Abstract: A parts mounter including a unit for supplying a part, circuit board supporting means for fastening a circuit board when mounting a part, parts mounting means including a mechanism loaded with a suction nozzle and for vertically moving the suction nozzle when sucking and holding a part, and for positioning the suction nozzle at any position, and nozzle exchanging means including a mechanism for removing and installing a requested suction nozzle from and to the parts mounting means. The parts mounting means further includes a nozzle existence checking sensor for performing detection of conditions of a suction nozzle loaded to the parts mounting means.

Abstract: A method for dynamically determining a motion control profile used in controlling motion of an axis of an overhead transport motor so as to be synchronized to the motion of a collating transport motor of an insertion engine used to insert a collation into an envelope when the collating transport motor causes a collating pusher to handoff the collation to an overhead pusher being driven by the overhead transport motor. The motion profile consists of a finite number of segments and repeats after the finite number of segments, the finite number of segments constituting a cycle.

Abstract: A system for preparing mail items, the system comprising a general-purpose computer for preparing a document to be sent, a secure metering device connected to the general-purpose computer via a secure link so as to send it postage metering or “franking” information, a printer connected to the general-purpose computer so as to print both the document to be sent, and at least a destination address for the document and a postage imprint on an envelope that is to receive the document, and a folder/inserter connected both to the printer and to the general-purpose computer so as to receive and fold the printed document and so as to insert it into the corresponding franked envelope.

Abstract: A method for selectively printing messages and adding inserts to merchant statements includes defining messages and inserts. Merchant parameters for each message and insert are then selected. Merchants having the selected parameters for each message and insert are identified. The messages and inserts are associated with the merchant statements of the merchants having the selected merchant parameters. Messages associated with the merchant statements are printed on the merchant statements. Inserts associated with the merchant statements are added to the envelopes containing the merchant statements.

Abstract: An apparatus for assembling mailpieces and a method for controlling such apparatus. The apparatus includes a document feeder for feeding sets of documents to a chassis for assembly into mailpieces a constant rate. Because the number of documents varies the time to assemble a set varies and it is possible that a set may not be available when the chassis is ready to cycle; resulting in a cycle in which no mailpiece is processed. To correct for this the average number of documents for a number of mailpieces to be processed is determined and a nominal chassis speed and cycling rate are determined correspondingly. The actual chassis speed is then periodically updated to approach the nominal speed.

Abstract: A method for controlling an inserter system having a chassis for assembling mailpieces, the chassis operating cyclically with successive accumulations advancing at the end of each cycle. The inserter system further includes a document feeder for feeding accumulations of documents to the chassis, the accumulations containing varying numbers of documents whereby the document feeder is operated at a first speed such that accumulations are available for input to the chassis at varying intervals substantially depending upon the number of documents in corresponding accumulations. And the chassis is operated at a selected speed, which speed is periodically updated in dependence upon the number of documents in the corresponding accumulations in the document feeder.

Abstract: A method and system for preparing mailpieces. A inserter system for assembling mailpieces in a mailing job is controlled in accordance with a measure of the fraction of chassis cycles which are empty. The chassis speed is continually adjusted during run-time for a mailing job to minimize the number of “dry holes”, i.e. the fraction of chassis cycles which do not contain a mailpiece.

Abstract: A system for preparing mail items, the system comprising a general-purpose computer for preparing a document to be sent, a secure metering device connected to the general-purpose computer via a secure link so as to send it postage metering or “franking” information, a printer connected to the general-purpose computer so as to print both the document to be sent, and at least a destination address for the document and a postage imprint on an envelope that is to receive the document, and a folder/inserter connected both to the printer and to the general-purpose computer so as to receive and fold the printed document and so as to insert it into the corresponding franked envelope.

Abstract: A delivery tracking system for tracking parcels during an internal state of delivery within an organization after receipt of the parcel from a parcel delivery service. The system utilizes an intelligent, hand-held, portable data entry and data processing device to obtain signatures of recipients and scan codes printed on the parcel labels, and to respond to tracking inquiries prior to transferring collected information to a different computer. Data is entered on a touch-sensitive screen of personal digital assistant using the tip of a wand type bar code scanner.

Abstract: A system and method for selectively printing messages and adding inserts to merchant statements includes defining messages and inserts. Merchant parameters for each message and insert are then selected. Merchants having the selected parameters for each message and insert are identified. The messages and inserts are associated with the merchant statements of the merchants having the selected merchant parameters. Messages associated with the merchant statements are printed on the merchant statements. Inserts associated with the merchant statements are added to the envelopes containing the merchant statements.

Abstract: A printer (2; 52) prints documents which, after arriving in a finishing system (1; 51), are detected and finished in an order corresponding with the order in which the documents have been printed by the printer (2; 52). The printer (2; 52) generates verification markings following one of the documents and prior to a next one of the documents. The number of documents that arrive in an interval limited by at least one of the verification markings are counted and compared with a reference number. An error message is generated if the counted number of arrived documents does not agree with the reference number. This makes it possible to monitor whether, after the documents have been printed, any faults have occurred. Further, a system for finishing documents is described.

Abstract: Methods and apparatus for personalizing printed media such as (but not limited to) catalogs, magazines, and books are disclosed. Personalized components are created before binding of the media occurs, reducing use of ink-jet printers on-line. At least the personalized components contain machine-readable indicia to permit identification and coordination of use of the components during the binding processes.

Abstract: A method and apparatus for the automation of an envelope opening station wherein a plurality of suction cups are placed over the throat section of an envelope to lift the throat in order to spread open the envelope. The method and the apparatus use an electronic imaging device to acquire the image of the envelope including the width and the throat section thereof. An electronic processor is used to determine the width and the throat profile of the envelope from the acquired image and compute the preferred locations for placing the suction cups on the envelope. A positioning device is used to adjust the location of the suction cups in accordance with the preferred locations.

Abstract: The mailing machine includes a microcontroller system for executing machine control algorithms during each control cycle and user interface algorithms. Each control cycle is divided into first discrete time intervals sufficient to allow completion of the respective control algorithms, and a second time interval for execution of user interface algorithm and, if required, completion of the user interface algorithm during subsequent control cycles.

Abstract: A method and system for tracking manually repaired mailpieces and the like. Control documents are produced by a data processing system and transported to an inserter system. The inserter system inputs the control documents and assembles mailpieces in accordance with mailpiece records identified by coded information on the documents. If a damaged mailpiece is manually repaired an operator scans the coded information from the damaged mailpiece. A data processing system accesses the mailpiece record in accordance with the scanned information and updates the corresponding mailpiece record to reflect manual repair of the document.

Abstract: A system for selectively printing messages and adding inserts to merchant statements includes defining messages and inserts. Merchant parameters for each message and insert are then selected. Merchants having the selected parameters for each message and insert are identified. The messages and inserts are associated with the merchant statements of the merchants having the selected merchant parameters. Messages associated with the merchant statements are printed on the merchant statements. Inserts associated with the merchant statements are added to the envelopes containing the merchant statements.

Abstract: A controller for a work transfer system, capable of performing precise positioning of feed bars during sole driving of the transfer system and simplified in structure to contribute to savings in installation space and cost. The controller has a cam angle detector mounted on a cam shaft for feed cams and controls servo motors for respective lift bars according to information which is related to cam angle of the feed cams detected by the cam angle detector and looked up in a motion table set by a transfer controlling PLC serving as a motion table setting means.

Abstract: A method for combining in zip code order pre-personalized printed items with items that are not pre-personalized. The method includes the step of producing a grouping of the pre-personalized items in zip code order according to a first mailing list. The first mailing list is merged with a second mailing list associated with the items that are not pre-personalized to produce a master mailing list of a desired zip code order. The pre-personalized items and the items that are not pre-personalized are selectively fed to a conveyor in the desired zip code order. The items that are not pre-addressed are addressed and the zip code bundles are prepared according to the master mailing list.

Abstract: The invention is directed to a high-speed document-processing machine, comprising a diverse-set-compilation section, comprising a burster having a local non-Distributed Control System controller; a reader and an accumulator having a reader/accumulator Distributed Control System Local Control Module; a folder and a diverter having a folder/diverter Distributed Control System Local Control Module; a buffer having a buffer Distributed Control System Local Control Module; wherein all of said Local Control Modules are interconnected via a multi-drop communication link; said burster local non-distributed control system is connected to said reader/accumulator Local Control Module via a communication link; and, said reader/accumulator Local Control Module is a Command Module including means for dynamically controlling the speed of said burster based on the state of one or more variables affecting the speed at which downstream devices can operate.