Abstract: A process for obtaining purified carbon monoxide from a gaseous mixture of hydrogen and carbon monoxide and one or more additional impurities to be removed by one or more vapor-liquid separation devices is provided which includes the steps of providing a feed stream of the gaseous mixture, cooling and partially condensing the feed stream to partially separate the feed stream into at least one hydrogen rich vapor substream and at least one carbon monoxide rich liquid substream, withdrawing a first and a second substream from one of the carbon monoxide rich substreams, passing the first substream through a first expansion valve to let down the pressure to a pressure nominally the same as that of a vapor-liquid separation device downstream, vaporizing the second substream using a heat exchange device to produce a third substream at a pressure substantially above that of the vapor-liquid separation device, passing the third substream through a work extraction device to provide a substantial portion of all refrige

Abstract: This invention comprises a method of producing ethylene rich product streams from a pressurized charge gas mixture of olefins and other components received from olefin generation/preparation processes. The method of this invention may eliminate the need for cryogenic fractional distillation and other special separation equipment operating at temperatures below −55° F., and thus also potentially eliminate the refrigeration and heat exchange equipment needed to achieve those low temperatures. Alternatively, the method of this invention may eliminate the need for a circulating lean oil absorbant material, and thus also potentially eliminate the heat exchange equipment and reduces the refrigeration and fractional distillation load required to manage that material.

Abstract: A natural gas purification system which can produce both fuel and high purity hydrocarbon product such as high purity methane or high purity natural gas wherein high temperature carbon dioxide removal is followed by cryogenic rectification to produce fuel and high purity hydrocarbon product.

Abstract: A process for separation of particularly propane, methane or ethane from natural gas includes providing a distillation tower arrangement for separating the heavier components discharged at the bottom from lighter gas discharged at the top with at least two separate towers at different pressures such that the heavier product from the higher pressure tower is expanded and fed to the lower pressure tower. A feed gas containing the components under a first pressure is separated into a first proportion and a second proportion, where neither proportion is zero. The first proportion is fed to the tower.

Abstract: In the process of the invention, an ammonia synthesis mixture and carbon monoxide are produced. The hydrogen is purified in a nitrogen-washing column (61). The carbon monoxide is recovered cryogenically from a first liquid fraction (51) collected at the base of the said washing column (61), in a medium-pressure stripping column (62), then in a low-pressure distillation column (63). A second liquid fraction (52) is drawn from a position intermediate between the base and head of the washing column (61).

Abstract: Provided are a novel system and method for delivery of a vapor phase product to a point of use, as well as a novel on-site chemical distribution system and method. The system for delivery of a vapor phase product includes a storage vessel containing a liquid chemical under its own vapor pressure, a column connected to receive the chemical in liquified state from the storage vessel, wherein the chemical is fractionated into a contaminated liquid heavy fraction and a purified light vapor fraction and a conduit connected to the column for removing the purified light vapor fraction therefrom. The system is connected to the point of use for introducing the purified vapor fraction thereto. Particular applicability is found in semiconductor manufacturing in the delivery of electronic specialty gases to one or more semiconductor processing tools.

Abstract: A technique is set forth to reduce the heat requirement of conventional distillation processes which separate feed mixtures containing three or more components. The technique provides a great deal of flexibility in adjusting the temperatures of the required utilities including a scenario where the heat requirement is reduced without a need for additional higher temperature (and more costly) heat utility. In this technique, when a liquid bottoms stream (or gaseous overhead stream) containing two or more components is sent from an earlier column to a subsequent column, then a return vapor (or liquid) stream is implemented between the same locations in the two columns.

Abstract: The present invention is directed to methods for separating and recovering propane, propylene and heavier hydrocarbons, i.e., the C.sub.3 + hydrocarbons, from a gas feed, e.g., raw natural gas or a refinery or petroleum plant gas stream. These methods employ sequentially configured first and second distillation columns, e.g., a de-methanizer tower followed by a de-ethanizer tower. A cooled gas feed condensate is separated in the first column into methane and a liquid phase comprising ethane and heavier hydrocarbons. The liquid phase is separated in the second column into a gas phase primarily comprising ethane and a second liquid phase primarily comprising the desired C.sub.3+ hydrocarbons. At least a portion of the second gas phase is introduced into the first distillation column as an overhead reflux to improve the separation of C.sub.3+ hydrocarbons. The methods of the present invention permit separation and recovery of more than about 99% of the C.sub.

Abstract: The present invention teaches an efficient and easier to operate distillation system to separate mixtures containing three or more components into streams enriched in one of the components. In this invention, a liquid stream enriched in the least volatile component is withdrawn from the bottom of one distillation column while a vapor stream enriched in the most volatile component is withdrawn from the top of another distillation column. Of these two distillation columns, the pressure of the distillation column with the bottom liquid enriched in the least volatile component is higher; and this higher pressure distillation column transfers at least two vapor streams from different locations to either one or more other distillation columns within the distillation system. For a ternary mixture, both the vapor streams are transferred to the distillation column with the top vapor enriched in the most volatile component.

Abstract: Provided are a novel system and method for delivery of a vapor phase product to a point of use, as well as a novel on-site chemical distribution system and method. The system for delivery of a vapor phase product includes a storage vessel containing a liquid chemical under its own vapor pressure, a column connected to receive the chemical in liquified state from the storage vessel, wherein the chemical is fractionated into a contaminated liquid heavy fraction and a purified light vapor fraction and a conduit connected to the column for removing the purified light vapor fraction therefrom. The system is connected to the point of use for introducing the purified vapor fraction thereto. Particular applicability is found in semiconductor manufacturing in the delivery of electronics specialty gases to one or more semiconductor processing tools.

Abstract: The present invention teaches an efficient and easier to operate distillation embodiment to separate mixtures containing three or more components into streams enriched in one of the components. In this invention, from one end of an earlier distillation column, a liquid or a vapor stream containing two or more components is sent to a subsequent column, then a return vapor or a liquid stream is implemented between the same locations of the two columns. This establishes a two-way communication between one end of the earlier distillation column and the subsequent distillation column. From the other end of the earlier distillation column, a vapor or a liquid stream is eventually fed to another location of the subsequent distillation column; no return stream is implemented between the same locations of the two columns. This establishes the one-way communication between the other end of the earlier distillation column and the subsequent distillation column.

Abstract: This invention comprises a method of producing ethylene rich product streams from a pressurized charge gas mixture of olefins and other components received from olefin generation/preparation processes. The method of this invention may eliminate the need for cryogenic fractional distillation and other special separation equipment operating at temperatures below -55.degree. F., and thus also potentially eliminate the refrigeration and heat exchange equipment needed to achieve those low temperatures. Alternatively, the method of this invention may eliminate the need for a circulating lean oil absorbant material, and thus also potentially eliminate the heat exchange equipment and reduces the refrigeration and fractional distillation load required to manage that material.

Abstract: An improved ethane recovery system and process which increases the recovery of ethane up to about 99% with no increase in plant residue compression horsepower. The improved ethane recovery process employs an additional fractionation column which receives two vapor streams in different regions thereof which allows the fractionation column to produce the top reflux to the demethanizer column.

Abstract: A technique is set forth to reduce the heat requirement of conventional distillation processes which separate feed mixtures containing three or more components. The technique provides a great deal of flexibility in adjusting the temperatures of the required utilities including a scenario where the heat requirement is reduced without a need for additional higher temperature (and more costly) heat utility. In this technique, when a liquid bottoms stream (or gaseous overhead stream) containing two or more components is sent from an earlier column to a subsequent column, then a return vapor (or liquid) stream is implemented between the same locations in the two columns.

Abstract: A process for the recovery of ethane, ethylene, propane, propylene and heavier hydrocarbon components from a hydrocarbon gas stream is disclosed. The stream is divided into first and second streams, and the second stream is cooled and expanded to a lower pressure and supplied to a contacting device. The first stream is cooled to condense substantially all of it, expanded to the lower pressure, and then used to cool a warmer distillation stream from a distillation column to at least partially condense the distillation stream. At least a portion of the partially condensed distillation stream is directed to the contacting device to intimately contact the expanded second stream, the resulting vapors and liquids are separated from the contacting device, and these liquids are supplied to the distillation column.

Abstract: The present invention is an improvement in the combined fractionation steps of deethanization and C2 splitting for ethylene and ethane separation. Theoretical stages are added to the rectification section of a deethanizer above a liquid or vapor sidedraw. Polymer grade ethylene product up comprising to 30 percent of the ethylene in the deethanizer feed is obtained in an overhead stream according to the present invention. Lesser recovery at the same ethylene purity or higher recovery at lower ethylene purity are obtained varying recovery or numbers of additional stages in the rectification. An overall reduction in total cold utilities for the overhead condensers for the deethanizer and downstream C2 splitter are obtained in practicing the present invention.

Abstract: A process for the recovery of ethane, ethylene, propane, propylene and heavier hydrocarbon components from a hydrocarbon gas stream is disclosed. The stream is divided into first and second streams, and the second stream is expanded to the fractionation tower pressure and supplied to the column at a mid-column feed position. A recycle stream is withdrawn from the tower overhead after it has been warmed and compressed, and is combined with the first stream. The combined stream is cooled to condense substantially all of it, and is thereafter expanded to the fractionation tower pressure and supplied to the fractionation tower at a top column feed position. The pressure of the compressed recycle stream and the quantities and temperatures of the feeds to the column are effective to maintain the column overhead temperature at a temperature whereby the major portion of the desired components is recovered.

Abstract: A process for concentrating and recovering methane and carbon dioxide from landfill gas includes absorption of commonly occurring pollutants using a reduced amount of carbon dioxide absorbent which itself may be an in situ derived and recoverable constituent. Separated methane may be concentrated into a high heating value fuel, and a highly pure food-grade carbon dioxide product may also be recovered. Process streams may be used to provide fuel for compression and refrigeration and/or to regenerate carbon dioxide absorbent.

Abstract: The molar ratio of hydrogen and carbon monoxide in synthesis gas is changed by partially condensing at least a portion of the feed gas and separating the partially condensed feed mixture by non-fractionating phase separation. Preferably, the partially condensed feed mixture is separated by a first phase separation into a first liquid stream and a first vapor stream; the first vapor stream is partially condensed and separated by a second phase separation into a second liquid stream and a second vapor stream; the second vapor stream is warmed and expanded to provide refrigeration and partial condensation; and the expanded partially condensed stream is separated by a third phase separation to provide a third liquid stream and a third vapor stream. The synthesis gas product is at least partially derived from the third liquid stream and a portion of the third vapor stream.

Abstract: The present invention is a set of improvements in deethanizing and depropanizing fractionation steps in NGL processing. The several embodiments of the present invention apply component distribution to multiple columns, interreboiling, intercondensing, thermal coupling and "thermo-mechanical" coupling to the commonly practiced deethanizer/depropanizer fractionation sequence of NGL processing. Also included are methods of capacity expansion or efficiency improvement for existing high pressure NGL deethanization operations.

Abstract: Provided is a novel method and system for separating and purifying perfluorocompounds (PFCs). The method comprises the steps of: (a) introducing a perfluorocompound-containing gas stream into a first distillation column; (b) removing a light product from the first column, and removing a heavy product from the first column; (c) introducing the first column light product into a second distillation column; (d) removing a light product from the second column, and removing a heavy product from the second column; (e) introducing the second column light product into a third distillation column; and (f) removing a light product from the third column, and removing a heavy product from the third column. The method and system can be advantageously used in the treatment of exhaust gases from semiconductor processing tools, and results in highly purified PFCs which can be recycled, thereby avoiding the release of PFCs into the atmosphere.

Abstract: A process and system for providing cooling service (refrigerant) for a gas separation process wherein the refrigerant is obtained from the system process fluid and after serving as refrigerant is returned to the process side for separation into product.

Abstract: The present invention is an improvement in distillation column interreboiling. Previously, hot bottoms streams could be used to heat interreboilers, although heat recovery was limited by approach temperatures of a stream losing sensible heat to a stream gaining sensible heat and heat of vaporization. The present invention expands the number of stages between the draw and return stages for an interreboiler, thus increasing the heat recovery from the bottom stream and reducing hot utilities to the reboiler, among other important advantages. The present invention is shown for NGL deethanization.

Abstract: A fluid mixture is separated by distillation in a two column system in which the feed is prefractionated in a first column having at least one separation stage above the feed and the prefractionator bottoms provides feed to a second column operating at a lower pressure. Cooling for condensing the overhead vapor of the first column is provided by indirect heat exchange with a flashed portion of the feed or with an intermediate fluid obtained from the second column. The two-column system is readily combined with a high pressure column in a three-column distillation system for separating air which is particularly useful for integration with a gasification combined cycle combustion turbine system. Optionally, three nitrogen products can be produced at three different pressures.

Abstract: The present invention provides one or more sidedraws, from the stripping section of a column, of a heavy key component in the presence of a desirable heavier than heavy key component. In addition, the present invention provides one or more sidedraws, from the rectification section of a column, of a light key component in the presence of a desirable lighter than light key component. In prior art columns, an inherent remixing of the components to be separated in downstream columns occurs near the top or bottom of refluxed or reboiled columns respectively. In the prior art, a re-separation of the remixed components from an upstream column must be done in downstream columns. The present invention eliminates or reduces, according to desired optimization, the remixing by removal of the heavy or light key components in the sidedraw stream.

Abstract: The present invention is an improvement in the combined fractionation steps of deethanization and C2 splitting for ethylene and ethane separation. Theoretical stages are added to the rectification section of a deethanizer above a liquid or vapor sidedraw. Polymer grade ethylene product up comprising to 30 percent of the ethylene in the deethanizer feed is obtained in an overhead stream according to the present invention. Lesser recovery at the same ethylene purity or higher recovery at lower ethylene purity are obtained varying recovery or numbers of additional stages in the rectification. An overall reduction in total cold utilities for the overhead condensers for the deethanizer and downstream C2 splitter are obtained in practicing the present invention.

Abstract: The present invention is a set of improvements in deethanizing and depropanizing fractionation steps in NGL processing. The several embodiments of the present invention apply component distribution to multiple columns, interreboiling, intercondensing, thermal coupling and "thermo-mechanical" coupling to the commonly practiced deethanizer/depropanizer fractionation sequence of NGL processing.

Abstract: Natural gas liquids (NGLs) are recovered by cooling and partial condensation of a purified natural gas feed wherein a portion of the necessary feed cooling and condensation duty is provided by expansion and vaporization of condensed feed liquid after methane stripping, thereby yielding a vaporized NGL product. Additional refrigeration for feed cooling is provided by vaporizing methane-stripped liquid, which in turn provides vapor boilup for the stripping step. Recompression and cooling of the vaporized NGL product can be utilized if a liquid product is required.

Abstract: A process for the recovery of ethane, ethylene, propane, propylene and heavier hydrocarbon components from a hydrocarbon gas stream is disclosed. The stream is cooled to partially condense it, then separated to provide a first vapor stream and a first condensed stream. The first vapor stream is divided into first and second streams, then the first stream is combined with the first condensed stream. The combined stream is cooled and expanded to an intermediate pressure to partially condense it, then separated to provide a second vapor stream and a second condensed stream. The second vapor stream is cooled at the intermediate pressure to condense substantially all of it and is thereafter expanded to the fractionation tower pressure and supplied to the fractionation tower at a top feed position. The second condensed stream is subcooled at the intermediate pressure, expanded to the tower pressure, and is supplied to the column at a first mid-column feed position.