Abstract: In accordance with the disclosed embodiments, Thermal Acoustic Imaging (TAI) methods, systems and apparatus are provided for detecting defects in an object being inspected.

Abstract: The present invention is directed an ultrasonic frequencies fault detecting apparatus. The present invention uses high frequency ultrasonic energy signals to analyze bearings and determine the presence of faults therein. The ultrasonic return signals are heterodyned (by amplitude demodulation) into the audio spectrum for purposes of audio detection. In addition, a FFT spectrum of the signal is displayed on a monitor for more accurate results. According to the present invention software is used to automatically analyze the FFT spectrum by comparing the current spectrum with stored spectrums of known bearing conditions as modified based on the rotary speed of the bearing and the number of balls. Once a defect in a bearing has been located in this manner using automated FFT analysis, an operator can then use a device, such as a calibrated lubricant dispenser, to effectuate maintenance and/or repair.

Abstract: A method and apparatus for identifying features for an object. Response signals are received in response to sending signals into an object at locations using a measurement system. A first matrix is formed. Each entry in the first matrix contains an amplitude of a response signal for a location and time at which the response signal was received with respect to when a corresponding signal was sent into the object. The first matrix is decomposed into a second matrix and third matrix such that a product of the second and third matrices represents the first matrix. A number of columns in the second matrix corresponds to a number of features for the object. A number of rows in the third matrix corresponds to a number of sets of weighting factors for the number of features. Information is identified about the features in the object using the second and third matrices.

Abstract: A system for characterizing a spot weld including an acoustic probe that further includes a plurality of ultrasonic transducer elements arranged in a curved array, wherein the transducer elements are operative to generate ultrasonic signals and to receive reflections thereof; and a combination of materials for allowing the probe to conform to a contoured surface of the spot weld while enabling sound energy to be transferred directly into the spot weld under test conditions; a phased array excitation unit coupled to the array of transducer elements for ultrasonically exciting transducer elements; and a controller coupled to the phased array excitation unit for controlling the operation of the phased array unit, gathering and processing information from the ultrasonic transducers, and generating a two-dimensional, color coded image that characterizes the integrity of the spot weld.

Abstract: A technique for utilizing tube waves to measure sound speed of fluids and other properties in the frequency range of about 5 to 100 kHz. A drill string is equipped with a sensor tube having a cavity filled with a downhole fluid such as borehole mud or formation fluid. An acoustic transmitter and an array of acoustic receivers are mounted on the tube in direct contact with the fluid. Processing circuitry calculates a property, e.g., sound speed, of the fluid based on time-of-flight of an acoustic signal generated by the transmitter and received by the array of receivers. Alternatively change in signal phase as a function of frequency may be employed by the processing circuitry. The technique is particularly suited to measuring the sound speed of borehole mud in situ.

Abstract: An inline inspection system and method for calibrating an acoustic monitoring structure installed along a pipe. The system includes a pipe inspection vehicle; a microprocessor configured to attach a time stamp to a measured distance traveled by the pipe inspection vehicle; an acoustic source attached to the pipe inspection vehicle and configured to generate sound waves inside the pipe, the sound waves having predetermined frequencies and predetermined amplitudes; plural sensors disposed along the pipe and configured to record time of arrivals and intensities of the sound waves generated by the acoustic source; and a processing unit configured to communicate with the plural sensors and receive the time of arrivals, intensities and frequencies of the sound waves from the plural sensors. The processing unit calibrates the acoustic monitoring structure by calculating a distance between the acoustic source and a first sensor of the plural sensors.

Abstract: A method for monitoring the health of one or more blades is presented. The method includes the steps of generating a signal representative of delta times of arrival corresponding to the rotating blade, generating a reconstructed signal by decomposing the signal representative of the delta times of arrival utilizing a multi-resolution analysis technique, wherein the reconstructed signal is representative of at least one of static deflection and dynamic deflection in the rotating blade.

Abstract: An ultrasonic probe encircles the perimeter of a target component to be ultrasonically tested and has a base and a pair of jaws pivotally mounted to the base at opposite ends of an arcuate inner surface of the base to encircle a target component with arcuate inner surfaces of the jaws as well. The inner surfaces form a coupling fluid chamber with an outer surface of the target component. Front and rear sets of seals connected to and extending along front and rear portions of the arcuate inner surfaces seal the chamber so that it can retain a coupling fluid such as water. An arcuate set of ultrasonic transducers is connected along at least one but preferably all of the arcuate inner surfaces for transmitting ultrasonic signals to the coupling fluid chamber and into the target component.

Abstract: Method and apparatus for vibrometry, gauging, condition monitoring and feedback control of robots, using one or more ultrasonic probes (100) that are non-contact and form a focused beam. The ultrasonic probe is driven by a pulser-receiver (120) controlled by a computer. The probe has a substantially spherical transducer surface (75) that forms the focused beam within a gas or a liquid. The curvature of the transducer surface determines the focal length (25) and the extent of the focal region (50) of the beam. For greatest lateral accuracy, measurements are made within the focal length, where beam is narrowest. Diameter (80) of the probe determines the size of the beam, which can be chosen to satisfy a particular application. The focused beam has acoustic depth of field (85), which is the furthest distance from the probe to a surface (90) that can return a measurable echo to a pulse emitted by the probe.

Abstract: A performance inspection system for an array ultrasound transducer includes: a driver for selectively applying an electric signal to all or some parts of constituent channels of the array ultrasound transducer; an acoustic power measurement unit for measuring an ultrasound acoustic power emitted from individual channels receiving the same voltage from the driver; a radiation conductance conversion unit for measuring a voltage signal applied to each channel although the driver applies different voltages to the individual channels, and converting the measured voltage into an ultrasound acoustic power acquired when the same voltage is applied to the channels; and a channel uniformity estimation unit for estimating uniformity of the acoustic power value acquired by the radiation conductance conversion unit or uniformity of acoustic power values of the individual channels measured under the same voltage.

Abstract: An ultrasonic probe issues an ultrasonic wave to an object, receives a reflected wave from an object, and is provided with multiple piezoelectric elements. A three-dimensional display section displays three-dimensional flaw detection data superimposed on three-dimensional shape data of an object. The computer acquires a reflected ultrasonic wave signal from a reference object (reference). Based on the acquired signal, the computer corrects a reflected ultrasonic wave signal acquired from another object having the same material and shape as the reference. The computer allows the three-dimensional display section to display three-dimensional flaw detection data generated from a reflected ultrasonic wave signal resulting from a difference between a reference and an object.

Abstract: A method is present for processing a signal. A response signal is received from a structure. The response signal is decomposed into a plurality of signals based on a number of characteristics. A mode in the plurality of signals is identified based on a number of known characteristics for the mode, wherein the mode has a velocity.

Abstract: A system for in-situ near-real-time detection and monitoring of corrosion in structures with the ability to directly track the presence and growth of corrosion on a structure by measurement of material loss in the structure attained by analysis of high frequency wave propagation dynamics. The Corrosion Inspection and Monitoring (CIM) system utilizes low-weight in-situ transducers and unique data reduction software for detection and monitoring of corrosion in structural systems in near real-time for corrosion related damage. The CIM system provides a corrosion monitoring and tracking tool that can be deployed in the field with the structural system, and no maintenance personnel are needed for corrosion analysis.

Abstract: The invention relates to a method for monitoring the condition of rotor blades for wind turbines. It is therefore the object of the invention to increase the accuracy of the monitoring of the condition of rotor blades of wind turbines and to allow a localization of faults or defects and their exact description. In the method in accordance with the invention, eigenvibrations of a rotor blade occurring globally at the rotor blade and locally guided elastic waves are permanently detected with time and spatial resolution using a sensor network and actuator network attached to the rotor blade or using a network arrangement of ultrasound transducers. In addition, elastic waves which are guided periodically at predefinable time intervals and which are respectively emitted by an actuator or ultrasound transducer and detected by sensors or ultrasound transducers are in so doing inspected for variations of the emitted waves.

Abstract: The invention provides an integrated Phased Array (PhA) structural radar transducer, permanently bonded to a structure, that can provide reliable electromechanical connection with corresponding miniaturized electronic SHM device installed above it. The integrated PhA transducer consists of a set of aligned piezo-electric discs with wrap around electrodes for transceiving of elastic ultrasonic waves, plurality of electrical traces and contact pads, several layers of a flexible printed circuit board, electromagnetic shielding between channels and overall, one electromechanical multi-pinned connector and all that integrated into one small unit easy for surface installation by bonding and final application on real structures.

Abstract: A medium is equipped with sources adapted for emitting a wave and sensors adapted for receiving the wave emitted. The method for locating an appearance of a defect in the medium comprises an initialization step in which reference impulse responses of the wave between the sources and sensors are determined, then at least one defect detection step in which the impulse responses of the wave between the sources and the sensors are measured, a decorrelation coefficient between the impulse responses and the reference impulse responses is calculated, a probability of exploration of a position is calculated, an error function for each source-sensor pair is calculated, and a product of at least some of the error functions of the source-sensor pairs is calculated. The product represents a map of a probability of the appearance of the defect at each position in the medium.

Abstract: A non-destructive testing device for pipes is provided. The device extracts information on defects from signals captured by ultrasound receivers following the selective excitation of ultrasound transmitters according to a selected time rule. The receivers form an arrangement with a selected geometry, coupled in an ultrasound fashion, with relative rotation/translation movement, with the pipe. The device includes a converter that selectively isolates a digital representation of echoes in designated time windows, as a function of the movement, and by extracting an image of defects, a filter which determines presumed defect zones and properties of these, a combiner to prepare working digital inputs from an extract of images of a defect zone, a neural circuit receiving the working inputs, a digital decision and alarm stage working on the basis of the output of the neural circuit, and a sorting and marking robot.

Abstract: A structural health monitoring system using ASICs for signal transmission, reception, and analysis. Incorporating structural health monitoring functionality into one or more ASICs provides a durable yet small, lightweight, low cost, and portable system that can be deployed and operated in field conditions. Such systems provide significant advantages, especially in applications such as armor structures.

Abstract: In accordance with the present disclosure, a method of using acoustic emission data to predict the state of a structural element is described. The method includes capturing acoustic emission data for a structural element. The method further includes predicting the future stress intensity in the structural element using the captured acoustic emission data and calculating the probability of future failure of the structural element using the predicted future stress intensity.

Abstract: A method of assessing the integrity of a rock mass, the method including receiving a thermal assessment of the integrity of a rock mass, receiving an acoustic assessment of the integrity of a rock mass and correlating the thermal- and acoustic assessments to obtain a combined assessment of the integrity of a rock mass. The invention also covers an assessment apparatus for assessing the integrity of a rock mass, which includes acoustic assessment means operable to provide an acoustic assessment of the integrity of a rock mass, thermal assessment means operable to provide a thermal assessment of the integrity of a rock mass and correlation means for correlating the acoustic assessment of the integrity of a rock mass with the thermal assessment of the integrity of a rock mass.

Abstract: The present invention relates to a structural health monitoring system, for example a system used in the non-destructive evaluation of an aircraft structure. The present invention provides a method and apparatus for evaluating one or more anomalies within a structure using a structural health monitoring system that includes at least three transducers arranged in operative contact with the structure such that no two transducers are aligned to be parallel. A transducer excites an elastic wave that propagates through the structure, and reflections from any anomalies within the structure are collected by the three transducers. These collected signals are analysed to identify an anomaly within the structure. Time of flight techniques are used to determine the location of the anomaly.

Abstract: A method performs ultrasound testing of a test body having a hole extending in an axial direction. The method include disposing a test head within the hole. The test head extends in the axial direction and has sensor rings which are at a distance from one another and are disposed one behind the other in the axial direction. The sensor rings have a plurality of ultrasound transducers which are at a distance from one another. The ultrasound transducers disposed in a segment of each of the sensor rings extend in a circumferential direction of a respective sensor ring on at least a subsection of a circumference of the respective sensor ring. An ultrasound test pulse is injected into the test body. Measured values of first and second echo signals are evaluated to determine at least one of a location or an orientation of a fault in the test body.

Abstract: A damage detection and remediation system includes a sensing device for detecting damage events related to a structure of interest. Such damage events may include impact from a ballistic object, a tamper event, a physical impact, or other events that may affect structural integrity or cause failure. Illustratively, the sensing device is in communication with a measurement system to determine damage criteria, and a processing system which is configured to use the damage criteria to determine, for example, a direction of the initiation point of a ballistic causing the damage event.

Abstract: The system provides first and second sensor assemblies and processor that work in cooperation to detect flaws in welded tubulars. The first sensor detects and provides an indication of the weld line to the processor, which analyzes the indication and determines the approximate location of the weld line along the tubular. The processor then transmits a signal to the second sensor assembly, which is preferably mounted on an automatic positioning apparatus. In response to the signal, the automatic positioning apparatus adjusts and readjusts the position of the second sensor assembly into proximity with the weld line to search for flaws in the tubular.

Abstract: An ultrasound inspection system is provided for inspecting an object. The inspection system includes an ultrasound probe configured to scan the object and acquire a plurality of ultrasound scan data. The inspection system further includes a processor coupled to the ultrasound probe and configured to apply a transfer function to the ultrasound scan data to compensate for distortion of a plurality of ultrasound signals through the object and thereby generate a plurality of compensated ultrasound scan data, and to process the compensated ultrasonic scan data to characterize a feature in the object.

Abstract: A rail scanning system and certified method of use thereof are described. The rail scanning system comprises a control unit, a probe carriage, and an encoder. The probe carriage comprises two or more phased array probes. The control unit is communicatively coupled with the encoder and phased array probes of the probe carriage.

Abstract: Various embodiments provide methods for testing a fuel cell interconnect including the steps of providing a fuel cell interconnect and performing a non-destructive test on the fuel cell interconnect comprising at least one of detecting a magnetic response of the interconnect, calculating a volume by optically illuminating the interconnect, detecting an acoustic response of the interconnect, and detecting a thermal response of the interconnect.

Abstract: In a particular system for monitoring of a composite workpiece, at least one ultrasonic testing transducer is mounted to a surface of the composite workpiece and configured to transmit and receive ultrasonic energy to and from the composite workpiece during mechanical loading of the composite workpiece. An ultrasonic pulser/receiver is operatively coupled to the at least one ultrasonic testing transducer. A computing system is operatively coupled to the ultrasonic pulser/receiver. The computing system includes a data acquisition component configured to acquire data from the ultrasonic puller/receiver and a data analysis component configured to analyze the acquired data. The data analysis component may be further configured to analyze the acquired data for initiation of failure of the composite workpiece and/or growth of failure of the composite workpiece. Further, failure of the composite workpiece may include cracking and/or delaminating and/or disbonding.

Abstract: A system for detecting a presence of a liquid within a receptacle includes a sensor and a processor. The sensor includes a transmitting probe and a receiving probe positioned within the liquid receptacle. The transmitting probe includes a first transducer and the receiving probe includes a second transducer. The processor is in electrical communication with the first and second transducers and monitors the first and second transducers to determine the presence and level of the liquid within the liquid receptacle based on a time between generation of a first extensional wave by the first transducer and reception of a second extensional wave by the second transducer.

Abstract: An object of the present invention is to quantitatively evaluate a distribution of defects which are generated within an inspection material.

Abstract: Alerting a user of a material inspection device to a change in thickness of a material being inspected is disclosed. A thickness offset is determined from calibration information. The calibration information identifies a time of flight of a pulse through a reference sample similar in composition to a material to be inspected. The thickness offset indicates when a thickness of a material being inspected differs from a thickness of the reference sample. A calibration thickness alarm is set, the calibration thickness alarm corresponding to the thickness offset. A change in thickness of the material being inspected is detected. The calibration thickness alarm is engaged to alert the user of the inspection device of a detected change in thickness of the material being inspected.

Abstract: It is intended to provide an ultrasound flaw detection device of an immersion-type that is inserted into a tube and is capable of moving smoothly within the tube just with water pressure, as well as an ultrasound flaw detection system.

Abstract: A method for the nondestructive testing of pipeline, and internal or external coatings, using guided ultrasonic waves excited from the inside or outside diameter, wherein at least two transducers are employed to send and receive ultrasound, wherein a data normalization scheme is employed to account for transducer variability, and wherein the hardware arrangement has a number of pulser channels and a number of receiver channels for the collection and storage of signals.

Abstract: The present invention is an improved real-time, interactive sonic boom display for aircraft. By using physical properties obtained via various sensors and databases, the invention determines, in real-time, sonic boom impacts locations and intensities for aircraft traveling at supersonic speeds. The information is provided to a pilot via a display that lists a selectable set of maneuvers available to the pilot to mitigate sonic boom issues. Upon selection of a maneuver, the information as to the result of the maneuver is displayed and the pilot may proceed with making the maneuver, or provide new data to the system in order to calculate a different maneuver.

Abstract: The present invention relates to a structural damage detection method for detecting damage of a structure. The method comprises scanning the surface of the structure with a tapper tapping with a tapping force at a predetermined frequency band while scanning; measuring the response signals transmitted from the surface of the structure; transforming the measured signals to acquire the signal spectrum at each position of the structure surface; intercepting from the signal spectrum a spectrum envelope; calculating a damage indicator at each position of the structure surface; and determining a position where the damage indicator changes abruptly as a position of structural damage. The present invention further relates to a structural damage detection system utilizing the structural damage detection method and a structural damage detection device for use therein.

Abstract: In one aspect, an alarm mask for condition monitoring in a wind turbine is automatically generated. A reference data selecting definition is selected from a control definition repository in the wind turbine. The reference data selecting definition specifies a time interval of recorded reference data. Reference data is selected from a sensor located in the wind turbine recorded during the time interval. A reference value is calculated based on the reference data. A first and a second alarm mask factor are selected from the control definition repository. A first alarm mask is calculated based on multiplying the first alarm mask factor and the reference value. A second alarm mask is calculated based on multiplying the second alarm mask factor by the reference value.

Abstract: An ultrasonic probe encircles the perimeter of a target component to be ultrasonically tested and has a base and a pair of jaws pivotally mounted to the base at opposite ends of an arcuate inner surface of the base to encircle a target component with arcuate inner surfaces of the jaws as well. The inner surfaces form a coupling fluid chamber with an outer surface of the target component. Front and rear sets of seals connected to and extending along front and rear portions of the arcuate inner surfaces seal the chamber so that it can retain a coupling fluid such as water. An arcuate set of ultrasonic transducers is connected along at least one but preferably all of the arcuate inner surfaces for transmitting ultrasonic signals to the coupling fluid chamber and into the target component.

Abstract: Disclosed is an apparatus, method and system for inspecting structures, and more particularly for evaluating the condition of a structure. The disclosed nondestructive inspection testing method and apparatus enables an operator to assess the condition of a structure, such as a composite laminate part and determining the location and depth of anomalies. The method includes generating a subsurface longitudinal ultrasonic wave signal at a high incidence angle into a structure being evaluated and collecting at least one of any front, back or side reflected wave data. The method may include processing the reflected wave data to determine the condition of the structure, including any anomalies that may have been detected and their location, size and shape.

Abstract: A tracking device is provided with a non-contact type displacement gauge, a positioner which moves a flaw detecting sensor within a plane perpendicular to an axial direction of a pipe or tube, and a positioning controller which controls the positioner.

Abstract: Exemplary embodiments of method and system for guiding a tester of a bundle of similar objects are disclosed. The disclosed embodiments may obtain a picture of the bundle of the similar objects. The image may be processed in order to identify the bundle of similar objects to be tested. Then, the system may determine which object of the similar objects to measure and accordingly it may instruct a tester to associate an object-measuring device with the determined object to be measured. Upon receiving a trigger signal issued by the tester, information is collected regarding the test results of the measured object and information on the location of the measured object. Then the process can proceed for additional objects in the bundle.

Abstract: To provide an ultrasonic generator capable of detecting any of a state operated without a water load, abnormality of an ultrasonic transducer and abnormality of a cleaning bath.

Abstract: A method of manufacture for a portable computing device is described. In particular, methods and apparatus for assessing a quality of weld joints used to connect one or more components of the portable computing device are described. The weld joints can include one or more weld points. At a weld check station, using a vector network analyzer, a test signal generated can be passed through the weld joint and a response signal can be measured. The measured characteristics can be used to assess a quality of the weld joint. In one embodiment, the vector network analyzer can be used to generate a number of high frequency test signals that are passed through the weld to perform a time domain reflectometry measurement where the weld joint can be accepted or rejected based upon the measurement.

Abstract: Method of determining an edge of a first anomaly in a wall of a pipeline from a first set of data elements representing measurements of the wall of the pipeline. An element of the first set comprises a first coordinate, a second coordinate, and a parameter being indicative for the presence and/or severity of the first anomaly a position along the wall indicated by the first and second coordinate. The method comprises determining a data element that is associated with a maximum in the severity of the first anomaly; evaluating a value of the parameter by comparing with a predetermined threshold; determining an initial edge data element for which the parameter has reached the threshold; determining a next edge data element; determining further edge data elements; and determining the edge of the first anomaly by combining the first and second coordinates of the determined edge data elements.

Abstract: A method and system for detecting structural damage in a structure by detecting acoustic emissions from damage in a structure to obtain acoustic emission data, and processing the acoustic emission data in accordance with a model characterising acoustic paths. The model is built by inducing a plurality of types of acoustic emissions at each of a plurality of positions on a structure, the plurality of types of acoustic emissions corresponding to a respective plurality of types of structural damage. The acoustic emissions are detected using at least three sensors arranged on the structure, and the detected acoustic emissions are processed for each position to determine model data characterising effects on each type of acoustic emission from each position of acoustic paths between the positions and the sensors. The processed data is then stored as model data.

Abstract: A method of non-destructive inspection evaluation includes converting a scan file of a part into a text file, determining whether the signal attenuation representative value is greater than a predetermined value and outputting a numeric score related to the signal attenuation representative value to signify a defect.

Abstract: A method for identifying a degraded fan measures acoustic data from an operating datacenter fan. A motor rotation frequency and a vane passing frequency are determined from the acoustic data. Amplitudes of the frequencies are determined from the acoustic data. If the amplitude of the motor rotation frequency is greater than the amplitude of the vane passing frequency, then it is determined that the fan is degraded.

Abstract: A detection device for detecting cracks in compressor blades, having non-contacting sensors distributed in several planes and disposed in the vicinity of the rotor detects cycle times of blades at the sensors and/or relative and absolute changes in a gap width between a blade and the compressor housing. The captured data are compared to corresponding reference data in a memory device and analyzed.

Abstract: Inspection of rolling stock (e.g., rail vehicles) traveling along a set of rails is performed using devices that are placed in a housing that is attached to the set of rails. The housing conforms to standard width, height, and load bearing requirements for a railroad tie. As such, the housing can be readily installed and allows for the continued use of standard railroad maintenance equipment. One or more sensing devices are attached to the housing and acquire evaluation data on component(s) of the rail vehicle, such as the wheels. A computing device can evaluate a condition of the component(s) using the evaluation data.

Abstract: A method for the nondestructive inspecting of coated or uncoated pipeline, using ultrasonic guided waves excited on the outer or inner pipe surface, wherein at least one or more transducers are individually or simultaneously excited to generate ultrasound, wherein multiple received signals with different focal spot positions are processed and combined to produce a reduced number of final waveforms that show defect axial positions in the pipe, wherein a data calibration scheme is utilized to adjust velocity variability for all the guided wave modes at different frequencies, and wherein the hardware arrangement has at least one pulser channel and one receiver channel for the collection and storage of signals.

Abstract: The damage length measurement system has an object being measured that comprises a plurality of members is vibrated by an oscillator, and the vibration that propagates through the object being measured is detected by three sensors. A measurement apparatus analyzes that vibration wave, and measures the arrival time of the maximum peak. Using the fact that the time for a wave to propagate between two vibration detection sensors separated by a set interval is fixed, the measurement apparatus determines whether the difference in arrival time between two sensors is within a set reference range that includes the vibration propagation time between two vibration sensors. When the measurement apparatus determines that the difference is not within the set reference range, uses the fact that that wave is delayed compared to the wave that was to be detected.