Abstract: The process of the invention is a process for the production of an aldehyde from the corresponding alcohol comprising the steps of feeding to a reactor a feed stream comprising said alcohol and an oxygen-containing gas; reacting said alcohol in the gas phase with said oxygen-containing gas in said reactor in the presence of a catalyst comprising oxides of iron and molybdenum, wherein the process further comprises the step of adding water to said feed stream. The process is particularly useful for the production of formaldehyde by the oxidation of methanol.

Abstract: An object of the present invention is to provide an oxide catalyst that prevents the reduction degradation of the catalyst even during industrial operation for a long time and less reduces unsaturated aldehyde yields, diolefin yields, or unsaturated nitrile yields, and a method for producing the same, and methods for producing unsaturated aldehyde, diolefin, and unsaturated nitrile using the oxide catalyst. The present invention provides an oxide catalyst for use in the production of unsaturated aldehyde, diolefin, or unsaturated nitrile from olefin and/or alcohol, the oxide catalyst satisfying the following (1) to (3): (1) the oxide catalyst comprises molybdenum, bismuth, iron, cobalt, and an element A having an ion radius larger than 0.96 ? (except for potassium, cesium, and rubidium); (2) an atomic ratio a of the bismuth to 12 atoms of the molybdenum is 1?a?5, an atomic ratio b of the iron to 12 atoms of the molybdenum is 1.

Abstract: A catalyst is provided, the catalyst comprising rods having mean length of 100 microns or less, the rods comprising a metal molybdate or tungstate, the metal being selected from the group consisting of iron, manganese, nickel, chromium, vanadium, aluminium, silver, titanium, copper, bismuth, and cobalt. A method of making such a catalyst is also provided.

Abstract: A process for the fixed bed oxidation of methanol to formaldehyde wherein the bed comprises at least two layers having different catalytic activity, wherein the layer of lower activity is comprised in the part of the bed from which the reactant gas mixture enters and its activity is calibrated so that the maximum hot spot temperature in the layer is comprised between 350° C. and 430° C. and is higher than the maximum hot spot temperature of the layer of greater activity formed by pure catalyst, and wherein during the period in which the situation of the maximum hot spot temperature of the layer of lower activity remains at the values cited above, the conversion of methanol is higher than 96% by mols.

Abstract: The present invention refers to a catalyst for aldehyde production, in particular formaldehyde or acetaldehyde production, through selective oxidation of alkanol, especially methanol or ethanol, with oxygen, said catalyst having a spinel structure. The catalyst typically comprises a Feaq+Vb+Moc+y+?zO4 spinel structure wherein ? is an optional cation vacancy and wherein wherein z=3?q?x?y and q×a+x×b+y×c=8 in concentrations corresponding to 0.6<q<3, 0<x<1.5, 0<y<1 and 0<z<1.3 and 2<a<3, 3<b<5 and 3<c<6. The present invention further refers to a process for producing said catalyst and to the use of said catalyst for selective oxidation of alkanol, preferably methanol or ethanol, with oxygen to aldehyde, preferably formaldehyde or acetaldehyde.

Abstract: An aldehyde composition derived by hydroformylation of a transesterified seed oil and containing a mixture of formyl-substituted fatty acids or fatty acid esters having the following composition by weight: greater than about 10 to less than about 95 percent monoformyl, greater than about 1 to less than about 65 percent diformyl, and greater than about 0.1 to less than about 10 percent triformyl-substituted fatty acids or fatty acid esters, and having a diformyl to triformyl weight ratio of greater than about 5/1; preferably, greater than about 3 to less than about 20 percent saturates; and preferably, greater than about 1 to less than about 20 percent unsaturates.

Abstract: A process for the fixed bed oxidation of methanol to formaldehyde wherein the bed comprises at least two layers having different catalytic activity, wherein the layer of lower activity is comprised in the part of the bed from which the reactant gas mixture enters and its activity is calibrated so that the maximum hot spot temperature in the layer is comprised between 350° C. and 430° C. and is higher than the maximum hot spot temperature of the layer of greater activity formed by pure catalyst, and wherein during the period in which the situation of the maximum hot spot temperature of the layer of lower activity remains at the values cited above, the conversion of methanol is higher than 96% by mols.

Abstract: The present invention discloses a novel use of a catalyst with core-porous shell structure, which includes carrying out an oxidation of an alcohol in vapor phase and in the presence of the catalyst with core-porous shell structure to form an aldehyde or ketone, wherein the catalyst with core-porous shell structure is constituted of a core material and a porous shell material. The core material is a metal having a catalytic activity, and the shell material is a porous inorganic oxide.

Abstract: A process for recharging the reaction tubes of a tube bundle reactor with a new fixed catalyst bed, in which a heterogeneously catalyzed partial gas phase oxidation of an organic compound had been performed beforehand in a preceding fixed catalyst bed comprising Mo-comprising multielement oxide active compositions to form a steam-comprising product gas mixture, in which, before the recharge, solid deposit which had been deposited on the tube inner walls and comprises molybdenum oxide and/or molybdenum oxide hydrate is brushed away with the aid of a brush.

Abstract: A process for preparing formaldehyde by gas-phase oxidation of methanol vapor by means of a gas stream comprising molecular oxygen in the presence of a fixed-bed catalyst comprising iron and molybdenum, wherein the process is carried out in a reactor (1) having heat-exchange plates (2) which are arranged in the longitudinal direction of the reactor (1) and have a spacing between them and through which a heat transfer medium flows, inlet and outlet facilities (3, 4) for the heat transfer medium to the heat-exchange plates (2) and also gaps (5) between heat-exchange plates (2) in which the fixed-bed catalyst is present and into which the methanol vapor and the gas stream comprising molecular oxygen are passed, is described.

Abstract: A method of partially oxidizing an alcohol to an aldehyde or ketone comprises contacting a gas containing the alcohol with a solid catalyst containing molybdenum, preferably in a +6 oxidation state, and having a surface area of 10 m2/g or higher, preferably 100 m2/g or higher. The molybdenum is supported on a high surface area carrier. The alcohol is a primary or secondary alcohol and preferably contains from 1 to 6 carbon atoms. In a preferred embodiment, the alcohol is ethanol. NOx emissions from an internal combustion engine can be lowered by combining the product of partial oxidation with the exhaust stream before passing the exhaust mixture through a lean NOx catalyst.

Abstract: A catalyst suitable for the gas-phase oxidation of organic compounds to &agr;,&bgr;-unsaturated aldehydes and/or carboxylic acids and having an active phase comprising a multimetal oxide material is prepared by a process in which a particulate catalyst precursor which contains oxides and/or compounds of the elements other than oxygen which constitute the multimetal oxide material, which compounds can be converted into oxides, is prepared and said catalyst precursor is converted by calcination into a catalytically active form, wherein a stream of the particulate catalyst precursor is passed at substantially constant speed through at least one calcination zone at constant temperature for calcination.

Abstract: The method of the present invention involves the in situ formation of metal-molybdate catalyst particles active for methanol oxidation to formaldehyde, with iron as an example, the catalyst is made by mixing particulate forms of Fe2O3 and MoO3 which form an active Fe2(MoO4)3/MoO3 component inside the reactor during methanol oxidation.

Abstract: A process and apparatus for oxidizing methanol in a gas stream into formaldehyde in a fixed bed reactor. The process first introduces a gas stream into a fixed bed reactor. The fixed bed reactor contains a catalyst bed having a depth, a width, a length, an inlet, an upstream region, a downstream region and an outlet. Preferably, the inlet, the upstream region, the downstream region and the outlet are provided in the order stated. A vanadia-titania catalyst is provided in the upstream region and a molybdena-titania catalyst is provided in the downstream region. The vanadia-titania catalyst in the upstream region is substantially free of MoO3 and initially (i.e., during oxidation some V2O5 may sublime and migrate to the downstream region) the molybdena-titania catalyst in the downstream region is substantially free of V2O5. Next, the gas stream is contacted with the vanadia-titania catalyst under oxidizing conditions.

Abstract: A process and a catalyst reaction zone comprising one or more fixed bed reactors for oxidizing methanol in a reactant gas feed stream to formaldehyde. According to one embodiment, the process comprises introducing the reactant gas feed stream into an upstream region containing a vanadia-titania first catalyst (substantially free of a volatile MoO3 species) under oxidizing conditions to form a partially oxidized reactant gas feed stream which is then introduced under oxidizing conditions into a downstream region containing a metal molybdate second catalyst to further oxidize any residual methanol contained therein. According to another embodiment, a fixed bed reactor comprising an upstream region and a downstream region containing the aforementioned vanadia-titania and metal molybdate catalysts, respectively, is utilized to implement the inventive process to yield a product gas stream containing formaldehyde preferably at a conversion of 85% or more and a selectivity of 90% or more.

Abstract: A process and fixed bed reactor for oxidizing methanol in a reactant gas feed stream to formaldehyde. The process comprises introducing the reactant gas feed stream into an upstream region containing a first metal molybdate catalyst (substantially free of a volatile Mo/MoO3 species) under oxidizing conditions to form a partially oxidized reactant gas feed stream which is then introduced under oxidizing conditions into a downstream region containing a second metal molybdate catalyst to further oxidize any residual methanol contained therein. A fixed bed reactor comprising an upstream region and a downstream region containing the aforementioned first and second metal molybdate catalysts, respectively, is utilized to implement the inventive process to yield a product gas stream containing formaldehyde preferably at a conversion of 85% or more and a selectivity of 90% or more.

Abstract: The method of the present invention involves the in situ formation of metal-molybdate catalyst particles active for methanol oxidation to formaldehyde, with iron as an example, the catalyst is made by mixing particulate forms of Fe2O3 and MoO3 which form an active Fe2(MoO4)3/MoO3 component inside the reactor during methanol oxidation.

Abstract: A particularly useful process which includes the steps of providing a source of formaldehyde formed by conversion of methanol in the presence of a catalyst comprising oxides of molybdenum as an essential catalyst component; and contacting the source of formaldehyde and a predominately dimethyl ether feedstream with a heterogeneous, condensation promoting catalyst capable of hydrating dimethyl ether under conditions of reaction sufficient to form an effluent comprising water, methanol, formaldehyde, dimethyl ether, and polyoxymethylene dimethyl ethers is disclosed. Unreacted dimethyl ether is recovered from the effluent and recycled to the formation of polyoxymethylene dimethyl ethers. The resulting dimethyl ether-free liquid mixture is heated in the presence of an acidic catalyst to convert at least the methanol and formaldehyde present to polyoxymethylene dimethyl ethers. Advantageously, methylal and higher polyoxymethylene dimethyl ethers are formed and separated in a catalytic distillation column.

Abstract: Synthesis of small quantities of compounds such as methanol from reagents, especially radio-labelled reagents such as .sup.11 C oxides, in a carrier gas by a catalytic reaction using a catalyst that has been pre-conditioned for the reaction by previous use for the desired reaction and has then been passivated, or has been maintained in the pre-conditioned state, until contacted with said carrier gas. Where the product is adsorbed by the catalyst, it may be desorbed by heating or displaced by contacting the catalyst with a material, e.g. a catalyst poison that is more strongly adsorbed. Such a more strongly adsorbed material may react with the adsorbed catalytic product to produce a desired product.

Abstract: A configuration of cylindrical catalyst granules displays a trilobed or triangular cross-section provided with three through-bores equidistant from each other, each of which through-bores has its axis parallel to the axis of the cylindrical granule.

Abstract: A configuration of cylindrical catalyst granules displays a trilobed or triangular cross-section provided with three through-bores equidistant from each other, each of which through-bores has its axis parallel to the axis of the cylindrical granule (FIG. 1).

Abstract: A method for preparing acrolein or methacrolein comprises subjecting propylene, secondary propanol, isobutylene or tertiary butanol to gas phase catalytic oxidation with molecular oxygen in the presence of a catalyst represented by the following general formula (I):Mo.sub.a Bi.sub.b Fe.sub.c X.sub.d Y.sub.O Z.sub.f O.sub.g (I)wherein X represents at least one element selected from the group consisting of Ni and Co; Y represents at least one element selected from the group consisting of K, Rb, Cs and Tl; and Z represents at least one element selected from the group consisting of Be, Mg, Ca, Sr, Ba, Ce, Ti, Zr, Nb, Cr, W, Mn, Cu, Ag, Zn, Cd, B, Al, Si, Ge, Sn, Pb, P, As, Sb, S, Se and Te; a, b, c, d, e, f and g each represents an atomic ratio of the corresponding element and when a is assumed to be 12, b=0.1.about.10, c=0.1.about.20, d=2.about.20, e=0.01.about.2, f=0.about.

Abstract: A method for preparing methacrolein comprises subjecting isobutylene or a tertiary butanol to gas phase catalytic oxidation with molecular oxygen in the presence of a catalyst which comprises a mixture of a composition (I) represented by the following general formula I:Mo.sub.a Bi.sub.b Fe.sub.c X.sub.d Y.sub.e Z.sub.f O.sub.g Iwherein X represents at least one element selected from the group consisting of Ni and Co; Y represents at least one element selected from the group consisting of K, Rb, Cs and Tl; Z represents at least one element selected from the group consisting of those belonging to Group 2, 3, 4, 5, 6, 7, 11, 12, 13, 14, 15 and 16 of Periodic Table in accordance with IUPAC nomenclature (1989); and a, b, c, d, e, f and g each represents an atomic ratio of each corresponding element, when a is assumed to be 12, b is 0.

Abstract: A catalyst for the partial oxidation of an alcohol to a corresponding aldehyde. The catalyst includes a monolithic structured inert carrier and an active catalytic mixture of oxides of molybdenum and either chromium, vanadium, aluminum, iron, tungsten, manganese or mixtures thereof in a molar ratio of the molybdenum oxide to the other oxide or oxides of between 1 and 5. The catalyst has a reduced pressure drop compared to a particulate catalyst bed.

Abstract: Catalyst suitable for the oxidation of CH.sub.3 OH to CH.sub.2 O, comprising a mixture of a well known catalytic system, herein indicated as mixed oxides, based on FE.sub.2 (MoO.sub.4).sub.3 molybdenum trioxide (MoO.sub.3) with non-sintered of Fe.sub.2 O.sub.3 from 5 to 90% by weight of the sum of Fe.sub.2 O.sub.3 + mixed oxides, the surface area of the Fe.sub.2 O.sub.3 being from 1 to 10 m.sup.2 /g and the superficial area of the whole catalyst being from 1 to 6 m.sup.2 /g.

Abstract: The present invention pertains to a process for making a E,Z-11-tetradecen-1-al containing from 80 to 83 mole percent of the E isomer and from 17 to 20 mole percent of the Z isomer which exhibits pheromone-like activity for the spruce bud worm (choristoneura fumiferana).

Abstract: A catalyst composition useful for the oxidation of olefins, particularly the vapor phase oxidation of isobutylene and/or tertiary butyl alcohol to produce methacrolein, consists essentially of the combination of oxides of molybdenum, cobalt, iron, bismuth, thallium, antimony, silicon, and nickel, along with one or more members of the groups consisting of the alkali metals, the alkaline earth metals, the rare earth metals including lanthanum, tungsten, and mixtures thereof. The catalyst has a BET surface area within the range of about 0.5-10 m.sup.2 /gm and preferably within the range of about 2-6 m.sup.2 /gm. Preferably, the catalyst has no more than about 3% of the surface area associated with pores smaller than about 100 .ANG.. The catalyst is heated during its preparation to a temperature above 525.degree. C., preferably above 550.degree. C., most preferably to about 600.degree. C.

Abstract: Aqueous alcoholic solutions such as hydrous alkanols may be converted to the corresponding aldehyde in a process which involves high conversion levels and high selectivity levels by treating the solution with an oxygen-containing gas in the presence of a catalyst comprising at least two oxides of metals selected from the group consisting of molybdenum, tungsten, cobalt, nickel, manganese, iron and chromium, one of said oxides being molybdenum oxide or tungsten oxide composited on a high surface area support. Reaction conditions which are employed in the process will include temperatures in the range of from about 200.degree. to about 400.degree. C. and a pressure in the range of from about atmospheric to about 50 atmospheres.

Abstract: The invention relates to a process for purifying, by treatment with an acid ion exchanger and, if desired, a basic ion exchanger, the methanol employed in the preparation of formaldehyde.

Abstract: A process for producing methacrolein by oxidizing isobutylene or tertiary butanol with molecular oxygen, characterized by contacting a gaseous mixture of isobutylene or tertiary butanol, air or oxygen and optionally steam and an inert gas with a catalyst having the general composition:Mo.sub.12 Fe.sub.a Ni.sub.b Te.sub.c X.sub.d Z.sub.f Y.sub.g O.sub.hwherein a, b, c, d, f and g represent the numbers of atoms of the respective elements per 12 molybdenum atoms; X is Tl, Rb or Cs; Z is In or Ti; Y represents at least one element selected from the group consisting of Cu, Nd, Sm and Pb; a is a value of 0.2-6; b is a value of 0.2-6; a+b is a value of 1-10; c is a value of 0.1-4; d is a value of 0.1-3; f is a value of 0.1-3; g is a value of 0-5; and h is the number of oxygen atoms for satisfying the valencies of the existing elements. The use of this catalyst enables the selectivity for methacrolein to be improved to 90 or more and the yield based on the starting material to be increased to 89-91%.

Abstract: A process is disclosed for oxidizing dimethyl ether to formaldehyde using a catalyst comprising a mixture of oxides of bismuth, molybdenum and iron.

Abstract: A process is disclosed for oxidizing dimethyl ether to formaldehyde using a catlyst comprising a mixture of oxides of bismuth, molybdenum and copper.

Abstract: Alcohols such as those containing from about 1 to about 10 carbon atoms may be converted to aldehydes by treating the alcohols with an oxygen-containing gas such as air or oxygen in the presence of a catalyst comprising at least two oxides of metals selected from the group consisting of molybdenum, tungsten, cobalt, nickel, manganese, iron and chromium, at least one of said oxides being molybdenum oxide or tungsten oxide composited on a high surface area support. The conversion reaction may be effected at a temperature ranging from about 200.degree. to about 400.degree. C. and a pressure in the range of from about atmospheric to about 50 atmospheres. By employing this particular catalyst, good conversion rates and high selectivity to the aldehydes will be obtained.

Abstract: New catalysts comprising lead and silver on supports having relatively low surface areas and their use have been found to be useful in the oxidative dehydrogenation of methanol to formaldehyde at elevated temperatures.

Abstract: A stabilized heteropoly molybdate catalyst precursor in calcined form and containing anionic molybdenum in defect state is surface impregnated with certain metal cations. The stabilized precursor is one obtained by incorporating into the reaction product of a molybdate and a soluble phosphate, silicate or arsenate, an aqueous chloride ion and a compound of phosphotungstate, silicotungstate, vanadium arsenate, silico-arsenate, phosphovanadate, or silicovanadate, followed by drying and calcining. During the chloride ion stabilization step other metals may be optionally incorporated in forming the stabilized precursor.The obtained precursor is catalytically active in the conversion of the unsaturated aldehydes to the corresponding unsaturated carboxylic acids with or without incorporation of the metal cation during the chloride ion stabilization step.

Abstract: In catalytically oxidizing methanol in the vapor phase according to already-known processes for the production of formaldehyde, the hot formaldehyde-containing gaseous effluent of the catalytic converter is rapidly cooled by being passed through the tubes of a heat exchanger which are filled with balls composed of a solid which is substantially inert toward formaldehyde. As compared with a similar cooling system in which the tubes are empty or in which enhancement of heat transfer is attempted by using metal heat-transfer enhancement devices such as twisted metal ribbons, the present method affords reduced post-reaction decomposition of formaldehyde while at the same time allowing use of a relatively high temperature on the shell side of the heat exchanger whereby it becomes possible to raise steam at a pressure higher than that characteristic of the prior art.

Abstract: Methyl glyoxal is prepared by oxidation of propylene glycol-1,2 in the gaseous phase on a heterogeneous catalyst. The process is carried out with an excess of oxygen and the catalyst used contains molybdenum and at least one of the metals: vanadium, silver, copper, iron, tungsten, tin, zinc, alkali metals, alkaline earth metals.

Abstract: A process for converting methanol to formaldehyde wherein methanol along with a stream containing air, water, methanol and formaldehyde is fed to a primary reactor 5 containing a silver catalyst maintained at from 630.degree. to 650.degree. C. The effluent from the primary reactor 5 is cooled and fed along with a stream containing air, water, methanol and formaldehyde to a secondary reactor 9 containing a metal oxide catalyst, such as iron oxide-molybdenum oxide. The secondary reactor 9 is maintained at from 325.degree. to 400.degree. C. The product from the secondary reactor is fed to an absorber 11 which is cross connected top and bottom with a stripper 13. Water is fed to the absorber to absorb formaldehyde and the product solution of formaldehyde and water is removed from the absorber. Air is fed to the stripper and the effluent from the stripper which contains air, water, methanol and formaldehyde is fed to both the primary reactor 5 and the secondary reactor 9.

Abstract: This invention relates to the production of formaldehyde and to catalysts which may be used therefore. In more detail the invention relates to a process for the production of formaldehyde from methanol includes the passage, at an elevated temperature, of a gas stream containing methanol and oxygen through a catalyst, the catalyst comprising a monolithic support provided with channels for passage therethrough of the gas stream and with the channel wall surfaces coated or impregnated with one or more elements selected from the group consisting of copper, silver, gold and iron.

Abstract: Methylglyoxal is manufactured continuously by passing glycerol in the gaseous phase over a heterogeneous dehydrogenation catalyst.

Abstract: A process for producing methacrolein by oxidation of isobutylene or tert-butanol with molecular oxygen in the presence of a catalyst having the following composition:ti Mo.sub.12 Bi.sub.a Fe.sub.b Ni.sub.c Pb.sub.d X.sub.f O.sub.g orMo.sub.12 Bi.sub.a Fe.sub.b Ni.sub.c Pb.sub.d Sm.sub.e X.sub.f O.sub.gwherein X represents at least one element selected from the group consisting of Rb, Cs and Tl; and when X represents at least two of the elements f is the sum of the elements; a is a value of 0.1 to 10; b is a value of 0.05 to 2; c is a value of 0.05 to 2; d is a value of 0.05 to 5; e is a value of 0.05 to 5; f is a value of 0.01 to 2; and g is the number of oxygen atoms satisfying the valencies of the elements. Said catalyst enables methacrolein to be produced in high yield and can prevent the formation of methacrylic acid.

Abstract: This invention relates to the production of formaldehyde and to catalysts therefor.In particular the inventor relates to a process for the production of formaldehyde from methanol including the passage, at an elevated temperature, of a gas stream containing methanol and oxygen through a catalyst, the catalyst comprising a monolithic support provided with channels for passage therethrough of the gas stream and with the channel wall surfaces coated or impregnated with one or more elements selected from the group consisting of copper, silver, gold and iron.