Plural Serial Polymerization Stages Patents (Class 585/517)
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Patent number: 12157862Abstract: An alcohol-containing feed is transformed by the use of only two distinct conversion process steps into products, of which one product is a kerosene that is a fully formulated aviation turbine fuel (jet fuel) comprising of mostly n-alkanes, isoalkanes, cycloalkanes, and aromatics. The first conversion step is acid-catalyzed conversion and the second conversion step is hydrotreating. The kerosene product is within the compositional limits for aviation turbine fuel containing synthesized material and it requires no blending to be fully formulated. Specifically the product contains sufficient aromatics to be within the prescribed range of aromatics (8-26.5 vol % or or 8-25 vol %.) for aviation turbine fuel containing synthesized material.Type: GrantFiled: January 19, 2024Date of Patent: December 3, 2024Assignee: Greenfield Global Inc.Inventors: Arno De Klerk, Cibele Melo Halmenschlager, Felix Rudolf August Link
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Patent number: 11713364Abstract: The present disclosure provides base stocks and or diesel fuel, and processes for producing such base stocks and or diesel fuel by polymerizing alpha-olefins and internal olefins. The present disclosure further provides polyolefin products useful as base stocks and or diesel fuel. In at least one embodiment, a process includes: i) introducing, neat or in the presence of a solvent, a feed comprising a branched C5-C30 internal olefin, with a catalyst compound comprising a group 8, 9, 10, or 11 transition metal and at least one heteroatom and ii) obtaining a C6-C100 polyolefin product having one olefin, a methylene content of from about 1 wt % to about 98 wt %, and or a methyl content of from about 1 wt % to about 75 wt %. The feed may further include a linear C4-C30 internal olefin, a C2-C30 alpha-olefin, or a mixture thereof.Type: GrantFiled: March 30, 2020Date of Patent: August 1, 2023Assignee: Exxon Mobil Technology and Engineering CompanyInventors: Aaron Sattler, Suzzy C. H. Ho, Michele L. Paccagnini, Christian E. Padilla
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Patent number: 10815165Abstract: A process to convert paraffinic feedstocks into renewable poly-alpha-olefins (PAO) basestocks. In a preferred embodiment of the invention, renewable feed comprising triglycerides and/or free fatty acids are hydrotreated producing an intermediate paraffin feedstock. This paraffin feedstock is thermally cracked into a mixture of olefins and paraffins comprising linear alpha olefins. The olefins are separated and the un-reacted paraffins are recycled to the thermal cracker. Light olefins preferably are oligomerized with a surface deactivated zeolite producing a mixture of slightly branched oligomers comprising internal olefins. The heavier olefins (C8-C14) are oligomerized, preferably with a BF3 catalyst and co-catalyst to produce PAO products. The oligomerized products can be hydrotreated and distilled together or separate to produce finished products that include naphtha, distillate, solvents, drilling fluid, and PAO lube basestocks.Type: GrantFiled: May 29, 2018Date of Patent: October 27, 2020Assignee: EMERGING FUELS TECHNOLOGY, INC.Inventor: Kenneth L. Agee
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Patent number: 9732285Abstract: A first oligomerization stream is oligomerized over a first catalyst in a first oligomerization reactor zone to make oligomerate. An oligomerate stream is separated to provide a heavy oligomerate boiling in the diesel range and a second oligomerization feed stream. The latter is fed to a second oligomerization reactor zone with a second different catalyst to produce the heavy oligomerate.Type: GrantFiled: December 17, 2013Date of Patent: August 15, 2017Assignee: UOP LLCInventors: Steven L. Krupa, Christopher P. Nicholas, Todd M. Kruse, Kurt M. Vanden Bussche
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Patent number: 9399746Abstract: Poly alpha olefins (PAOs) are characterized by very low viscosity and excellent Noack volatility. A preferred process for synthesizing said PAOs involves first oligomerizing low molecular weight linear alpha olefins in the presence of a single site catalyst at high temperatures without adding hydrogen and then subsequently oligomerizing at least a portion of the product from the first step in the presence of an oligomerization catalyst.Type: GrantFiled: September 12, 2012Date of Patent: July 26, 2016Assignee: ExxonMobil Chemical Patents Inc.Inventors: Craig J. Emett, Mark P. Hagemeister, Bruce A. Harrington, Phillip T. Matsunaga, Pramod J. Nandapurkar, Charles J. Ruff, Kevin B. Stavens
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Patent number: 9096700Abstract: A process comprising contacting a catalyst system with one or more olefins in a bubble column reactor. Also, a polyolefin copolymer composition comprising ethylene, propylene and optionally a C4 to C20 alpha olefin; said composition having a bimodal distribution with respect to composition distribution, molecular weight distribution or a combination thereof; an Mw of 10,000 g/mol or more; and/or at least two melting peaks in a DSC heating cycle with a difference in melting temperatures of at least 5° C.Type: GrantFiled: November 26, 2013Date of Patent: August 4, 2015Assignee: ExxonMobil Chemical Patents Inc.Inventors: Peijun Jiang, Keith E. Jolibois, Ronald R. Thackston
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Patent number: 8957270Abstract: A process for producing a base for a fuel from a C2 ethanol feedstock, by a first stage for oligomerization of the feedstock into a hydrocarbon effluent that contains a mixture of olefins for the most part having between 4 and 30 carbons, and contains a C10-C24 fraction that has a mean linearity that is greater than 60%, in the presence of a homogeneous catalytic system that contains a metal precursor of titanium, zirconium, hafnium, nickel and/or iron, a second stage for oligomerization of a portion of the effluent that is obtained from stage a), into a hydrocarbon effluent that contains a mixture of olefins for the most part having between 4 and 30 carbon atoms, and containing a C10-C24 fraction that has a mean linearity that is less than 50%, in the presence of a homogeneous catalytic system.Type: GrantFiled: May 6, 2011Date of Patent: February 17, 2015Assignee: IFP Energies NouvellesInventors: Sandrine Berard, Stephane Harry, Natacha Touchais, Lionel Magna, Helene Olivier-Bourbigou, Cedrik Popelin, David Proriol, Lucien Saussine
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Publication number: 20150045599Abstract: A method for producing jet-range hydrocarbons includes passing a stream comprising renewable C4 olefins to an oligomerization reactor containing a zeolite catalyst to produce an oligomerized effluent, separating the oligomerized effluent to produce a jet range hydrocarbon stream and a recycle stream comprising C8 olefins, and passing at least a portion of the recycle stream to the oligomerization reactor. A first at least about 10% of the jet-range hydrocarbon stream hydrocarbons boil between n-octane and n-undecane and wherein a second at least about 10% of the jet-range hydrocarbon stream hydrocarbons boil between n-dodecane and n-pentadecane.Type: ApplicationFiled: November 6, 2013Publication date: February 12, 2015Applicant: UOP LLCInventors: Stanley Joseph Frey, Geoffrey William Fichtl, Paul Barger, Scott M. Roney, Steven Lee Krupa, Christopher P. Nicholas
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Patent number: 8865959Abstract: A process for the preparation of oligomeric poly alpha-olefins includes oligomerizing low molecular weight PAO oligomer in the presence of a Lewis acid catalyst such as promoted aluminum trichloride or boron trifluoride under oligomerization conditions. The low molecular weight PAO oligomers used as a feed or feed component of the present process are the light olefinic by-product fractions including the dimers and light fractions from the metallocene-catalyzed PAO oligomerization process which are characterized by a molecular weight of 150 to 600 and a terminal olefin (vinylidene) content of at least 25%.Type: GrantFiled: March 4, 2009Date of Patent: October 21, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Abhimanyu Onkar Patil, Margaret May-Som Wu, Norman Yang
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Patent number: 8716542Abstract: In a process for oligomerizing an olefinic hydrocarbon feedstock comprising at least 65 wt % olefins and/or sulfur-containing molecules, the feedstock is contacted under oligomerization conditions with (a) a first unidimensional 10-ring molecular sieve catalyst and (b) a second multidimensional crystalline molecular sieve catalyst. The first and second catalysts may be contained in separate reactors or as separate beds in a single reactor.Type: GrantFiled: September 2, 2010Date of Patent: May 6, 2014Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen Harold Brown, John Stephen Godsmark, Georges Marie Karel Mathys
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Patent number: 8680353Abstract: A process for preparing oligomers by continuous oligomerization of butenes is described, wherein a) a feed stream 1) comprising 1-butene and 2-butene in a total concentration of from 10 to 70% by weight and from 10 to 60% by weight of isobutane is reacted until more than 60% by weight of the 1-butene comprised in the feed stream 1 but less than 50% by weight of the 2-butene comprised in feed stream 1 have been converted into oligomers. b) The oligomers obtained in a) are separated off and optionally passed to a further work-up and the remaining residual stream is fed to work-up by distillation. c) Isobutane is separated off by distillation from the residual stream, and d) the isobutane-depleted stream obtained after the work-up by distillation c) is reacted to form oligomers.Type: GrantFiled: November 19, 2012Date of Patent: March 25, 2014Assignee: BASF SEInventors: Sven Crone, Oliver Ryll, Till Blum, Alexander Weck, Rainer Papp, Roland Krokoszinski, Heinrich-Josef Blankertz
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Publication number: 20140012054Abstract: The invention relates to methods and equipment for converting C3+ olefin to, e.g., one or more of di-C3+ olefin, oligomers and polymers of C3+ olefin, branched C4+-aldehydes, C4+-carboxylic acids, and C4+ oxygenates. The invention encompasses producing methyl tert-butyl ether and diisobutylene, and converting methyl tert-butyl ether to isobutylene.Type: ApplicationFiled: June 21, 2013Publication date: January 9, 2014Inventors: Matthew B. Yarrison, Alok Srivastava, Roshni Jindal, Chee-Keong Then, Rodney S. Smith
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Patent number: 8618342Abstract: A process for the production of a mixture of alkylbenzenes in the presence of an aromatic feedstock and an olefinic stream produced from an ethylene feedstock is described, with said process comprising at least: a) A first stage for oligomerization of said ethylene feedstock that consists of at least one hydrocarbon effluent that comprises a mixture of olefins having a number of carbon atoms that is for the most part between 4 and 30, whereby said mixture of olefins comprises a C10-C24 olefinic fraction that has a mean linearity that is greater than 60%, in the presence of a homogeneous catalytic system, b) A second stage for oligomerization of the effluent that is obtained from said stage a) that consists of at least one hydrocarbon effluent that comprises a mixture of olefins having a number of carbon atoms that is for the most part between 4 and 30, whereby said mixture of olefins comprises a C10-C24 olefinic fraction that has a mean linearity that is less than 50%, in the presence of a homogeneous cataType: GrantFiled: May 5, 2011Date of Patent: December 31, 2013Assignee: IFP Energies nouvellesInventors: Emmanuelle Guillon, Eric Sanchez
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Patent number: 8536392Abstract: The invention relates to series reactor beds containing different oligomerization catalysts and having independent temperature control, and processes for the oligomerization of light olefins to heavier olefins using such series reactor beds.Type: GrantFiled: August 4, 2009Date of Patent: September 17, 2013Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen Harold Brown, Jon Edmond Randoph Stanat, Jose Manuel Vargas, Stephen W. Beadle, Georges Marie K. Mathys, John Stephen Godsmark, Raphael Frans Caers
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Patent number: 8481796Abstract: A hydrocarbon composition that comprises species of at least 3 different carbon numbers, at least about 95 wt % non-normal hydrocarbons, no greater than 1000 wppm aromatics, no greater than 10 wt % naphthenes, and also has a certain boiling point range; and a process for making the hydrocarbon composition.Type: GrantFiled: January 27, 2006Date of Patent: July 9, 2013Assignee: ExxonMobil Chemical Patents Inc.Inventors: Keith H. Kuechler, Stephen Harold Brown, An Amandine Verberckmoes, Steven E. Silverberg, Marc P. Puttemans, Mark R. Welford, John S. Godsmark
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Patent number: 8461405Abstract: A process for the production of alkylbenzenes in the presence of an aromatic feedstock and an olefinic stream produced from an ethanol feedstock, itself produced from a renewable source obtained from biomass, is described, with said process comprising at least: a) A stage for purification of said ethanol feedstock, b) A stage for dehydration of said purified ethanol feedstock, obtained from said stage a), into an effluent that is for the most part ethylene, c) At least one stage for separation of the water that is present in said effluent that is for the most part ethylene obtained from said stage b), d) A first stage for oligomerization of said effluent that is for the most part ethylene in the presence of at least one catalyst that comprises at least one element of group VIII, e) A second stage for oligomerization of at least some of the effluent that is obtained from said stage d) in the presence of at least one amorphous catalyst or at least one zeolitic catalyst, f) A stage for fractionation of the efType: GrantFiled: May 4, 2011Date of Patent: June 11, 2013Assignee: IFP Energies nouvellesInventors: Eric Sanchez, Emmanuelle Guillon
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Patent number: 8395007Abstract: A renewable biofuel based on a highly efficient batch catalysis methodology for conversion of 1-butene to a new class of potential jet fuel blends. By tuning the catalyst and then using the dimer produced, the carbon use is about 95% or greater.Type: GrantFiled: July 29, 2009Date of Patent: March 12, 2013Assignee: The United States of America as represented by the Secretary of the NavyInventors: Michael E. Wright, Benjamin G. Harvey, Roxanne L. Quintana
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Patent number: 8350107Abstract: A process for converting alcohol feedstocks to diesel/turbine fuels.Type: GrantFiled: April 27, 2011Date of Patent: January 8, 2013Assignee: The United States of America as Represented by the Secretary of the NavyInventors: Benjamin G. Harvey, Michael E. Wright
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Patent number: 8344196Abstract: A process from converting alcohol feedstock to diesel/turbine fuels.Type: GrantFiled: April 27, 2011Date of Patent: January 1, 2013Assignee: The United States of America as represented by the Secretary of the NavyInventors: Benjamin G. Harvey, Michael E. Wright
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Patent number: 8242319Abstract: A process from converting alcohol feedstock to diesel/turbine fuels.Type: GrantFiled: April 27, 2011Date of Patent: August 14, 2012Assignee: The United States of America as represented by the Secretary of the NavyInventors: Benjamin G. Harvey, Michael E. Wright
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Publication number: 20120197053Abstract: A method of producing liquid fuels by providing an olefin feed containing at least one C2-C20 olefin, oligomerizing a part of the feed in the presence of a first catalyst to form a first product comprising oligomers of the at least one olefin, and oligomerizing a portion of the first product in the presence of a second catalyst to produce a second product. A system of producing liquid hydrocarbons, the system including a first reactor configured to provide a first product by oligomerizing, in the presence of a first catalyst, at least a portion of an olefin feed comprising at least one olefin, a separator configured to provide an unreacted olefin-reduced first product by separating unreacted olefin from the first product, and a second reactor configured to provide a second product by oligomerizing, in the presence of a second catalyst, at least a portion of the unreacted olefin-reduced first product.Type: ApplicationFiled: July 27, 2011Publication date: August 2, 2012Applicant: SYNFUELS INTERNATIONAL., INC.Inventors: Joel CANTRELL, Duane Morrow, Edward R. Peterson
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Patent number: 8143467Abstract: A process for the preparation of oligomeric poly alpha-olefins comprises oligomerizing low molecular weight PAO in the presence of an ionic liquid catalyst under oligomerization conditions. The low molecular weight PAOs used as a feed or feed component of the present process are the light olefinic by-product fraction including the dimers and light fractions from the metallocene-catalyzed PAO oligomerization process.Type: GrantFiled: December 2, 2008Date of Patent: March 27, 2012Assignee: ExxonMobil Research and Engineering CompanyInventors: Abhimanyu Onkar Patil, Satish Bodige
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Patent number: 8128879Abstract: The apparatus converts FCC olefins to heavier compounds. The heavier compounds are more easily separated from the unconverted paraffins. The heavier compounds can be recycled to an FCC unit or delivered to a separate FCC unit. Suitable conversion zones are oligomerization and aromatic alkylation zones.Type: GrantFiled: March 31, 2010Date of Patent: March 6, 2012Assignee: UOP LLCInventors: Joao Jorge da Silva Ferreira Alves, James E. Rekoske, Christopher P. Nicholas
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Patent number: 8080699Abstract: A final polymer product is formed using a two-stage process and system. In the first stage, a catalyst system is used to polymerize an alpha-olefin monomer to form an effluent. In the second stage, additional alpha-olefin monomer is supplied and is polymerized in the presence of the effluent from the first stage. The second stage produces the final polymer product, which may have a lower molecular weight and viscosity than the polymer formed in the first stage. The final polymer product may be used as a base stock for lubricant compositions.Type: GrantFiled: August 28, 2009Date of Patent: December 20, 2011Assignee: Chemtura CorporationInventors: Daniel C. Knowles, Jesus R. Fabian
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Patent number: 7858833Abstract: The present invention relates to a method for preparing linear alpha olefin comonomers, such as 1-butene, 1-hexene or 1-octene, from ethylene monomer. The comonomer generated is stored on site for use in a subsequent process, such as a polyethylene polymerization reactor. The method includes the steps of feeding an ethylene monomer, and a catalyst in a solvent to one or more comonomer synthesis reactors; reacting the ethylene monomer and the catalyst in solvent under reaction conditions to produce an effluent stream comprising unreacted ethylene monomer, a catalyst in a solvent, and comonomer; passing the effluent stream to one or more downstream gas/liquid phase separators to form a gas stream of unreacted ethylene monomer, and a liquid stream of comonomer, and catalyst in a solvent; recycling to the one or more comonomer synthesis reactors the unreacted ethylene monomer and a portion of the liquid stream; and storing a remaining portion of said liquid stream for subsequent processing of the comonomer.Type: GrantFiled: February 3, 2006Date of Patent: December 28, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: John S. Buchanan, Krishnan Sankaranarayanan, Milind B. Ajinkya, Stephen M. Wood, Anastasios Skoulidas
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Patent number: 7803978Abstract: In an oligomerization process comprising at least two oligomerization reactors, at least portions of product streams from two reactors are separated in the same separator vessel. In an embodiment, a liquid product stream from the first oligomerization reactor is fed to a fractionation column and a side cut from the fractionation column feeds the second oligomerization reactor.Type: GrantFiled: December 16, 2004Date of Patent: September 28, 2010Assignee: UOP LLCInventors: Bipin V. Vora, Charles P. Luebke, Jill M. Meister, Michael A. Schultz, Dale J. Shields
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Patent number: 7786337Abstract: In a process for oligomerizing an olefinic hydrocarbon feedstock, the feedstock is contacted under oligomerization conditions with (a) a first crystalline molecular sieve catalyst and (b) a second catalyst comprising a solid phosphoric acid. The first and second catalysts may be contained in separate reactors or as separate beds in a single reactor.Type: GrantFiled: May 26, 2005Date of Patent: August 31, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen Harold Brown, John Stephen Godsmark, Georges Maria Karel Mathys
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Patent number: 7692049Abstract: A hydrocarbon composition comprises at least 90 wt. % of C9 to C20 non-normal olefins, non-normal saturates or combinations thereof based on the weight of the hydrocarbon composition, at least 2 wt. % and not greater than 25 wt. % of C9 hydrocarbons based on the weight of the hydrocarbon composition, and less than 15 wt. % of C17+ hydrocarbons based on the weight of the hydrocarbon composition, wherein said hydrocarbon composition has a specific gravity at 15° C. of at least 0.730 and less than 0.775. The composition is produced by oligomerization of at least one C3 to C8 olefin and an olefinic recycle stream containing no more than 10 wt. % of C10+ non-normal olefins. The composition is useful in producing fuel blends, such as jet fuel and diesel fuel.Type: GrantFiled: January 27, 2006Date of Patent: April 6, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Keith H. Kuechler, Stephen Harold Brown, An Amandine Verberckmoes, Marc P. Puttemans, Steven E. Silverberg
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Patent number: 7678954Abstract: In a process for producing a hydrocarbon composition, a feed comprising at least one C3 to C8 olefin and an olefinic recycle stream rich in C9? hydrocarbons is contacted with a crystalline molecular sieve catalyst having an average crystal size no greater than 0.05 micron and an alpha value between about 100 and about 600 in at least one reaction zone under olefin oligomerization conditions including an inlet temperature between about 150° C. and about 350° C., a pressure of at least 2,860 kPa and a recycle to feed weight ratio of about 0.1 to about 3.0. The contacting produces an oligomerization effluent stream, which is separated into at least a hydrocarbon product stream rich in C9+ hydrocarbons and the olefinic recycle stream.Type: GrantFiled: January 27, 2006Date of Patent: March 16, 2010Assignee: ExxonMobil Chemical Patents, Inc.Inventors: Keith H. Kuechler, Stephen Harold Brown, Helge Jaensch, Georges M. Mathys, Shifang Luo, Jane C. Cheng
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Patent number: 7678953Abstract: A process for producing a hydrocarbon composition that comprises contacting a feed stream, that comprises at least one C3 to C8 olefin, and an olefinic recycle stream, that comprises a first olefinic recycle stream and no more than 10 wt % of C10+ non-normal olefins, with a molecular sieve catalyst in a reaction zone under olefin oligomerization conditions producing an oligomerization effluent stream; separating the oligomerization effluent stream to produce a first olefinic stream, that has a weight ratio of C4?/(C5-C8) molecules from about 0.8 to about 1.2 times the weight ratio of C4?/(C5-C8) molecules found in the oligomerization effluent stream, and a first hydrocarbon product stream, that comprises at least 1 wt % and no more than 30 wt % of C9 non-normal olefin; and splitting the first olefinic stream to produce the first olefinic recycle stream and a first purge stream.Type: GrantFiled: January 27, 2006Date of Patent: March 16, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Keith H. Kuechler, Stephen Harold Brown, An Amandine Verberckmoes, Marc P. Puttemans, Steven E. Silverberg
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Patent number: 7667086Abstract: A hydrocarbon fluid composition that comprises species of at least two different carbon numbers, an aerobic biodegradability of greater than 40% at 28 days, a cetane number of less than 60, and a certain boiling point range; and a process for making the hydrocarbon fluid composition.Type: GrantFiled: January 27, 2006Date of Patent: February 23, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Ralph M. Kowalik, Thomas A. Gribschaw, Keith H. Kuechler, Ronald R. Hill, Jr.
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Patent number: 7588738Abstract: The invention relates to series reactor beds containing different oligomerization catalysts and having independent temperature control, and processes for the oligomerization of light olefins to heavier olefins using such series reactor beds.Type: GrantFiled: August 23, 2005Date of Patent: September 15, 2009Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen Harold Brown, Jon Edmond Randoph Stanat, Jose Manuel Vargas, Stephen W. Beadle, Georges Marie K. Mathys, John Stephen Godsmark, Raphael Frans Caers
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Publication number: 20090209797Abstract: A process for the preparation of linear ?-olefin oligomers comprising: providing a cascade of at least 3 reaction vessels connected in series, and adding at least one solvent, at least one homogeneous oligomerization catalyst and ethylene the first reaction vessel, then conducting an oligomerization reaction in the first reaction vessel for a period of time sufficient to start ?-olefin formation, thereafter transferring at least a part of the content of the first reaction vessel to a second reaction vessel with or without additional ethylene, then conducting the oligomerization reaction in the reaction vessel for a second period of time sufficient to continue ?-olefin formation, then transferring at least a part of the content of the second reaction vessel to the next reaction vessel in the cascade with or without additional ethylene and then conducting the oligomerization reaction in that reaction vessel for a period of time sufficient to continue ?-olefin formation, and isolating linear ?-olefin oligomers fType: ApplicationFiled: February 20, 2006Publication date: August 20, 2009Inventors: Tarek Mohamed Moustafa, Fuad Mosa
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Publication number: 20080287717Abstract: A feedstock containing at least 1 wt % butenes, at least 1 wt % pentenes, at least 1 wt % hexenes, at least 10 wppm C4 dienes, at least 10 wppm C5 dienes, and optionally at least 10 wppm C6 dienes can be selectively hydrogenated over a catalyst (e.g., a noble metal) to form a stream containing 100 wppm to 4000 wppm total dienes. The hydrogenated stream, and an olefinic recycle stream having less than 10 wt. % C1+ moieties, can be contacted with a molecular sieve catalyst, e.g., at a recycle to feed ratio between 0.1 and 3.0, at a WHSV of at least 1.0 based on olefin in the feed, and at a reactor ?T no greater than 40° F. (22° C.), thus forming a reaction product that can then be separated into a distillate, e.g., having from 1 wt % to 30 wt % non-normal C9 olefins, and the aforementioned olefinic recycle stream.Type: ApplicationFiled: July 19, 2006Publication date: November 20, 2008Inventors: Keith H. Kuechler, Stephen H. Brown, Marc P. Puttemans, Steven E. Silverberg, An A. Verberckmoes
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Publication number: 20070185359Abstract: A process unit for the zeolite-catalyzed conversion of light refinery olefins from an FCC unit such as ethylene, propylene, and butylene to gasoline boiling range motor fuels comprises at least two sequential, serially connected reactors connected in parallel to a fractionation section with at one or two fractionators for separating the reactor effluents into product fraction with an optional recycle stream or streams. The configurations according to this scheme allow the adjustment of reactor temperature and/or pressure and/or space velocity to be based on the reactivities of the olefin compounds present in the LPG streams so that the gasoline produced in each reactor will be separated immediately, to reduce over-polymerization of the gasoline in the low severity reactor and to ensure that gasoline formed in the low severity reactor will not be sent to the higher severity reactor e.g.Type: ApplicationFiled: January 29, 2007Publication date: August 9, 2007Applicant: ExxonMobil Research and Engineering CompanyInventors: Benjamin S. Umansky, Arthur P. Werner, Amanda K. Miller, Tomas R. Melli, Christopher M. Dean, Niveen S. Ismail, Garland B. Brignac
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Patent number: 7196238Abstract: The invention relates to a process for dimerizing lower, olefinic hydrocarbons. In particular, the present invention concerns a process for dimerizing C3–, C4 and C5-olefins with a medium pore zeolite under process conditions allowing selective dimerization According to the invention, fresh olefinic hydrocarbon feedstock is fed to a reaction system including at least one reaction zone and at least one separation zone. The olefinic hydrocarbon feedstock is contacted with an acid catalyst at conditions in which at least a part of the olefins dimerizes. The effluent from the reaction zone is conducted to the separation zone where dimerized reaction product is separated from said effluent.Type: GrantFiled: March 10, 2003Date of Patent: March 27, 2007Assignee: Fortum OYJInventors: Matti Nurminen, Antti Pyhälahti, Pirjo Siira, Marja Tiitta
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Patent number: 7161054Abstract: Process for preparing oligomers of alkenes having from 4 to 8 carbon atoms from a feed stream comprising such alkenes or hydrocarbon streams in which such alkenes are present over a nickel-containing, heterogeneous catalyst in n successive adiabatically operated reactors, where n is 2 or an integer greater than 2, at from 30 to 280° C. and pressures of from 1 to 300 bar, where the feed stream has a temperature Tin when it enters the first reaction zone, experiences a temperature increase in each reaction zone and, if this temperature increase is more than Tin+20° C., is brought to a temperature in the range Tin±20° C. before it enters a subsequent reaction zone, wherein the feed stream is divided and the feed substreams obtained in this way are fed to the 2 reactors, or if more than 2 reactors are used to at least 2 of the reactors, with addition of fresh feed in such a way that the temperature in one of the reactors is at most 20° C. higher than that in each of the other reactors used.Type: GrantFiled: February 11, 2004Date of Patent: January 9, 2007Assignee: BASF AktiengesellschaftInventors: Thomas Heidemann, Armin Ulonska, Bianca Stäck
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Patent number: 6841711Abstract: A process for making a lube base stock wherein an olefinic feedstock is contacted with an oligomerization catalyst in a catalytic distillation unit to produce a product having a higher number average molecular weight than the olefinic feedstock. That product is separated zone in the catalytic distillation unit into a light byproduct fraction and a heavy product fraction that includes hydrocarbons in a lube base stock range.Type: GrantFiled: January 11, 2001Date of Patent: January 11, 2005Assignee: Chevron U.S.A. Inc.Inventors: Russell R. Krug, Dennis J. O'Rear
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Patent number: 6686511Abstract: A process for making a lube base stock wherein an olefinic feedstock is separated into a light olefin fraction and a medium olefin fraction. The light olefin fraction is contacted with a first oligomerization catalyst in a first oligomerization zone to produce a first product. Both the medium olefin fraction and the first product are contacted with a second oligomerization catalyst in a second oligomerization zone to produce a second product. The second product is separated into a light byproduct fraction and a heavy product fraction that includes hydrocarbons in the lube base stock range.Type: GrantFiled: January 11, 2001Date of Patent: February 3, 2004Assignee: Chevron U.S.A. Inc.Inventors: Stephen J. Miller, Dennis J. O'Rear, Thomas V. Harris, Russell R. Krug
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Patent number: 6646173Abstract: A process is described for carrying out olefin oligomerisation in two catalysis steps of different types, using an organic feed containing at least one olefin. The cut to be treated, containing at least one olefin (Cn), is introduced into a first reaction zone where, in a first step, it undergoes catalytic oligomerisation either of the homogeneous liquid phase type, or of the heterogeneous type with a solid support. The effluent produced is generally sent to a heat exchanger traversed by a cold liquid, the effluent thus being cooled before being sent to a second reaction zone where it undergoes catalytic oligomerisation in a liquid—liquid two-phase medium, the invention being characterized in that at least an ethylenic hydrocarbon containing 3 to 5 carbon atoms per molecule is added to the inlet to the second reaction zone.Type: GrantFiled: October 26, 2001Date of Patent: November 11, 2003Assignee: Institut Francais du PetroleInventors: Dominique Commereuc, Alain Forestiere, François Hugues, Hélène Olivier-Bourbigou
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Publication number: 20030153798Abstract: There is disclosed a process for producing an &agr;-olefin oligomer which comprises subjecting an &agr;-olefin to oligomerization reaction in an organic solvent in the presence of a Ziegler based catalyst, wherein the oligomerization reaction is carried out through multi-stage reaction steps, and the &agr;-olefin is supplied to each of the reaction steps. It is made possible by the above production process to produce highly pure &agr;-olefin oligomer free from an impurity.Type: ApplicationFiled: October 15, 2002Publication date: August 14, 2003Inventors: Ryoichi Kobayashi, Shigeki Kura
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Patent number: 6586541Abstract: Polyolefins, especially branched polyethylenes, can be made by combining a catalyst that can oligomerize ethylene to one or more alpha-olefins and a polymerization catalyst which can copolymerize ethylene and &agr;-olefins, by first carrying out the process in, for example, a continuous stirred tank reactor or its equivalent, and then in a plug flow reactor or its equivalent. The process minimizes the occurrence of (unreacted) &agr;-olefins in the final polymer product.Type: GrantFiled: January 30, 2001Date of Patent: July 1, 2003Assignee: E. I. du Pont de Nemours and CompanyInventor: Joel David Citron
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Patent number: 6548724Abstract: A multistep process for the selective production of an oligomer oil having predetermined properties in which the first step involves the polymerization of a feedstock containing one or more C3 to C20 1-olefins in the presence of a catalyst comprising a bulky ligand transition metal catalyst and in which a subsequent step involves the olgiomerization of at least a preselected fraction of the product of the first step.Type: GrantFiled: March 22, 2001Date of Patent: April 15, 2003Assignee: BP Corporation North America Inc.Inventors: Vahid Bagheri, David C. Eisenberg, Kevin S. Ratliff, Ranier Benda, Carroll W. Lanier
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Patent number: 6548723Abstract: A multistep process for the selective production of an oligomer oil having predetermined properties in which the first step involves the polymerization of a feedstock containing one or more C3 to C20 1-olefins in the presence of a catalyst comprising a bulky ligand transition metal catalyst and in which a subsequent step involves the olgiomerization of at least a preselected fraction of the product of the first step.Type: GrantFiled: March 22, 2001Date of Patent: April 15, 2003Assignee: BP Corporation North America Inc.Inventors: Vahid Bagheri, David C. Eisenberg, Kevin S. Ratliff, Ranier Benda, Carroll W. Lanier
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Patent number: 6518473Abstract: Lube base stock compositions, and methods for preparing the compositions, are disclosed. The methods involve subjecting a predominantly C5-11 olefin-containing feedstock to dimerization conditions, preferably using nickel ZSM-5 as the dimerization catalyst, to give a first product where the majority of the olefins in the olefinic feed are converted to hydrocarbons predominantly in the C10-22 range. The first product, optionally combined with an olefin-containing feed in the C10-22 range, preferably in the C12-18 range, is subjected to an additional dimerization step, using the same or a similar dimerization catalyst, to provide a second product that includes hydrocarbons in the lube base stock range. The olefinic feedstock may include paraffins as well as olefins, which paraffins do not participate in the dimerization reactions. Accordingly, the second product includes relatively heavy hydrocarbons in the lube base stock range, as well as the relatively light unreacted paraffins (and any unreacted olefins).Type: GrantFiled: January 11, 2001Date of Patent: February 11, 2003Assignee: Chevron U.S.A. Inc.Inventors: Stephen J. Miller, Russell R. Krug
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Publication number: 20020128530Abstract: Lube base stock compositions, and methods for preparing the compositions, are disclosed. The methods involve subjecting a predominantly C5-11 olefin-containing feedstock to dimerization conditions, preferably using nickel ZSM-5 as the dimerization catalyst, to give a first product where the majority of the olefins in the olefinic feed are converted to hydrocarbons predominantly in the C10-22 range. The first product, optionally combined with an olefin-containing feed in the C10-22 range, preferably in the C12-18 range, is subjected to an additional dimerization step, using the same or a similar dimerization catalyst, to provide a second product that includes hydrocarbons in the lube base stock range. The olefinic feedstock may include paraffins as well as olefins, which paraffins do not participate in the dimerization reactions. Accordingly, the second product includes relatively heavy hydrocarbons in the lube base stock range, as well as the relatively light unreacted paraffins (and any unreacted olefins).Type: ApplicationFiled: January 11, 2001Publication date: September 12, 2002Inventors: Stephen J. Miller, Russell R. Krug
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Patent number: 6444866Abstract: A process for oligomerising olefins in an organic feed containing at least one olefin comprises two steps with different types of catalysis. The cut to be treated containing at least one olefin (Cn) is introduced via line 1 into a reaction zone R1 where in a first step it undergoes catalytic oligomerisation, either of a liquid phase homogeneous type, or heterogeneous with a solid support. The effluent produced is sent via line 2 to a heat exchanger E1 traversed by a cold liquid. The effluent is thus cooled before being sent via line 3 to a second reaction zone R2 where it undergoes catalytic oligomerisation in a liquid-liquid two-phase medium. After reaction, the effluent is fed via line 4 to a zone L1 where it is washed. After washing, the hydrocarbon fraction is sent via line 5 to separator S1.Type: GrantFiled: July 6, 1998Date of Patent: September 3, 2002Assignee: Institut Francais du PetroleInventors: Dominique Commereuc, Alain Forestiere, François Hughes, Hélène Olivier-Bourbigou
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Publication number: 20020052537Abstract: A process is described for carrying out olefin oligomerisation in two catalysis steps of different types, using an organic feed containing at least one olefin. The cut to be treated, containing at least one olefin (Cn), is introduced into a first reaction zone where, in a first step, it undergoes catalytic oligomerisation either of the homogeneous liquid phase type, or of the heterogeneous type with a solid support. The effluent produced is generally sent to a heat exchanger traversed by a cold liquid, the effluent thus being cooled before being sent to a second reaction zone where it undergoes catalytic oligomerisation in a liquid-liquid two-phase medium, the invention being characterized in that at least an ethylenic hydrocarbon containing 3 to 5 carbon atoms per molecule is added to the inlet to the second reaction zone.Type: ApplicationFiled: October 26, 2001Publication date: May 2, 2002Applicant: Institut Francais du PetroleInventors: Dominique Commereuc, Alain Forestiere, Francois Hugues, Helene Olivier-Bourbigou
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Publication number: 20010041817Abstract: A multistep process for the selective production of an oligomer oil having predetermined properties in which the first step involves the polymerization of a feedstock containing one or more C3 to C20 1-olefins in the presence of a catalyst comprising a bulky ligand transition metal catalyst and in which a subsequent step involves the olgiomerization of at least a preselected fraction of the product of the first step.Type: ApplicationFiled: March 22, 2001Publication date: November 15, 2001Inventors: Vahid Bagheri, David C. Eisenberg, Kevin S. Ratliff, Ranier Benda, Carroll W. Lanier
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Patent number: 6284937Abstract: A process for carrying out a reaction on an organic feed, for example dimerization, co-dimerization, oligomerization or metathesis of olefins, as described in which the catalyst is a catalytic metal compound dissolved in a non-aqueous ionic medium which is not or is only slightly miscible with hydrocarbons. The reaction is carried out in a system comprising at least two treatment loops each comprising at least one reaction zone and at least one zone for separating the organic and polar phases between which the polar medium containing the catalytic metal compound, and the organic phase circulate. Fresh polar phase is injected into the second loop and used polar phase is eliminated from the first loop. The hydrocarbon to be transformed is injected into the first loop and the products are withdrawn from the second loop. The invention also concerns a unit for carrying out the process.Type: GrantFiled: May 27, 1998Date of Patent: September 4, 2001Assignee: Institut Francais du PetroleInventors: Helene Olivier, Dominique Commereuc, Alain Forestiere, Francois Hugues