Plural Serial Polymerization Stages Patents (Class 585/517)
  • Patent number: 12157862
    Abstract: An alcohol-containing feed is transformed by the use of only two distinct conversion process steps into products, of which one product is a kerosene that is a fully formulated aviation turbine fuel (jet fuel) comprising of mostly n-alkanes, isoalkanes, cycloalkanes, and aromatics. The first conversion step is acid-catalyzed conversion and the second conversion step is hydrotreating. The kerosene product is within the compositional limits for aviation turbine fuel containing synthesized material and it requires no blending to be fully formulated. Specifically the product contains sufficient aromatics to be within the prescribed range of aromatics (8-26.5 vol % or or 8-25 vol %.) for aviation turbine fuel containing synthesized material.
    Type: Grant
    Filed: January 19, 2024
    Date of Patent: December 3, 2024
    Assignee: Greenfield Global Inc.
    Inventors: Arno De Klerk, Cibele Melo Halmenschlager, Felix Rudolf August Link
  • Patent number: 11713364
    Abstract: The present disclosure provides base stocks and or diesel fuel, and processes for producing such base stocks and or diesel fuel by polymerizing alpha-olefins and internal olefins. The present disclosure further provides polyolefin products useful as base stocks and or diesel fuel. In at least one embodiment, a process includes: i) introducing, neat or in the presence of a solvent, a feed comprising a branched C5-C30 internal olefin, with a catalyst compound comprising a group 8, 9, 10, or 11 transition metal and at least one heteroatom and ii) obtaining a C6-C100 polyolefin product having one olefin, a methylene content of from about 1 wt % to about 98 wt %, and or a methyl content of from about 1 wt % to about 75 wt %. The feed may further include a linear C4-C30 internal olefin, a C2-C30 alpha-olefin, or a mixture thereof.
    Type: Grant
    Filed: March 30, 2020
    Date of Patent: August 1, 2023
    Assignee: Exxon Mobil Technology and Engineering Company
    Inventors: Aaron Sattler, Suzzy C. H. Ho, Michele L. Paccagnini, Christian E. Padilla
  • Patent number: 10815165
    Abstract: A process to convert paraffinic feedstocks into renewable poly-alpha-olefins (PAO) basestocks. In a preferred embodiment of the invention, renewable feed comprising triglycerides and/or free fatty acids are hydrotreated producing an intermediate paraffin feedstock. This paraffin feedstock is thermally cracked into a mixture of olefins and paraffins comprising linear alpha olefins. The olefins are separated and the un-reacted paraffins are recycled to the thermal cracker. Light olefins preferably are oligomerized with a surface deactivated zeolite producing a mixture of slightly branched oligomers comprising internal olefins. The heavier olefins (C8-C14) are oligomerized, preferably with a BF3 catalyst and co-catalyst to produce PAO products. The oligomerized products can be hydrotreated and distilled together or separate to produce finished products that include naphtha, distillate, solvents, drilling fluid, and PAO lube basestocks.
    Type: Grant
    Filed: May 29, 2018
    Date of Patent: October 27, 2020
    Assignee: EMERGING FUELS TECHNOLOGY, INC.
    Inventor: Kenneth L. Agee
  • Patent number: 9732285
    Abstract: A first oligomerization stream is oligomerized over a first catalyst in a first oligomerization reactor zone to make oligomerate. An oligomerate stream is separated to provide a heavy oligomerate boiling in the diesel range and a second oligomerization feed stream. The latter is fed to a second oligomerization reactor zone with a second different catalyst to produce the heavy oligomerate.
    Type: Grant
    Filed: December 17, 2013
    Date of Patent: August 15, 2017
    Assignee: UOP LLC
    Inventors: Steven L. Krupa, Christopher P. Nicholas, Todd M. Kruse, Kurt M. Vanden Bussche
  • Patent number: 9399746
    Abstract: Poly alpha olefins (PAOs) are characterized by very low viscosity and excellent Noack volatility. A preferred process for synthesizing said PAOs involves first oligomerizing low molecular weight linear alpha olefins in the presence of a single site catalyst at high temperatures without adding hydrogen and then subsequently oligomerizing at least a portion of the product from the first step in the presence of an oligomerization catalyst.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: July 26, 2016
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Craig J. Emett, Mark P. Hagemeister, Bruce A. Harrington, Phillip T. Matsunaga, Pramod J. Nandapurkar, Charles J. Ruff, Kevin B. Stavens
  • Patent number: 9096700
    Abstract: A process comprising contacting a catalyst system with one or more olefins in a bubble column reactor. Also, a polyolefin copolymer composition comprising ethylene, propylene and optionally a C4 to C20 alpha olefin; said composition having a bimodal distribution with respect to composition distribution, molecular weight distribution or a combination thereof; an Mw of 10,000 g/mol or more; and/or at least two melting peaks in a DSC heating cycle with a difference in melting temperatures of at least 5° C.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: August 4, 2015
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Peijun Jiang, Keith E. Jolibois, Ronald R. Thackston
  • Patent number: 8957270
    Abstract: A process for producing a base for a fuel from a C2 ethanol feedstock, by a first stage for oligomerization of the feedstock into a hydrocarbon effluent that contains a mixture of olefins for the most part having between 4 and 30 carbons, and contains a C10-C24 fraction that has a mean linearity that is greater than 60%, in the presence of a homogeneous catalytic system that contains a metal precursor of titanium, zirconium, hafnium, nickel and/or iron, a second stage for oligomerization of a portion of the effluent that is obtained from stage a), into a hydrocarbon effluent that contains a mixture of olefins for the most part having between 4 and 30 carbon atoms, and containing a C10-C24 fraction that has a mean linearity that is less than 50%, in the presence of a homogeneous catalytic system.
    Type: Grant
    Filed: May 6, 2011
    Date of Patent: February 17, 2015
    Assignee: IFP Energies Nouvelles
    Inventors: Sandrine Berard, Stephane Harry, Natacha Touchais, Lionel Magna, Helene Olivier-Bourbigou, Cedrik Popelin, David Proriol, Lucien Saussine
  • Publication number: 20150045599
    Abstract: A method for producing jet-range hydrocarbons includes passing a stream comprising renewable C4 olefins to an oligomerization reactor containing a zeolite catalyst to produce an oligomerized effluent, separating the oligomerized effluent to produce a jet range hydrocarbon stream and a recycle stream comprising C8 olefins, and passing at least a portion of the recycle stream to the oligomerization reactor. A first at least about 10% of the jet-range hydrocarbon stream hydrocarbons boil between n-octane and n-undecane and wherein a second at least about 10% of the jet-range hydrocarbon stream hydrocarbons boil between n-dodecane and n-pentadecane.
    Type: Application
    Filed: November 6, 2013
    Publication date: February 12, 2015
    Applicant: UOP LLC
    Inventors: Stanley Joseph Frey, Geoffrey William Fichtl, Paul Barger, Scott M. Roney, Steven Lee Krupa, Christopher P. Nicholas
  • Patent number: 8865959
    Abstract: A process for the preparation of oligomeric poly alpha-olefins includes oligomerizing low molecular weight PAO oligomer in the presence of a Lewis acid catalyst such as promoted aluminum trichloride or boron trifluoride under oligomerization conditions. The low molecular weight PAO oligomers used as a feed or feed component of the present process are the light olefinic by-product fractions including the dimers and light fractions from the metallocene-catalyzed PAO oligomerization process which are characterized by a molecular weight of 150 to 600 and a terminal olefin (vinylidene) content of at least 25%.
    Type: Grant
    Filed: March 4, 2009
    Date of Patent: October 21, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Abhimanyu Onkar Patil, Margaret May-Som Wu, Norman Yang
  • Patent number: 8716542
    Abstract: In a process for oligomerizing an olefinic hydrocarbon feedstock comprising at least 65 wt % olefins and/or sulfur-containing molecules, the feedstock is contacted under oligomerization conditions with (a) a first unidimensional 10-ring molecular sieve catalyst and (b) a second multidimensional crystalline molecular sieve catalyst. The first and second catalysts may be contained in separate reactors or as separate beds in a single reactor.
    Type: Grant
    Filed: September 2, 2010
    Date of Patent: May 6, 2014
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen Harold Brown, John Stephen Godsmark, Georges Marie Karel Mathys
  • Patent number: 8680353
    Abstract: A process for preparing oligomers by continuous oligomerization of butenes is described, wherein a) a feed stream 1) comprising 1-butene and 2-butene in a total concentration of from 10 to 70% by weight and from 10 to 60% by weight of isobutane is reacted until more than 60% by weight of the 1-butene comprised in the feed stream 1 but less than 50% by weight of the 2-butene comprised in feed stream 1 have been converted into oligomers. b) The oligomers obtained in a) are separated off and optionally passed to a further work-up and the remaining residual stream is fed to work-up by distillation. c) Isobutane is separated off by distillation from the residual stream, and d) the isobutane-depleted stream obtained after the work-up by distillation c) is reacted to form oligomers.
    Type: Grant
    Filed: November 19, 2012
    Date of Patent: March 25, 2014
    Assignee: BASF SE
    Inventors: Sven Crone, Oliver Ryll, Till Blum, Alexander Weck, Rainer Papp, Roland Krokoszinski, Heinrich-Josef Blankertz
  • Publication number: 20140012054
    Abstract: The invention relates to methods and equipment for converting C3+ olefin to, e.g., one or more of di-C3+ olefin, oligomers and polymers of C3+ olefin, branched C4+-aldehydes, C4+-carboxylic acids, and C4+ oxygenates. The invention encompasses producing methyl tert-butyl ether and diisobutylene, and converting methyl tert-butyl ether to isobutylene.
    Type: Application
    Filed: June 21, 2013
    Publication date: January 9, 2014
    Inventors: Matthew B. Yarrison, Alok Srivastava, Roshni Jindal, Chee-Keong Then, Rodney S. Smith
  • Patent number: 8618342
    Abstract: A process for the production of a mixture of alkylbenzenes in the presence of an aromatic feedstock and an olefinic stream produced from an ethylene feedstock is described, with said process comprising at least: a) A first stage for oligomerization of said ethylene feedstock that consists of at least one hydrocarbon effluent that comprises a mixture of olefins having a number of carbon atoms that is for the most part between 4 and 30, whereby said mixture of olefins comprises a C10-C24 olefinic fraction that has a mean linearity that is greater than 60%, in the presence of a homogeneous catalytic system, b) A second stage for oligomerization of the effluent that is obtained from said stage a) that consists of at least one hydrocarbon effluent that comprises a mixture of olefins having a number of carbon atoms that is for the most part between 4 and 30, whereby said mixture of olefins comprises a C10-C24 olefinic fraction that has a mean linearity that is less than 50%, in the presence of a homogeneous cata
    Type: Grant
    Filed: May 5, 2011
    Date of Patent: December 31, 2013
    Assignee: IFP Energies nouvelles
    Inventors: Emmanuelle Guillon, Eric Sanchez
  • Patent number: 8536392
    Abstract: The invention relates to series reactor beds containing different oligomerization catalysts and having independent temperature control, and processes for the oligomerization of light olefins to heavier olefins using such series reactor beds.
    Type: Grant
    Filed: August 4, 2009
    Date of Patent: September 17, 2013
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen Harold Brown, Jon Edmond Randoph Stanat, Jose Manuel Vargas, Stephen W. Beadle, Georges Marie K. Mathys, John Stephen Godsmark, Raphael Frans Caers
  • Patent number: 8481796
    Abstract: A hydrocarbon composition that comprises species of at least 3 different carbon numbers, at least about 95 wt % non-normal hydrocarbons, no greater than 1000 wppm aromatics, no greater than 10 wt % naphthenes, and also has a certain boiling point range; and a process for making the hydrocarbon composition.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: July 9, 2013
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Keith H. Kuechler, Stephen Harold Brown, An Amandine Verberckmoes, Steven E. Silverberg, Marc P. Puttemans, Mark R. Welford, John S. Godsmark
  • Patent number: 8461405
    Abstract: A process for the production of alkylbenzenes in the presence of an aromatic feedstock and an olefinic stream produced from an ethanol feedstock, itself produced from a renewable source obtained from biomass, is described, with said process comprising at least: a) A stage for purification of said ethanol feedstock, b) A stage for dehydration of said purified ethanol feedstock, obtained from said stage a), into an effluent that is for the most part ethylene, c) At least one stage for separation of the water that is present in said effluent that is for the most part ethylene obtained from said stage b), d) A first stage for oligomerization of said effluent that is for the most part ethylene in the presence of at least one catalyst that comprises at least one element of group VIII, e) A second stage for oligomerization of at least some of the effluent that is obtained from said stage d) in the presence of at least one amorphous catalyst or at least one zeolitic catalyst, f) A stage for fractionation of the ef
    Type: Grant
    Filed: May 4, 2011
    Date of Patent: June 11, 2013
    Assignee: IFP Energies nouvelles
    Inventors: Eric Sanchez, Emmanuelle Guillon
  • Patent number: 8395007
    Abstract: A renewable biofuel based on a highly efficient batch catalysis methodology for conversion of 1-butene to a new class of potential jet fuel blends. By tuning the catalyst and then using the dimer produced, the carbon use is about 95% or greater.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: March 12, 2013
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Michael E. Wright, Benjamin G. Harvey, Roxanne L. Quintana
  • Patent number: 8350107
    Abstract: A process for converting alcohol feedstocks to diesel/turbine fuels.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: January 8, 2013
    Assignee: The United States of America as Represented by the Secretary of the Navy
    Inventors: Benjamin G. Harvey, Michael E. Wright
  • Patent number: 8344196
    Abstract: A process from converting alcohol feedstock to diesel/turbine fuels.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: January 1, 2013
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Benjamin G. Harvey, Michael E. Wright
  • Patent number: 8242319
    Abstract: A process from converting alcohol feedstock to diesel/turbine fuels.
    Type: Grant
    Filed: April 27, 2011
    Date of Patent: August 14, 2012
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Benjamin G. Harvey, Michael E. Wright
  • Publication number: 20120197053
    Abstract: A method of producing liquid fuels by providing an olefin feed containing at least one C2-C20 olefin, oligomerizing a part of the feed in the presence of a first catalyst to form a first product comprising oligomers of the at least one olefin, and oligomerizing a portion of the first product in the presence of a second catalyst to produce a second product. A system of producing liquid hydrocarbons, the system including a first reactor configured to provide a first product by oligomerizing, in the presence of a first catalyst, at least a portion of an olefin feed comprising at least one olefin, a separator configured to provide an unreacted olefin-reduced first product by separating unreacted olefin from the first product, and a second reactor configured to provide a second product by oligomerizing, in the presence of a second catalyst, at least a portion of the unreacted olefin-reduced first product.
    Type: Application
    Filed: July 27, 2011
    Publication date: August 2, 2012
    Applicant: SYNFUELS INTERNATIONAL., INC.
    Inventors: Joel CANTRELL, Duane Morrow, Edward R. Peterson
  • Patent number: 8143467
    Abstract: A process for the preparation of oligomeric poly alpha-olefins comprises oligomerizing low molecular weight PAO in the presence of an ionic liquid catalyst under oligomerization conditions. The low molecular weight PAOs used as a feed or feed component of the present process are the light olefinic by-product fraction including the dimers and light fractions from the metallocene-catalyzed PAO oligomerization process.
    Type: Grant
    Filed: December 2, 2008
    Date of Patent: March 27, 2012
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Abhimanyu Onkar Patil, Satish Bodige
  • Patent number: 8128879
    Abstract: The apparatus converts FCC olefins to heavier compounds. The heavier compounds are more easily separated from the unconverted paraffins. The heavier compounds can be recycled to an FCC unit or delivered to a separate FCC unit. Suitable conversion zones are oligomerization and aromatic alkylation zones.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: March 6, 2012
    Assignee: UOP LLC
    Inventors: Joao Jorge da Silva Ferreira Alves, James E. Rekoske, Christopher P. Nicholas
  • Patent number: 8080699
    Abstract: A final polymer product is formed using a two-stage process and system. In the first stage, a catalyst system is used to polymerize an alpha-olefin monomer to form an effluent. In the second stage, additional alpha-olefin monomer is supplied and is polymerized in the presence of the effluent from the first stage. The second stage produces the final polymer product, which may have a lower molecular weight and viscosity than the polymer formed in the first stage. The final polymer product may be used as a base stock for lubricant compositions.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: December 20, 2011
    Assignee: Chemtura Corporation
    Inventors: Daniel C. Knowles, Jesus R. Fabian
  • Patent number: 7858833
    Abstract: The present invention relates to a method for preparing linear alpha olefin comonomers, such as 1-butene, 1-hexene or 1-octene, from ethylene monomer. The comonomer generated is stored on site for use in a subsequent process, such as a polyethylene polymerization reactor. The method includes the steps of feeding an ethylene monomer, and a catalyst in a solvent to one or more comonomer synthesis reactors; reacting the ethylene monomer and the catalyst in solvent under reaction conditions to produce an effluent stream comprising unreacted ethylene monomer, a catalyst in a solvent, and comonomer; passing the effluent stream to one or more downstream gas/liquid phase separators to form a gas stream of unreacted ethylene monomer, and a liquid stream of comonomer, and catalyst in a solvent; recycling to the one or more comonomer synthesis reactors the unreacted ethylene monomer and a portion of the liquid stream; and storing a remaining portion of said liquid stream for subsequent processing of the comonomer.
    Type: Grant
    Filed: February 3, 2006
    Date of Patent: December 28, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John S. Buchanan, Krishnan Sankaranarayanan, Milind B. Ajinkya, Stephen M. Wood, Anastasios Skoulidas
  • Patent number: 7803978
    Abstract: In an oligomerization process comprising at least two oligomerization reactors, at least portions of product streams from two reactors are separated in the same separator vessel. In an embodiment, a liquid product stream from the first oligomerization reactor is fed to a fractionation column and a side cut from the fractionation column feeds the second oligomerization reactor.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: September 28, 2010
    Assignee: UOP LLC
    Inventors: Bipin V. Vora, Charles P. Luebke, Jill M. Meister, Michael A. Schultz, Dale J. Shields
  • Patent number: 7786337
    Abstract: In a process for oligomerizing an olefinic hydrocarbon feedstock, the feedstock is contacted under oligomerization conditions with (a) a first crystalline molecular sieve catalyst and (b) a second catalyst comprising a solid phosphoric acid. The first and second catalysts may be contained in separate reactors or as separate beds in a single reactor.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: August 31, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen Harold Brown, John Stephen Godsmark, Georges Maria Karel Mathys
  • Patent number: 7692049
    Abstract: A hydrocarbon composition comprises at least 90 wt. % of C9 to C20 non-normal olefins, non-normal saturates or combinations thereof based on the weight of the hydrocarbon composition, at least 2 wt. % and not greater than 25 wt. % of C9 hydrocarbons based on the weight of the hydrocarbon composition, and less than 15 wt. % of C17+ hydrocarbons based on the weight of the hydrocarbon composition, wherein said hydrocarbon composition has a specific gravity at 15° C. of at least 0.730 and less than 0.775. The composition is produced by oligomerization of at least one C3 to C8 olefin and an olefinic recycle stream containing no more than 10 wt. % of C10+ non-normal olefins. The composition is useful in producing fuel blends, such as jet fuel and diesel fuel.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: April 6, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Keith H. Kuechler, Stephen Harold Brown, An Amandine Verberckmoes, Marc P. Puttemans, Steven E. Silverberg
  • Patent number: 7678954
    Abstract: In a process for producing a hydrocarbon composition, a feed comprising at least one C3 to C8 olefin and an olefinic recycle stream rich in C9? hydrocarbons is contacted with a crystalline molecular sieve catalyst having an average crystal size no greater than 0.05 micron and an alpha value between about 100 and about 600 in at least one reaction zone under olefin oligomerization conditions including an inlet temperature between about 150° C. and about 350° C., a pressure of at least 2,860 kPa and a recycle to feed weight ratio of about 0.1 to about 3.0. The contacting produces an oligomerization effluent stream, which is separated into at least a hydrocarbon product stream rich in C9+ hydrocarbons and the olefinic recycle stream.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: March 16, 2010
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventors: Keith H. Kuechler, Stephen Harold Brown, Helge Jaensch, Georges M. Mathys, Shifang Luo, Jane C. Cheng
  • Patent number: 7678953
    Abstract: A process for producing a hydrocarbon composition that comprises contacting a feed stream, that comprises at least one C3 to C8 olefin, and an olefinic recycle stream, that comprises a first olefinic recycle stream and no more than 10 wt % of C10+ non-normal olefins, with a molecular sieve catalyst in a reaction zone under olefin oligomerization conditions producing an oligomerization effluent stream; separating the oligomerization effluent stream to produce a first olefinic stream, that has a weight ratio of C4?/(C5-C8) molecules from about 0.8 to about 1.2 times the weight ratio of C4?/(C5-C8) molecules found in the oligomerization effluent stream, and a first hydrocarbon product stream, that comprises at least 1 wt % and no more than 30 wt % of C9 non-normal olefin; and splitting the first olefinic stream to produce the first olefinic recycle stream and a first purge stream.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: March 16, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Keith H. Kuechler, Stephen Harold Brown, An Amandine Verberckmoes, Marc P. Puttemans, Steven E. Silverberg
  • Patent number: 7667086
    Abstract: A hydrocarbon fluid composition that comprises species of at least two different carbon numbers, an aerobic biodegradability of greater than 40% at 28 days, a cetane number of less than 60, and a certain boiling point range; and a process for making the hydrocarbon fluid composition.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: February 23, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Ralph M. Kowalik, Thomas A. Gribschaw, Keith H. Kuechler, Ronald R. Hill, Jr.
  • Patent number: 7588738
    Abstract: The invention relates to series reactor beds containing different oligomerization catalysts and having independent temperature control, and processes for the oligomerization of light olefins to heavier olefins using such series reactor beds.
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: September 15, 2009
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen Harold Brown, Jon Edmond Randoph Stanat, Jose Manuel Vargas, Stephen W. Beadle, Georges Marie K. Mathys, John Stephen Godsmark, Raphael Frans Caers
  • Publication number: 20090209797
    Abstract: A process for the preparation of linear ?-olefin oligomers comprising: providing a cascade of at least 3 reaction vessels connected in series, and adding at least one solvent, at least one homogeneous oligomerization catalyst and ethylene the first reaction vessel, then conducting an oligomerization reaction in the first reaction vessel for a period of time sufficient to start ?-olefin formation, thereafter transferring at least a part of the content of the first reaction vessel to a second reaction vessel with or without additional ethylene, then conducting the oligomerization reaction in the reaction vessel for a second period of time sufficient to continue ?-olefin formation, then transferring at least a part of the content of the second reaction vessel to the next reaction vessel in the cascade with or without additional ethylene and then conducting the oligomerization reaction in that reaction vessel for a period of time sufficient to continue ?-olefin formation, and isolating linear ?-olefin oligomers f
    Type: Application
    Filed: February 20, 2006
    Publication date: August 20, 2009
    Inventors: Tarek Mohamed Moustafa, Fuad Mosa
  • Publication number: 20080287717
    Abstract: A feedstock containing at least 1 wt % butenes, at least 1 wt % pentenes, at least 1 wt % hexenes, at least 10 wppm C4 dienes, at least 10 wppm C5 dienes, and optionally at least 10 wppm C6 dienes can be selectively hydrogenated over a catalyst (e.g., a noble metal) to form a stream containing 100 wppm to 4000 wppm total dienes. The hydrogenated stream, and an olefinic recycle stream having less than 10 wt. % C1+ moieties, can be contacted with a molecular sieve catalyst, e.g., at a recycle to feed ratio between 0.1 and 3.0, at a WHSV of at least 1.0 based on olefin in the feed, and at a reactor ?T no greater than 40° F. (22° C.), thus forming a reaction product that can then be separated into a distillate, e.g., having from 1 wt % to 30 wt % non-normal C9 olefins, and the aforementioned olefinic recycle stream.
    Type: Application
    Filed: July 19, 2006
    Publication date: November 20, 2008
    Inventors: Keith H. Kuechler, Stephen H. Brown, Marc P. Puttemans, Steven E. Silverberg, An A. Verberckmoes
  • Publication number: 20070185359
    Abstract: A process unit for the zeolite-catalyzed conversion of light refinery olefins from an FCC unit such as ethylene, propylene, and butylene to gasoline boiling range motor fuels comprises at least two sequential, serially connected reactors connected in parallel to a fractionation section with at one or two fractionators for separating the reactor effluents into product fraction with an optional recycle stream or streams. The configurations according to this scheme allow the adjustment of reactor temperature and/or pressure and/or space velocity to be based on the reactivities of the olefin compounds present in the LPG streams so that the gasoline produced in each reactor will be separated immediately, to reduce over-polymerization of the gasoline in the low severity reactor and to ensure that gasoline formed in the low severity reactor will not be sent to the higher severity reactor e.g.
    Type: Application
    Filed: January 29, 2007
    Publication date: August 9, 2007
    Applicant: ExxonMobil Research and Engineering Company
    Inventors: Benjamin S. Umansky, Arthur P. Werner, Amanda K. Miller, Tomas R. Melli, Christopher M. Dean, Niveen S. Ismail, Garland B. Brignac
  • Patent number: 7196238
    Abstract: The invention relates to a process for dimerizing lower, olefinic hydrocarbons. In particular, the present invention concerns a process for dimerizing C3–, C4 and C5-olefins with a medium pore zeolite under process conditions allowing selective dimerization According to the invention, fresh olefinic hydrocarbon feedstock is fed to a reaction system including at least one reaction zone and at least one separation zone. The olefinic hydrocarbon feedstock is contacted with an acid catalyst at conditions in which at least a part of the olefins dimerizes. The effluent from the reaction zone is conducted to the separation zone where dimerized reaction product is separated from said effluent.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: March 27, 2007
    Assignee: Fortum OYJ
    Inventors: Matti Nurminen, Antti Pyhälahti, Pirjo Siira, Marja Tiitta
  • Patent number: 7161054
    Abstract: Process for preparing oligomers of alkenes having from 4 to 8 carbon atoms from a feed stream comprising such alkenes or hydrocarbon streams in which such alkenes are present over a nickel-containing, heterogeneous catalyst in n successive adiabatically operated reactors, where n is 2 or an integer greater than 2, at from 30 to 280° C. and pressures of from 1 to 300 bar, where the feed stream has a temperature Tin when it enters the first reaction zone, experiences a temperature increase in each reaction zone and, if this temperature increase is more than Tin+20° C., is brought to a temperature in the range Tin±20° C. before it enters a subsequent reaction zone, wherein the feed stream is divided and the feed substreams obtained in this way are fed to the 2 reactors, or if more than 2 reactors are used to at least 2 of the reactors, with addition of fresh feed in such a way that the temperature in one of the reactors is at most 20° C. higher than that in each of the other reactors used.
    Type: Grant
    Filed: February 11, 2004
    Date of Patent: January 9, 2007
    Assignee: BASF Aktiengesellschaft
    Inventors: Thomas Heidemann, Armin Ulonska, Bianca Stäck
  • Patent number: 6841711
    Abstract: A process for making a lube base stock wherein an olefinic feedstock is contacted with an oligomerization catalyst in a catalytic distillation unit to produce a product having a higher number average molecular weight than the olefinic feedstock. That product is separated zone in the catalytic distillation unit into a light byproduct fraction and a heavy product fraction that includes hydrocarbons in a lube base stock range.
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: January 11, 2005
    Assignee: Chevron U.S.A. Inc.
    Inventors: Russell R. Krug, Dennis J. O'Rear
  • Patent number: 6686511
    Abstract: A process for making a lube base stock wherein an olefinic feedstock is separated into a light olefin fraction and a medium olefin fraction. The light olefin fraction is contacted with a first oligomerization catalyst in a first oligomerization zone to produce a first product. Both the medium olefin fraction and the first product are contacted with a second oligomerization catalyst in a second oligomerization zone to produce a second product. The second product is separated into a light byproduct fraction and a heavy product fraction that includes hydrocarbons in the lube base stock range.
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: February 3, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stephen J. Miller, Dennis J. O'Rear, Thomas V. Harris, Russell R. Krug
  • Patent number: 6646173
    Abstract: A process is described for carrying out olefin oligomerisation in two catalysis steps of different types, using an organic feed containing at least one olefin. The cut to be treated, containing at least one olefin (Cn), is introduced into a first reaction zone where, in a first step, it undergoes catalytic oligomerisation either of the homogeneous liquid phase type, or of the heterogeneous type with a solid support. The effluent produced is generally sent to a heat exchanger traversed by a cold liquid, the effluent thus being cooled before being sent to a second reaction zone where it undergoes catalytic oligomerisation in a liquid—liquid two-phase medium, the invention being characterized in that at least an ethylenic hydrocarbon containing 3 to 5 carbon atoms per molecule is added to the inlet to the second reaction zone.
    Type: Grant
    Filed: October 26, 2001
    Date of Patent: November 11, 2003
    Assignee: Institut Francais du Petrole
    Inventors: Dominique Commereuc, Alain Forestiere, François Hugues, Hélène Olivier-Bourbigou
  • Publication number: 20030153798
    Abstract: There is disclosed a process for producing an &agr;-olefin oligomer which comprises subjecting an &agr;-olefin to oligomerization reaction in an organic solvent in the presence of a Ziegler based catalyst, wherein the oligomerization reaction is carried out through multi-stage reaction steps, and the &agr;-olefin is supplied to each of the reaction steps. It is made possible by the above production process to produce highly pure &agr;-olefin oligomer free from an impurity.
    Type: Application
    Filed: October 15, 2002
    Publication date: August 14, 2003
    Inventors: Ryoichi Kobayashi, Shigeki Kura
  • Patent number: 6586541
    Abstract: Polyolefins, especially branched polyethylenes, can be made by combining a catalyst that can oligomerize ethylene to one or more alpha-olefins and a polymerization catalyst which can copolymerize ethylene and &agr;-olefins, by first carrying out the process in, for example, a continuous stirred tank reactor or its equivalent, and then in a plug flow reactor or its equivalent. The process minimizes the occurrence of (unreacted) &agr;-olefins in the final polymer product.
    Type: Grant
    Filed: January 30, 2001
    Date of Patent: July 1, 2003
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Joel David Citron
  • Patent number: 6548724
    Abstract: A multistep process for the selective production of an oligomer oil having predetermined properties in which the first step involves the polymerization of a feedstock containing one or more C3 to C20 1-olefins in the presence of a catalyst comprising a bulky ligand transition metal catalyst and in which a subsequent step involves the olgiomerization of at least a preselected fraction of the product of the first step.
    Type: Grant
    Filed: March 22, 2001
    Date of Patent: April 15, 2003
    Assignee: BP Corporation North America Inc.
    Inventors: Vahid Bagheri, David C. Eisenberg, Kevin S. Ratliff, Ranier Benda, Carroll W. Lanier
  • Patent number: 6548723
    Abstract: A multistep process for the selective production of an oligomer oil having predetermined properties in which the first step involves the polymerization of a feedstock containing one or more C3 to C20 1-olefins in the presence of a catalyst comprising a bulky ligand transition metal catalyst and in which a subsequent step involves the olgiomerization of at least a preselected fraction of the product of the first step.
    Type: Grant
    Filed: March 22, 2001
    Date of Patent: April 15, 2003
    Assignee: BP Corporation North America Inc.
    Inventors: Vahid Bagheri, David C. Eisenberg, Kevin S. Ratliff, Ranier Benda, Carroll W. Lanier
  • Patent number: 6518473
    Abstract: Lube base stock compositions, and methods for preparing the compositions, are disclosed. The methods involve subjecting a predominantly C5-11 olefin-containing feedstock to dimerization conditions, preferably using nickel ZSM-5 as the dimerization catalyst, to give a first product where the majority of the olefins in the olefinic feed are converted to hydrocarbons predominantly in the C10-22 range. The first product, optionally combined with an olefin-containing feed in the C10-22 range, preferably in the C12-18 range, is subjected to an additional dimerization step, using the same or a similar dimerization catalyst, to provide a second product that includes hydrocarbons in the lube base stock range. The olefinic feedstock may include paraffins as well as olefins, which paraffins do not participate in the dimerization reactions. Accordingly, the second product includes relatively heavy hydrocarbons in the lube base stock range, as well as the relatively light unreacted paraffins (and any unreacted olefins).
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: February 11, 2003
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stephen J. Miller, Russell R. Krug
  • Publication number: 20020128530
    Abstract: Lube base stock compositions, and methods for preparing the compositions, are disclosed. The methods involve subjecting a predominantly C5-11 olefin-containing feedstock to dimerization conditions, preferably using nickel ZSM-5 as the dimerization catalyst, to give a first product where the majority of the olefins in the olefinic feed are converted to hydrocarbons predominantly in the C10-22 range. The first product, optionally combined with an olefin-containing feed in the C10-22 range, preferably in the C12-18 range, is subjected to an additional dimerization step, using the same or a similar dimerization catalyst, to provide a second product that includes hydrocarbons in the lube base stock range. The olefinic feedstock may include paraffins as well as olefins, which paraffins do not participate in the dimerization reactions. Accordingly, the second product includes relatively heavy hydrocarbons in the lube base stock range, as well as the relatively light unreacted paraffins (and any unreacted olefins).
    Type: Application
    Filed: January 11, 2001
    Publication date: September 12, 2002
    Inventors: Stephen J. Miller, Russell R. Krug
  • Patent number: 6444866
    Abstract: A process for oligomerising olefins in an organic feed containing at least one olefin comprises two steps with different types of catalysis. The cut to be treated containing at least one olefin (Cn) is introduced via line 1 into a reaction zone R1 where in a first step it undergoes catalytic oligomerisation, either of a liquid phase homogeneous type, or heterogeneous with a solid support. The effluent produced is sent via line 2 to a heat exchanger E1 traversed by a cold liquid. The effluent is thus cooled before being sent via line 3 to a second reaction zone R2 where it undergoes catalytic oligomerisation in a liquid-liquid two-phase medium. After reaction, the effluent is fed via line 4 to a zone L1 where it is washed. After washing, the hydrocarbon fraction is sent via line 5 to separator S1.
    Type: Grant
    Filed: July 6, 1998
    Date of Patent: September 3, 2002
    Assignee: Institut Francais du Petrole
    Inventors: Dominique Commereuc, Alain Forestiere, François Hughes, Hélène Olivier-Bourbigou
  • Publication number: 20020052537
    Abstract: A process is described for carrying out olefin oligomerisation in two catalysis steps of different types, using an organic feed containing at least one olefin. The cut to be treated, containing at least one olefin (Cn), is introduced into a first reaction zone where, in a first step, it undergoes catalytic oligomerisation either of the homogeneous liquid phase type, or of the heterogeneous type with a solid support. The effluent produced is generally sent to a heat exchanger traversed by a cold liquid, the effluent thus being cooled before being sent to a second reaction zone where it undergoes catalytic oligomerisation in a liquid-liquid two-phase medium, the invention being characterized in that at least an ethylenic hydrocarbon containing 3 to 5 carbon atoms per molecule is added to the inlet to the second reaction zone.
    Type: Application
    Filed: October 26, 2001
    Publication date: May 2, 2002
    Applicant: Institut Francais du Petrole
    Inventors: Dominique Commereuc, Alain Forestiere, Francois Hugues, Helene Olivier-Bourbigou
  • Publication number: 20010041817
    Abstract: A multistep process for the selective production of an oligomer oil having predetermined properties in which the first step involves the polymerization of a feedstock containing one or more C3 to C20 1-olefins in the presence of a catalyst comprising a bulky ligand transition metal catalyst and in which a subsequent step involves the olgiomerization of at least a preselected fraction of the product of the first step.
    Type: Application
    Filed: March 22, 2001
    Publication date: November 15, 2001
    Inventors: Vahid Bagheri, David C. Eisenberg, Kevin S. Ratliff, Ranier Benda, Carroll W. Lanier
  • Patent number: 6284937
    Abstract: A process for carrying out a reaction on an organic feed, for example dimerization, co-dimerization, oligomerization or metathesis of olefins, as described in which the catalyst is a catalytic metal compound dissolved in a non-aqueous ionic medium which is not or is only slightly miscible with hydrocarbons. The reaction is carried out in a system comprising at least two treatment loops each comprising at least one reaction zone and at least one zone for separating the organic and polar phases between which the polar medium containing the catalytic metal compound, and the organic phase circulate. Fresh polar phase is injected into the second loop and used polar phase is eliminated from the first loop. The hydrocarbon to be transformed is injected into the first loop and the products are withdrawn from the second loop. The invention also concerns a unit for carrying out the process.
    Type: Grant
    Filed: May 27, 1998
    Date of Patent: September 4, 2001
    Assignee: Institut Francais du Petrole
    Inventors: Helene Olivier, Dominique Commereuc, Alain Forestiere, Francois Hugues