With Additional Metal-deforming Patents (Class 72/348)
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Patent number: 7845204Abstract: A method and apparatus for forming cup-shaped members used in conjunction with a single-acting or a double-acting press having an outer punch assembly, an inner punch assembly and a base. A draw pad and a cutting edge are carried on the outer punch assembly, a draw horn is carried on the inner punch assembly and a blank and draw die is carried on the base. The draw pad and the draw horn oppose the blank and draw die such that the draw pad clampingly engages the blank and draw die in order to exert a clamping pressure on the pressure piston system having first and second pistons vertically stacked with respect to one another. The pressure piston system includes a damping member located within the pressure piston system for continuously increasing the clamping pressure during advancement of the outer punch assembly toward the base of the press.Type: GrantFiled: April 7, 2008Date of Patent: December 7, 2010Assignee: Standard Engineering Group, Inc.Inventors: Charles V. Smyers, William J. Simmons, Ronald S. Schlemmer
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Publication number: 20100281943Abstract: An apparatus and method is provided for protecting control lines used with tool strings in a downhole environment. A control line protector assembly comprises a plurality of components formed into a unitary piece which includes a guard section having a first end section and a second end section, a slot on each of the first end section and the second end section, and a securing mechanism for coupling the guard section having the first end section and the second end section to the coupling.Type: ApplicationFiled: July 23, 2010Publication date: November 11, 2010Applicant: SCHLUMBERGER TECHNOLOGY CORPORATIONInventor: Iain Baxter
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Publication number: 20100242567Abstract: Exemplary embodiments of the invention relate to an apparatus and method for producing untrimmed container bodies from pre-cut metal blanks. The method involves cupping a metal blank by positioning the blank against an immovable draw punch comprising an annular body having an inner surface adapted to form a redraw die and an outer surface, and drawing a periphery of the blank over the outer surface of the draw punch with an encircling draw die to form a cup having an open end, a closed end and an interior. The cup is then inverted and redrawn by forcing a redraw punch into the closed end of the cup to draw the closed end through the redraw die until the cup is inverted to form an inverted cup with a closed end supported on the punch. The inverted cup while supported on the redraw punch is passed through one or more ironing rings to lengthen the inverted cup to form an untrimmed container body having a closed end.Type: ApplicationFiled: March 25, 2010Publication date: September 30, 2010Inventors: Dubravko Nardini, Sven Lindemann, Alois Bökers
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Patent number: 7765848Abstract: In a press working apparatus 10, while a servo motor 24 is acting, an upper die 38 is made to come close to a lower die 52 and press working of the first time is conducted on a steel plate 12. A slider 32 is raised to a movable punch preparation position. A movable punch 90 is protruded from a die face 38a of the upper die 38 by width H and locked by a mechanical lock 94. The upper die 38 is made to come close to the lower die 52 again and the steel plate 12 is pushed with the upper die 38 and at the same time an additional worked portion 12a is pushed and deformed with the movable punch 90 so as to conduct press working of the second time. After the movable punch 90 has been retracted, the slider 32 is raised.Type: GrantFiled: April 10, 2007Date of Patent: August 3, 2010Assignee: Honda Motor Co., Ltd.Inventors: Yuichi Nagai, Hideo Meguri, Kenzo Takeda, Takayuki Egawa
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Patent number: 7743637Abstract: The invention relates to a method and a tool for producing cylindrical workpieces having longitudinal grooves, wherein the actual rolling operation is preceded by a drawing stage integrated in the tool and wherein the forming rollers are realized with an improved mounting.Type: GrantFiled: August 7, 2008Date of Patent: June 29, 2010Assignee: Mueller Weingarten AGInventors: Dietmar Schlayer, Hans-Joachim Pieperhoff, Frank Beig, Norbert Ziesel
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Patent number: 7726165Abstract: The present invention provides a necking system including a plurality of necking dies each necking dies having an at least partially non-polished necking surface and a non-polished relief following the necking surface. The present invention further provides a method of necking an metal container including providing an metal blank; shaping the blank into a bottle stock; and necking the metal bottle stock, wherein necking includes at least one necking die having an at least partially non-polished necking surface.Type: GrantFiled: May 16, 2006Date of Patent: June 1, 2010Assignee: Alcoa Inc.Inventors: Gary L. Myers, Anthony Fedusa, Robert E. Dick
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Patent number: 7716809Abstract: Provided is a method for making a double-walled yoke that allows an inner yoke (4) and outer yoke (3) to be integrally joined to each other both easily and securely. Such a yoke provides an adequate cross sectional area for a magnetic path of the yoke while minimizing the weight of the yoke. A tubular member (14) destined to be form the inner yoke and a cup-shaped member (13) destined to form the outer yoke are both fitted on a punch (7) and a drawing process is executed by using an appropriate drawing die (8). The outer yoke may have a small wall thickness as long as it is capable of retaining its shape during use or supporting a bearing for the motor. The inner yoke is required to be relatively small in size as long it is capable of forming a satisfactory magnetic path for the motor. A satisfactory magnetic path can be obtained if the yoke is provided with an adequate wall thickness so as to provide an adequate cross sectional area for the magnetic path.Type: GrantFiled: August 15, 2006Date of Patent: May 18, 2010Assignee: Mitsuba CorporationInventors: Takahiro Miura, Masayuki Yoshizawa
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Publication number: 20100116775Abstract: A method for producing a printed and embossed deep-drawn lid of aluminum that is circular in plan view. The method comprises: (a) printing an aluminum plate with at least one of a varnish and a paint; (b) cutting the aluminum plate; (c) deep drawing; (d) embossing; and (e) optionally, edge rolling. Steps (b), (c), (d) and optionally (e) are carried out with a single tool. A lid obtainable by this method is also disclosed.Type: ApplicationFiled: April 4, 2008Publication date: May 13, 2010Applicant: BEIERSDORF AGInventors: Holger Dede, Torsten Lafrenz, Matthias Trucks
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Publication number: 20100096279Abstract: A laminated steel sheet used as a raw material has a tensile strength TS after forming at an equivalent strain ?eq of 1.6 is 800 MPa or less and satisfies 0.25?tb/to where tb is a sheet thickness at a fracture surface after fracture and to is a sheet thickness before the fracture. In forming the laminated steel sheets, forming is conducted so as to satisfy the relationships below: 1.5?h/(R?r), 2.8?R/r1, and 1.1?r2/r1 where h: a height from a can bottom to an opening edge portion; r: an outer diameter of a can body; R: a radius of a circular blank before forming having a weight equivalent to a weight of a final formed can body; r1: an outer radius of an opening edge portion; and r2: an outer radius of a bead portion.Type: ApplicationFiled: December 3, 2007Publication date: April 22, 2010Applicant: JFE STEEL CORPORATIONInventors: Katsumi Kojima, Yuka Nishihara, Yasuhide Oshima, Hiroki Iwasa, Hiroshi Kubo
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Publication number: 20100089116Abstract: Can shells are produced with tooling installed on a single action mechanical press, and the tooling includes an upper retainer supporting a blank and draw die enclosing an outer pressure sleeve and an inner pressure sleeve surrounding a die center punch, all having air actuated pistons. The die center piston has an air reservoir connected by air passages which form air springs for the inner pressure sleeve, and the outer pressure sleeve receives the same controllable air as the reservoir or low pressure plant air supply. The inner pressure sleeve has a projecting nose portion which initiates the drawing of a cup and has contoured surfaces which mate with corresponding surfaces on a die core ring to form and clamp the chuckwall of the shell during downstroke of the press. A lower panel punch forms the center panel, panel wall and countersink of the shell during upstroke of the press.Type: ApplicationFiled: October 9, 2008Publication date: April 15, 2010Inventor: R. Peter Stodd
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Publication number: 20100083728Abstract: A die for use in a sheet metal forming process includes a die material having a surface. A plurality of depressions is formed in a predetermined portion of the surface, where each of the plurality of depressions has a predetermined diameter and depth. Interaction of a surface of a sheet metal blank with i) the plurality of depressions, and ii) a solid forming lubricant, including particles of an average predetermined size and distribution, disposed on one of the die material surface or the sheet metal blank surface substantially reduces adhesion between the sheet metal blank surface and the die material surface during the sheet metal forming process.Type: ApplicationFiled: October 6, 2008Publication date: April 8, 2010Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventor: Arianna T. Morales
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Patent number: 7665340Abstract: A method for manufacturing a one piece turnbuckle includes preparing a board of metal; deep drawing the board to form two protrusions and shaping the board into a form which has two opposite ends, with the opposite ends defined by the protrusions; deep drawing the board to reduce its thickness and to form a recess; punching the recess off so as to form a through opening; boring a hole through each of the protrusions; and tapping each hole to form a threaded section.Type: GrantFiled: June 13, 2007Date of Patent: February 23, 2010Inventor: Han-Ching Huang
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Patent number: 7661286Abstract: A method for the production of a cup-shaped article, in particular a blank of a screw cap for glass bottles or the like, from an enameled metal sheet, using two tools in a stepwise manner: 1) the blank is stamped from the metal sheet in a first tool by the relative motion between a cutting bell cooperating with a blank holder and a drawing block, and the blank is drawn around the drawing block, the width of a flange forming between the cutting bell and the blank holder being continuously reduced with a progressive degree of deformation until the flange reaches a defined width (R-r), and 2) the blank is deformed in a second tool such that the radially outwardly directed flange is deflected toward a profiling introduced in a wall of the blank.Type: GrantFiled: September 2, 2004Date of Patent: February 16, 2010Assignee: Maiko Engineering GmbHInventor: Klaus Warmbrunn
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Publication number: 20090309377Abstract: A closing seal and associated method include a closing body having a closing mechanism disposed therein, and receptacle retaining the closing body, and a first connecting member connected with one of the closing body and the receptacle. An insertion member is connected with the first connecting member and shaped for insertion into the closing member to retain the same in place. A second connecting member is connected with one of the closing body, the receptacle and the insertion member, and includes a through aperture through which the insertion member passes when the closing seal is closed.Type: ApplicationFiled: December 14, 2006Publication date: December 17, 2009Inventor: Franz-Peter Welsch
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Publication number: 20090305075Abstract: A method for producing low-springback half shells made of a metal, in particular steel or a steel alloy, includes drawing in at least one drawing die a blank, such that the blanks have flange regions on the deep drawn body after the deep drawing. The flange regions are shaped by upsetting a corner substantially perpendicularly to a wall of the deep drawn region of the blank and the flange regions are subsequently trimmed in a shearing die, such that half shells without margins are produced.Type: ApplicationFiled: April 23, 2007Publication date: December 10, 2009Applicant: ThyssenKrupp Steel AGInventors: Thomas Flehmig, Lothar Hömig, Konstantinos Savvas
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Publication number: 20090293572Abstract: A tooling assembly for scoring a can end is provided. First and second opposing tool members cooperate to create a depression in the can end, and to form a scoreline within the depression. A conversion press for converting a can end shell into a can end, and a method for scoring a can end are also provided. The method includes engaging a first side of the can end with a score knife, supporting at least a portion of a second side of the can end with a score anvil, depressing the can end into a cavity of the score anvil to form the depression, and forming the scoreline within the depression. The depression and scoreline are formed substantially simultaneous within the same tool station of the conversion press. A sealant, which is applied to the scoreline, forms a pool within the depression, thereby completely covering the scoreline.Type: ApplicationFiled: June 3, 2008Publication date: December 3, 2009Inventors: Craig A. McEldowney, Mark R. Mitchell
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Patent number: 7624611Abstract: A method for forming a cup-shaped member, including a first pressing step of pressing a plate into a first cup-shaped intermediate molded body, and a second pressing step of pressing the first cup-shaped intermediate molded body into a second cup-shaped intermediate molded body having at least one annular bearing surface that extends perpendicular to an axial direction of the second cup-shaped intermediate molded body and are disposed on a radial-inward projection having an increased wall thickness. During the second pressing step, an outer circumferential periphery of the first cup-shaped intermediate molded body is ironed to facilitate plastic flow radially inwardly directed from the inner circumferential periphery thereof by restraining plastic flow directed toward an open end periphery and a bottom thereof.Type: GrantFiled: December 12, 2005Date of Patent: December 1, 2009Assignee: JATCO LtdInventor: Kazumi Saitou
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Publication number: 20090274957Abstract: A bottomed cylindrical battery can of the present invention includes a bottom wall and a side wall each having a predetermined thickness and being uniform in thickness. Alternatively, the bottomed cylindrical battery can of the present invention includes a side wall having a predetermined thickness and being uniform in thickness therethroughout and a bottom wall having a bottom wall thickness increasing from the periphery to the center thereof. By thus configuring, it is possible to reduce the weight of the battery can without sacrificing the rigidity of the battery can, while achieving a reduction in the amount of material used.Type: ApplicationFiled: July 17, 2009Publication date: November 5, 2009Applicant: PANASONIC CORPORATIONInventors: Yoshio GODA, Satoru Sumikawa, Seiichi Kato
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Publication number: 20090272171Abstract: A method of forming a part and a method of designing a part to be formed from a sheet metal blank is disclosed. The part may be formed from lightweight high-strength material to an extent that would normally exceed the forming limits of the material if the part were attempted to be formed in one step in a multi-part die set. Critical areas including deep pockets and sharp radius areas of the final part are formed from a preform or intermediate shape part. The preform is further formed in a fluid pressure forming process to a final part shape wherein broad radius areas of the preform are formed into deep pockets and sharp corners.Type: ApplicationFiled: May 5, 2008Publication date: November 5, 2009Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventor: Sergey F. Golovashchenko
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Publication number: 20090255317Abstract: A method for converting blanks by drawing in a tool with a ram, a die and a pressure pad wherein, converted blanks with high dimensional precision can be produced, includes feeding a blank with a plurality of bulges to the tool. In flange regions of the blank the pressure pad is moved in a first process step of the method into a first position, which corresponds to the height of the bulges of the flange region of the blank added to the blank thickness. In the first process step the blank is preformed in the tool using the ram and in a second process step the pressure pad and the ram are moved into the end positions, so that the blank is converted by the ram to the end form and the pressure pad smoothes the bulges of the flange regions of the blank.Type: ApplicationFiled: April 6, 2009Publication date: October 15, 2009Applicant: ThyssenKrupp Steel AGInventors: Thomas Flehmig, Konstantinos Savvas
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Patent number: 7596980Abstract: A method for forming a container half (10) from a coated steel sheet (21) is provided. Because a first planar part (27) at an outer peripheral part of a first formed body (26) provided through a first drawing step is held by a blank holder (33) during its bending to provide an L-shaped cross-section part (36) in a second drawing step, no wrinkles will develop at a vertical part (38). Because an unnecessary outer part (44) of a flange part (46) is cut off in a trimming step, the width of the flange part is narrowed. By virtue of the narrowed width, no wrinkles will develop during bending of the flange part.Type: GrantFiled: December 27, 2005Date of Patent: October 6, 2009Assignee: Honda Motor Co., Ltd.Inventors: Shizuo Kimura, Shiro Kamiyama, Kensaku Fujita
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Publication number: 20090193869Abstract: Exemplary embodiments of the invention relate to a container blank of defined shape, a method of feeding the blanks, and apparatus for feeding the blanks. The blanks are shaped or contoured in such a way that mutual adhesion between the blanks of a nested stack of such blanks can be broken, thus facilitating the delivery of individual blanks from the stack. The shaping of the blanks is effective to cause the blanks to separate from each other or to tilt mutually by a small distance when one blank is moved at approximately right angles to the stack. This allows ingress of air between the blanks that eliminates the mutual adhesion.Type: ApplicationFiled: February 5, 2008Publication date: August 6, 2009Inventors: David Gaensbauer, David Andrew Gill
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Publication number: 20090193870Abstract: The present invention aims at providing a drawing method of work piece in non-circular cylindrical shape capable of eliminating swollen part, without causing any creases or depression on the formed face, by performing drawing to the swollen part produced in a region near the minor axis of the work piece in non-circular cylindrical shape.Type: ApplicationFiled: December 30, 2008Publication date: August 6, 2009Inventor: Hiroshi ARITO
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Publication number: 20090188294Abstract: A method and a device for determining a quality of a metallic surface of a metallic substrate, for example a steel or steel alloy substrate, are provided. The device includes a mould, a sheet holder and a die, with which the metallic substrate is formed to produce a drawn test surface. The method and device are used to test the quality of the metallic surface of a metallic coating with a view to a later utilization, especially with a view to a later forming, wherein the metallic substrate is formed at least in-an area of a test surface, wherein a main and an additional shape change of the metallic substrate in the area of the test surface assume predetermined values that are related to the later utilization of the metallic substrate, and wherein the quality of the metallic surface is tested on the test surface after forming.Type: ApplicationFiled: February 23, 2007Publication date: July 30, 2009Applicant: ThyssenKrupp Steel AGInventors: Andreas Birkenstock, Peter Heidbüchel, Michard Linnepe
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Publication number: 20090188747Abstract: An exhaust-noise attenuation muffler includes two half-shells, each including an inner shell and an outer shell which are made through deep drawing of a sheet metal blank which can have a thickness between 0.3 mm and 0.5 m. The inner shell or the outer shell is provided with an embossment. After placing the inner shells in corresponding ones of the outer shells to form half-shells, two complementing half-shells are joined together.Type: ApplicationFiled: January 28, 2009Publication date: July 30, 2009Applicant: Benteler Automobiltechnik GmbHInventors: Christian Smatloch, Pieter Van Den Eijkel
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Patent number: 7552612Abstract: A method of making an easy open end for a container includes steps of providing a can end blank having an end panel and forming the can end blank in a series of forming operations that are performed with specialized and unique tooling. The can end is preferably shaped during the forming operations so that a major portion of the end panel is curved. Specifically, the curvature is preferably such that a top surface of the major portion is generally concave and a bottom surface of the major portion is generally convex. The end panel is also preferably shaped and constructed so that the curved major portion will invert in shape upon the application of a sufficient predetermined pressure differential between the top and bottom surfaces. A method of testing a fill level of a sealed container is performed in reliance on this “cricketing” or “oil canning” effect.Type: GrantFiled: July 20, 2006Date of Patent: June 30, 2009Assignee: Crown Packaging Technology, Inc.Inventor: Paul R. Heinicke
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Publication number: 20090126448Abstract: An addendum shape portion of a panel material is drawn by a drawing portion of a press forming die by an amount equal to or less than the limit to which the panel material can be drawn, whereby a to-be-product portion of the panel material is roughly conformed to a forming face of a punch. In this state, the to-be-product portion of the panel material is stretched or drawn. Accordingly, the cross section of the to-be-product portion is uniformly changed at the minimum level, which makes it possible to produce, by press forming, a fender panel made of aluminum base alloy, which has a great plane dimension L and high quality. As a result, flexibility in the design of panel parts, which are formed by pressing the panel material into shapes, is increased.Type: ApplicationFiled: October 5, 2006Publication date: May 21, 2009Inventor: Junichi Komatsu
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Publication number: 20090107203Abstract: A press-molding device (80) molds a bottom portion of a work piece (9) having a closed-end shape between an inner die (521) inserted into the work piece (9) and an outer die (551) disposed on an outside of the work piece (9). A chuck position switching mechanism (501) grips the work piece (9) so that the work piece (9) can move in an axial direction. An inner die moving mechanism (522) inserts the inner die (521) into the inside end of the work piece (9). A stopper mechanism (531) supports the inner die (521) in a processing position by restricting movement of the inner die (521). An outer die moving mechanism (552) press-molds the bottom portion of the work piece (9) between the outer die (551) and the inner die (521), thereby press-molding the workpiece (9) smoothly without damaging an inner peripheral surface of the workpiece (9).Type: ApplicationFiled: March 31, 2006Publication date: April 30, 2009Applicant: KAYABA INDUSTRY CO., LTDInventors: Keisuke Mishima, Hirofumi Kuroda
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Publication number: 20090107204Abstract: The invention relates to a tool device for forming a section of a body. The device includes at least one moveable retaining device and at least one forming punch moveable in the direction of the retaining device. The section to be formed is arranged between the retaining device and the forming punch. The forming punch during the forming is moved from an initial position into a defined end position relative to the section to be formed. In order to limit the construction space and the forces to be applied, the tool device includes a wedge element which is in contact with the retaining device and/or a die such that a movement of the wedge element effects a movement of the retaining device and/or of the die in the forming direction. Furthermore, a forming method is provided with the aid of the tool device.Type: ApplicationFiled: March 16, 2007Publication date: April 30, 2009Inventors: York Widdel, Bernhard Spies, Heiko Thaler, Sebastian Rotter
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Patent number: 7520153Abstract: A method for manufacturing a bursting disk from a sheet or foil is disclosed. The bursting disk has an edge for clamping the bursting disk in a clamping device and a middle region enclosed by the edge, with the following manufacturing steps: the sheet or foil is clamped with a first portion forming the future edge of the bursting disk, said first portion defining a second portion which corresponds to the future middle region of the bursting disk. A third region is defined, which is located within the second portion of the sheet or foil, a part of the second portion enclosing the third portion of the sheet or foil is clamped completely by means of a pair of clamping jaws or female dies, the sheet or foil is deformed for a first time in the third portion, the third portion being located within the second portion, which remains undeformed.Type: GrantFiled: May 10, 2007Date of Patent: April 21, 2009Assignee: Rembe GmbHInventors: Bernhard Penno, Norbert Schluter
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Patent number: 7513138Abstract: A single action press for forming a shell used to make a can end includes a first tool and an opposed second tool. The first tool includes a die center insert that performs a forming operation on disc cut from a sheet of end material. The first tool is configured and arranged wherein force is supplied to the die center insert during the downstroke and force is removed from the die center insert at the bottom of the downstroke and at the start of the upstroke, to thereby enable the die center insert to disengage from the shell. One specific embodiment uses a die center piston and compressed air to apply force to the die center insert. Another embodiment uses a cam and cam follower arrangement to remove axial forces at the bottom of the downstroke and either springs or gas pressure to apply force to the die center insert during the downstroke.Type: GrantFiled: October 29, 2007Date of Patent: April 7, 2009Assignee: Rexam Beverage Can CompanyInventors: Timothy L. Turner, Michael R. Gogola
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Publication number: 20090078022Abstract: A die assembly is provided, which is structured to be affixed to a shell press. The die assembly includes at least one die shoe having first and second opposing ends, and a number of divisions between the first end and the second end. The divisions are structured to divide the at least one die shoe into a plurality of pieces to accommodate thermal expansion. Each of the divisions between the pieces of the at least one die shoe has a profile. Preferably, the profile is not straight. Each of the divisions of the at least one die shoe form a gap between the pieces of the die shoe, thereby spacing the pieces apart from one another. The pieces are independently coupled to a corresponding mounting surface of the shell press. A shell press and a method for employing the die assembly in a shell press are also disclosed.Type: ApplicationFiled: September 10, 2008Publication date: March 26, 2009Inventors: James Michael Miceli, Brent Allen Young
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Patent number: 7506529Abstract: A method for producing a cylindrical, seamless can body (20) made of metal with associated can top end. The can top end includes a top end ring, that can be connected to the opening edge (21) of the can body (20) and borders a removal opening (30) and a sealing diaphragm (31) arranged on the top end ring and covering the removal opening. A cylindrical, seamless can body blank (10) is produced. Following trimming of the opening edge (11) of the can body blank (10), a cylindrical ring (18) is separated therefrom. The height of the can body blank (10) is preset in such a way that the can body (20) is formed during separation of the cylindrical ring (18). The scrap portion can also be reduced by the method during production of can bodies and top end rings.Type: GrantFiled: June 7, 2003Date of Patent: March 24, 2009Assignee: Alcan Technology & Management Ltd.Inventors: Sven Bauer, Reinhart Geisler
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Publication number: 20090071219Abstract: A method and apparatus for forging a tubular forging stock to produce a forged product, preferably a premium coupling machining blank. The apparatus includes a holding die assembly defining a holding cavity for the forging stock and a press die apparatus including opposed first and second press dies movable within the holding cavity to forge the forging stock to produce the forged product. The holding die assembly may include opposed first and second holding dies defining respective portions of the holding cavity, wherein the holding dies are selectively relatively movable between a closed position for forging the forging stock and an open position for removal of the forged product. Alternately, the apparatus may include a knockout mechanism for dislodging the forged product from the holding cavity. Further, the apparatus may include a mechanism for controlling finning between the first and second press dies while the forged product is being produced.Type: ApplicationFiled: September 14, 2007Publication date: March 19, 2009Applicant: WESTERN CANADA MACHINING INC.Inventor: Jose McILROY
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Patent number: 7500376Abstract: The present invention describes an apparatus and forming process to manufacture container end closures with improved internal buckle strength. The present invention provides greater material and dimensional control during the forming process by utilizing a pressure sleeve to provide support to at least a portion of an end closure chuck wall and seaming panel radius while placing an end closure countersink in compression during the forming process.Type: GrantFiled: July 29, 2005Date of Patent: March 10, 2009Assignee: Ball CorporationInventors: Jess N. Bathurst, James D. Traphagen
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Patent number: 7490503Abstract: The method according to the present invention comprises: a first curving step of curving a plate-like metallic blank (1) such that the blank (1) is convexed; a bending step of bending, with the outer peripheral edge portion (1e) of the blank (1) restrained from radially outwardly extending, the resulting arcuate portion (1b) of the curved blank (1) in the direction opposite to the convex direction thereof, so that a boss (6) is formed; and a second curving step of pushing the inner peripheral portion of a flat portion (5) of the blank (1) in the direction opposite to the boss projecting direction. Through the steps above-mentioned, the blank (1) is provided at the center thereof with the case-like boss (6) projecting in one direction from one lateral side of the blank (1) and at the outer periphery thereof with a peripheral wall (7) projecting in the same direction in which the boss (6) projects.Type: GrantFiled: August 15, 2000Date of Patent: February 17, 2009Assignee: Kanemitsu CorporationInventors: Toshiaki Kanemitsu, Kazuyuki Oda
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Patent number: 7478550Abstract: The invention generally relates to an apparatus for forming a shell. The apparatus has a die center and a panel punch located in opposed relation to the die center. A panel punch piston is coupled to the panel punch. The panel punch piston has an upper end and a spacer member is disposed concentrically around an outside surface of the panel punch piston at or proximate to the upper end of the panel punch piston. The upper end of the spacer member is in contact with a lower end of the panel punch and the spacer member is located proximate to a peripheral surface of the lower end of the panel punch. A method for manufacturing a shell is additionally provided as well.Type: GrantFiled: January 19, 2007Date of Patent: January 20, 2009Assignee: Stolle Machinery Company, LLCInventors: David Keith Wynn, Steven Todd Albright
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Patent number: 7472575Abstract: A non-circular can end for a container having walls which form an opening includes a corner-mounted pull tab opener secured to a severable panel portion by an integral rivet. The corner-mounted opener facilitates easy opening of the can end. A pair of generally parallel bead recesses on either side of the integral rivet stiffen the severable panel portion in order to facilitate bending of the panel aft of the rivet to easily open the can end. The severable panel optionally further includes a mustache-shaped scoreline to reduce the amount of force required to lift the opener. Tooling and a conversion press for converting shells into the non-circular can ends are also disclosed.Type: GrantFiled: July 13, 2007Date of Patent: January 6, 2009Assignee: Stolle Machinery Company, LLCInventors: Gregory H. Butcher, Kenneth F. Fultz, Mark R. Mitchell, David A. Stradling, Greg S. Williams
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Publication number: 20080295558Abstract: Beverage can manufacturing apparatus is provided in the form of a set of N necking stations S1, S2 . . . SN for progressively necking a beverage can body having a diameter greater than or equal to 2.8 inches to result in an open end designed to receive a first standard end. The necking stations are constructed such that a subset of the necking stations Si . . . Sj, where 1?i<j<N, progressively neck the beverage can body to result in an open end designed to receive a second standard end for the beverage can. The diameter of the first standard end is less than the diameter of the second standard end. For example, the first standard end is say a 202 standard end and the second standard end is a 209, 204, or a 206 standard end. Alternatively, for example, the first standard end could be a 206 end and the second standard end could be a 209 standard end.Type: ApplicationFiled: May 31, 2007Publication date: December 4, 2008Inventors: David Reimer, Leo F. Hayden
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Patent number: 7454940Abstract: A press forming method includes the following steps: (a) approaching an upper die to a lower die to form a space having a shape corresponding to at least one of concave and convex, the upper die having at least one of convex and concave, the lower die having at least one of concave and convex corresponding to at least one of convex and concave of the upper die; (b) forcing a workpiece disposed between the upper and lower dies, into the space so as to form at least one of preliminary concave and convex in the workpiece; (c) striking the upper die against the lower die so as to form at least one of concave and convex in the workpiece.Type: GrantFiled: April 19, 2006Date of Patent: November 25, 2008Assignee: JATCO LtdInventor: Kazumi Saitou
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Publication number: 20080264137Abstract: The present invention relates to a stud and a method of fabricating the same, in which a female screw portion of the stud is formed in a cup shape by means of a reverse drawing process, thereby preventing damage of the female screw portion due to vibration and torque and solving a problem of quality degradation of various electronic products due to generation of burrs. The present invention comprises the steps of performing a deep drawing on a metal plate at a round shaped blank into a cup-shaped blank to thereby form a flange portion; performing a plurality of drawing processes again for reducing a diameter of the cup-shaped blank to thereby complete a body portion; performing a reverse drawing to form a female screw portion at the body portion; forming a press-fit fastening groove at a contact surface of the body portion and the flange portion by means of a slitting process, and performing a trimming process to fabricate the stud.Type: ApplicationFiled: November 15, 2007Publication date: October 30, 2008Applicant: NBT Co., Ltd.Inventor: Sang Bong Park
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Publication number: 20080245114Abstract: A laundry treating apparatus and a method of manufacturing a front cover for a laundry treating apparatus are provided herein. The method manufactures a front cover having an accurate desired shape using stainless steel having a unique metal color and gloss. The method of manufacturing a front cover for a laundry treating apparatus includes a drawing step to mold a front surface and a side surface of the front cover by drawing a stainless steel plate, a spring back reducing step to reduce a spring back of the drawn stainless steel plate, and a cutting step to cut the front cover from the stainless steel plate.Type: ApplicationFiled: March 5, 2008Publication date: October 9, 2008Inventor: Dong Woo KANG
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Publication number: 20080229802Abstract: A method of forming a metal sheet blank (7) by deep-drawing the sheet blank (7) so as to produce a deep-drawn pre-form (7) having a base portion (8) and a skirt portion (9) extending at substantially right angles therefrom. The height of the skirt portion (9) varies around the perimeter of the pre-form (7) so as to provide a skirt (9) having a curved edge course (10), and subsequently processing said curved edge (10) to obtain a curled or bent edge (10) having a curved course. The invention also relates to a tool (1,6) and an apparatus for forming a sheet blank and to a lid or container (7).Type: ApplicationFiled: January 28, 2005Publication date: September 25, 2008Applicant: GLUD & MARSTRAND A/SInventor: Jan Simris
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Publication number: 20080173058Abstract: The invention generally relates to an apparatus for forming a shell. The apparatus has a die center and a panel punch located in opposed relation to the die center. A panel punch piston is coupled to the panel punch. The panel punch piston has an upper end and a spacer member is disposed concentrically around an outside surface of the panel punch piston at or proximate to the upper end of the panel punch piston. The upper end of the spacer member is in contact with a lower end of the panel punch and the spacer member is located proximate to a peripheral surface of the lower end of the panel punch. A method for manufacturing a shell is additionally provided as well.Type: ApplicationFiled: January 19, 2007Publication date: July 24, 2008Inventors: David Keith Wynn, Steven Todd Albright
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Publication number: 20080163663Abstract: Methods for forming a tube that includes a feature extending from an inner surface of the tube are provided. The methods can include using a die and stamper, single impact extrusion, double impact extrusion, and progressive deep draw process.Type: ApplicationFiled: June 28, 2007Publication date: July 10, 2008Applicant: Apple IncInventors: M. Evans Hankey, Emery A. Sanford
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Patent number: 7395685Abstract: A thin walled body is deformed in a process in which the body is gripped securely in a holding station and, whilst gripped in the holding station, tooling engages to deform the peripheral wall of the body at a predetermined wall zone. The tooling is provided at a tooling station which is adjacent the holding station during deformation. The predetermined wall zone is co-aligned with the tooling by rotation of the body about an axis prior to securing at the holding station.Type: GrantFiled: May 15, 2007Date of Patent: July 8, 2008Assignee: Envases (UK) LimitedInventors: Santiago Garcia Campo, Juan Saiz Goiria
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Patent number: 7395686Abstract: Drawn and ironed aluminum can bodies are made from aluminum having a gauge thickness of 0.01075 inches or less, in which the bottom profile meets customer requirements for bottom performance in terms of buckle, drop and growth, without requiring the bottom profile to be reformed in a separate bottom profile reforming step.Type: GrantFiled: August 2, 2007Date of Patent: July 8, 2008Assignee: Rexam Beuerage Can CompanyInventors: Lillian Dervy, Michael R. Gogola, William Walsh
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Patent number: 7392683Abstract: The invention relates to a method for the production of a rolled edge from an edge section (11) of a tube, wherein a flanging die is driven onto the edge section and flanges it into a roll. According to the invention, an initial area (14) of the edge section (11) is previously rolled in a positive fit manner by means of a forcibly controlled tool (30). This prevents buckling of the initial area (14), which has a controlled geometry as a result of rolling. The novel method is preferably used in the production of valve seats in so-called aerosol domes (10) for spray cans.Type: GrantFiled: March 18, 2002Date of Patent: July 1, 2008Assignee: Adval Tech Holding AGInventors: Rudolf Lüthi, Yasar Renkci, Hans Jöhr
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Publication number: 20080087067Abstract: The invention generally relates to a curling assembly for curling metal shells. The curling assembly has a shell support member having a flange extending from a foundation of the shell support member with the flange having a first aperture and a second aperture passing through the flange. An outer curler segment is coupled to the shell support member. An adjustment screw passes through the first aperture of the flange with the adjustment screw being structured to engage the outer curler segment. Actuation of the adjustment screw would position the outer curler segment. The second aperture of the flange is structured to receive a fastener for coupling the shell support member to a base of a curling unit. A curling unit for curling metal shells is also provided. A press in combination with a curling unit for curling metal shells is also provided.Type: ApplicationFiled: October 12, 2006Publication date: April 17, 2008Inventor: David Aaron Holmes
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Patent number: 7353684Abstract: An apparatus and method of manufacturing a drum, for use in an appliance such as a dryer, that prevents noise and vibration during operation. The method involves forming a cylindrical drum; reducing a diameter at both ends of the drum; forming beads in a central part of the drum; and bending both edges of the drum.Type: GrantFiled: June 4, 2004Date of Patent: April 8, 2008Assignee: LG Electronics Inc.Inventor: Soon Jo Lee