Si are obtained by contacting said polysilanes with gaseous hydrogen under pressure, in the presence of a catalytic system AB comprising a hydrogenation catalyst precursor A and an auxiliary B for dissolving precursor A in the reaction medium. Said catalytic system is further characterized in that it is reductant-free.
    Type: Grant
    Filed: January 25, 2001
    Date of Patent: August 7, 2001
    Assignee: Rhodia Chimie
    Inventors: Pascale Colin, Claude De Bellefon, Christina Garcia-Escomel, Pierre Grenouillet, Philippe Morel
  • Patent number: 6013824
    Abstract: A process for redistributing an alkyl-rich silalkylene-containing residues. The process comprises contacting an alkyl-rich silalkylene-containing residue with a halosilane selected from the group consisting of alkyltrihalosilanes and tetrahalosilanes in the presence of an effective amount of a redistribution catalyst at a temperature within a range of about 150.degree. C. to 500.degree. C. thereby forming a redistribution product comprising dialkyldihalosilane. At least a portion of the catalyst in the present process may be formed in situ during conduct of the direct process and isolation of the resulting monosilanes.
    Type: Grant
    Filed: December 1, 1998
    Date of Patent: January 11, 2000
    Assignee: Dow Corning Corporation
    Inventor: Larry Herbert Wood
  • Patent number: 6013235
    Abstract: A process for the production of monosilanes from the high-boiling residue resulting from the reaction of hydrogen chloride with silicon metalloid in a process typically referred to as the "direct process." The process comprises contacting a high-boiling residue resulting from the reaction of hydrogen chloride and silicon metalloid, with hydrogen gas in the presence of a catalytic amount of aluminum trichloride effective in promoting conversion of the high-boiling residue to monosilanes. The present process results in conversion of the high-boiling residue to monosilanes. At least a portion of the aluminum trichloride catalyst required for conduct of the process may be formed in situ during conduct of the direct process and isolation of the high-boiling residue.
    Type: Grant
    Filed: July 19, 1999
    Date of Patent: January 11, 2000
    Assignee: Dow Corning Corporation
    Inventors: Jonathan Ashley Brinson, Bruce Robert Crum, Robert Frank Jarvis, Jr.
  • Patent number: 5922894
    Abstract: A process for converting a high-boiling fraction resulting from the reaction of methyl chloride with silicon metalloid in a process typically referred to as the "direct process" to monosilanes. The process comprises contacting a high-boiling fraction comprising polymeric silicon containing compound resulting from the reaction of methyl chloride with silicon metalloid, with hydrogen gas in the presence of an amount of lithium aluminum hydride catalyst effective in promoting conversion of the polymeric silicon containing compounds to monosilanes.
    Type: Grant
    Filed: October 28, 1998
    Date of Patent: July 13, 1999
    Assignee: Dow Corning Corporation
    Inventors: Bruce Robert Crum, Larry Herbert Wood
  • Patent number: 5922893
    Abstract: The direct synthesis of methylchlorosilanes to react metallic silicon with methyl chloride in the presence of a copper catalyst yields a high-boiling fraction of methylchlorodisilanes as by-products. The invention provides a method for preparing monosilanes from the high-boiling fraction by reacting it with hydrogen chloride in the presence of an amine or amide catalyst. The reaction is effected under the condition that the amount of iron, aluminum, zinc, tin and compounds thereof present in the reaction system is less than the equimolar amount with respect to the catalyst. This increases the conversion of disilanes into monosilanes.
    Type: Grant
    Filed: February 27, 1998
    Date of Patent: July 13, 1999
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Akihito Tsukuno, Yukinori Satoh, Masao Maruyama, Kesaji Harada, Shoichi Tanaka, Masaaki Furuya
  • Patent number: 5907050
    Abstract: A process for converting a high-boiling fraction resulting from the reaction of methyl chloride with silicon metalloid in a process typically referred to as the "direct process" to monosilanes. The process comprises forming a mixture comprising a low-boiling fraction comprising monosilanes and a high-boiling fraction comprising polymeric silicon containing compounds and contacting the mixture with hydrogen gas in the presence of a catalyst effective in promoting conversion of the polymeric silicon containing compounds to monosilanes. The process results in conversion of the high-boiling fraction to monosilanes. At least a portion of the catalyst present may be formed in situ during conduct of the direct process and isolation of the fractions.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: May 25, 1999
    Assignee: Dow Corning Corporation
    Inventors: Bruce Robert Crum, Steven Kerry Freeburne, Larry Herbert Wood
  • Patent number: 5877337
    Abstract: Alkylchlorosilanes are prepared continuously from the residue of direct synthesis of alkylchlorosilanes containing liquid constituents with a boiling point of at least 70.degree. C. at 1013 hPa and solid constituents, by heating the residue with hydrogen chloride at temperatures of from 300.degree. C. to 800.degree. C. in a tubular reactor with internals which can be rotated.
    Type: Grant
    Filed: January 23, 1998
    Date of Patent: March 2, 1999
    Assignee: Wacker-Chemie GmbH
    Inventors: Konrad Mautner, Anton Schinabeck, Herbert Straussberger
  • Patent number: 5629438
    Abstract: A hydrochlorination process for the production of monosilanes from the high-boiling residue resulting from the reaction of organochlorides with silicon metalloid in a process typically referred to as the "direct process." The process comprises (A) forming a mixture comprising the high-boiling residue and an organosilane and (B) contacting the mixture with hydrogen chloride in the presence of a catalytic amount of a catalyst composition effective in promoting the formation of monosilanes from the high-boiling residue. A preferred catalyst composition comprises aluminum trichloride, at least a portion of which may be formed in situ during conduct of the direct process and isolation of the high-boiling residue.
    Type: Grant
    Filed: September 11, 1996
    Date of Patent: May 13, 1997
    Assignee: Dow Corning Corporation
    Inventors: Steven K. Freeburne, Robert F. Jarvis, Jr.
  • Patent number: 5627298
    Abstract: A one-step process for the production of monosilanes from the high-boiling residue resulting from the reaction of organochlorides with silicon metalloid in a process typically referred to as the "direct process." The process comprises contacting a mixture comprising the high-boiling residue, an organotrichlorosilane, and hydrogen chloride with a catalytic amount of catalyst composition effective in promoting the formation of monosilanes from the high-boiling residue. A preferred catalyst composition comprises aluminum trichloride, at least a portion of which may be formed in situ during conduct of the direct process and isolation of the high-boiling residue. Typically, the monosilane product of the present process comprises almost exclusively methyltrichlorosilane and tetrachlorosilane.
    Type: Grant
    Filed: June 13, 1996
    Date of Patent: May 6, 1997
    Assignee: Dow Corning Corporation
    Inventors: Steven K. Freeburne, Robert F. Jarvis, Jr.
  • Patent number: 5627297
    Abstract: The process for cleaving the heavy by-products derived from the synthesis of alkylchlorosilanes, in particular C.sub.1 to C.sub.6 alkylchlorosilanes, more particularly methylchlorosilanes, in particular for the cleavage of alkylchlorodisilanes, in particular methylchlorodisilanes having from one to five chlorine atoms, is carried out by treatment with hydrochloric acid in the presence of a catalytic system which comprises at least one metal phosphate, preferably associated with a basic impregnation compound.The metal phosphate may in particular correspond to the formula:M(XPO.sub.4).sub.yin which M represents a metal chosen from:monovalent metals, in which case X is 2H and y=1divalent metals, in which case X is H and y=1trivalent metals, in which case X is absent and y=1tetravalent metals, in which case X is: H and y=2pentavalent metals, in which case X is 0 and y=1.
    Type: Grant
    Filed: April 4, 1996
    Date of Patent: May 6, 1997
    Assignee: Rhone-Poulenc Chimie
    Inventors: Laurent Gilbert, Gilles Laroze
  • Patent number: 5625087
    Abstract: Catalyst systems useful in addition polymerization reactions comprising a Group 4 metal complex and a silylium salt activating cocatalyst are prepared by contacting the metal complex with a silylium salt of a compatible, non-coordinating anion, optionally the silylium salt is prepared by electrochemical oxidation and splitting of the corresponding disilane compound.
    Type: Grant
    Filed: September 12, 1994
    Date of Patent: April 29, 1997
    Assignee: The Dow Chemical Company
    Inventors: David D. Devore, David R. Neithamer, Robert E. LaPointe, Robert D. Mussell
  • Patent number: 5616760
    Abstract: A process for reacting organodisilanes with organic halides to form monosilanes. The process comprises heating a mixture comprising an organodisilane and an organic halide at a temperature within a range of about 100.degree. C. to 350.degree. C. The process is especially useful for reacting alkenyl chlorides, such as allyl chloride, with organodisilanes to form organomonosilanes having alkenyl substitution. The process is also useful for converting a high-boiling organodisilane containing fraction from a direct process for forming organosilanes into more useful monosilanes.
    Type: Grant
    Filed: January 31, 1996
    Date of Patent: April 1, 1997
    Assignee: Dow Corning Corporation
    Inventors: Howard M. Bank, Brian M. Naasz, Binh T. Nguyen
  • Patent number: 5606090
    Abstract: A process for the production of monosilanes from the high-boiling residue resulting from the reaction of organochlorides with silicon metalloid in a process typically referred to as the "direct process." The present process comprises forming a mixture comprising an organosilane and the high-boiling residue and contacting the mixture in the presence of hydrogen gas with a catalytic amount of a catalyst composition effective in promoting the formation of monosilanes from the high-boiling residue. A preferred catalyst composition comprises aluminum trichloride, at least a portion of which may be formed in situ during conduct of the direct process and isolation of the high-boiling residue.
    Type: Grant
    Filed: June 13, 1996
    Date of Patent: February 25, 1997
    Assignee: Dow Corning Corporation
    Inventors: Jonathan A. Brinson, Steven K. Freeburne, Robert F. Jarvis, Jr.
  • Patent number: 5567837
    Abstract: A process for reacting organic halides with disilanes to form monosilanes. The process uses disubstituted palladium compounds as catalysts. The process is especially useful for reacting alkenyl chlorides, such as allyl chloride, with disilanes to form monosilanes having alkenyl substitution. The process is also useful for converting the high-boiling disilane containing fraction resulting from the direct process for forming organosilanes into more useful monosilanes.
    Type: Grant
    Filed: January 31, 1996
    Date of Patent: October 22, 1996
    Assignee: Dow Corning Corporation
    Inventors: Howard M. Bank, Brian M. Naasz, Binh T. Nguyen
  • Patent number: 5567834
    Abstract: A process for making .beta.-alkenyltrimethylsilanes and trimethylsilyl carboxylates. The process comprises contacting a mixture comprising hexamethyldisilane and an alkene carboxylate having a .beta.-unsaturated carbon atom with novel organo-palladium and organo-nickel complexes, as catalysts, at a temperature within a range of about 100.degree. C. to 250.degree. C. The present process is especially useful for making allyltrimethylsilane and trimethylsilyl acetate.
    Type: Grant
    Filed: January 31, 1996
    Date of Patent: October 22, 1996
    Assignee: Dow Corning Corporation
    Inventors: Howard M. Bank, Binh T. Nguyen
  • Patent number: 5502230
    Abstract: In the process of the present invention, disilanes are reacted with hydrogen chloride in the presence of a catalyst comprising(A) palladium(O) or platinum(O), and(B) an organic compound selected from among tertiary amines, carboxamides, alkylureas, tertiary phosphines, phosphoramides, quaternary ammonium halides, quaternary phosphonium halides or mixtures thereof to give hydrogen-containing methylchlorosilanes.
    Type: Grant
    Filed: August 14, 1995
    Date of Patent: March 26, 1996
    Assignee: Wacker-Chemie GmbH
    Inventors: Konrad Mautner, Ulrich Goetze, Anton Schinabeck, Wilfried Kalchauer
  • Patent number: 5430168
    Abstract: A process for the production of monosilanes from the high-boiling residue resulting from the reaction of organohalides with silicon metalloid in a process typically referred to as the "direct process." The present process comprises forming a mixture comprising an organotrihalosilane and the high-boiling residue in the presence of hydrogen gas and a catalytic amount of aluminum trichloride. The present process results in consumption of the organotrihalosilane rather than a net increase which typically occurs in processes for hydrogenation of the high-boiling residue. At least a portion of the catalytic amount of aluminum trichloride may be formed in situ during conduct of the direct process and isolation of the high-boiling residue.
    Type: Grant
    Filed: October 27, 1994
    Date of Patent: July 4, 1995
    Assignee: Dow Corning Corporation
    Inventors: Stephen P. Ferguson, Robert F. Jarvis, Jr., Brian M. Naasz, Kimberly K. Oltmanns, Gordon L. Warrick, Darrel L. Whiteley
  • Patent number: 5326896
    Abstract: The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with hydrogen gas at a temperature within a range having a lower limit greater than 250.degree. C. and an upper limit of 1000.degree. C. Yield of the present process may be improved by use of a catalyst selected from a group consisting of activated carbon, platinum metal, platinum supported on alumina, palladium supported on carbon, SbCl.sub.5, H.sub.2 PtCl.sub.6, BCl.sub.3, AlCl.sub.3, and AlCl.sub.3 supported on a support material selected from a group consisting of carbon, alumina, and silica. In a preferred embodiment of the present process the process is run at a pressure within a range of about 250-1000 psig. The present process is preferential for the production of diorganodichlorosilane in relation to organotrichlorosilane in the monosilane product.
    Type: Grant
    Filed: July 14, 1993
    Date of Patent: July 5, 1994
    Assignee: Dow Corning Corporation
    Inventors: Kirk M. Chadwick, Ajay K. Dhaul, Roland L. Halm, Richard G. Johnson
  • Patent number: 5321147
    Abstract: The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with chlorine at a temperature within a range of about 250.degree. C. to 1000.degree. C. Improved yield of monosilanes can be obtained in the process by the use of a catalyst selected from a group consisting of alumina, silica. activated carbon, AlCl.sub.3, and AlCl.sub.3 supported on a support selected from a group consisting of alumina, silica, and carbon.
    Type: Grant
    Filed: July 16, 1993
    Date of Patent: June 14, 1994
    Assignee: Dow Corning Corporation
    Inventors: Kirk M. Chadwick, Ajay K. Dhaul, Roland L. Halm, Richard G. Johnson, Robert D. Steinmeyer
  • Patent number: 5292912
    Abstract: The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with hydrogen chloride at a temperature within a range of about 250.degree. C. to 1000.degree. C. in the presence of a catalyst selected from a group consisting of activated carbon, platinum supported on alumina, zeolite, AlCl.sub.3, and AlCl.sub.3 supported on a support selected from a group consisting of carbon, alumina, and silica.
    Type: Grant
    Filed: July 19, 1993
    Date of Patent: March 8, 1994
    Assignee: Dow Corning Corporation
    Inventors: Kirk M. Chadwick, Ajay K. Dhaul, Roland L. Halm, Richard G. Johnson
  • Patent number: 5292909
    Abstract: The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with hydrogen chloride and hydrogen gas at a temperature within a range of about 250.degree. C. to 1000.degree. C. in the presence of a catalyst selected from a group consisting of activated carbon, alumina, silica, zeolite, AlCl.sub.3, AlCl.sub.3 supported on a support selected from a group consisting of carbon, silica, and alumina; platinum supported on a support selected from a group consisting of carbon, silica, and alumina; and palladium supported on a support selected from a group consisting of carbon, silica, and alumina.
    Type: Grant
    Filed: July 14, 1993
    Date of Patent: March 8, 1994
    Assignee: Dow Corning Corporation
    Inventors: Kirk M. Chadwick, Ajay K. Dhaul, Roland L. Halm, Richard G. Johnson
  • Patent number: 5288892
    Abstract: A process for separating methylchlorosilanes from high boiling residues from the methylchlorosilane synthesis, in which cleavable methylchlorodisilanes which are present in the residues and which have at least two chlorine atoms attached to one silicon atom are cleaved with hydrogen chloride in the presence of a catalyst which remains in the reaction mixture, which comprises cleaving the methylchlorodisilanes in the presence of by-products which are more volatile than the cleavable methylchlorodisilanes in the high boiling residues from the methylchlorosilane synthesis which have a boiling point of at least 70.degree. C. under normal conditions and continuously removing the more volatile by-products from the reaction mixture along with the methylchlorosilanes and the noncleavable methylchlorodisilanes.
    Type: Grant
    Filed: April 19, 1993
    Date of Patent: February 22, 1994
    Assignee: Wacker-Chemie GmbH
    Inventors: Bernd Pachaly, Anton Schinabeck
  • Patent number: 5241033
    Abstract: A novel and efficient method is disclosed for decreasing the content of residual alkoxy groups in an organopolysiloxane such as so-called MQ resins, usually and unavoidably, having a considerable amount of residual alkoxy groups bonded to the silicon atoms to be very detrimental against practical application of the organopolysiloxane. The method comprises admixing the alkoxy-containing organopolysiloxane with a strongly alkaline compound such as alkali metal hydroxides as a catalyst, an aprotic polar solvent such as N,N-dimethyl formamide, dimethyl sulfoxide and the like and water each in a specified amount and heating the mixture, for example, under reflux so that the alkoxy groups are rapidly hydrolyzed and can be removed in the form of an alcohol.
    Type: Grant
    Filed: December 13, 1991
    Date of Patent: August 31, 1993
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hiroshi Tsumura, Kiyoyuki Mutoh, Kazushi Satoh, Ken-ichi Isobe
  • Patent number: 5210255
    Abstract: A process for the preparation of methylchlorosilanes which comprises reacting methylchlorodisilanes with hydrogen chloride in the presence of a metal from subgroup VIII of the Periodic Table as a catalyst. Preferably, finely divided palladium present on a support such as charcoal or activated carbon is used as a catalyst.
    Type: Grant
    Filed: September 14, 1992
    Date of Patent: May 11, 1993
    Assignee: Wacker-Chemie GmbH
    Inventors: Wilfried Kalchauer, Bernd Pachaly
  • Patent number: 5175330
    Abstract: Disclosed herein is a process of recovering hydrogen chloride and monomeric alkoxysilanes from mixtures of chlorine-containing silicon compounds wherein waste chlorine-containing silicon compounds, for example, are converted to useful, valuable silicon intermediates.
    Type: Grant
    Filed: July 16, 1992
    Date of Patent: December 29, 1992
    Assignee: Dow Corning Corporation
    Inventor: John L. Speier
  • Patent number: 5105000
    Abstract: There is disclosed a process for abstracting electro-negative elements from hetero-molecules, comprising reacting said hetero-molecules under anhydrous conditions with reactive organo-silicon intermediates selected from the group consisting of silyl free radicals and silylenes. The process is particularly suitable for the destruction of existing chlorinated fluorocarbons.
    Type: Grant
    Filed: May 10, 1990
    Date of Patent: April 14, 1992
    Assignee: University of Leicester
    Inventor: Iain M. T. Davidson
  • Patent number: 5041587
    Abstract: A process for preparing an organic silicon compound is here disclosed which comprises the step of reacting a halogenated hydrocarbon selected from the group consisting ##STR1## wherein each of X.sup.1 to X.sup.16 is selected from the group consisting of hydrogen, an alkyl group, alkenyl group, phenyl group, naphthyl group, alkoxy group, acyl group, alkylamino group and dialkylamino group having 1 to 20 carbon atoms which are unsubstituted or substituted and a halogen atom; and each of at least one of X.sup.1 to X.sup.4, at least one of X.sup.8 to X.sup.10 and at least one of X.sup.11 to X.sup.16 is a halogen atom,with a silane selected from the group consisting of SiH.sub.4, Si.sub.2 H.sub.6 and Si.sub.3 H.sub.8.
    Type: Grant
    Filed: February 12, 1990
    Date of Patent: August 20, 1991
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventors: Masayoshi Itoh, Kenji Iwata, Noriyuki Yanagawa, Tetsura Utsumi, Mineo Kobayashi, Ryo Takeuchi, Tomohiro Abe
  • Patent number: 4965332
    Abstract: Organosilane polymers having recurring silylene-1,3-butadiyne and/or disilylene-1,3-butadiyne units are prepared in a one-pot synthesis from hexachlorobutadiene. Depending on the organic substituents (R and R'), these polymers have useful film-forming properties, and are converted to the ceramic, silicon carbide upon heating a very uniform high char yields. They can also be pulled into fibers. The polymers are thermally crosslinked above 100.degree. C.
    Type: Grant
    Filed: May 16, 1989
    Date of Patent: October 23, 1990
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Thomas J. Barton, Sina Ijadi-Maghsoodi
  • Patent number: 4962219
    Abstract: A process for the preparation of more highly alkylated silanes and disilanes. The process comprises (A) contacting a halodisilane, with an alkyl halide in the presence of a metal, such as aluminum, which serves as a halogen acceptor, (B) reacting the halodisilane with the alkyl halide in the presence of the metal at a temperature greater than about 150.degree. C. to form the more highly alkylated silanes and disilanes and a metal halide; and (C) isolating and separating the more highly alkylated silanes and disilanes.
    Type: Grant
    Filed: November 17, 1989
    Date of Patent: October 9, 1990
    Assignee: Dow Corning Corporation
    Inventors: Roland L. Halm, Kirk M. Chadwick, Brian R. Keyes
  • Patent number: 4958040
    Abstract: A process for preparing diorganohalogenosilanes wherein diorganodihalogenosilanes are reacted with at least one organosilicon compound having at least one .tbd.Si--H bond in the molecule and selected from polysilanes, polycarbosilanes and polysilphenylenes is described. This reaction proceeds in the presence of a Lewis acid.
    Type: Grant
    Filed: September 21, 1989
    Date of Patent: September 18, 1990
    Assignee: Shin-Etsu Chemical
    Inventors: Hiroshi Yoshioka, Masaaki Yamaya, Hiromi Ohsaki, Akira Hayashida
  • Patent number: 4918197
    Abstract: A method is provided for silylating aromatic acylhalide by effecting reaction between an aromatic acylhalide and halogenated polysilane in the presence of an effective amount of a supported transition metal catalyst, such as a transition metal catalyst supported by an organic or inorganic substrate.
    Type: Grant
    Filed: August 15, 1988
    Date of Patent: April 17, 1990
    Assignee: General Electric Company
    Inventors: Jonathan D. Rich, Terry E. Krafft, Philip J. McDermott
  • Patent number: 4709054
    Abstract: A method is provided for silylating organic substrates, utilizing a halogenated polysilane, such as 1,1,2,2-tetrachloro dimethyldisilane and an aromatic acyl halide, for example, trimellitic anhydride acid chloride in the presence of a transition metal catalyst.
    Type: Grant
    Filed: August 13, 1985
    Date of Patent: November 24, 1987
    Assignee: General Electric Company
    Inventor: Jonathan D. Rich
  • Patent number: 4604477
    Abstract: A method is provided for making silylaroylhalides such as chlorodimethylsilylbenzoyl chloride. Reaction is effected between substantially equivalent amounts of a polyhaloacyl aromatic compound, for example, terephthaloyl chloride and a polyhalopolysilane such as dichlorodisilane in the presence of a palladium catalyst.
    Type: Grant
    Filed: March 29, 1985
    Date of Patent: August 5, 1986
    Assignee: General Electric Company
    Inventor: Jonathan D. Rich
  • Patent number: 4578495
    Abstract: The organosilanes/organopolysilanes, e.g., methylchlorosilanes useful in the production of silicones, are facilely prepared by contacting, in an inert atmosphere, (1) at least one disilane having the general formula:(R).sub.3 Si--Si--R).sub.3 (I)wherein the radicals R, which may be identical or different, are each C.sub.1 -C.sub.6 alkyl, hydrogen, 3,3,3-trifluoropropyl, trimethylsiloxy, fluorine, chlorine, bromine or iodine, with (2) a catalytically effective amount of a catalyst system comprising (a) at least one ionic inorganic salt having the formula:M.sup.+ A.sup.-wherein M.sup.+ is lithium, sodium, potassium, rubidium or cesium, and A.sup.- is fluoride, chloride, bromide or iodide, and (b) at least one compound which complexes the cation M.sup.+ of said salt (a), e.g., a sequestering agent having the formula:N--CHR.sub.1 --CHR.sub.2 O--CHR.sub.3 CHR.sub.4 O).sub.n R.sub.5 ].sub.3 (II).
    Type: Grant
    Filed: May 30, 1985
    Date of Patent: March 25, 1986
    Assignee: Rhone-Poulenc Specialties Chimiques
    Inventors: Gerard Soula, Christian Simonnet
  • Patent number: 4525528
    Abstract: Peroxide-curable fluorosilicone copolymers are provided which, when compounded and cured, form elastomers of superior physical properties, especially in terms of solvent swell and thermal aging. Curable compositions prepared according to the present invention make possible the efficient production of high quality electrical connectors for aerospace and other applications.
    Type: Grant
    Filed: October 11, 1983
    Date of Patent: June 25, 1985
    Assignee: General Electric Company
    Inventors: Richard B. Bush, Edwin R. Evans
  • Patent number: 4461908
    Abstract: The invention provides a novel and efficient method for the preparation of methyl hydrogensilanes, e.g. dimethyl silane, 1,1,2,2-tetramethyl disilane and 1,1,2,2,3,3-hexamethyl trisilane, with large demand in the industry of silicones as an intermediate for the synthesis of other valuable organosilicon compounds such as methyl hydrogenchlorosilanes. The inventive method comprises pyrolysis of a methyl polysilane composed of at least 60% by moles of dimethylsilicon units, the balance being monomethyl- and trimethylsilicon units, at a temperature in the range from 350.degree. to 800.degree. C.
    Type: Grant
    Filed: April 4, 1983
    Date of Patent: July 24, 1984
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Minoru Takamizawa, Mitsuo Umemura, Taishi Kobayashi