Having Heater, Igniter, Or Fuel Supply For Reactor Patents (Class 60/303)
  • Patent number: 8904763
    Abstract: The invention is an exhaust gas apparatus of an internal combustion engine, in particular of an internal combustion engine with gasoline direct injection. The exhaust gas apparatus includes at least one selective catalytic converter. It is provided that a first catalytic converter is positioned upstream of the selective catalytic converter. The invention also provides a method for the purification of exhaust gas of an internal combustion engine, in an internal combustion engine with gasoline direct injection, for use in such an exhaust gas apparatus. In the method the selective catalytic converter is preceded by a first catalytic converter disposed upstream therefrom.
    Type: Grant
    Filed: January 21, 2009
    Date of Patent: December 9, 2014
    Assignee: Robert Bosch GmbH
    Inventor: Thorsten Raatz
  • Patent number: 8904765
    Abstract: The internal combustion engine has an upstream side NOx selective reduction catalyst and a downstream side NOx selective reduction catalyst which are arranged in an engine exhaust passage. The upstream side NOx selective reduction catalyst has a region where the NOx removal rate becomes substantially constant when the ratio of concentration of ammonia to NOx of the inflowing exhaust rises. The internal combustion engine has an operating state in that region where the ratio of concentration of ammonia to NOx is maintained. The downstream side NOx selective reduction catalyst has an ammonia oxidation ability which is larger than the upstream side NOx selective reduction catalyst.
    Type: Grant
    Filed: April 19, 2013
    Date of Patent: December 9, 2014
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Hiroshi Miyagawa, Kiyoshi Yamazaki
  • Patent number: 8899022
    Abstract: An exhaust gas aftertreatment device, including a bent exhaust pipe, a mixing pipe having a closed end at the exhaust pipe bend and a bell-shaped widened portion in at least partial contact with the exhaust pipe at its opposite end, and a nozzle connected to a receptacle in the mixing pipe closed end for injecting an additive into the exhaust gases, with a mixing zone in the exhaust pipe between the urea nozzle and the exhaust pipe outlet in which the exhaust gases flow around the mixing pipe symmetrically and form a double eddy in the mixing pipe.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: December 2, 2014
    Assignee: Heinrich Gillet GmbH
    Inventors: Sascha Haverkamp, Andreas Lang, Michael Wolf
  • Patent number: 8899027
    Abstract: A method is applied to regenerate particulate matter in a particulate filter of a hybrid electric vehicle having a combination of a combustion engine and an electric motor for propelling the vehicle, the hybrid electric vehicle having an electrically heated catalyst disposed in flow communication with the particulate filter in an exhaust system of the vehicle. The method determines whether the combustion engine is or is not combusting fuel, and under a condition where the combustion engine is not combusting fuel, the catalyst is electrically heated until it has reached a temperature suitable to cause ignition of the particulate matter. The electric motor is used to facilitate rotation of the combustion engine at a rotational speed suitable to draw air into and be exhausted out of the combustion engine into the exhaust system, across the catalyst, and into the particulate filter to facilitate ignition of the particulate in the filter.
    Type: Grant
    Filed: January 7, 2013
    Date of Patent: December 2, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Bryan N. Roos, Eugene V. Gonze, Michael J. Paratore, Jr.
  • Patent number: 8899023
    Abstract: Provided is an emission treatment system and method for simultaneously remediating the nitrogen oxides (NOx), particulate matter, and gaseous hydrocarbons present in diesel engine exhaust streams. The emission treatment system has an oxidation catalyst upstream of a soot filter coated with a material effective in the Selective Catalytic Reduction (SCR) of NOx by a reductant, e.g., ammonia. Also provided is a method for disposing an SCR catalyst composition on a wall flow monolith that provides adequate catalyst loading, but does not result in unsuitable back pressures in the exhaust.
    Type: Grant
    Filed: October 17, 2011
    Date of Patent: December 2, 2014
    Assignee: BASF Corporation
    Inventors: Joseph A. Patchett, Joseph C. Dettling, Elizabeth A. Przybylski
  • Patent number: 8899026
    Abstract: Arrangement for introducing a liquid medium into exhaust gases from a combustion engine, having a mixing duct, an injector for injecting the liquid medium into the mixing duct, and an inlet duct situated upstream of the mixing duct. The inlet duct has a first duct section which is annular in cross-section and a second duct section which is annular in cross-section. The second duct section is situated downstream of the first duct section and surrounds the mixing duct. The first duct section surrounds the second duct section. The mixing duct further has a flow reversal section via which an annular outlet of the first duct section is connected to an annular inlet of the second duct section and which is configured to reverse the direction of flow of the exhaust gases flowing through the inlet duct, to flow through the second duct section in a direction opposite to that of the exhaust gases in the first duct section.
    Type: Grant
    Filed: October 7, 2011
    Date of Patent: December 2, 2014
    Assignee: Scania CV AB (Publ)
    Inventors: Peter Loman, Daniel Norling
  • Patent number: 8899021
    Abstract: A method of dosing a reagent into an exhaust gas stream of an internal combustion engine having an SCR catalyst, the method comprising injecting reagent from a reagent tank into the exhaust gas stream at a position upstream of the SCR catalyst using a reagent injector in accordance with a first dosing schedule in order to remediate a predetermined proportion of NOx in the exhaust gas stream, the first dosing schedule being associated with a first range of engine operating conditions; and injecting reagent from the reagent tank into the exhaust gas stream at a position upstream of the SCR catalyst using a reagent injector in accordance with a second dosing schedule in order to enable heat transfer between the reagent injector and said injected reagent, the second dosing schedule being associated with a second range of engine operating conditions.
    Type: Grant
    Filed: May 28, 2009
    Date of Patent: December 2, 2014
    Assignee: Delphi International Operations Luxembourg S.A.R.L.
    Inventors: Philip J. G. Dingle, Martin Paul Hardy, Roman Stefan Zuelch
  • Patent number: 8893476
    Abstract: A method for an exhaust after treatment system of an engine including at least one selective catalyst reaction (SCR), at least one clean up catalyst downstream from the SCR, a urea injector upstream of the SCR and a first NOx sensor downstream the clean up catalyst. The method includes the steps of injecting a predetermined amount of urea by the injector, providing a second NOx sensor between the SCR and the clean up catalyst, measuring the NOx content received by the first NOx sensor, measuring the NOx content received by the second NOx sensor, comparing the first and the second NOx content with each other, and reducing the predetermined amount of urea if the first NOx sensor measures a higher NOx content than the second NOx sensor.
    Type: Grant
    Filed: December 12, 2008
    Date of Patent: November 25, 2014
    Assignee: Volvo Lastvagnar AB
    Inventors: Johan Dahl, Moataz Ali
  • Patent number: 8893478
    Abstract: An exhaust aftertreatment system for an engine is provided that includes a burner, an air supply system and a control module. The air supply system may be in fluid communication with the burner and may include an air compressor disposed upstream from the burner. The air compressor may include a pump mechanism, a clutch assembly selectively transferring torque from the engine to the pump mechanism, and a motor selectively driving the pump mechanism. The control module may be in communication with the clutch assembly and the motor. The control module may selectively switch the air compressor between a first operating mode in which the clutch assembly transfers torque from the engine to the pump mechanism and a second operating mode in which the motor drives the pump mechanism.
    Type: Grant
    Filed: March 1, 2013
    Date of Patent: November 25, 2014
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventor: Keith G. Olivier
  • Patent number: 8893493
    Abstract: An exhaust system for a turbocharged internal combustion engine comprises a first exhaust conduit extending between a first engine cylinder and a turbocharger inlet and is configured to conduct exhaust gas therebetween. A second exhaust conduit extends between a second engine cylinder and an in inlet for an exhaust gas recirculation system and is configured to conduct exhaust therebetween. An exhaust gas bypass extends between, and is in fluid communication with, the first and second exhaust conduits and is configured to divert exhaust gas flowing through the second exhaust gas conduit to the first exhaust gas conduit, and the turbocharger inlet, under conditions of varying exhaust gas recirculation demand of the internal combustion engine.
    Type: Grant
    Filed: January 14, 2010
    Date of Patent: November 25, 2014
    Assignee: GM Global Technology Operations LLC
    Inventor: Gary J. Arvan
  • Patent number: 8893484
    Abstract: A solid SCR system includes solid state reductant, a container storing the solid state reductant, an exhaust pipe supplying gas state reductant converted from the solid state reductant and SCR catalyst disposed on the exhaust pipe, an exhaust heat recovery device disposed on the exhaust pipe and recovering waste heat from exhaust gas exhausted through the exhaust pipe and a heat exchanger connected to the exhaust heat recovery device and supplying the recovered heat to the solid state reductant.
    Type: Grant
    Filed: December 1, 2011
    Date of Patent: November 25, 2014
    Assignee: Hyundai Motor Company
    Inventor: Jun Sung Park
  • Patent number: 8887494
    Abstract: The invention relates to a system for introducing fuel into the exhaust line of a motor vehicle, having a fuel evaporator with a housing, which has an inlet and an outlet, and a heating device arranged in the housing, and a pump for pumping fuel into the fuel evaporator via the inlet. Provision is made for an inlet of the pump to be connected to a branching, which encompasses a first branch for supplying fuel and a second branch for supplying air. The invention further relates to a fuel evaporator for such a system.
    Type: Grant
    Filed: March 11, 2010
    Date of Patent: November 18, 2014
    Assignee: Tenneco GmbH
    Inventors: Martin Eller, Volker Brichzin, Christian Friedrich, Tobias Inclán
  • Publication number: 20140331657
    Abstract: A vehicle includes an internal combustion engine, a generator driven by a power of the internal combustion engine, and an electrically heated catalyst purifying an exhaust gas of the internal combustion engine. A catalyst warming-up control apparatus applied to the vehicle includes a catalyst warming-up control portion executing a catalyst warming-up control in which the generator is driven by the power of the internal combustion engine to generate electricity, and a generated electric power of the generator is supplied to the electrically heated catalyst to energize and heat the electrically heated catalyst, in a reduction time period where an engine speed is reduced.
    Type: Application
    Filed: May 2, 2014
    Publication date: November 13, 2014
    Applicant: DENSO CORPORATION
    Inventors: Noriaki IKEMOTO, Takeshi HARADA
  • Patent number: 8881507
    Abstract: A dosing system for delivering reductant to an exhaust gas treatment system of an internal combustion engine using air driven hydraulic pumps for closed-loop controlling reductant pressure and a two-stage PWM control method for controlling dosing rate. Reductant residue in the dosing systems is purged by using compressed air after a dosing process completes, and when the air driven hydraulic pumps are positioned inside a reductant tank, dedicated heating means for the pumps is not necessary. The air driven hydraulic pumps can also use low pressure compressed air, and the closed-loop pressure control together with the two-stage PWM control allow dosing accuracy insensitive to pressure variations in compressed air. These new features enable the dosing system use a variety of compressed air sources, including an engine turbo.
    Type: Grant
    Filed: August 22, 2012
    Date of Patent: November 11, 2014
    Inventors: Mi Yan, Baohua Qi
  • Patent number: 8883101
    Abstract: A method for operating an exhaust gas system for an internal combustion engine, in which the exhaust gas system includes at least one first catalytic coating and at least one second catalytic coating, the second catalytic coating being situated in the exhaust gas flow downstream from the first catalytic coating. An additional quantity of hydrocarbons is occasionally introduced into the exhaust gas upstream from the first catalytic coating so that a heat-generating reaction may take place in the second catalytic coating. With the aid of at least one temperature sensor and/or at least one hydrocarbon sensor and/or at least one lambda sensor upstream and/or downstream from the second catalytic coating, at least one property of the exhaust gas is ascertained which characterizes a reaction of the second catalytic coating due to the additional quantity of hydrocarbons.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: November 11, 2014
    Assignee: Robert Bosch GmbH
    Inventors: Tobias Pfister, Arthur Bastoreala, Alexander Heinrich
  • Patent number: 8881509
    Abstract: A system for purifying an exhaust gas and an exhaust system having the same while preventing degradation of a selective reduction catalyst may include an exhaust pipe connected to an engine, the exhaust gas generated at the engine passing through the exhaust pipe, a particulate filter mounted on the exhaust pipe, coated with a selective reduction catalyst adapted to reduce nitrogen oxides contained in the exhaust gas by an injection of a reducing agent, and adapted to trap particulate matters contained in the exhaust gas, and one or more injectors adapted to inject the reducing agent and/or oxygen storage capacity material together or separately into the exhaust gas passing through the exhaust pipe.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: November 11, 2014
    Assignees: Hyundai Motor Company, Kia Mototrs Corporation
    Inventor: Jin Ha Lee
  • Patent number: 8881504
    Abstract: An exhaust gas treatment system for an internal combustion engine is provided. The exhaust gas system includes an exhaust gas conduit, a generator, a vehicle electrical system, a primary energy storage device, a rechargeable secondary energy storage device, an electrically heated catalyst (“EHC”) device, and a control module. The primary energy storage device is selectively connected to the generator. The primary energy storage device has a threshold state of charge (“SOC”). The rechargeable secondary energy storage device is selectively connected to the generator and the vehicle electrical system. The EHC device is in fluid communication with the exhaust gas conduit. The EHC device has an electric heater that is selectively connected the generator for receiving energy and a selectively activated catalyst that is heated to a respective light-off temperature.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: November 11, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Eugene V. Gonze, Michael J. Paratore, Jr., Charles E. Solbrig, Chang H. Kim
  • Publication number: 20140325963
    Abstract: An engine exhaust gas post-treatment device including a mechanism that can vary opening timing of an exhaust valve, and a control method. A unit is configured to raise a temperature of a part or all of the device to not less than a preset temperature by the mechanism opening the exhaust valve in an exhaust stroke at normal combustion within a range of an afterburning period, and the mechanism feeds the device an exhaust gas whose temperature and pressure are high due to combustion of fuel injected into a cylinder. After the exhaust gas is treated by the device, or when the device is regenerated, the unit adds an unburned fuel component to the exhaust gas by an additional injection of an injector in the cylinder or an injection of a hydrocarbon addition nozzle provided at an exhaust port in accordance with the valve opening timing by the unit.
    Type: Application
    Filed: November 20, 2012
    Publication date: November 6, 2014
    Applicant: ISUZU MOTORS LIMITED
    Inventors: Daiji Nagaoka, Masashi Gabe
  • Patent number: 8875502
    Abstract: An SCR exhaust gas aftertreatment device in which a urea-water solution is injected into an exhaust gas line is provided. At least one component of the device (e.g., a filter element) lies in an area of an internal space, and is bounded by an elastomer membrane that is embedded in a frost equalization foam. This prevents freezing damage even over a very long period of time and a large number of freezing cycles.
    Type: Grant
    Filed: December 12, 2011
    Date of Patent: November 4, 2014
    Assignee: Cummins Ltd.
    Inventors: Tobias Fuchs, Andreas Lannig, Ralf Rohrmueller, Sebastian Weidner, Friedrich Zapf
  • Patent number: 8875497
    Abstract: An exhaust purification system for an internal combustion engine is provided that can steadily maintain a NOx purification rate of a selective reduction catalyst to be high without allowing the fuel economy or marketability to deteriorate. The exhaust purification system includes a NO2—NOx ratio adjustment mechanism that causes a NO2—NOx ratio to change; and a NO2—NOx ratio perturbation controller that executes NO2—NOx ratio perturbation control so that a NO2 balance of the selective reduction catalyst in a predetermined time period, with NO2 adsorption being positive and NO2 release being negative, is 0. Herein, NO2—NOx ratio perturbation control is defined as control that alternately executes NO2 increase control to cause the NO2—NOx ratio to be greater than a reference value near 0.5, and NO2 decrease control to cause the NO2—NOx ratio to be less than the reference value.
    Type: Grant
    Filed: April 4, 2012
    Date of Patent: November 4, 2014
    Assignee: Honda Motor Co., Ltd.
    Inventors: Hideki Matsunaga, Yuji Yasui, Eiji Hashimoto, Hisao Haga, Naohiro Sato, Masafumi Sakota
  • Patent number: 8875505
    Abstract: In one exemplary embodiment of the invention a method for controlling a speed of an internal combustion engine includes shutting off fuel flow into a cylinder to reduce the speed of the internal combustion engine. The method also includes providing an electrical load to an alternator of the internal combustion engine, further reducing the speed of the internal combustion engine.
    Type: Grant
    Filed: April 5, 2012
    Date of Patent: November 4, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Scot A. Douglas, Michael J. Paratore, Jr.
  • Patent number: 8875501
    Abstract: A method of controlling a power system including an engine and an exhaust treatment system having an exhaust treatment device is disclosed. The method includes determining a catalyst parameter indicative of a conversion efficiency of the exhaust treatment device. The method further includes determining a weighted index based on the catalyst parameter. The method further includes determining a plurality of first index values. In the method, each first index value of the plurality of first index values is predicted as a function of a corresponding respective aftertreatment control strategy. The method further includes selecting an aftertreatment control strategy based on a comparison between the weighted index and each first index value of the plurality of first index values. In the method, the selected aftertreatment control strategy changes the catalyst parameter.
    Type: Grant
    Filed: February 14, 2013
    Date of Patent: November 4, 2014
    Assignee: Caterpillar Inc.
    Inventor: Praveen S. Chavannavar
  • Patent number: 8875504
    Abstract: A mixing device includes: a cylindrical portion having a blade provided inside thereof for mixing exhaust gas that flows inside of an exhaust pipe of an internal combustion engine, with an additive sprayed into the exhaust pipe by an adding valve; a flange having an insertion hole, into which the cylindrical portion is inserted, and extending outward in a radial direction of the cylindrical portion from an outer peripheral surface of the cylindrical portion; and a plurality of supporting portions that are provided on the flange and that support the cylindrical portion, wherein each of the supporting portions includes an extending piece that extends in a circumferential direction of the cylindrical portion from a base end portion connected to the flange.
    Type: Grant
    Filed: February 5, 2013
    Date of Patent: November 4, 2014
    Assignees: Toyota Jidosha Kabushiki Kaisha, Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Tomihisa Tsuchiya, Shoichi Maeda
  • Patent number: 8875498
    Abstract: A pump system that includes a pump, an injector and a regulator with a calculation unit. The regulator controls the pump to pump a liquid through a hose to the injector which opens and closes in response to an injector control signal, the time for an opening and closing cycle being called injector cycle and designated Ts, and the injector's open period being designated ?. The injector has a pressure sensor to measure the pressure of the liquid in the injector and to deliver to the calculation unit a pressure sensor signal representing the pressure amplitude in the injector. The calculation unit calculates the hose's rigidity B as a function of measured pressured amplitudes A in the injector, the injector cycle Ts and the injector's open period ?, and the regulator determines the basis of B the control signal to the pump.
    Type: Grant
    Filed: April 1, 2011
    Date of Patent: November 4, 2014
    Assignee: Scania CV AB
    Inventors: Ottmar Raeymaeckers, Anders Larsson, Eva Geijer, Leif Lundin
  • Patent number: 8875491
    Abstract: An exhaust gas aftertreatment system and method are provided. The system comprises a controller, a pump, and a volume quantity dispensing unit. The volume quantity dispensing unit comprises a pressure transducer comprising an electric pressure sensor, at least one fine atomizing nozzle for apportioning the aqueous solution directly into an exhaust gas flow, and at least one means for changing a pressure value. The means changes the pressure value in such a way that a pressure output signal from the pressure transducer to the controller is modified from an actual pressure value sensed by the pressure sensor. A first signal provided by the controller to the pump and a second signal provided by the controller to the volume quantity dispensing unit are adapted based on the output signal from the pressure transducer and a further signal indicative of an operating state of the internal combustion engine.
    Type: Grant
    Filed: August 17, 2012
    Date of Patent: November 4, 2014
    Assignee: Cummins Ltd.
    Inventors: Friedrich Zapf, Thorsten Pelz, Heico Stegmann
  • Patent number: 8875493
    Abstract: A reactant delivery system for engine exhaust gas treatment may include a tank in which a reactant is received, a pumping device, a pressure relief device, and a reactant distribution device. The pumping device may have an inlet disposed within the interior of the tank to receive the reactant, and an outlet through which the reactant is discharged. The pressure relief device may have an inlet in fluid communication with the outlet of the pumping device, a primary outlet to discharge the reactant under pressure to a downstream location, and a bypass outlet through which at least some of the reactant discharged from the pumping device is selectively discharged. And the reactant distribution device may be in fluid communication with the bypass outlet of the pressure relief device and have a plurality of outlets to distribute the reactant to at least two different locations within the tank.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: November 4, 2014
    Assignee: TI Group Automotive Systems, L.L.C.
    Inventors: Thaddeus A. Chmielewski, Antonio J. DaSilva, David H. Ford, Eric J. Grant, Peter P. Kuperus, Glenn A. Moss, Joseph M. Ross
  • Patent number: 8875490
    Abstract: A method includes determining a current mid-bed NH3 amount by operating an NH3 sensor positioned at a mid-bed location for an engine aftertreatment system having two SCR catalyst beds. The method further includes operating a NOx sensor positioned at the mid-bed location, and interpreting a current mid-bed ammonia to NOx ratio (ANR) and a current mid-bed NOx in response to the mid-bed NH3 amount and the operating the NOx sensor. The method further includes correcting an output value of the NOx sensor for cross-sensitivity to NH3. The method includes determining a mid-bed ANR constraint, determining a feedforward mid-bed NOx target, and providing a reductant injector command in response to the current mid-bed ANR, the current mid-bed NOx, the ANR constraint, and the feedforward mid-bed NOx target.
    Type: Grant
    Filed: March 19, 2012
    Date of Patent: November 4, 2014
    Assignee: Cummins Inc.
    Inventors: Mert Geveci, Andrew Osburn
  • Publication number: 20140318107
    Abstract: A burner for an exhaust purifying device includes a tube, an air supply port for supplying air for combustion into the tube, a fuel supply port for supplying fuel into the tube, and an ignition portion. The tube includes a premixing chamber for mixing air for combustion and fuel to generate a pre-mixed air-fuel mixture, a combustion chamber for combusting the pre-mixed air-fuel mixture to generate post-combustion gas, and a discharge port for discharging the post-combustion gas. The ignition portion ignites the pre-mixed air-fuel mixture in the combustion chamber. The tube further includes a swirling flow generation unit arranged upstream of the premixing chamber for generating a swirling flow of which the center direction corresponds to a fuel injection direction and a diffusion unit arranged downstream of the swirling flow generation unit in the premixing chamber for diffusing the fuel incorporated in the swirling flow.
    Type: Application
    Filed: August 8, 2013
    Publication date: October 30, 2014
    Inventors: Ichiro Tsumagari, Ryo Shibuya, Atsushi Koide
  • Patent number: 8869518
    Abstract: A burner (18) is provided for use in a diesel exhaust gas treatment system (10) to treat an exhaust flow (12) from a diesel combustion process (14). The burner (18) includes an inner housing (34) defining a combustion flow path (40) to direct a first portion of the exhaust flow (12) through an ignition zone (42) wherein fuel is ignited, an outer housing (32) surrounding the inner housing (34) to define an annular bypass flow path (44) between the inner and outer housings (34, 32) to bypass a second portion of the exhaust flow (12) around the ignition zone (42), and a mixer (48) including a plurality of flow restrictor fingers (50) that extend across the bypass flow path (44) to restrict an available flow area of the bypass flow path (44), and a plurality of mixer fingers (52) having portions that extend inwardly from a location downstream from the inner housing (34).
    Type: Grant
    Filed: September 14, 2010
    Date of Patent: October 28, 2014
    Assignee: Tenneco Automotive Operating Company Inc.
    Inventors: Dervis Argun Yetkin, Ginette Alyce Anderson
  • Patent number: 8869513
    Abstract: An exhaust diagnostic control system comprises a test enabling module, an exhaust gas temperature management module, and an exhaust diagnostic control system. The test enabling module is configured for executing a process for depleting a reductant load and subsequently establishing a known concentration of reductant on an after-treatment component following an occurrence of one or more trigger events. The exhaust gas temperature management module is configured for selectively adjusting a temperature of the after-treatment component to a predetermined temperature range using intrusive exhaust gas temperature management. The component management module is configured for executing a NOx reduction efficiency test following completion of the process for depleting a reductant load and subsequently establishing a known concentration of reductant on the after-treatment component. The NOx reduction efficiency test comprises determining a NOx reduction efficiency associated with the after-treatment component.
    Type: Grant
    Filed: April 19, 2012
    Date of Patent: October 28, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Stephen Paul Levijoki, Justin A. Shetney
  • Patent number: 8869514
    Abstract: A method for controlled dosing of a gas with fluctuating supply pressure (PSupply). Dosing of the gas through a valve (6) is performed while a valve (5) is closed, and the decrease in control-volume pressure (PCV) is recorded. The control-volume pressure (PCV) is raised by closing dosing valve (6) and opening the valve (5). The amount of the dosed gas is calculated based on the known volume (VCV) of the control volume (4) and at least one of the change in control-volume pressure (PCV) and control-volume temperature (TCV) in the period where valve (5) is closed. The amount of dosed gas is compared with a target or set-point to adjust or regulate the subsequent dosing period or dosing event.
    Type: Grant
    Filed: November 3, 2010
    Date of Patent: October 28, 2014
    Assignee: Amminex Emissions Technology A/S
    Inventors: Jan Pietraszek, Tue Johannessen
  • Publication number: 20140311123
    Abstract: An exhaust gas treatment system for an internal combustion engine is provided. The system includes an exhaust gas conduit extending from the engine configured to receive an exhaust gas stream from the engine, a first injector in fluid communication with the exhaust gas conduit configured to selectively inject fuel containing unburned hydrocarbon (HC) into the exhaust gas conduit and an oxidation catalyst disposed in the exhaust gas conduit downstream from the first injector. The system further includes a hydrocarbon selective catalyst reduction (HCSCR) catalyst applied on the oxidation catalyst, a heating device positioned at an upstream side of the oxidation catalyst configured to heat the oxidation catalyst and HCSCR catalyst, a selective catalyst reduction (SCR) device disposed within the exhaust gas conduit downstream from the oxidation catalyst, and a particulate filter positioned downstream from the selective catalyst reduction device.
    Type: Application
    Filed: April 19, 2013
    Publication date: October 23, 2014
    Applicant: GM Global Technology Operations LLC
    Inventors: Eugene V. Gonze, Charles Gough
  • Patent number: 8863498
    Abstract: The present invention has for its subject to avoid a situation that condensed water stays around electrode terminals, in an electric heating type exhaust gas purification apparatus which is arranged in an exhaust system of an internal combustion engine.
    Type: Grant
    Filed: July 15, 2010
    Date of Patent: October 21, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Mamoru Yoshioka, Noriaki Kumagai, Naoya Takagi
  • Patent number: 8863505
    Abstract: A catalyst heating system includes a first monitoring module, a mode selection module and an electrically heated catalyst (EHC) control module. The first monitoring module monitors at least one of (i) a first temperature of a first catalyst of a catalyst assembly in an exhaust system of an engine and (ii) an active catalyst volume of the catalyst assembly. The mode selection module is configured to select an EHC heating mode and at least one of a fuel enrichment mode and a secondary air injection mode based on the at least one of the first temperature and the active catalyst volume. The EHC control module controls current to one of the first catalyst and a second catalyst of the catalyst assembly based on the mode signal.
    Type: Grant
    Filed: April 26, 2010
    Date of Patent: October 21, 2014
    Inventors: Halim G. Santoso, Eugene V. Gonze, Bryan Nathaniel Roos, Brian L. Spohn
  • Patent number: 8863507
    Abstract: An exhaust gas purification system (method and device) for the treatment of diesel exhaust gases containing nitrogen oxides and hydrocarbons is disclosed, which comprises the addition of ammonia or of a compound decomposable to ammonia into the exhaust gas stream and the subsequent leading of the exhaust gas stream over two successively arranged SCR catalysts with different properties and compositions. Both SCR catalysts are free of vanadium compounds and only the downstream SCR catalyst contains zeolite compounds. The exhaust gas purification system according to the invention is characterized by good “kick-off” behavior at low temperatures and a simultaneously high conversion performance over a wide temperature range.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: October 21, 2014
    Assignee: Umicore AG & Co. KG
    Inventors: Katja Adelmann, Nicola Soeger, Marcus Pfeifer, Wolfgang Schneider, Gerald Jeske, Thomas Kreuzer
  • Patent number: 8863506
    Abstract: A method of sizing a light-off core supporting a fixed quantity of a light-off catalyst for an exhaust gas treatment system having an electric heater upstream of the light-off catalyst for heating the exhaust gas includes measuring the cumulative hydrocarbon or carbon monoxide emissions leaving the exhaust gas treatment system for multiple volumetric sizes of the light-off core in accordance with a heating strategy. Alternatively, a model of the treatment system may be used to predict the cumulative hydrocarbon or carbon monoxide emissions. The method further includes selecting the volumetric size of the light-off core that is associated with the lowest cumulative hydrocarbon or carbon monoxide emissions level from the measured or predicted hydrocarbon or carbon monoxide emissions when the exhaust gas is heated in accordance with the heating strategy. The heating strategy may include pre-crank heating, post-crank heating, or a combination of pre-crank heating and post crank heating.
    Type: Grant
    Filed: October 20, 2010
    Date of Patent: October 21, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Karthik Ramanathan, Se H. Oh
  • Patent number: 8857159
    Abstract: An exhaust system includes main line that runs through a three way converter (TWC) and then a lean NOx trap (LNT). The exhaust system further includes a bypass line configured to bypass the TWC. The LNT includes catalyst that is non-uniformly distributed along the longitudinal axis. The catalyst is distributed such that storage sites are weighted toward the upstream end of the LNT and oxidation and reduction sites are weighted toward the downstream end of the LNT.
    Type: Grant
    Filed: November 25, 2009
    Date of Patent: October 14, 2014
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Atul Pant, Karthik Ramanathan
  • Patent number: 8850800
    Abstract: An exhaust treatment system for machine is disclosed that includes a burner body having an inlet for receiving a flow of exhaust, an outlet for the exhaust flow to exit, an opening and a receiving mount disposed around the opening. A fuel injector head is mounted over the opening in any one of a plurality of angular positions relative to the body. The burner body includes a plurality of mounting pads extending at least partially and circumferentially around the burner body for coupling a support bracket to the burner body in any one of a plurality of positions relative to the burner body. The support bracket may be used to couple the burner to a fixture device such as a cradle for supporting other exhaust treatment system components.
    Type: Grant
    Filed: October 17, 2012
    Date of Patent: October 7, 2014
    Assignee: Caterpillar Inc.
    Inventors: Eric J. Charles, Jack A. Merchant, David L. Demeny, Govind S. Madaiah, Naseer A. Niaz, Eric J. Blankenship, Thomas R. McClure
  • Patent number: 8850803
    Abstract: A system includes a main engine operating on gaseous fuel from a tank. An auxiliary engine operates using gaseous fuel vented from the tank. A first exhaust passage receives a first stream of exhaust gas from the main engine. A second exhaust passage receives exhaust gas from the auxiliary engine, which passes through an ammonia-producing catalyst. A third exhaust passage is fluidly connected to the first and second exhaust passages and routes exhaust gas through a NOx reducing catalyst. The system operates such that a mass flow of ammonia generated by the ammonia-producing catalyst substantially matches a total mass flow of NOx gas in the third exhaust passage that is treated within the ammonia-producing catalyst.
    Type: Grant
    Filed: December 10, 2012
    Date of Patent: October 7, 2014
    Assignee: Caterpillar Inc.
    Inventor: Cory A. Brown
  • Patent number: 8844275
    Abstract: An exhaust-gas aftertreatment system, having a catalytic converter and/or particle filter which are/is assigned a burner arranged upstream in an exhaust line, to which burner fuel can be supplied via a fuel nozzle device and also combustion air can be supplied, and wherein the combustion air and the fuel emerging from the fuel nozzle device are mixed in a downstream air swirl vaporizer nozzle. An exhaust-gas aftertreatment system having a burner which operates reliably with a compact design and in which the supplied energy for operating the burner is reduced in relation to known systems. The fuel nozzle device has a nozzle body which extends at least from an inlet to an outlet and which has arranged therein a support body, which nozzle body and support body together produce a film-forming fuel supply duct.
    Type: Grant
    Filed: May 8, 2009
    Date of Patent: September 30, 2014
    Assignee: Deutz Aktiengesellschaft
    Inventors: Rolf Miebach, Peter Broll, Stephan Schraml
  • Patent number: 8844268
    Abstract: It is determined quickly whether there is a shortage in reducing agent supplied to an NOx selective reduction catalyst. After it is determined that a quantity of reducing agent equal to or larger than a predetermined quantity is absorbed in the NOx selective reduction catalyst on the assumption that there is no abnormality in reducing agent supply unit, the supply of a quantity of reducing agent needed to reduce a quantity of NOx flowing into the NOx selective reduction catalyst is started. A determination of an abnormality in the reducing agent supply unit is made based on the NOx removal rate after the lapse of a predetermined period of time since the start of the supply of reducing agent. The NOx removal rate becomes lower when there is an abnormality in the reducing agent supply unit.
    Type: Grant
    Filed: January 19, 2009
    Date of Patent: September 30, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Daisuke Shibata, Satoshi Endo, Taiga Hagimoto, Hiroshi Sawada
  • Patent number: 8844274
    Abstract: A diesel engine exhaust treatment system and method is provided which utilizes a diesel particulate filter positioned in the exhaust gas stream of a vehicle which includes an SCR catalyst, an ammonia oxidation catalyst, and/or a diesel oxidation catalyst. The system is capable of performing multiple functions including converting NOx to N2, converting HC and CO to H2O and CO2, trapping particulates, and minimizing ammonia emissions. The system is more compact and efficient than prior systems utilizing separate catalyst units, and minimizes backpressure while maximizing catalyst performance.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: September 30, 2014
    Assignee: Ford Global Technologies, LLC
    Inventors: Christine Kay Lambert, Yinyan Huang, Douglas A. Dobson, Harendra S. Gandhi
  • Patent number: 8844269
    Abstract: There is disclosed a method and system for pressurizing a reductant solution from a reductant storage device and superheating the pressurized reductant solution. The superheated pressurized reductant solution at least partially decomposes in the heat exchanger and/or a decomposition chamber before it is released into an exhaust system. The at least partially decomposed reductant solution is delivered to the exhaust system upstream of the SCR catalyst.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: September 30, 2014
    Assignee: Cummins Inc.
    Inventors: Cary Henry, Aleksey Yezerets, Neal Currier, Krishna Kamasamudram, Andrew Osburn
  • Publication number: 20140283505
    Abstract: An injection device for the metering or addition of a liquid additive into an exhaust gas treatment device, includes an outlet region to be brought into contact with the exhaust gas treatment device, a connector region spaced apart from the outlet region and having a fluid-line connector, and a duct or channel for the additive extending from the connector region to the outlet region. A valve controls the metering or addition of the additive, and at least one heat-flow adjustment device defines a direction of freezing in the duct from the outlet region towards the connector region. A method for freezing an injection device, a method for producing an injection device and a motor vehicle are also provided.
    Type: Application
    Filed: June 9, 2014
    Publication date: September 25, 2014
    Inventors: SVEN SCHEPERS, JAN HODGSON, ROLF BRUECK
  • Patent number: 8839605
    Abstract: A system for a vehicle, includes a conversion temperature determination module and a heating control module. The conversion temperature determination module generates a methane conversion temperature corresponding to a predetermined methane conversion efficiency. The heating control module selectively applies power to a substrate of an electrically heated catalyst (EHC) based on a temperature of the EHC and the methane conversion temperature. The EHC includes at least one catalyst that reacts with methane in exhaust output from an engine.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: September 23, 2014
    Inventors: Eugene V. Gonze, David B. Brown
  • Publication number: 20140260199
    Abstract: A machine includes an engine having a coolant system, an electrical system, and an exhaust system. A diesel exhaust fluid (DEF) injector provides DEF into the exhaust system. The DEF injector includes a housing that forms a coolant passage therethrough. The coolant passage is adapted to accommodate a flow of coolant through the coolant passage for cooling the DEF injector. A DEF pump is arranged to provide DEF to the DEF injector from a reservoir during operation of the engine. A power management module is associated with the electrical system, the DEF injector and the DEF pump. An auxiliary power unit is associated with the power management module and is configured to remain active after the engine electrical system has been deactivated. The power management module is configured to cause a purge of the DEF from the DEF injector when the engine is shut down.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Inventors: Rebecca Grzesiak, Michael J. Braun
  • Patent number: 8827694
    Abstract: Disclosed is a burner device that includes a partition member which air-permeably partitions an ignition region for igniting a mixture gas and a flame retaining region for maintaining the combustion of the mixture gas, and also adjusts the flow speed of the mixture gas supplied from the ignition region to the flame retaining region, the partition member including a protrusion portion that protrudes into an oxidant flow passage and stops a part of the oxidant flowing through the oxidant flow passage to guide the oxidant into a take-in passage region.
    Type: Grant
    Filed: March 23, 2011
    Date of Patent: September 9, 2014
    Assignee: IHI Corporation
    Inventors: Youichi Marutani, Yasunori Ashikaga, Syouji Itoh, Akihiko Ogasawara
  • Patent number: 8826643
    Abstract: The exhaust gas purifying device of an internal combustion engine includes: an electrically heated catalyst which is provided on an exhaust passage of the internal combustion engine, which purifies the exhaust gas drawn to the exhaust passage, and is warmed by electrification; and an electrification characteristic setting unit which set an electrification characteristic indicating a characteristic of an electrification resistance value in the electrically heated catalyst, in accordance with an electrification condition at a time of starting the electrification of the electrically heated catalyst. Thus, various determinations and controls relating to the electrically heated catalyst and using the electrification characteristic can be accurately performed.
    Type: Grant
    Filed: March 18, 2010
    Date of Patent: September 9, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Mamoru Yoshioka, Noriaki Kumagai, Naoya Takagi
  • Patent number: 8826652
    Abstract: A power system and a method for energizing an electrically heated catalyst are provided. The system includes a controller that generates a first control signal to set a switching device to a first operational state if the first temperature level downstream of the catalyst is less than a threshold temperature level and the engine is being decelerated. The controller further generates a second control signal to induce a generator to output a second voltage if the first temperature level is less than the threshold temperature level and the engine is being decelerated, such that the second voltage is applied through the switching device in the first operational state to the catalyst to increase a temperature of the catalyst.
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: September 9, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Eugene V. Gonze, Charles E. Solbrig, Michael J. Paratore, Jr.
  • Publication number: 20140245718
    Abstract: An exhaust aftertreatment system for an engine is provided that includes a burner, an air supply system and a control module. The air supply system may be in fluid communication with the burner and may include an air compressor disposed upstream from the burner. The air compressor may include a pump mechanism, a clutch assembly selectively transferring torque from the engine to the pump mechanism, and a motor selectively driving the pump mechanism. The control module may be in communication with the clutch assembly and the motor. The control module may selectively switch the air compressor between a first operating mode in which the clutch assembly transfers torque from the engine to the pump mechanism and a second operating mode in which the motor drives the pump mechanism.
    Type: Application
    Filed: March 1, 2013
    Publication date: September 4, 2014
    Applicant: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
    Inventor: Keith G. Olivier