Having A Means For Heating The Catalyst Patents (Class 60/300)
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Patent number: 8997470Abstract: An exhaust gas purifying device for an internal combustion engine, including: an electrically heated catalyst which has a catalyst carrier supporting a catalyst and a carrier retention unit which is provided on an outer periphery of the catalyst carrier, which retains the catalyst carrier, and which has an electrical insulation property; and a cooling unit which cools the carrier retention unit. Therefore, it is possible to prevent the temperature of the carrier retention unit from becoming high, and it becomes possible to appropriately ensure the insulation property of the electrically heated catalyst. Hence, it becomes possible to expand a condition range in which the current can be applied to the electrically heated catalyst.Type: GrantFiled: March 17, 2010Date of Patent: April 7, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mamoru Yoshioka, Noriaki Kumagai, Naoya Takagi
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Patent number: 8991158Abstract: A device for providing a reducing agent for an exhaust gas system includes a system heating unit for heating a reducing agent and at least one heat conduction element transmitting heat from the system heating unit to at least one of the following components: a tank, a delivery line, a filter, a pump, a valve or a sensor. A thermal heating method using a heat pipe and a motor vehicle having the device are also provided.Type: GrantFiled: December 17, 2012Date of Patent: March 31, 2015Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Rolf Brueck, Jan Hodgson, Sven Schepers
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Patent number: 8991161Abstract: A process which solves the problem of supplying NO2 in accordance with requirements by means of temperature control of the precatalyst which is decoupled from the operating state of the engine. In an associated apparatus, a precatalyst which contains at least one oxidation component and whose temperature can be controlled independently of the operating state of the engine and an active SCR stage comprising an SCR catalyst with upstream metering facility for a reducing agent from an external source are arranged in series. A particle filter can be arranged between precatalyst and metering facility. The precatalyst preferably additionally contains a nitrogen oxide storage material.Type: GrantFiled: September 6, 2013Date of Patent: March 31, 2015Assignee: Umicore AG & Co. KGInventors: Lothar Mussmann, Ingo Lappas, Andreas Geisselmann, Wilfried Mueller
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Patent number: 8984866Abstract: An exhaust gas post treatment system for an internal combustion engine, including an intake device for taking hydrocarbons into an exhaust gas pipe carrying the exhaust process gas from the internal combustion engine and a treatment device through which exhaust process gas flows downstream of the intake location and which increases the exhaust process gas temperature by oxidation of the hydrocarbons taken in. An exhaust gas post treatment system and a method for operating the same, in that the treatment device has catalytically coated components, the hydrocarbons are at least partly evaporated in the intake device and are modified chemically by cracking reactions and/or by partial oxidation, and the proportion of platinum, at least in a subregion of the catalytic coating of the components, is less than 50% of the overall mass of all the catalytically active substances in this sub region of the coating.Type: GrantFiled: May 28, 2010Date of Patent: March 24, 2015Assignees: Umicore AG & Co. KG, Deutz AGInventors: Rolf Miebach, Stephan Schraml, Peter Broll, Andreas Geisselmann, Stefan De Buhr, Stéphanie Frantz, Anke Woerz, Frank-Walter Schuetze
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Patent number: 8984864Abstract: An exhaust system for treating exhaust gas from an internal combustion engine is disclosed. The system comprises a three-way catalyst (TWC), a fuel reformer catalyst located downstream of the TWC, and a fuel supply means located upstream of the fuel reformer catalyst. The exhaust gas is split into two portions. The first portion of the exhaust gas bypasses the TWC and contacts the fuel reformer catalyst in the presence of fuel added from the fuel supply means, and is then recycled back to the engine intake. The second portion of the exhaust gas is contacted with the TWC and is then utilized to heat the fuel reformer catalyst before being expelled to atmosphere. The exhaust system allows for maximum heat exchange from the exhaust gas.Type: GrantFiled: February 4, 2014Date of Patent: March 24, 2015Assignee: Johnson Matthey Public Limited CompanyInventors: Kirsty Ellen Cockle, Paul James Millington, Edward James Richard Moss, John Frederick Pignon
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Publication number: 20150075142Abstract: In a plug-in hybrid vehicle that includes an EHC, an ECU eliminates a sulfur poisoned state by supplying external electric power to the EHC when it is necessary to eliminate a state in which adhesion to a catalyst in the EHC degrades a function of the catalyst and external charging is being performed. On the other hand, when it is necessary to eliminate the sulfur poisoned state, the external charging is not being performed, and operation of an engine is permitted, the sulfur poisoned state is eliminated by operating the engine.Type: ApplicationFiled: August 26, 2014Publication date: March 19, 2015Inventors: Keita Hashimoto, Yuki Hamasaki
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Publication number: 20150075137Abstract: A catalytic converter assembly has a substrate body with a plurality of cells for passage therethrough of exhaust gases. Metal is located at predetermined locations in the substrate body. An electromagnetic field generator is mounted adjacent the substrate for generating a varying electromagnetic field inductively to heat the metal and so heat the substrate.Type: ApplicationFiled: August 6, 2014Publication date: March 19, 2015Inventors: Robin Crawford, John Douglas
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Publication number: 20150075138Abstract: A catalytic converter assembly has a ceramic substrate body with a plurality of cells for passage therethrough of exhaust gases. An emitter electrode for emitting free electrodes is mounted adjacent the substrate body for intercepting exhaust gas flowing at an upstream location of the catalytic converter. A collector electrode for collecting electrons is mounted adjacent the substrate body to intercept exhaust gas flowing at a downstream location of the catalytic converter. An energizing circuit is used to apply a high voltage between the emitter and collector to stimulate the generation of free electrons.Type: ApplicationFiled: August 6, 2014Publication date: March 19, 2015Inventors: Robin Crawford, John Douglas
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Patent number: 8966883Abstract: Process for starting an SCR system intended for transporting urea from a tank to the exhaust gases of an engine using a feed line, this system comprising a rotary pump controlled by a controller and driven by a brushless direct current (BLDC) motor that comprises a rotor equipped with at least one permanent magnet and with a stator comprising at least 3 electromagnetic coils in which the direct current can flow according to a given sequence to make the rotor rotate, according to which, before starting the pump, a temperature is measured using a sensor and if this temperature is below a setpoint temperature, before making the rotor rotate, the current is passed through at least one of the coils in a way such that it preheats the pump without making the rotor rotate.Type: GrantFiled: June 2, 2009Date of Patent: March 3, 2015Assignee: Inergy Automotive Systems Research (Société)Inventors: Jean-Baptiste Gouriet, Jean-Claude Habumuremyi, Stephane Leonard, Volodia Naydenov
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Patent number: 8959902Abstract: An exhaust aftertreatment system may include a first housing and a burner. The first housing may include first and second chambers. The first chamber may include an exhaust gas inlet receiving exhaust gas from an engine. The second chamber may receive exhaust gas from the first chamber and may include an exhaust gas outlet. The burner may include a second housing and a combustion chamber disposed within the second housing. The second housing may be at least partially disposed within the first chamber. The burner may supply heated gas to the second chamber. The heated gas within the burner may be fluidly isolated from exhaust gas in the first chamber. The second housing may be in a heat transfer relationship with exhaust gas in the first chamber.Type: GrantFiled: February 27, 2013Date of Patent: February 24, 2015Assignee: Tenneco Automotive Operating Company Inc.Inventors: Keith G. Olivier, Nicholas Morley
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Patent number: 8943814Abstract: A warm-up system for an exhaust system of an internal combustion engine includes an electronic control unit that performs warm-up control for warming up an exhaust system component upon start-up of the internal combustion engine and a failure diagnosis performing module of the electronic control unit that performs failure diagnosis for the exhaust system component after the completion of warm-up of the exhaust system component. If the internal combustion engine repeatedly stops before completion of the failure diagnosis for a predetermined period of time, then the electronic control unit changes the warm-up control performed upon start-up of the internal combustion engine to a control that raises the temperature of the exhaust system component more quickly than the warm-up control performed during the predetermined period.Type: GrantFiled: September 6, 2011Date of Patent: February 3, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Daisuke Shibata, Toru Kidokoro, Hiroshi Sawada, Kazuya Takaoka
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Publication number: 20150027104Abstract: An exhaust system for reducing particulate and NO2 emissions from diesel engine exhaust gases. The exhaust system includes a diesel particulate filter, an inlet for receiving the exhaust gases, a first conduit for providing a first fluid connection between the inlet and the diesel particulate filter, and a second conduit for providing a second fluid connection between the inlet and the diesel particulate filter. The exhaust system also includes a diesel oxidation catalyst in the second conduit for catalysing hydrocarbon combustion and the formation of NO2 and having high I-IC activity and high NO2 activity, and a fuel injector for injecting fuel upstream of the diesel oxidation catalyst. A valve mechanism for selectively directing exhaust gases from the inlet to the diesel particulate filter through the first conduit or the second conduit is also included. A method for reducing particulate and NO2 emissions using the exhaust system is also provided.Type: ApplicationFiled: January 8, 2013Publication date: January 29, 2015Applicant: Eminox LimitedInventor: Phillip Bush
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Patent number: 8938952Abstract: The present invention is intended to suppress a decrease in insulation resistance between electrodes and a case in an electric heating catalyst (EHC). An EHC (1) according to the present invention is provided with a heat generation element (3) that is energized to generate heat thereby to heat a catalyst, a case (4) that receives the heat generation element therein, an insulating member (5) that is arranged between the heat generation element (3) and the case (4) for insulating electricity, electrodes (7) that are connected to the heat generation element (3) through an electrode chamber (9) which is a space located between an inner wall surface of the case (4) and an outer peripheral surface of the heat generation element (3), and a ventilation passage (10) that ventilates the electrode chamber.Type: GrantFiled: August 24, 2010Date of Patent: January 27, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Noriaki Kumagai, Mamoru Yoshioka, Naoya Takagi
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Publication number: 20150013315Abstract: A delivery unit for delivering a liquid additive in a motor vehicle, includes at least one temperature sensor for contactlessly measuring a temperature at least at one measurement point in the delivery unit. The temperature sensor and the measurement point have a spacing therebetween and a radiation channel which is free from fixtures is provided between the temperature sensor and the measurement point. A method for checking the operating state of a delivery unit and a motor vehicle having a delivery unit are also provided.Type: ApplicationFiled: September 29, 2014Publication date: January 15, 2015Inventors: FINN FREDERIKSEN, GEORGES MAGUIN, CHEIKH DIOUF, SVEN SCHEPERS, JAN HODGSON
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Publication number: 20150007553Abstract: There are disclosed an information-display-equipped electric-heating-type heater, and a method of using the above information. An information-display-equipped electric-heating-type heater includes a tubular honeycomb structure made of a conductive material and having porous partition walls to define and form a plurality of cells which become through channels for a fluid and extend from one end face to the other end face, and a circumferential wall positioned in an outermost circumference; and a pair of electrodes disposed on the circumferential wall of the honeycomb structure, and information concerning a heater performance of the electric-heating-type heater is displayed in the honeycomb structure.Type: ApplicationFiled: September 23, 2014Publication date: January 8, 2015Inventors: Yoshimasa OMIYA, Takashi NORO, Kazumi MASE
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Patent number: 8925303Abstract: An exhaust gas control device of an internal combustion engine has an exhaust treatment device that purifies an exhaust gas. The exhaust gas control device is formed such that unburned fuel is supplied into the exhaust gas by a fuel addition valve, and the unburned fuel is ignited by a glow plug, to generate thereby a flame that reaches an upstream end of an exhaust treatment device. The unburned fuel is caused to become adhered to the upstream end of the exhaust treatment device before a generated flame reaches the exhaust treatment device. Then, the unburned fuel adhered to the upstream end of the exhaust treatment device burns by the flame.Type: GrantFiled: January 13, 2010Date of Patent: January 6, 2015Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kenichi Tsujimoto, Mikio Inoue
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Patent number: 8919100Abstract: A method for a motor vehicle includes using a regenerative brake system that produces electric current as a result of application of said regenerative brakes and sending at least a fraction of the electric current directly to an electrical accessory of the vehicle and bypassing the battery. One electrical accessory may be an electrically heated catalytic converter.Type: GrantFiled: June 6, 2011Date of Patent: December 30, 2014Assignee: GM Global Technology Operations LLCInventors: Mark W. Verbrugge, Karthik Ramanathan
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Patent number: 8910469Abstract: The present invention is intended to suppress a decrease in insulation resistance between electrodes and a case in an electric heating catalyst (EHC). An EHC (1) according to the present invention is provided with a heat generation element (3) that is energized to generate heat thereby to heat a catalyst, a case (4) that receives the heat generation element therein, an insulating member (5) that is arranged between the heat generation element (3) and the case (4) for insulating electricity, electrodes (7) that are connected to the heat generation element (3) through an electrode chamber (9) which is a space located between an inner wall surface of the case (4) and an outer peripheral surface of the heat generation element (3), and a ventilation passage (10) that ventilates the electrode chamber.Type: GrantFiled: August 24, 2010Date of Patent: December 16, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Noriaki Kumagai, Mamoru Yoshioka, Naoya Takagi
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Patent number: 8904767Abstract: The present invention relates to a method for achieving reduced emissions at cold start of an internal combustion engine having an exhaust gas after treatment system comprising at least one Diesel Oxygen Catalyst (DOC), at least one Diesel Particulate Filter (DPF) and a Selective Catalytic Reduction (SCR) unit, comprising the steps of: heating the DOC prior to cold starting said internal combustion engine, starting and controlling the internal combustion engine towards low NOx emission when said DOC has reached a predetermined temperature, optimizing the fuel consumption at a given total emission level when said DPF and SCR has reached a predetermined temperature.Type: GrantFiled: October 31, 2008Date of Patent: December 9, 2014Assignee: Volvo Lastvagnar ABInventors: Lennart Andersson, Bert-Inge Bertilsson
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Patent number: 8905007Abstract: An internal combustion engine is provided with a heat-generation chamber disposed so as to be adjacent to a combustion chamber, a heat-generation chamber valve capable of setting up either a communicating state or a shut-down state between the heat-generation chamber and the combustion chamber, and a heat-recovery pipe for recovering heat of a gas guided into the combustion chamber and utilizing the heat as recovered for warm-up. The heat-generation chamber is provided with a heat-generation-chamber spark plug. A catalytic unit is provided between the heat-generation-chamber spark plug and the heat-recovery pipe.Type: GrantFiled: May 15, 2012Date of Patent: December 9, 2014Assignee: Denso CorporationInventors: Motomasa Iizuka, Kimitaka Saito, Hisashi Iida
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Patent number: 8904755Abstract: A heater control device of an oxygen concentration sensor is provided in which even in a case where an internal combustion engine is automatically stopped by idle stop control after cold start-up, it is possible to start energization of a heater at an appropriate time.Type: GrantFiled: March 29, 2012Date of Patent: December 9, 2014Assignee: Bosch CorporationInventors: Keiichi Takeda, Ken Noguchi
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Patent number: 8899027Abstract: A method is applied to regenerate particulate matter in a particulate filter of a hybrid electric vehicle having a combination of a combustion engine and an electric motor for propelling the vehicle, the hybrid electric vehicle having an electrically heated catalyst disposed in flow communication with the particulate filter in an exhaust system of the vehicle. The method determines whether the combustion engine is or is not combusting fuel, and under a condition where the combustion engine is not combusting fuel, the catalyst is electrically heated until it has reached a temperature suitable to cause ignition of the particulate matter. The electric motor is used to facilitate rotation of the combustion engine at a rotational speed suitable to draw air into and be exhausted out of the combustion engine into the exhaust system, across the catalyst, and into the particulate filter to facilitate ignition of the particulate in the filter.Type: GrantFiled: January 7, 2013Date of Patent: December 2, 2014Assignee: GM Global Technology Operations LLCInventors: Bryan N. Roos, Eugene V. Gonze, Michael J. Paratore, Jr.
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Patent number: 8893483Abstract: A multi-mode powertrain system employing a power-split configuration to transfer torque to a driveline includes an internal combustion engine fluidly coupled to an exhaust aftertreatment system having a catalytic device. A method for controlling the multi-mode powertrain system includes identifying permitted transition paths between a plurality of engine states. The plurality of engine states includes a default state, a pre-light-off state, a light-off state, and a post-light-off state. A preferred one of the plurality of engine states is selected in response to an output torque request and an operating temperature of the catalytic device. Engine operation is transitioned to the preferred one of the plurality of engine states via the permitted transition paths, and the engine is operated in the preferred one of the plurality of engine states.Type: GrantFiled: August 6, 2012Date of Patent: November 25, 2014Assignee: GM Global Technology Operations LLCInventors: Anthony H. Heap, Kee Yong Kim, Yaoyao Wei, Alexander K. Rustoni
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Publication number: 20140331646Abstract: A catalyst associated with an internal combustion engine can be heated to improve emissions performance of the engine. Hydrogen can be generated within the internal combustion engine by combusting a first combustion mixture having a first air-fuel ratio including excess fuel relative to a stoichiometric air-fuel ratio, such that a reforming reaction occurs during the combusting of the first combustion mixture. A second combustion mixture having a second air-fuel ratio including excess oxygen can be combusted within the internal combustion engine such that oxygen remains in second exhaust gases after the combusting of the second combustion mixture. The first exhaust gases and the second exhaust gases can be delivered to the catalyst and the catalyst is heated by reacting at least some of the hydrogen and at least some of the oxygen at the catalyst. Internal combustion engines, systems, vehicles engine management systems, and method are disclosed.Type: ApplicationFiled: May 9, 2014Publication date: November 13, 2014Applicant: Pinnacle Engines, Inc.Inventor: James M. Cleeves
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Patent number: 8883102Abstract: Systems and methods for controlling nitrous oxide emissions are described. In one particular example, nitrous oxide formed in the exhaust system of a diesel hybrid vehicle is routed through an oxidation catalyst heated by an external source such as an electric heater. Then, the catalyst is heated from the external source to reduce nitrous oxide formation within the exhaust system by increasing the catalyst temperature above a temperature range associated with nitrous oxide generation.Type: GrantFiled: January 14, 2014Date of Patent: November 11, 2014Assignee: Ford Global Technologies, LLCInventors: Christine Kay Lambert, William Charles Ruona
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Patent number: 8881504Abstract: An exhaust gas treatment system for an internal combustion engine is provided. The exhaust gas system includes an exhaust gas conduit, a generator, a vehicle electrical system, a primary energy storage device, a rechargeable secondary energy storage device, an electrically heated catalyst (“EHC”) device, and a control module. The primary energy storage device is selectively connected to the generator. The primary energy storage device has a threshold state of charge (“SOC”). The rechargeable secondary energy storage device is selectively connected to the generator and the vehicle electrical system. The EHC device is in fluid communication with the exhaust gas conduit. The EHC device has an electric heater that is selectively connected the generator for receiving energy and a selectively activated catalyst that is heated to a respective light-off temperature.Type: GrantFiled: July 27, 2012Date of Patent: November 11, 2014Assignee: GM Global Technology Operations LLCInventors: Eugene V. Gonze, Michael J. Paratore, Jr., Charles E. Solbrig, Chang H. Kim
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Patent number: 8883101Abstract: A method for operating an exhaust gas system for an internal combustion engine, in which the exhaust gas system includes at least one first catalytic coating and at least one second catalytic coating, the second catalytic coating being situated in the exhaust gas flow downstream from the first catalytic coating. An additional quantity of hydrocarbons is occasionally introduced into the exhaust gas upstream from the first catalytic coating so that a heat-generating reaction may take place in the second catalytic coating. With the aid of at least one temperature sensor and/or at least one hydrocarbon sensor and/or at least one lambda sensor upstream and/or downstream from the second catalytic coating, at least one property of the exhaust gas is ascertained which characterizes a reaction of the second catalytic coating due to the additional quantity of hydrocarbons.Type: GrantFiled: June 27, 2013Date of Patent: November 11, 2014Assignee: Robert Bosch GmbHInventors: Tobias Pfister, Arthur Bastoreala, Alexander Heinrich
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Patent number: 8875500Abstract: A mounting foot for mounting an after-treatment component to a frame is disclosed. The mounting foot may have a pad connectable to the frame. The mounting foot may also have a slider slidably connected to the pad. In addition, the mounting foot may have a mounting bracket. The mounting bracket may have a first end connectable to the after-treatment component and a second end connected to the slider.Type: GrantFiled: August 23, 2012Date of Patent: November 4, 2014Assignee: Electro-Motive Diesel, Inc.Inventors: Stephen M. Bednarz, Satyajit Gowda
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Patent number: 8875499Abstract: A urea solution reformer and an exhaust gas purifier is configured to heat a carrier gas supplied from a carrier gas source by a carrier gas heating unit, to inject the carrier gas heated by the carrier gas heating unit from a carrier gas injecting nozzle, and to cause a urea solution to be supplied by a first urea solution supply nozzle to a tip end of the carrier gas injecting nozzle so that the urea solution is atomized by the carrier gas injected from the carrier gas injecting nozzle. Provided to face toward the carrier gas injecting nozzle is a catalyst unit for decomposing the atomized urea solution to reform it into an ammonia gas. An ammonia gas supply nozzle is attached to an exhaust pipe of an engine so as to supply the ammonia gas discharged from an outlet of the catalyst unit into the exhaust pipe.Type: GrantFiled: March 14, 2012Date of Patent: November 4, 2014Assignees: Hino Motors Ltd., HKT CorporationInventors: Yoshihiro Kawada, Shinya Sato, Mitsuru Hosoya, Kazunori Takahashi, Hiroshi Inoue
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Patent number: 8875505Abstract: In one exemplary embodiment of the invention a method for controlling a speed of an internal combustion engine includes shutting off fuel flow into a cylinder to reduce the speed of the internal combustion engine. The method also includes providing an electrical load to an alternator of the internal combustion engine, further reducing the speed of the internal combustion engine.Type: GrantFiled: April 5, 2012Date of Patent: November 4, 2014Assignee: GM Global Technology Operations LLCInventors: Scot A. Douglas, Michael J. Paratore, Jr.
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Patent number: 8869514Abstract: A method for controlled dosing of a gas with fluctuating supply pressure (PSupply). Dosing of the gas through a valve (6) is performed while a valve (5) is closed, and the decrease in control-volume pressure (PCV) is recorded. The control-volume pressure (PCV) is raised by closing dosing valve (6) and opening the valve (5). The amount of the dosed gas is calculated based on the known volume (VCV) of the control volume (4) and at least one of the change in control-volume pressure (PCV) and control-volume temperature (TCV) in the period where valve (5) is closed. The amount of dosed gas is compared with a target or set-point to adjust or regulate the subsequent dosing period or dosing event.Type: GrantFiled: November 3, 2010Date of Patent: October 28, 2014Assignee: Amminex Emissions Technology A/SInventors: Jan Pietraszek, Tue Johannessen
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Patent number: 8863498Abstract: The present invention has for its subject to avoid a situation that condensed water stays around electrode terminals, in an electric heating type exhaust gas purification apparatus which is arranged in an exhaust system of an internal combustion engine.Type: GrantFiled: July 15, 2010Date of Patent: October 21, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mamoru Yoshioka, Noriaki Kumagai, Naoya Takagi
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Patent number: 8863506Abstract: A method of sizing a light-off core supporting a fixed quantity of a light-off catalyst for an exhaust gas treatment system having an electric heater upstream of the light-off catalyst for heating the exhaust gas includes measuring the cumulative hydrocarbon or carbon monoxide emissions leaving the exhaust gas treatment system for multiple volumetric sizes of the light-off core in accordance with a heating strategy. Alternatively, a model of the treatment system may be used to predict the cumulative hydrocarbon or carbon monoxide emissions. The method further includes selecting the volumetric size of the light-off core that is associated with the lowest cumulative hydrocarbon or carbon monoxide emissions level from the measured or predicted hydrocarbon or carbon monoxide emissions when the exhaust gas is heated in accordance with the heating strategy. The heating strategy may include pre-crank heating, post-crank heating, or a combination of pre-crank heating and post crank heating.Type: GrantFiled: October 20, 2010Date of Patent: October 21, 2014Assignee: GM Global Technology Operations LLCInventors: Karthik Ramanathan, Se H. Oh
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Patent number: 8863505Abstract: A catalyst heating system includes a first monitoring module, a mode selection module and an electrically heated catalyst (EHC) control module. The first monitoring module monitors at least one of (i) a first temperature of a first catalyst of a catalyst assembly in an exhaust system of an engine and (ii) an active catalyst volume of the catalyst assembly. The mode selection module is configured to select an EHC heating mode and at least one of a fuel enrichment mode and a secondary air injection mode based on the at least one of the first temperature and the active catalyst volume. The EHC control module controls current to one of the first catalyst and a second catalyst of the catalyst assembly based on the mode signal.Type: GrantFiled: April 26, 2010Date of Patent: October 21, 2014Inventors: Halim G. Santoso, Eugene V. Gonze, Bryan Nathaniel Roos, Brian L. Spohn
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Patent number: 8857159Abstract: An exhaust system includes main line that runs through a three way converter (TWC) and then a lean NOx trap (LNT). The exhaust system further includes a bypass line configured to bypass the TWC. The LNT includes catalyst that is non-uniformly distributed along the longitudinal axis. The catalyst is distributed such that storage sites are weighted toward the upstream end of the LNT and oxidation and reduction sites are weighted toward the downstream end of the LNT.Type: GrantFiled: November 25, 2009Date of Patent: October 14, 2014Assignee: GM Global Technology Operations, Inc.Inventors: Atul Pant, Karthik Ramanathan
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Publication number: 20140290214Abstract: A reductant system for an aftertreatment system of an internal combustion engine is disclosed. The reductant system includes at least one reductant feed line and a reductant system component such as a dosing module. The feed line is connected to the dosing module with a fluid connector. The fluid connector includes a body made from a first material that has a low heat conductivity and an insert made from a second material that has a greater heat conductivity than that of the first material. The insert extends from the body of the fluid connector into a storage chamber of the dosing module, and conducts heat from heated reductant in the feed line to the reductant stored in the storage chamber.Type: ApplicationFiled: March 27, 2013Publication date: October 2, 2014Applicant: Cummins Emission Solutions, Inc.Inventors: John Heichelbech, Jim F. Burke, John Anthis, Andrew Myer
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Publication number: 20140290228Abstract: A holding sealing material for an exhaust gas purifying apparatus includes a mat and a heater. The mat includes inorganic fibers. The heater is disposed on either one of main surfaces of the mat. An exhaust gas purifying apparatus includes a casing, an exhaust gas treating body, and a holding sealing material. The exhausted gas treating body is canned in the casing. The holding sealing material is wound around the exhaust gas treating body and disposed between the exhaust gas treating body and the casing. The holding sealing material includes a mat including inorganic fibers, and a heater disposed between the mat and the exhaust gas treating body.Type: ApplicationFiled: March 25, 2014Publication date: October 2, 2014Applicant: IBIDEN CO., LTD.Inventors: Yuya SUGIURA, Masayuki EGUCHI, Masashi HAGINO
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Publication number: 20140290227Abstract: A holding sealing material includes a mat and at least one pair of electrodes. The mat contains inorganic fibers and has a rectangular shape in a plan view. The at least one pair of electrodes are arranged on a main surface of the mat. An exhaust gas purifying apparatus includes an exhaust gas treating body, the holding sealing material, and a casing. The exhaust gas treating body has a pillar-shape and electric conductivity. The holding sealing material is wound around the exhaust gas treating body, with the main surface of the mat in contact with the exhaust gas treating body. The casing houses the exhaust gas treating body.Type: ApplicationFiled: March 25, 2014Publication date: October 2, 2014Applicant: IBIDEN CO., LTD.Inventors: Yuya SUGIURA, Hisashi ANDO
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Publication number: 20140290226Abstract: An engine exhaust treatment apparatus, which suppresses thermal damage to an electrothermal ignition apparatus, includes: an exhaust passage; an oxidation catalyst disposed in the exhaust passage; a combustible gas generator; a combustible gas supplying passage; a heat dissipation port opened upstream in the exhaust passage from the oxidation catalyst and in a downstream part of the combustible gas supplying passage, the exhaust passage and the combustible gas supplying passage communicating with each other through the heat dissipation port; and an electrothermal ignition apparatus disposed in the combustible gas supplying passage. Heat of flaming combustion of the combustible gas ignited by the electrothermal ignition apparatus is supplied to the exhaust passage, to raise the temperature of exhaust in the exhaust passage. A heat dissipation plate is attached to an outer projecting portion of the electrothermal ignition apparatus.Type: ApplicationFiled: March 4, 2014Publication date: October 2, 2014Applicant: KUBOTA CorporationInventors: Hideyuki KOYAMA, Tomoya AKITOMO, Yuichi TAMAKI, Ryutaro KOMURA
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Publication number: 20140290216Abstract: In a vehicle including an engine, an electrically heatable catalyst device (EHC), and a first motor generator that generates electric power in accordance with the engine's motive power with the vehicle in a substantially stopped state with a vehicular speed lower than a threshold vehicular speed, an ECU determines, based on an amount A by which an accelerator pedal is operated and a vehicular speed V, whether a large accelerator operation has been performed with the vehicle in the substantially stopped state. If the ECU determines that the large accelerator operation has been performed with the vehicle in the substantially stopped state, the ECU activates an energization timer, and before the energization timer reaches a reference energization period of time ?, the ECU energizes the EHC, and once the energization timer has reached the reference energization period of time ?, the ECU ceases energizing the EHC.Type: ApplicationFiled: June 2, 2011Publication date: October 2, 2014Inventor: Hiroshi Katsuta
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Patent number: 8844275Abstract: An exhaust-gas aftertreatment system, having a catalytic converter and/or particle filter which are/is assigned a burner arranged upstream in an exhaust line, to which burner fuel can be supplied via a fuel nozzle device and also combustion air can be supplied, and wherein the combustion air and the fuel emerging from the fuel nozzle device are mixed in a downstream air swirl vaporizer nozzle. An exhaust-gas aftertreatment system having a burner which operates reliably with a compact design and in which the supplied energy for operating the burner is reduced in relation to known systems. The fuel nozzle device has a nozzle body which extends at least from an inlet to an outlet and which has arranged therein a support body, which nozzle body and support body together produce a film-forming fuel supply duct.Type: GrantFiled: May 8, 2009Date of Patent: September 30, 2014Assignee: Deutz AktiengesellschaftInventors: Rolf Miebach, Peter Broll, Stephan Schraml
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Patent number: 8839607Abstract: Methods and systems are provided for expediting catalyst heating and generating vacuum by controlling an EBV to direct exhaust through an ejector arranged in parallel with the EBV. A position of the EBV may be controlled to achieve a desired exhaust backpressure for current engine operating conditions and stored vacuum level. Compensation for the effect of EBV position on engine airflow may be provided by adjustment of other parameters such as intake throttle position and spark timing.Type: GrantFiled: December 13, 2012Date of Patent: September 23, 2014Assignee: Ford Global Technologies, LLCInventors: Ross Dykstra Pursifull, Joseph Norman Ulrey
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Patent number: 8839605Abstract: A system for a vehicle, includes a conversion temperature determination module and a heating control module. The conversion temperature determination module generates a methane conversion temperature corresponding to a predetermined methane conversion efficiency. The heating control module selectively applies power to a substrate of an electrically heated catalyst (EHC) based on a temperature of the EHC and the methane conversion temperature. The EHC includes at least one catalyst that reacts with methane in exhaust output from an engine.Type: GrantFiled: March 30, 2011Date of Patent: September 23, 2014Inventors: Eugene V. Gonze, David B. Brown
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Patent number: 8833062Abstract: A system for NOx reduction in combustion gases, especially from diesel engines, incorporates an oxidation catalyst to convert at least a portion of NO to NO2, particulate filter, a source of reductant such as NH3 and an SCR catalyst. Considerable improvements in NOx conversion are observed.Type: GrantFiled: March 15, 2013Date of Patent: September 16, 2014Assignees: Daimier AG, HJS Emission Technology GmbH & Co. KG, Johnson Matthey Public Ltd. Co.Inventors: Anders Andreasson, Guy Richard Chandler, Claus Friedrich Goersmann, James Patrick Warren, Georg Huethwohl
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Patent number: 8834802Abstract: An exhaust purification system of an internal combustion engine of the present invention comprises a silver-alumina-based catalyst device arranged in the engine exhaust system. When a temperature of the silver-alumina-based catalyst device becomes a second set temperature T2 lower than a first set temperature T1 at which the silver-alumina-based catalyst device releases NO2, and releases NO, the silver-alumina-based catalyst device is heated such that a temperature elevation rate thereof is increased to make the temperature T of the silver-alumina-based catalyst device be a third set temperature T3 between the first set temperature T1 and the second set temperature T2.Type: GrantFiled: February 14, 2011Date of Patent: September 16, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yoshihisa Tsukamoto, Hiromasa Nishioka, Katsuhiko Oshikawa, Hiroshi Otsuki, Junichi Matsuo, Shigeki Nakayama
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Publication number: 20140250873Abstract: A reductant delivery system is provided for delivery of reductant to an engine exhaust aftertreatment system that is heated during cold temperature conditions. A heat exchange fluid flows through a heat exchange circuit that provides a flow path from the heat source to the doser, from the doser to the reductant storage tank, and from the reductant storage tank to the heat source. A control valve controls the flow of the heat exchange fluid in the heat exchange circuit so that at least one heat exchange cycle includes a circulation period that increases the temperature of the reductant in the doser and storage tank and a termination period where circulation is stopped until reductant temperature in the doser reaches a lower limit.Type: ApplicationFiled: March 1, 2013Publication date: September 11, 2014Applicant: Cummins Emission Solutions Inc.Inventors: Andrew Myer, John Heichelbech, Stephanie Apewokin, Stephen Holl, James F. Burke
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Patent number: 8826643Abstract: The exhaust gas purifying device of an internal combustion engine includes: an electrically heated catalyst which is provided on an exhaust passage of the internal combustion engine, which purifies the exhaust gas drawn to the exhaust passage, and is warmed by electrification; and an electrification characteristic setting unit which set an electrification characteristic indicating a characteristic of an electrification resistance value in the electrically heated catalyst, in accordance with an electrification condition at a time of starting the electrification of the electrically heated catalyst. Thus, various determinations and controls relating to the electrically heated catalyst and using the electrification characteristic can be accurately performed.Type: GrantFiled: March 18, 2010Date of Patent: September 9, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Mamoru Yoshioka, Noriaki Kumagai, Naoya Takagi
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Patent number: 8826650Abstract: An exhaust gas treatment device for preventing a large quantity of unburned HC components from being released to the outside until a diesel oxidation catalyst reaches an activation temperature after early post-injection. By reducing a throttle opening of a variable throttle mechanism (77) provided in an oil passage (72), or increasing a set value of an oil pressure level detected in an oil pressure sensor (78) provided on the downstream side of the variable throttle mechanism, power of an oil circulation pump (74) is increased before a start point t1 of the early post-injection. With this arrangement, by increasing a load of a diesel engine to increase a temperature rise gradient of exhaust gas at the stage of increasing the temperature of the diesel oxidation catalyst, the unburned HC component released until the diesel oxidation catalyst reaches the activation temperature is reduced.Type: GrantFiled: June 11, 2010Date of Patent: September 9, 2014Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Satoshi Yamada, Hiroyuki Endo
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Patent number: 8826652Abstract: A power system and a method for energizing an electrically heated catalyst are provided. The system includes a controller that generates a first control signal to set a switching device to a first operational state if the first temperature level downstream of the catalyst is less than a threshold temperature level and the engine is being decelerated. The controller further generates a second control signal to induce a generator to output a second voltage if the first temperature level is less than the threshold temperature level and the engine is being decelerated, such that the second voltage is applied through the switching device in the first operational state to the catalyst to increase a temperature of the catalyst.Type: GrantFiled: November 28, 2011Date of Patent: September 9, 2014Assignee: GM Global Technology Operations LLCInventors: Eugene V. Gonze, Charles E. Solbrig, Michael J. Paratore, Jr.
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Patent number: 8820051Abstract: A vehicle includes a fuel tank, an internal combustion engine, an oxidation catalyst, a regenerable particulate filter in fluid communication with an outlet side of the oxidation catalyst, and a host machine. The host machine calculates an actual hydrocarbon level in the exhaust stream downstream of the particulate filter as a function of an actual energy input value and an actual output value of the oxidation catalyst, and subsequently executes a control action using the actual hydrocarbon level. A method for use aboard the vehicle includes using the host machine to calculate an actual hydrocarbon level in the exhaust stream downstream of the particulate filter, including solving a function of an actual energy input value and an actual energy output value of the oxidation catalyst, and executing a control action aboard the vehicle via the host machine using the actual hydrocarbon level.Type: GrantFiled: August 10, 2010Date of Patent: September 2, 2014Assignee: GM Global Technology Operations LLCInventors: Patrick Barasa, Scot A. Douglas, Jason D. Mullins