Bonded Directly To Each Other Patents (Class 556/468)
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Patent number: 11104582Abstract: The invention relates to a method for cleaving silicon-silicon bindings and/or silicon-chlorine bindings in monosilanes, polysilanes, and/or oligosilanes. According to the invention, the monosilane, polysilane, and/or oligosilane is dissolved or suspended in an ether or in an ether-hydrochloric acid solution. Said method is used for example for preparing halogenated oligosilanes from halogenated polysilanes and for preparing siloxanes from organochlorosilanes and chlorinated monosilanes. Said method is particularly simple to carry out and as a result is economical.Type: GrantFiled: July 20, 2015Date of Patent: August 31, 2021Assignee: Momentive Performance Materials GmbHInventors: Norbert Auner, Max C. Holthausen, Felix Neumeyer
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Patent number: 8822621Abstract: A method for producing (hydroxymethyl)polysiloxanes of the general formula I (SiO4/2)k(R1SiO3/2)m(R12SiO2/2)p(R13SiO1/2)q[O1/2—(SiR22—X—Y—)aSiR22—CH2—OH]s[O1/2H]t??formula I, includes reacting silanol-containing organosiloxanes of the general formula II (SiO4/2)k(R1SiO3/2)m(R12SiO2/2)p(R13SiO1/2)q[O1/2H]r??formula II with cyclic or acyclic compounds that include at least one unit of the general formula III Z—[O—CH2—SiR22]n—Y??formula IIIType: GrantFiled: October 14, 2010Date of Patent: September 2, 2014Assignee: Wacker Chemie AGInventors: Jürgen Oliver Daiss, Jens Cremer, Elke Fritz-Langhals, Steffen Jungermann
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Patent number: 8697901Abstract: Discloses herein is a catalytic process for producing organohalosilane monomers from a high-boiling residue resulting from the Direct Reaction of an organohalide with silicon. The high-boiling residue contains more conventionally cleavable compounds than conventionally uncleavable compounds. The process includes heating the residue in the presence of a catalyst comprising (1) one or more heterocyclic amines and/or one or more heterocyclic ammonium halides, and (2) one or more quaternary Group 15 onium compounds.Type: GrantFiled: December 30, 2011Date of Patent: April 15, 2014Assignee: Momentive Performance Materials Inc.Inventors: Kenrick Martin Lewis, John David Neely
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Patent number: 8637695Abstract: Disclosed herein is a catalytic process for the synthesis of organohalosilane monomers from tetraorganodihalodisilanes and other compounds that are not cleaved during the conventional hydrochlorination of Direct Process Residue. The process is characterized by the use of a catalyst containing (1) one or more heterocyclic amines and/or one or more heterocyclic ammonium halides, and (2) one or more quaternary Group 15 onium compounds.Type: GrantFiled: December 30, 2011Date of Patent: January 28, 2014Assignee: Momentive Performance Materials Inc.Inventors: Kenrick Martin Lewis, John David Neely
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Publication number: 20130172594Abstract: Discloses herein is a catalytic process for producing organohalosilane monomers from a high-boiling residue resulting from the Direct Reaction of an organohalide with silicon. The high-boiling residue contains more conventionally cleavable compounds than conventionally uncleavable compounds. The process includes heating the residue in the presence of a catalyst comprising (1) one or more heterocyclic amines and/or one or more heterocyclic ammonium halides, and (2) one or more quaternary Group 15 onium compounds.Type: ApplicationFiled: December 30, 2011Publication date: July 4, 2013Inventors: Kenrick Martin Lewis, John David Neely
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Publication number: 20130172593Abstract: Disclosed herein is a catalytic process for the synthesis of organohalosilane monomers from tetraorganodihalodisilanes and other compounds that are not cleaved during the conventional hydrochlorination of Direct Process Residue. The process is characterized by the use of a catalyst containing (1) one or more heterocyclic amines and/or one or more heterocyclic ammonium halides, and (2) one or more quaternary Group 15 onium compounds.Type: ApplicationFiled: December 30, 2011Publication date: July 4, 2013Inventors: Kenrick Martin Lewis, John David Neely
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Patent number: 8207366Abstract: High boiling residue from the direct synthesis of alkylchlorosilanes are converted in large part to monosilanes by heating the residue by passage of alternating current in a pressurized reactor.Type: GrantFiled: February 16, 2009Date of Patent: June 26, 2012Assignee: Wacker Chemie AGInventors: Manfred Boeck, Paul Fuchs, Konrad Mautner
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Publication number: 20120128567Abstract: The invention provides a process for thermal cleavage of the high-boiling residues of the direct Müller-Rochow synthesis to give silanes with hydrogen chloride in a fluidized bed of silicon dioxide-containing, aluminum-free particles.Type: ApplicationFiled: November 11, 2011Publication date: May 24, 2012Applicant: WACKER CHEMIE AGInventors: Gudrun Tamme, Konrad Mautner, Werner Geissler
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Patent number: 7253243Abstract: There is provided a method of synthesizing an organosilicon compound. This method comprises polymerizing, as a starting material, allyl-(4-alkynyl-phenyl) silane represented by the following general formula (3) in a solvent selected from methylene chloride, chloroform, carbon tetrachloride and 1,2-dichloroethane and under the presence of hafnium tetrachloride to obtain an organosilicon compound represented by the following general formula (1). (wherein R is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms or a phenyl group, R's may be the same or different and are individually an alkyl group having 1 or 2 carbon atoms or a phenyl group, and n is an integer of 4 to 2500).Type: GrantFiled: August 18, 2006Date of Patent: August 7, 2007Assignee: Japan Science and Technology AgencyInventors: Yoshinori Yamamoto, Naoki Asao, Hisamitsu Tomeba
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Patent number: 7022867Abstract: A silicon compound having a repeating unit represented by the following general formula (1): wherein R is a hydrogen atom, a straight or branched alkyl group having 1 to 20 carbon atoms, a substituted or unsubstituted aryl group, or a substituted or unsubstituted heterocyclic group, Ar is a substituted or unsubstituted aryl group or an unsubstituted heterocyclic group, m is an integer of 2 or more, and n is an integer of 5,000 or less.Type: GrantFiled: September 16, 2002Date of Patent: April 4, 2006Assignee: Canon Kabushiki KaishaInventors: Kazunori Ueno, Yomishi Toshida, Yuichi Hashimoto, Akihiro Senoo, Seiji Mashimo
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Patent number: 6939984Abstract: The invention provides a continuous process for preparing alkylchlorosilanes from the residues of direct synthesis of alkylchlorosilanes which comprise liquid constituents with a boiling point of at least 70° C. at 1013 hPa and may also contain solids, with hydrogen chloride, by passing the residues at a temperature not above 200° C. and hydrogen chloride at a temperature higher than the latter into a reactor so that the resultant reaction temperature is from 400° C. to 800° C.Type: GrantFiled: November 5, 2004Date of Patent: September 6, 2005Assignee: Wacker-Chemie GmbHInventor: Herbert Straussberger
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Publication number: 20030216591Abstract: A silicon compound having a repeating unit represented by the following general formula (1): 1Type: ApplicationFiled: September 16, 2002Publication date: November 20, 2003Inventors: Kazunori Ueno, Yomishi Toshida, Yuichi Hashimoto, Akihiro Senoo, Seiji Mashimo
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Patent number: 6344578Abstract: The invention relates to a process for preparing alkylchlorosilanes from the liquid constituents of the residues from the direct synthesis of alkylchlorosilanes which have a boiling point of above 70° C. at 1013 hPa and comprise disilanes, in which the residues are heated with hydrogen chloride and silicon at temperatures of at least 300° C., with at least 10% by weight of trichlorosilane and/or tetrachlorosilane, based on the weight of the alkylchlorosilanes formed, being formed at the same time.Type: GrantFiled: July 25, 2001Date of Patent: February 5, 2002Assignee: Wacker-Chemie GmbHInventors: Konrad Mautner, Bernd Köhler, Gudrun Tamme
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Patent number: 6337415Abstract: Tetrakis(trimethylsilyl)silane is prepared by reacting tetrachlorosilane with chlorotrimethylsilane in the presence of lithium metal, adding a compound with active proton(s) to the reaction mixture for treating the residual lithium metal therewith while maintaining the mixture neutral or acidic, and separating tetrakis(trimethylsilyl)silane from the organic layer. The residual lithium metal is treated in a safe and simple manner. Reaction of the tetrakis(trimethylsilyl)silane with an alkyl lithium or alkali metal alkoxide, followed by acid hydrolysis, affords tris(trimethylsilyl)silane. The desired compounds are prepared in high yields and on an industrial scale.Type: GrantFiled: November 3, 2000Date of Patent: January 8, 2002Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Ayumu Kiyomori, Tohru Kubota, Takeshi Kinsho, Koji Hasegawa, Takeru Watanabe
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Patent number: 6271407Abstract: The invention concerns a method for preparing hydrogenated alkylmonosilanes, by catalytic hydrogenolysis, under hydrogen pressure, of halogenoorganopolysilanes, improving known methods, in particular by facilitating implementation, and in terms of cost-effectiveness and performance which are shown by the efficiency of the resulting hydrogenated monosilanes. In said method the starting polysilanes are of the type: (CH3)Cl2Si—SiCl(CH3)2; (CH3)Cl2Si—SiCl2(CH3); (CH3)Cl2Si—Si(CH3)3; (CH3)2ClSi—SiCl(CH3)2; (CH3)Cl2Si—SiCl(Ch3)—SiCl2(CH3); (CH3)Cl2Si—Si(CH3)(SiCH3Cl2)—SiCl2CH3. The hydrogenated monosilanes CH3H2ClSi; (CH3)2HClSi; CH3HCl2Si are obtained by contacting said polysilanes with gaseous hydrogen under pressure, in the presence of a catalytic system AB comprising a hydrogenation catalyst precursor A and an auxiliary B for dissolving precursor A in the reaction medium. Said catalytic system is further characterized in that it is reductant-free.Type: GrantFiled: January 25, 2001Date of Patent: August 7, 2001Assignee: Rhodia ChimieInventors: Pascale Colin, Claude De Bellefon, Christina Garcia-Escomel, Pierre Grenouillet, Philippe Morel
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Patent number: 6013824Abstract: A process for redistributing an alkyl-rich silalkylene-containing residues. The process comprises contacting an alkyl-rich silalkylene-containing residue with a halosilane selected from the group consisting of alkyltrihalosilanes and tetrahalosilanes in the presence of an effective amount of a redistribution catalyst at a temperature within a range of about 150.degree. C. to 500.degree. C. thereby forming a redistribution product comprising dialkyldihalosilane. At least a portion of the catalyst in the present process may be formed in situ during conduct of the direct process and isolation of the resulting monosilanes.Type: GrantFiled: December 1, 1998Date of Patent: January 11, 2000Assignee: Dow Corning CorporationInventor: Larry Herbert Wood
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Patent number: 6013235Abstract: A process for the production of monosilanes from the high-boiling residue resulting from the reaction of hydrogen chloride with silicon metalloid in a process typically referred to as the "direct process." The process comprises contacting a high-boiling residue resulting from the reaction of hydrogen chloride and silicon metalloid, with hydrogen gas in the presence of a catalytic amount of aluminum trichloride effective in promoting conversion of the high-boiling residue to monosilanes. The present process results in conversion of the high-boiling residue to monosilanes. At least a portion of the aluminum trichloride catalyst required for conduct of the process may be formed in situ during conduct of the direct process and isolation of the high-boiling residue.Type: GrantFiled: July 19, 1999Date of Patent: January 11, 2000Assignee: Dow Corning CorporationInventors: Jonathan Ashley Brinson, Bruce Robert Crum, Robert Frank Jarvis, Jr.
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Patent number: 5922894Abstract: A process for converting a high-boiling fraction resulting from the reaction of methyl chloride with silicon metalloid in a process typically referred to as the "direct process" to monosilanes. The process comprises contacting a high-boiling fraction comprising polymeric silicon containing compound resulting from the reaction of methyl chloride with silicon metalloid, with hydrogen gas in the presence of an amount of lithium aluminum hydride catalyst effective in promoting conversion of the polymeric silicon containing compounds to monosilanes.Type: GrantFiled: October 28, 1998Date of Patent: July 13, 1999Assignee: Dow Corning CorporationInventors: Bruce Robert Crum, Larry Herbert Wood
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Patent number: 5922893Abstract: The direct synthesis of methylchlorosilanes to react metallic silicon with methyl chloride in the presence of a copper catalyst yields a high-boiling fraction of methylchlorodisilanes as by-products. The invention provides a method for preparing monosilanes from the high-boiling fraction by reacting it with hydrogen chloride in the presence of an amine or amide catalyst. The reaction is effected under the condition that the amount of iron, aluminum, zinc, tin and compounds thereof present in the reaction system is less than the equimolar amount with respect to the catalyst. This increases the conversion of disilanes into monosilanes.Type: GrantFiled: February 27, 1998Date of Patent: July 13, 1999Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Akihito Tsukuno, Yukinori Satoh, Masao Maruyama, Kesaji Harada, Shoichi Tanaka, Masaaki Furuya
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Patent number: 5907050Abstract: A process for converting a high-boiling fraction resulting from the reaction of methyl chloride with silicon metalloid in a process typically referred to as the "direct process" to monosilanes. The process comprises forming a mixture comprising a low-boiling fraction comprising monosilanes and a high-boiling fraction comprising polymeric silicon containing compounds and contacting the mixture with hydrogen gas in the presence of a catalyst effective in promoting conversion of the polymeric silicon containing compounds to monosilanes. The process results in conversion of the high-boiling fraction to monosilanes. At least a portion of the catalyst present may be formed in situ during conduct of the direct process and isolation of the fractions.Type: GrantFiled: September 30, 1998Date of Patent: May 25, 1999Assignee: Dow Corning CorporationInventors: Bruce Robert Crum, Steven Kerry Freeburne, Larry Herbert Wood
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Process for preparing alkylchlorosilanes from the residues of direct synthesis of alkylchlorosilanes
Patent number: 5877337Abstract: Alkylchlorosilanes are prepared continuously from the residue of direct synthesis of alkylchlorosilanes containing liquid constituents with a boiling point of at least 70.degree. C. at 1013 hPa and solid constituents, by heating the residue with hydrogen chloride at temperatures of from 300.degree. C. to 800.degree. C. in a tubular reactor with internals which can be rotated.Type: GrantFiled: January 23, 1998Date of Patent: March 2, 1999Assignee: Wacker-Chemie GmbHInventors: Konrad Mautner, Anton Schinabeck, Herbert Straussberger -
Patent number: 5629438Abstract: A hydrochlorination process for the production of monosilanes from the high-boiling residue resulting from the reaction of organochlorides with silicon metalloid in a process typically referred to as the "direct process." The process comprises (A) forming a mixture comprising the high-boiling residue and an organosilane and (B) contacting the mixture with hydrogen chloride in the presence of a catalytic amount of a catalyst composition effective in promoting the formation of monosilanes from the high-boiling residue. A preferred catalyst composition comprises aluminum trichloride, at least a portion of which may be formed in situ during conduct of the direct process and isolation of the high-boiling residue.Type: GrantFiled: September 11, 1996Date of Patent: May 13, 1997Assignee: Dow Corning CorporationInventors: Steven K. Freeburne, Robert F. Jarvis, Jr.
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Patent number: 5627298Abstract: A one-step process for the production of monosilanes from the high-boiling residue resulting from the reaction of organochlorides with silicon metalloid in a process typically referred to as the "direct process." The process comprises contacting a mixture comprising the high-boiling residue, an organotrichlorosilane, and hydrogen chloride with a catalytic amount of catalyst composition effective in promoting the formation of monosilanes from the high-boiling residue. A preferred catalyst composition comprises aluminum trichloride, at least a portion of which may be formed in situ during conduct of the direct process and isolation of the high-boiling residue. Typically, the monosilane product of the present process comprises almost exclusively methyltrichlorosilane and tetrachlorosilane.Type: GrantFiled: June 13, 1996Date of Patent: May 6, 1997Assignee: Dow Corning CorporationInventors: Steven K. Freeburne, Robert F. Jarvis, Jr.
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Patent number: 5627297Abstract: The process for cleaving the heavy by-products derived from the synthesis of alkylchlorosilanes, in particular C.sub.1 to C.sub.6 alkylchlorosilanes, more particularly methylchlorosilanes, in particular for the cleavage of alkylchlorodisilanes, in particular methylchlorodisilanes having from one to five chlorine atoms, is carried out by treatment with hydrochloric acid in the presence of a catalytic system which comprises at least one metal phosphate, preferably associated with a basic impregnation compound.The metal phosphate may in particular correspond to the formula:M(XPO.sub.4).sub.yin which M represents a metal chosen from:monovalent metals, in which case X is 2H and y=1divalent metals, in which case X is H and y=1trivalent metals, in which case X is absent and y=1tetravalent metals, in which case X is: H and y=2pentavalent metals, in which case X is 0 and y=1.Type: GrantFiled: April 4, 1996Date of Patent: May 6, 1997Assignee: Rhone-Poulenc ChimieInventors: Laurent Gilbert, Gilles Laroze
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Patent number: 5625087Abstract: Catalyst systems useful in addition polymerization reactions comprising a Group 4 metal complex and a silylium salt activating cocatalyst are prepared by contacting the metal complex with a silylium salt of a compatible, non-coordinating anion, optionally the silylium salt is prepared by electrochemical oxidation and splitting of the corresponding disilane compound.Type: GrantFiled: September 12, 1994Date of Patent: April 29, 1997Assignee: The Dow Chemical CompanyInventors: David D. Devore, David R. Neithamer, Robert E. LaPointe, Robert D. Mussell
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Patent number: 5616760Abstract: A process for reacting organodisilanes with organic halides to form monosilanes. The process comprises heating a mixture comprising an organodisilane and an organic halide at a temperature within a range of about 100.degree. C. to 350.degree. C. The process is especially useful for reacting alkenyl chlorides, such as allyl chloride, with organodisilanes to form organomonosilanes having alkenyl substitution. The process is also useful for converting a high-boiling organodisilane containing fraction from a direct process for forming organosilanes into more useful monosilanes.Type: GrantFiled: January 31, 1996Date of Patent: April 1, 1997Assignee: Dow Corning CorporationInventors: Howard M. Bank, Brian M. Naasz, Binh T. Nguyen
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Patent number: 5606090Abstract: A process for the production of monosilanes from the high-boiling residue resulting from the reaction of organochlorides with silicon metalloid in a process typically referred to as the "direct process." The present process comprises forming a mixture comprising an organosilane and the high-boiling residue and contacting the mixture in the presence of hydrogen gas with a catalytic amount of a catalyst composition effective in promoting the formation of monosilanes from the high-boiling residue. A preferred catalyst composition comprises aluminum trichloride, at least a portion of which may be formed in situ during conduct of the direct process and isolation of the high-boiling residue.Type: GrantFiled: June 13, 1996Date of Patent: February 25, 1997Assignee: Dow Corning CorporationInventors: Jonathan A. Brinson, Steven K. Freeburne, Robert F. Jarvis, Jr.
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Patent number: 5567837Abstract: A process for reacting organic halides with disilanes to form monosilanes. The process uses disubstituted palladium compounds as catalysts. The process is especially useful for reacting alkenyl chlorides, such as allyl chloride, with disilanes to form monosilanes having alkenyl substitution. The process is also useful for converting the high-boiling disilane containing fraction resulting from the direct process for forming organosilanes into more useful monosilanes.Type: GrantFiled: January 31, 1996Date of Patent: October 22, 1996Assignee: Dow Corning CorporationInventors: Howard M. Bank, Brian M. Naasz, Binh T. Nguyen
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Patent number: 5567834Abstract: A process for making .beta.-alkenyltrimethylsilanes and trimethylsilyl carboxylates. The process comprises contacting a mixture comprising hexamethyldisilane and an alkene carboxylate having a .beta.-unsaturated carbon atom with novel organo-palladium and organo-nickel complexes, as catalysts, at a temperature within a range of about 100.degree. C. to 250.degree. C. The present process is especially useful for making allyltrimethylsilane and trimethylsilyl acetate.Type: GrantFiled: January 31, 1996Date of Patent: October 22, 1996Assignee: Dow Corning CorporationInventors: Howard M. Bank, Binh T. Nguyen
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Patent number: 5502230Abstract: In the process of the present invention, disilanes are reacted with hydrogen chloride in the presence of a catalyst comprising(A) palladium(O) or platinum(O), and(B) an organic compound selected from among tertiary amines, carboxamides, alkylureas, tertiary phosphines, phosphoramides, quaternary ammonium halides, quaternary phosphonium halides or mixtures thereof to give hydrogen-containing methylchlorosilanes.Type: GrantFiled: August 14, 1995Date of Patent: March 26, 1996Assignee: Wacker-Chemie GmbHInventors: Konrad Mautner, Ulrich Goetze, Anton Schinabeck, Wilfried Kalchauer
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Patent number: 5430168Abstract: A process for the production of monosilanes from the high-boiling residue resulting from the reaction of organohalides with silicon metalloid in a process typically referred to as the "direct process." The present process comprises forming a mixture comprising an organotrihalosilane and the high-boiling residue in the presence of hydrogen gas and a catalytic amount of aluminum trichloride. The present process results in consumption of the organotrihalosilane rather than a net increase which typically occurs in processes for hydrogenation of the high-boiling residue. At least a portion of the catalytic amount of aluminum trichloride may be formed in situ during conduct of the direct process and isolation of the high-boiling residue.Type: GrantFiled: October 27, 1994Date of Patent: July 4, 1995Assignee: Dow Corning CorporationInventors: Stephen P. Ferguson, Robert F. Jarvis, Jr., Brian M. Naasz, Kimberly K. Oltmanns, Gordon L. Warrick, Darrel L. Whiteley
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Patent number: 5326896Abstract: The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with hydrogen gas at a temperature within a range having a lower limit greater than 250.degree. C. and an upper limit of 1000.degree. C. Yield of the present process may be improved by use of a catalyst selected from a group consisting of activated carbon, platinum metal, platinum supported on alumina, palladium supported on carbon, SbCl.sub.5, H.sub.2 PtCl.sub.6, BCl.sub.3, AlCl.sub.3, and AlCl.sub.3 supported on a support material selected from a group consisting of carbon, alumina, and silica. In a preferred embodiment of the present process the process is run at a pressure within a range of about 250-1000 psig. The present process is preferential for the production of diorganodichlorosilane in relation to organotrichlorosilane in the monosilane product.Type: GrantFiled: July 14, 1993Date of Patent: July 5, 1994Assignee: Dow Corning CorporationInventors: Kirk M. Chadwick, Ajay K. Dhaul, Roland L. Halm, Richard G. Johnson
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Patent number: 5321147Abstract: The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with chlorine at a temperature within a range of about 250.degree. C. to 1000.degree. C. Improved yield of monosilanes can be obtained in the process by the use of a catalyst selected from a group consisting of alumina, silica. activated carbon, AlCl.sub.3, and AlCl.sub.3 supported on a support selected from a group consisting of alumina, silica, and carbon.Type: GrantFiled: July 16, 1993Date of Patent: June 14, 1994Assignee: Dow Corning CorporationInventors: Kirk M. Chadwick, Ajay K. Dhaul, Roland L. Halm, Richard G. Johnson, Robert D. Steinmeyer
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Patent number: 5292912Abstract: The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with hydrogen chloride at a temperature within a range of about 250.degree. C. to 1000.degree. C. in the presence of a catalyst selected from a group consisting of activated carbon, platinum supported on alumina, zeolite, AlCl.sub.3, and AlCl.sub.3 supported on a support selected from a group consisting of carbon, alumina, and silica.Type: GrantFiled: July 19, 1993Date of Patent: March 8, 1994Assignee: Dow Corning CorporationInventors: Kirk M. Chadwick, Ajay K. Dhaul, Roland L. Halm, Richard G. Johnson
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Patent number: 5292909Abstract: The present invention is a process for converting a high-boiling component resulting from the reaction of an organochloride with silicon into commercially more desirable monosilanes. The process comprises contacting the high-boiling component with hydrogen chloride and hydrogen gas at a temperature within a range of about 250.degree. C. to 1000.degree. C. in the presence of a catalyst selected from a group consisting of activated carbon, alumina, silica, zeolite, AlCl.sub.3, AlCl.sub.3 supported on a support selected from a group consisting of carbon, silica, and alumina; platinum supported on a support selected from a group consisting of carbon, silica, and alumina; and palladium supported on a support selected from a group consisting of carbon, silica, and alumina.Type: GrantFiled: July 14, 1993Date of Patent: March 8, 1994Assignee: Dow Corning CorporationInventors: Kirk M. Chadwick, Ajay K. Dhaul, Roland L. Halm, Richard G. Johnson
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Patent number: 5288892Abstract: A process for separating methylchlorosilanes from high boiling residues from the methylchlorosilane synthesis, in which cleavable methylchlorodisilanes which are present in the residues and which have at least two chlorine atoms attached to one silicon atom are cleaved with hydrogen chloride in the presence of a catalyst which remains in the reaction mixture, which comprises cleaving the methylchlorodisilanes in the presence of by-products which are more volatile than the cleavable methylchlorodisilanes in the high boiling residues from the methylchlorosilane synthesis which have a boiling point of at least 70.degree. C. under normal conditions and continuously removing the more volatile by-products from the reaction mixture along with the methylchlorosilanes and the noncleavable methylchlorodisilanes.Type: GrantFiled: April 19, 1993Date of Patent: February 22, 1994Assignee: Wacker-Chemie GmbHInventors: Bernd Pachaly, Anton Schinabeck
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Patent number: 5241033Abstract: A novel and efficient method is disclosed for decreasing the content of residual alkoxy groups in an organopolysiloxane such as so-called MQ resins, usually and unavoidably, having a considerable amount of residual alkoxy groups bonded to the silicon atoms to be very detrimental against practical application of the organopolysiloxane. The method comprises admixing the alkoxy-containing organopolysiloxane with a strongly alkaline compound such as alkali metal hydroxides as a catalyst, an aprotic polar solvent such as N,N-dimethyl formamide, dimethyl sulfoxide and the like and water each in a specified amount and heating the mixture, for example, under reflux so that the alkoxy groups are rapidly hydrolyzed and can be removed in the form of an alcohol.Type: GrantFiled: December 13, 1991Date of Patent: August 31, 1993Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Hiroshi Tsumura, Kiyoyuki Mutoh, Kazushi Satoh, Ken-ichi Isobe
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Patent number: 5210255Abstract: A process for the preparation of methylchlorosilanes which comprises reacting methylchlorodisilanes with hydrogen chloride in the presence of a metal from subgroup VIII of the Periodic Table as a catalyst. Preferably, finely divided palladium present on a support such as charcoal or activated carbon is used as a catalyst.Type: GrantFiled: September 14, 1992Date of Patent: May 11, 1993Assignee: Wacker-Chemie GmbHInventors: Wilfried Kalchauer, Bernd Pachaly
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Patent number: 5175330Abstract: Disclosed herein is a process of recovering hydrogen chloride and monomeric alkoxysilanes from mixtures of chlorine-containing silicon compounds wherein waste chlorine-containing silicon compounds, for example, are converted to useful, valuable silicon intermediates.Type: GrantFiled: July 16, 1992Date of Patent: December 29, 1992Assignee: Dow Corning CorporationInventor: John L. Speier
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Patent number: 5105000Abstract: There is disclosed a process for abstracting electro-negative elements from hetero-molecules, comprising reacting said hetero-molecules under anhydrous conditions with reactive organo-silicon intermediates selected from the group consisting of silyl free radicals and silylenes. The process is particularly suitable for the destruction of existing chlorinated fluorocarbons.Type: GrantFiled: May 10, 1990Date of Patent: April 14, 1992Assignee: University of LeicesterInventor: Iain M. T. Davidson
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Patent number: 5041587Abstract: A process for preparing an organic silicon compound is here disclosed which comprises the step of reacting a halogenated hydrocarbon selected from the group consisting ##STR1## wherein each of X.sup.1 to X.sup.16 is selected from the group consisting of hydrogen, an alkyl group, alkenyl group, phenyl group, naphthyl group, alkoxy group, acyl group, alkylamino group and dialkylamino group having 1 to 20 carbon atoms which are unsubstituted or substituted and a halogen atom; and each of at least one of X.sup.1 to X.sup.4, at least one of X.sup.8 to X.sup.10 and at least one of X.sup.11 to X.sup.16 is a halogen atom,with a silane selected from the group consisting of SiH.sub.4, Si.sub.2 H.sub.6 and Si.sub.3 H.sub.8.Type: GrantFiled: February 12, 1990Date of Patent: August 20, 1991Assignee: Mitsui Toatsu Chemicals, Inc.Inventors: Masayoshi Itoh, Kenji Iwata, Noriyuki Yanagawa, Tetsura Utsumi, Mineo Kobayashi, Ryo Takeuchi, Tomohiro Abe
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Patent number: 4965332Abstract: Organosilane polymers having recurring silylene-1,3-butadiyne and/or disilylene-1,3-butadiyne units are prepared in a one-pot synthesis from hexachlorobutadiene. Depending on the organic substituents (R and R'), these polymers have useful film-forming properties, and are converted to the ceramic, silicon carbide upon heating a very uniform high char yields. They can also be pulled into fibers. The polymers are thermally crosslinked above 100.degree. C.Type: GrantFiled: May 16, 1989Date of Patent: October 23, 1990Assignee: Iowa State University Research Foundation, Inc.Inventors: Thomas J. Barton, Sina Ijadi-Maghsoodi
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Patent number: 4962219Abstract: A process for the preparation of more highly alkylated silanes and disilanes. The process comprises (A) contacting a halodisilane, with an alkyl halide in the presence of a metal, such as aluminum, which serves as a halogen acceptor, (B) reacting the halodisilane with the alkyl halide in the presence of the metal at a temperature greater than about 150.degree. C. to form the more highly alkylated silanes and disilanes and a metal halide; and (C) isolating and separating the more highly alkylated silanes and disilanes.Type: GrantFiled: November 17, 1989Date of Patent: October 9, 1990Assignee: Dow Corning CorporationInventors: Roland L. Halm, Kirk M. Chadwick, Brian R. Keyes
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Patent number: 4958040Abstract: A process for preparing diorganohalogenosilanes wherein diorganodihalogenosilanes are reacted with at least one organosilicon compound having at least one .tbd.Si--H bond in the molecule and selected from polysilanes, polycarbosilanes and polysilphenylenes is described. This reaction proceeds in the presence of a Lewis acid.Type: GrantFiled: September 21, 1989Date of Patent: September 18, 1990Assignee: Shin-Etsu ChemicalInventors: Hiroshi Yoshioka, Masaaki Yamaya, Hiromi Ohsaki, Akira Hayashida
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Patent number: 4918197Abstract: A method is provided for silylating aromatic acylhalide by effecting reaction between an aromatic acylhalide and halogenated polysilane in the presence of an effective amount of a supported transition metal catalyst, such as a transition metal catalyst supported by an organic or inorganic substrate.Type: GrantFiled: August 15, 1988Date of Patent: April 17, 1990Assignee: General Electric CompanyInventors: Jonathan D. Rich, Terry E. Krafft, Philip J. McDermott
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Patent number: 4709054Abstract: A method is provided for silylating organic substrates, utilizing a halogenated polysilane, such as 1,1,2,2-tetrachloro dimethyldisilane and an aromatic acyl halide, for example, trimellitic anhydride acid chloride in the presence of a transition metal catalyst.Type: GrantFiled: August 13, 1985Date of Patent: November 24, 1987Assignee: General Electric CompanyInventor: Jonathan D. Rich
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Patent number: 4604477Abstract: A method is provided for making silylaroylhalides such as chlorodimethylsilylbenzoyl chloride. Reaction is effected between substantially equivalent amounts of a polyhaloacyl aromatic compound, for example, terephthaloyl chloride and a polyhalopolysilane such as dichlorodisilane in the presence of a palladium catalyst.Type: GrantFiled: March 29, 1985Date of Patent: August 5, 1986Assignee: General Electric CompanyInventor: Jonathan D. Rich
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Patent number: 4578495Abstract: The organosilanes/organopolysilanes, e.g., methylchlorosilanes useful in the production of silicones, are facilely prepared by contacting, in an inert atmosphere, (1) at least one disilane having the general formula:(R).sub.3 Si--Si--R).sub.3 (I)wherein the radicals R, which may be identical or different, are each C.sub.1 -C.sub.6 alkyl, hydrogen, 3,3,3-trifluoropropyl, trimethylsiloxy, fluorine, chlorine, bromine or iodine, with (2) a catalytically effective amount of a catalyst system comprising (a) at least one ionic inorganic salt having the formula:M.sup.+ A.sup.-wherein M.sup.+ is lithium, sodium, potassium, rubidium or cesium, and A.sup.- is fluoride, chloride, bromide or iodide, and (b) at least one compound which complexes the cation M.sup.+ of said salt (a), e.g., a sequestering agent having the formula:N--CHR.sub.1 --CHR.sub.2 O--CHR.sub.3 CHR.sub.4 O).sub.n R.sub.5 ].sub.3 (II).Type: GrantFiled: May 30, 1985Date of Patent: March 25, 1986Assignee: Rhone-Poulenc Specialties ChimiquesInventors: Gerard Soula, Christian Simonnet
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Patent number: 4525528Abstract: Peroxide-curable fluorosilicone copolymers are provided which, when compounded and cured, form elastomers of superior physical properties, especially in terms of solvent swell and thermal aging. Curable compositions prepared according to the present invention make possible the efficient production of high quality electrical connectors for aerospace and other applications.Type: GrantFiled: October 11, 1983Date of Patent: June 25, 1985Assignee: General Electric CompanyInventors: Richard B. Bush, Edwin R. Evans
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Patent number: 4461908Abstract: The invention provides a novel and efficient method for the preparation of methyl hydrogensilanes, e.g. dimethyl silane, 1,1,2,2-tetramethyl disilane and 1,1,2,2,3,3-hexamethyl trisilane, with large demand in the industry of silicones as an intermediate for the synthesis of other valuable organosilicon compounds such as methyl hydrogenchlorosilanes. The inventive method comprises pyrolysis of a methyl polysilane composed of at least 60% by moles of dimethylsilicon units, the balance being monomethyl- and trimethylsilicon units, at a temperature in the range from 350.degree. to 800.degree. C.Type: GrantFiled: April 4, 1983Date of Patent: July 24, 1984Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Minoru Takamizawa, Mitsuo Umemura, Taishi Kobayashi