Abstract: An electronic component including a substrate, a capacitor lower electrode disposed on the substrate, an inorganic dielectric layer disposed on the substrate to cover the lower electrode, a capacitor upper electrode disposed directly on the inorganic dielectric layer and facing the lower electrode via the inorganic dielectric layer, and a coil electrically connected to the lower electrode or the upper electrode. The upper surface of the inorganic dielectric layer is flat.

Abstract: A glass melter system for manufacturing glass used for the manufacture of hollow glass microspheres, comprising a melting zone capable of melting a batch into a first glass melt, a processing zone capable of processing the first glass melt, and a discharge zone capable of discharging the first glass melt from the melter system and forming a second glass, wherein the hollow glass microspheres comprising the second glass.

Abstract: A method for manufacturing a plurality of glass microspheres comprises: melting a batch into a first glass melt in a melter system, processing the first glass melt into a second glass, pulverizing the second glass into a plurality of glass fragments, thermally processing the plurality of glass fragments into a plurality of glass microspheres, providing at least one of a plurality of redox reactions and a plurality of events in at least one of the first glass melt and a melt of the second glass, and the plurality of redox reactions and the plurality of events are induced by a plurality of redox active group (RAG) components.

Abstract: There is provided a method for making hollow microspheres by means of dispensing the feed using vibratory energy, preferably ultrasonic energy, hollow microspheres made using the method, and an apparatus for making hollow microspheres.

Abstract: A process and apparatus is provided for enhancing the formation of a uniform population of hollow glass microspheres. A burner head is used which directs incoming glass particles away from the cooler perimeter of the flame cone of the gas burner and distributes the glass particles in a uniform manner throughout the more evenly heated portions of the flame zone. As a result, as the glass particles are softened and expand by a released nucleating gas so as to form a hollow glass microsphere, the resulting hollow glass microspheres have a more uniform size and property distribution as a result of experiencing a more homogenous heat treatment process.

Abstract: A bead furnace has a furnace with a furnace chamber 4 and opening 6. A closure assembly 20 is provided on closure assembly 22. The closure assembly has a blank closure element 26 and an active closure element 32 on different sides of the closure assembly, each matching the opening 6. A crucible holder 44 with a detent for holding a crucible and a mold holder 60 for holding a mold are provided on the active face. The closure assembly moves between two states, a load state with the blank closure element 26 in the furnace opening and an operation state with the active closure element 32 in the furnace opening with the crucible and mold in the furnace. The closure assembly can agitate the crucible contents and then tip the crucible to pour fused contents into the mold.

Abstract: A low-carbon-type in-flight melting furnace for melting granular raw material for glass production in in-flight state using plasma heating and gas combustion, a melting method using the same and a melting system utilizing the same are provided. The low-carbon-type in-flight melting furnace includes a melting furnace body unit; a melting tank in the melting furnace body unit; a melting unit provided above the melting tank and serving to melt raw material; a raw material feeding unit provided outside the melting unit; a plasma/gas melting device provided around the melting unit and serving to spray high-temperature flames produced by plasma and gas; an exhaust tube provided at one side of the melting tank and serving to discharge exhaust gas; and a tap hole for tapping the melt, formed in the melting unit, through the melting tank, in the form of a slag.

Abstract: A process for melting at least one mineral material in powder form includes using at least one laser beam (12) for supplying the energy necessary to the melting, and gradually supplying mineral powder to a zone (10) that is impacted by the laser beam(s) so as to obtain the largest surface possible for interaction between the material and the laser beam(s).

Abstract: A bead furnace has a furnace with a furnace chamber 4 and opening 6. A closure assembly 20 is provided on closure assembly 22. The closure assembly has a blank closure element 26 and an active closure element 32 on different sides of the closure assembly, each matching the opening 6. A crucible holder 44 with a detent for holding a crucible and a mould holder 60 for holding a mould are provided on the active face. The closure assembly moves between two states, a load state with the blank closure element 26 in the furnace opening and an operation state with the active closure element 32 in the furnace opening with the crucible and mould in the furnace. The closure assembly can agitate the crucible contents and then tip the crucible to pour fused contents into the mould.

Abstract: A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be used to treat subterranean wells.

Abstract: A sphering apparatus includes a sphering furnace on a body of which a plurality of adhesion preventing air-introducing holes is formed and at a lower position of which a carrier air-introducing hole and a carrier air-withdrawing hole are formed; an air blower introducing both an adhesion preventing air and a carrier air; a first pipe one end of which is connected to a discharging part of the air blower and the other end of which is biforked, one biforked end being connected to the carrier air-introducing hole and the other biforked end being connected to a manifold bundling the plurality of adhesion preventing air-introducing holes; a first damper provided in any one of two pipes in the biforked part of the first pipe; a cyclone connected to the carrier air-withdrawing hole through a second pipe; and a bag filter connected to the cyclone through a third pipe.

Abstract: A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be used to treat subterranean wells.

Abstract: A molten glass dropping nozzle including: a molten glass flow path therein for flowing molten glass; and a plurality of openings of the flow path, the plurality of openings being provided on a front end of the molten glass dropping nozzle, wherein the molten glass flowing out of the plurality of openings is stored in the front end and falls as one molten glass drop.

Abstract: A method for producing powders that consist of substantially spherical particles from a material such as glass, ceramics or plastic that produces a highly viscous melt that solidifies at a glass transition temperature Tg or at a solidification temperature Ts. The inventive method comprises the following steps: (a) producing a melt of a viscosity ? in the range of from 0.1 to 100 Ns/m2; (b) atomizing the melt using a first gas, the first gas having a temperature TA?Tg or ?0.5Ts at the outlet of the nozzle and (c) cooling off the particles produced by atomization in a cooling section downstream of the nozzle using a coolant, the temperature of the coolant being smaller than Ts or Tg.

Abstract: A retrofit technology for air-fuel fired, vertical glass furnace for oxygen firing or boosting to provide additional heat to the process to increase furnace production capacity. The additional firing using oxygen is strategically controlled to enable enhanced radiation from oxygen flame for the spheroidizing process without negative effects on the overall process. With proper implementation, an increased production from 50% to 200%, depending on the size of the spheres, can be achieved while maintaining acceptable product quality. Processes in accordance with the present invention can be performed using one of a number of methods of oxygen boosting.

Abstract: A process for the remelting of glass bars, including the steps of introducing a glass bar into an upper end of a receiving shell; providing a molten bath having a surface underneath the receiving-shell; positioning the receiving shell such that a lower edge of the receiving shell is located at the height of the surface or above it; heating a lower end of the glass bar to a temperature above a softening temperature of the glass, resulting in a melt-off process at the lower end of the glass bar to produce a melt stream; controlling the melt-off process such that the melt stream continuously enters the molten bath proximate the surface with avoidance of a constriction; and drawing off melt from the molten bath by means of an arrangement for drop generation.

Abstract: The apparatus for producing glass beads of the present invention comprises a melting pot 2 for heating and melting glass, a nozzle 2A for dripping molten glass 4 in the melting pot 2, which is disposed at the bottom of the melting pot 2, and a liquid glass droplet receiver 11 filled with cooling solution 150 for cooling the liquid glass droplet 10 dripped from the nozzle 2A, which is disposed under the nozzle 2A, wherein the cooling solution 150 is made from a material that forms a bubble layer around the liquid glass droplet 10 as the cooling solution 150 is vaporized due to the heat of the liquid glass droplet 10 during a period when the liquid glass droplet 10 is cooled down to a temperature lower than the glass transfer temperature in the cooling solution 150.

Abstract: In a method of producing a glass gob by continuously dropping a molten glass 9 from a nozzle 2 in a dropping direction, a gas flow 20 is caused to continuously flow in the dropping direction along an outer peripheral surface of the nozzle 2 at a predetermined flow rate. The gas flow 20 applies a wind pressure to the molten glass 9 appearing from a nozzle end 2a of the nozzle 2 to drop the molten glass 9.

Abstract: The object of the present invention is to provide a safe, easy-to-manage, successive, and swift method and system for preventing granulated blast-furnace slag from solidifying. Carbonated water is generated by dissolving carbon dioxide in water. Granulated blast-furnace slag which has been cooled is immersed in the generated carbonated water.

Abstract: The method for granulating liquid slag melts, in particular blast furnace slag, in which the melt (2) is ejected into a cooling chamber via a slag tundish (1) and in which fluid under pressure, in particular compressed gas, vapor or pressurized water, is injected in the direction of the slag exit (6) in order to eject said liquid slag, is characterized in that the pressure fluid jet discharges into a throttle pipe (3) which is immersed in the slag bath and whose lower edge is mounted so as to be adjustable in the height direction (4). The corresponding device comprises a lance (7) which is surrounded by a height-adjustable throttle pipe (3) whose lower edge (5) is immersed in the slag bath (2) contained in the tundish (1) and forms a throttling cross section between the slag exit (6) and the slag bath (2).

Abstract: Molten matte or slag is water granulated by feeding molten matte or slag through a launder to a granulator tank. The tank includes sloping walls and is equipped with adjustable overflow weirs and one or more of spray nozzles. These nozzles are positioned such that the water that they emit impacts on substantially all of the molten matte or slag that is fed to the granulator tank. The granulation tank is optionally coated with a polymeric material to reduce the potential for phreatic explosions. The granulator is also optionally equipped with a gas offtake which can be connected directly to a quench tower which in turn can be connected to an induced ventilation system.

Abstract: A method to produce fused quartz particulates from quartz sand is disclosed employing continuous withdrawal of the molten material from a furnace apparatus. The molten material is rapidly cooled as withdrawn causing thermal fracture which is followed by mechanically pulverizing the fragments to a desired particle size.

Abstract: The apparatus for manufacturing inorganic spherical particles according to the present invention consists of a vertical sphering furnace, a sphering burner disposed at the top of the furnace, a particle outflow pipe through which spherical particles formed in the furnace are drawn out therefrom and an air inflow pipe for introducing air for carrying the spherical particles toward the opening of the particle outflow pipe; wherein the particle outflow pipe and the air inflow pipe are arranged to oppose each other horizontally at a lower position of the furnace. The opening diameter of the particle outflow pipe is designed to be larger than that of the air inflow pipe.

Abstract: One forms spherical or spheroidal glass particles by entraining a powder of glass particles in a carrier gas and injecting the entrained particles into the center of the flame of an oxygen-fuel burner. Separate conduits carry fuel, such as natural gas, and substantially pure oxygen into the burner to support combustion. The temperature in the burner flame does not exceed about 5000.degree. F. Heat from the flame causes the particles to become spheroidal, due to surface tension, but the particles do not remain in the flame long enough to melt. By adjusting a valve in the line which conveys the carrier gas and glass particles, one varies the time during which the particles reside in the flame. If the pressure becomes too high, the residence time decreases, and the particles may not become entirely spheroidal. If the pressure becomes too low, the residence time increases, and the particles may melt and/or form undesirable filaments.

Abstract: A method and apparatus for the treatment of fiber pieces, with which the fiber pieces (24) in a gas/solid mix are fed through a transport line (11) into a heating device (14). Inside the heating device (14) the exposed ends of the fiber pieces (24) are rounded off and/or thickened. Subsequent to the treatment in the heating device the treated fibers (25) flow into a feed line and from there into a separating device (18), in which the gas/solid mix is separated. The fiber bits produced according to the invented method improve the mechanical quality and characteristics of fiber composite materials considerably. By utilizing the described device the invented method can be carried out most economically. (FIG.

Abstract: Processes and apparatus for the production of hollow microspheres by thermal expansion of glass particles including the thermal treatment of extremely small glass particles whose dimensions are less than 50 micrometers and, preferably, less than 35 micrometers or even 20 micrometers, which include a fluidizing agent. This technique makes possible the production of extremely small glass microspheres under satisfactory yield conditions. Also, the hollow microsphere products produced by these processes and apparatus.

Abstract: A process for producing flakes of glass. The process is started by applying a solution containing an organic metal compound to a substrate. The solution is dried and peeled from the substrate. The resultant film is sintered. There is also disclosed an apparatus for producing flakes of glass. The apparatus comprises means 2 for applying solution 1 containing an organic metal compound to a substrate 3 taking the form of a loop, means 4 for drying the film created by the solution containing the organic metal compound, and means 5 for collecting flakes obtained by peeling the dried film from the substrate. The substrate forms a circulatory continuous conveyance path which passes through the applying means, the drying means, and the collecting means in succession.

Abstract: The invention relates to a method of heat processing particles of glass. A first current of a mixture of a combustible gas and a gas capable of oxidizing the combustible gas is introduced into a substantially cylindrical chamber from its lower end. The combustible gas is ignited to form a flame in which the gases have a speed of less than 10 m/s. The resulting flame creates a heat processing zone in the chamber. A quenching zone is provided by a second current of gas introduced into the chamber adjacent the chamber side wall such that it swirls around the flame. Particles of glass are then introduced at the lower end of the chamber and these particles contact the flame in the heat processing zone and are then directed to the quenching zone where they are hardened and from which they are collected.

Abstract: Spherical products of a heat-softened material are produced by supplying a molten heat-softened material into a C-shaped channel-like spinner with an open upper surface and a large number of orifices formed in its circumferential wall, at a rate of 0.020 kg/hr or lower per a single orifice of the spinner; rotating the spinner at a high speed to form cone-like fine streams of the molten material from the orifices by means of a centrifugal force; and flowing streams of a hot gas so as to traverse the fine streams of molten material to thereby heat the same resulting in reducing the viscosity of the molten material and to break the fine streams by the hot gas streams.

Abstract: A spherulizing furnace for manufacturing vitreous beads includes feed means for delivering particulate feedstock, a spherulizing zone in which the feedstock particles may be heated and converted to vitreous beads, and means for collecting the resulting beads, wherein the feed means includes a reservoir adapted to hold a fluidized bed of feedstock particles, the reservoir having at least one overflow feed outlet opening over which fluidized particles flow under gravity for delivery to the spherulizing zone. A process of manufacturing vitreous beads, and vitreous beads made thereby, includes delivering feedstock to a spherulizing zone of a spherulizing furnace, passing the feedstock through the spherulizing zone so that the feedstock is heated and converted to vitreous beads, and collecting the beads. The feedstock particles are delivered under gravity by fluidized overflow from a fluidized bed reservoir to the spherulizing zone.

Abstract: A spherulizing furnace for manufacturing vitreous beads, including a chamber; means for heating the chamber; feed means for delivering a particulate feedstock to one end of the chamber; and means for collecting vitreous beads from another end of the chamber, wherein the chamber includes a pair of opposed walls which are spaced apart by a distance less than their breadth and which are angled to the horizontal so that the chamber has an upper end and a lower end, the feed means is arranged to deliver feedstock to the upper end of the chamber so that the feedstock can pass through the chamber under gravity, and the means for heating the chamber is arranged to heat at least one wall of the pair of opposed walls so that feedstock passing between the pair of opposed walls is heated by radiant heat.

Abstract: Apparatus and method for forming an integral structure, such as a lens, on a fiber, such as an optical fiber, which includes a device which imparts centrifugal force to an end of the fiber while the end of the fiber is being heated. An arc or heat source which heats the end of the fiber can both rotate about the longitudinal axis of the fiber and move laterally with respect to the longitudinal axis of the fiber. The apparatus also includes a device for longitudinally moving the fiber relative to the arc. When a fiber is inserted into the apparatus, centrifugal force is exerted on the end of the fiber as the fiber is heated. The fiber is advanced longitudinally relative to the arc until a sphere of a predetermined size is formed. Then, depending upon the shape or lens desired, the sphere may be allowed to cool and be removed from the apparatus, or other operations are performed.

Abstract: A microlens is precisely positioned on the end of an optical fiber by urging the fiber against a moving abrasive lap at a desired angle and simultaneously turning the fiber end, either continuously or in discrete steps. The turning causes the fiber end to contact the abrasive at points all around its periphery, thereby removing material equally from all sides of the fiber and producing a precise lens form. The pressure with which the fiber end is urged against the abrasive is maintained substantially constant by spring action of the fiber. The resulting conical lens is centered on the fiber by action of friction forces which constrain the fiber to rotate in a fixed position despite the fiber's freedom of movement within a guide tube. The invention repeatably provides optically accurate lenses of a variety of conifurgations centered to within one micron on fibers of all types, including polarization-preserving fibers.

Abstract: Processes and apparatus for the production of hollow microspheres by thermal expansion of glass particles including the thermal treatment of extremely small glass particles whose dimensions are less than 50 micrometers and, preferably, less than 35 micrometers or even 20 micrometers, which include a fluidizing agent. This technique makes possible the production of extremely small glass microspheres under satisfactory yield conditions. Also, the hollow microsphere products produced by these processes and apparatus.

Abstract: An apparatus for spheridizing irregularly shaped minute particles, and the spheres produced thereby, in which a thin carbonaceous coating is applied to the particles in a unique manner, and in a preferred embodiment the particles are then advanced through successive fluidizing beds. The first bed has an inert atmosphere and is maintained at an elevated temperature sufficiently high to allow surface tension to shape the particles into spherical form while in a fluidized condition in the first bed. The spherical particles are then advanced through successive additional beds where they are cooled to an intermediate temperature sufficient to solidify the particles, are subjected to an oxidizing atmosphere which completely removes the coating, and are then further cooled while being maintained in a fluidized condition. The inert gaseous atmosphere within the first bed is continuously withdrawn and recycled through the system.

Abstract: A method for making uniform spherical shells. The present invention allows niform hollow spheres to be made by first making a void in a body of material. The material is heated so that the viscosity is sufficiently low so that the surface tension will transform the void into a bubble. The bubble is allowed to rise in the body until it is spherical. The excess material is removed from around the void to form a spherical shell with a uniform outside diameter.

Abstract: A system is described for forming accurately spherical and centered fluid-filled shells, especially of high melting temperature material. Material which is to form the shells is placed in a solid form in a container, and the material is rapidly heated to a molten temperature to avoid recrystallization and the possible generation of unwanted microbubbles in the melt. Immediately after the molten shells are formed, they drop through a drop tower whose upper end is heated along a distance of at least one foot to provide time for dissipation of surface waves on the shells while they cool to a highly viscous, or just above melting temperature so that the bubble within the shell will not rise and become off centered. The rest of the tower is cryogenically cooled to cool the shell to a solid state.

Abstract: The invention relates to a process and apparatus for producing hollow glass microspheres. According to embodiments of the invention, particles of a soda-lime-silica glass containing slight amounts of sulfur compounds are suspended in a gaseous current and expanded in a burner, at a treatment temperature at least 100.degree. C. above the working temperature at which the specific type of glass constituting the treated particles is made from its raw materials, such as sand, lime, sodium carbonate, sodium sulfate, and others, depending on the particular type of glass. The process makes it possible to increase the yield of the transformation of the particles.

Abstract: Amorphous metals are produced by forming a molten droplet (115) of metal from source (126) and deploying the droplet into a focused acoustical levitating field or by dropping the unit through spheroidizing zone (116) slow quenching zone (118) and fast quenching zone (120) in which the droplet is rapidly cooled by in the standing acoustic wave field produced between half-cylindrical acoustic driver (168) and focal reflector (166) or curved driver (38) and reflector (50). The cooling rate can be further augmented by first cryogenic liquid collar (160) and second cryogenic liquid jacket (170) surrounding the drop tower (112). The sphere (117) is quenched to an amorphous solid which can survive impact in the unit collector (124) or is retrieved by vacuum chuck (20).

Abstract: A device is described for the production of glass drops from a glass melt ntained in a melting furnace and containing radioactive waste. The device comprises a horizontally extending pipe adapted at one end to be connected to the melting furnace so as to serve as glass melt overflow. The other end of the pipe is formed with a pocket-like extension, in the base of which the drip nozzles are arranged. The overflow tube, together with pocket-like extension, is surrounded by a heating device and by an insulated housing. The pipe is connected to a bore in the wall of the melting furnace, and the device is simple to manufacture and install.

Abstract: A method of forming rounded vitreous beads in which particles of bead forming material entrained in a gas stream having comburent and combustible components are projected from a burner head and the gas is burnt. A first component of the combustible gas mixture with entrained particles is propelled along a passageway leading to the burner head, a second gas component is forced transversely into that passageway through at least one orifice in its peripheral wall and the mixed gases in which the particles are entrained are subjected to forces further promoting intimate mixture thereof before reaching the burner head.

Abstract: A vortex combustion furnace (1) for the production of glass beads or the like is generally cylindrical and has an outlet flue (24) at its upper end. A burner (13) at the lower end burns a gas/air mixture. Secondary air is introduced into the chamber through tangential air inlets (16) and creates a vortex (71) within the chamber. Tertiary air is introduced through a ring of angled nozzles (71) surrounding the burner further to swirl the flame. The vortex has a top-hat temperature profile with a central heating region with a temperature in excess of 1000.degree. C. and a surrounding cooling region with a temperature not much above ambient. Glass cullet is supplied to a fluidized bed (53) and then entrained in a pipe (44) to be injected into the chamber. The cullet follows a spiral path in the vortex, is heated, melts to form glass beads, is then cooled and finally is collected after striking the wall of the chamber.

Abstract: A sonic levitation apparatus (A) is disclosed which includes a sonic transducer (14) which generates acoustical energy responsive to the level of an electrical amplifier (16). A duct (B) communicates with an acoustical chamber (18) to deliver an oscillatory motion of air to a plenum section (C) which contains a collimated hole structure (D) having a plurality of parallel orifices (10). The collimated hole structure converts the motion of the air to a pulsed, unidirectional stream providing enough force to levitate a material specimen (S).

Abstract: An apparatus for converting molten glass containing radioactive waste into molded pellets or spheres comprising means for generating a flowing stream of the molten glass and a rotating wheel disposed beneath the flowing stream. The wheel is preferably mounted for rotation about a horizontal axis and has a series of mold cavities formed in the circumferential wall of the wheel, into which cavities the stream is directed by gravity. The mold cavities have flared side walls so that when the stream strikes the inclined wall it is deflected toward the center of the cavity through a focal point. The side walls of adjacent mold cavities form a knife edge at the surface of the wheel to preclude the bridging of glass from one cavity to another.

Abstract: A system is provided for forming small accurately-spherical objects. Preformed largely-spherical objects (18) are supported at the opening of a conduit (16) on the update of hot gas emitted from the opening, so the object is in a molten state. The conduit is suddenly jerked away at a downward incline, to allow the molten object to drop in free fall, so that surface tension forms a precise sphere. The conduit portion that has the opening, lies in a moderate-vacuum chamber 40, and the falling sphere passes through the chamber and through a briefly-opened valve (30) into a tall drop tower (32) that contains a lower pressure, to allow the sphere to cool without deformation caused by falling through air.

Abstract: A vortex combustion furnace (1) for the production of glass beads is generally cylindrical and has an outlet flue (24) at its upper end. A burner (13) at the lower end burns a gas/air mixture. Secondary air is introduced to the chamber through tangential air inlets (16) and creates a vortex within the chamber. The vortex has a top-hat temperature profile with a central heating region with a temperature in excess of 1000.degree. C. and a surrounding cooling region with a temperature not much above ambient. Glass cullet injected into the chamber follows a spiral path in the vortex, is heated, melts to form glass beads, is then cooled and finally is collected after striking the wall of the chamber.

Abstract: A system is described for forming hollow spheres containing pressured gas, which includes a cylinder device (14) containing a molten solid material (20) and having a first nozzle (18) at its end, and a second gas nozzle (24) lying slightly upstream from the tip of the first nozzle and connected to a source (26) that applies pressured filler gas that is to fill the hollow spheres. High pressure is applied to the molten metal, as by moving a piston (22) within the cylinder device, to force the molten material out of the first nozzle and the same time pressured gas fills the center of the extruded hollow liquid pipe that breaks into hollow spheres (12a). The environment (54) outside the nozzles contains gas at a high pressure such as 100 atmospheres, the gas is supplied to the gas nozzle (24) at a slightly higher pressure such as 101 atmospheres, and the pressure applied to the molten material (20) is at a still higher pressure such as 110 atmospheres.

Abstract: A method of forming hollow glass spheres S shaped by the effects of surface tension acting on bubbles of glass in its molten state; the method is characterized by the steps of establishing a downwardly flowing stream of air accelerated at a one-G rate of acceleration through a drop tower 10, introducing into the stream of air free-falling bubbles B of molten glass, and freezing the bubbles in the stream as they are accelerated at a one-G rate of acceleration.

Abstract: A method for compressing gases in a contained volume consisting of hollow glass microspheres is described. The gases are compressed under high pressure and can be easily handled and stored. The gases to be compressed and contained in the microspheres are used as blowing gases to blow the microspheres.The hollow glass microspheres are made by forming a liquid film of molten glass across a coaxial blowing nozzle, applying the blowing gas at a positive pressure on the inner surface of the glass film to blow the film and form an elongated cylinder shaped liquid film of molten glass. A transverse jet is used to direct an entraining fluid over and around the blowing nozzle at an angle to the axis of the blowing nozzle. The entraining fluid as it passes over and around the blowing nozzle fluid dynamically induces a pulsating or fluctuating pressure field at the opposite or lee side of the blowing nozzle in the wake or shadow of the coaxial blowing nozzle.

Abstract: Hollow plastic microspheres made from thermoplastic or thermosetting plastic compositions are described.The hollow plastic microspheres are made by forming a liquid film of thermoplastic or thermosetting plastic composition across a coaxial blowing nozzle, applying a blowing gas at a positive pressure to the inner surface of the plastic film to blow the film and form an elongated cylinder shaped liquid film of plastic. A transverse jet is used to direct an entraining fluid over and around the blowing nozzle at an angle to the axis of the blowing nozzle. The entraining fluid as it passes over and around the blowing nozzle fluid dynamically induces a pulsating or fluctuating pressure field at the opposite or lee side of the blowing nozzle in the wake or shadow of the coaxial blowing nozzle.