Abstract: A method of manufacturing a ball and cone fluid fitting includes providing a first conduit with a generally spherical-shaped exterior surface, and providing a second conduit with a generally conical-shaped interior surface. The generally conical-shaped surface is coined with a master ball to create a seating surface for the generally spherical-shaped exterior surface of the first conduit. At least a portion of the generally spherical-shaped exterior surface is coated with a softer metal.

Abstract: An information handling system enclosure is formed from a metal panel having a thickness, such as approximately 1 mm, by stamping a raised edge from the panel so that the height of the edge appears as a thickness of the panel, such as 2.5 mm. The raised edge is stamped to have a raised edge of slightly greater than the final edge height and then punched into a corner tool to provide the raised edge with a desired height. Punching into the corner tool forms the edge along the outer circumference of the panel to have a substantially square appearance.

Abstract: In order to develop a surgical needle comprising an elongate needle body and a needle point formed on a distal end of the needle body, wherein the needle body is manufactured in particular from an elongate cylindrical blank, in a way that improves the handling ability of the surgical needle, it is proposed that the needle body has at least one textured-profile lateral face, which comprises at least one textured-profile lateral-face region provided with a textured profile, wherein the textured profile comprises a plurality of indentations and wherein the at least one textured-profile lateral-face region extends as far as the needle point. An improved method of manufacturing a surgical needle is also provided.

Abstract: A blanking line including an uncoiler, a first feeder, a slitter, and a shear. A coil of metal is carried by the uncoiler. The first feeder removes the material from the coil and typically includes a leveler for leveling the metal. The metal is fed from the leveler into a looping pit that is located between the leveler and slitter. The slitter feeds and slits the material a predetermined distance and is driven with servo motors. The looping pit acts as an accumulator allowing the metal to hang so the slitter can move metal intermittently into a shear while the leveler runs at a constant rate. The shear cuts the material to a predetermined length corresponding with the distance that the material is fed by the slitter. A measuring wheel may be included to measure the distance that the material is moved by the slitter.

Abstract: A crimping terminal fitting has a wire barrel (21) to be crimped and connected to core strands (31) of a wire (30). The wire barrel (21) has a base plate (23) continuously extending from a ground terminal (11) in a longitudinal direction. Two core crimping pieces (25) extend from the opposite sides of the base plate (23). A thinned portion (27) is formed at least at a leading end of each core crimping piece (25) and is thinner than the base plate (23).

Abstract: A method for reducing the diameter of an opening, including peening a perimeter of the opening. A method for correcting the permeability of a part including a plurality of openings for allowing a gaseous fluid to pass therethrough. The method identifies at least one opening with a diameter which exceeds a predetermined upper limit and reduces the excessive diameter by peening a perimeter of the opening.

Abstract: The invention relates to a method for producing a blank, which is composed at least substantially of material that can be embossed, in particular aluminum or an aluminum alloy, for closing a container along the edge thereof, in particular by means of adhesive bonding or sealing, the blank having an embossed surface and being stamped from a continuous material. The invention is characterized in that markings are embossed on the continuous material when the surface of the blank is embossed, said markings being used for the position determination during the stamping process.

Abstract: A cold formed metal stud is provided for commercial and residential construction applications. The metal stud of the present invention is suitable for use in both composite and non-composite applications. The metal stud of the present invention includes an intermediate web, a first flange and a second flange. The first flange has a longitudinally extending channel. Each of the intermediate web, first flange and second flange may include a number of different design features that can increase the structural and heat transfer characteristics of the metal stud.

Abstract: The invention relates to a method for producing a press-hardened metal component, in which a blank (2) or a semi-finished product (30, 40, 50, 60) is press hardened in a forming tool (12), wherein the blank (2) or the semi-finished product (30, 40, 50, 60) has partial regions (4, 36) with reduced wall thickness and the partial regions (4, 36) with reduced wall thickness are not press hardened. The invention also relates to a press-hardened metal component made of steel or a steel alloy, in particular for a motor vehicle, preferably produced by a method according to the invention, which is not press hardened in at least one partial region (4, 36), wherein at least one partial region (4, 36) that is not press hardened has a reduced wall thickness in comparison with the partial regions that are press hardened.

Abstract: Methods are taught for manufacturing a work having a peripheral flange by pressing a sheet material may include half die cutting the material so as to simultaneously form inner and outer circumferential surface of the peripheral flange while the peripheral flange is simultaneously subjected to isostatic pressures that are directed from the flange inner surface to the flange outer surface or from the flange outer surface to the flange inner surface.

Abstract: A bodymaker ram attachment has a screwed locator (60), which is fastened to a slide block (70) of the bodymaker and can be aligned to the machine. A new ram with an internal thread and location diameter is screwed onto the locator. A clamp ring (65) tightens a locking element (80) so as to fix the ram (50) to the locator (60) when screws (68), which fasten the clamp ring to the locator, are tightened. The advantage of this new attachment is that the ram can be removed quickly by loosening the clamp ring and locking element then unscrewing the ram from the locator. The ram can then be removed and replaced by sliding through the front of the machine without the need for further disassembly.

Abstract: Computer-implemented processes for making refractory metal pots, including: cutting an a refractory metal ingot into a first workpiece; subjecting the first workpiece to multiple upset forgings, annealings in a vacuum or inert gas to a temperature sufficiently high to cause at least partial recrystallization, forging-backs, and rollings to form a plate; wherein the forged, annealed workpiece undergoes a reduction in thickness after at least one rolling pass and is turned between at least one pass, to form the plate; and deep drawing the plate to form a pot; wherein dimensions of at least one workpiece or plate suitable for processing into a pot are pre-determined with a computer-implemented finite element modeling assessment method.

Abstract: The present invention is a press forging method by which porosities in a raw material are removed and mechanical properties such as ductility and toughness of a steel product are at a required level in a case that a steel ingot is treated as a raw material in press forging. A cylindrical steel ingot (a so-called “round billet”) is set onto a die as a raw material, and, a forging process is applied to the steel ingot so that buckling of the steel is not generated during the forging process and that a reduction ratio and a forging ratio are more than predetermined values, respectively.

Abstract: A composite bushing substrate and method of producing the same are provided. The composite bushing substrate may include a clad metal, created by metallically bonding a high strength base layer and an interlayer. The surface of the interlayer may be textured or embossed to form a surface with a high surface area. A low friction surface material may be applied to the textured interlayer surface, resulting in a composite bushing material that can resist deformation of the surface material.

Abstract: A metal member manufacturing method is achieved by pressing a second region of a metal material without pressing a first region of the metal material, and pressing the first region without pressing the second region. The metal material has a hole formation region in which one through-hole is to be formed. The first region and the second region are contained in the hole formation region.

Abstract: A press-formed member includes a first wall with a first thickness, a second wall with a second thickness, and a first corner portion. The first corner portion is disposed between the first and second walls, with the first corner portion having an increased thickness formed by pressure-forming such that the increased thickness of the first corner portion is larger than the first and second thicknesses of the first and second walls adjacent to the first corner portion. In a manufacturing method for the press-formed member, a preliminary body structure to be deformed is provided, and the thickness of the first corner portion of the preliminary body structure is increased by applying pressure to the preliminary body structure.

Abstract: A workpiece enlarging method is provided, by which an enlarged portion can stably be formed on a portion of a workpiece such as a shaft member, and a drive force required to form the enlarged portion can be reduced. The workpiece enlarging method forms the enlarged portion on the workpiece (W) by applying, with respect to the workpiece (W), alternating shear energy in a transverse direction thereof so as to suppress deformation of the workpiece (W) within an elastic limit while applying compression energy that produces compressive stress equal to or greater than an initial yield strength to increase internal energy of the workpiece (W), thereby decomposing a portion of the increased internal energy by the alternating shear energy and deforming and enlarging the enlargement intended area of the workpiece (W) with the assistance of the decomposed energy obtained by the decomposition.

Abstract: Flat gasket comprising a first sheet metal layer consisting of a spring steel and a second sheet metal layer consisting of a ductile steel, the first layer being provided with a sealing bead, and the second layer being provided in an edge area bordering on an edge of the layer with a thickened zone as supporting element for receiving pressing forces; to increase the design possibilities for such a supporting element, the latter is formed by at least one elongate arch of the second layer, which is stamped into the edge area of the second layer and extends approximately parallel to the free edge of the edge area, the arch being compressed in such a way that the metal volume of the supporting element is at least three times the total hollow space volume which the supporting element and two tangential planes abutting on the latter and extending parallel to the plane of the second layer include between them.

Abstract: A method of mitigating distortion in a friction stir weld joint as well as an associated friction stir weld assembly for mitigating distortion in a friction stir weld joint are provided. In this regard, a workpiece having a friction stir weld joint and associated distortion may be provided. Force may then be selectively applied to the workpiece along at least a portion of friction stir weld joint. The application of force induces plastic deformation along at least the portion of the friction stir weld joint in order to reduce the distortion of the workpiece. Force may be applied, for example, by moving a roller, such as a hardened cylindrical roller having chamfered edges, along at least a portion of the friction stir weld joint in order to apply a compressive force.

Abstract: There is provided a method of manufacturing an outwardly flanged metal member, by which a metal member having outward flange portions which extend radially outwardly from a plurality of positions along a circumferential direction on an outer peripheral surface can be formed without a flash, or with a reduced amount of a flash. While surrounding a periphery of a metal blank 15 by a stationary die 21 and a movable die 22 and butting a distal face of the movable die 22 and a distal face of the stationary die 21, an axial end face of the blank 15 is plastically deformed by pressing the axial end face with the punch under a warm or hot condition to form the outward flange portions 7a by filling flange molding cavities 32 with a portion of the blank 15.

Abstract: Any of various features of a workpiece are forged by a common set of tools. The feature is incrementally forged as the tool set is moved to successive forging locations on the surface of the workpiece. One of the tools is used to plasticize and extrude a portion of the workpiece while one or more of the other tools are used to form dams that contain and shape the extruded portions.

Abstract: A bending apparatus for long workpieces, especially tubes, to form a curved section extending between two bend end points (A, B) on the tube wherein the curved section is located about a center bend point X, distanced from a reference position (P) by a predetermined distance (L) extending along a tube, wherein the bending apparatus includes a bending segment rotatable about a pivotal axis so that the tube is positioned on a semicircular scale with a starting zero point of 0° to mark the start of the curved section at one of the bend end points (A, B), which point is designated as a bending-start point, characterized, in that the apparatus has a bend length-selector having at least one measurement edge the measurement edge aligning with the center bend point (X) to automatically place the tube at the bending-start point and at the 0° mark of the bending segment upon the placement of the tube in the bending apparatus.

Abstract: An aircraft door includes an outer skin configured as a panel structure; and a rear body structure configured as an integral cast structure and operatively connected to the panel structure so as to provide rigidity.

Abstract: A transmission, particularly for a motor vehicle, having at least two torque transmitting shafts, shafts suitable for use in such a transmission, and a method for the production such shafts. At least one of the shafts is composed of a shaft base body (10) and at least one gearwheel (3a, 4a), which is at least substantially finished separately from the shaft and subsequently is fixed to the shaft in such a way as to transmit torque available at the shaft or input torque by the gearwheel having a hollow hub body (13, 14) and being axially pressed onto a seat (11, 12) on the shaft base body so as to form a frictional connection which transmits the torque from the shaft to the gearwheel.

Abstract: To sufficiently secure the width dimension, strength and rigidity of the rack teeth 10, and to realize the light weight construction and the manufacturing method of the rack 8, the rack teeth 10 is formed by plastic working on one side surface in the radial direction of part in the axial direction of a rod unit 9 having a circular cross-sectional shape, and the curvature radius of the portion which is separated in the radial direction from the portion where the rack teeth 10 is formed, is made greater than that of the cross sectional shape of the outer surface of the axial remaining portion of the rod unit 9.

Abstract: A curved extrusion includes a body that has indefinite length and a cross-section, and that is formed to contour and at least one channel cut into the cross-section that is filled with deposited material such that said cross-section of said body is restored. By cutting the channels into the cross-section of the extrusion, the extrusion may be easily formed onto a contoured tool to be curved with lower forming and residual stresses and distortion. By filling the channels with deposited material, the original cross-section and strength of the extrusion can be restored. By adding a transverse stiffener, the strength of the original extrusion may not only be restored but also further improved. By depositing material to create structural features the cross-section of the extrusion may be locally changed. The method for forming curved extrusions of the present invention may be used, for example, to produce T-chords of an aircraft.

Abstract: The invention relates to such a method and apparatus, as well as to the resulting deformed object out of a relatively hard material such as e.g. a metal or plastic wire in which an undeformed section (2) is clamped near its ends (3, 4) and is subsequently upset in a controlled way by an axial pressure force (22) to a predefined shortened and thickened longitudinal section (5), with which simultaneously over substantially the entire contour sheath (19) of this section (2) a counterforce (29) is exerted so that, with the progressive deformation during upsetting, the total volume of the longitudinal section that is deforming, remains substantially constant. In this thickened section (5) a flattened zone (8) can subsequently be applied in order to realise a final shape (10) such as an opening (26). The invention concerns in particular also the use of a deformation line (40) for manufacturing a heddle for weaving looms.

Abstract: For further development of friction-ring transmissions, a friction-ring transmission has a friction ring, a first friction cone including a first friction-ring running surface, a second friction cone including a second friction-ring running surface, and at least one axial friction-ring securing element for preventing critical travel of the friction ring beyond the friction-ring running surface. The friction ring is disposed to be displaceable axially on the friction-ring running surfaces and in a gap between the friction cones, whereby the at least one axial friction-ring securing element is disposed on at least one of the friction cones.

Abstract: A method of producing a flat sheet metal blank which varies in thickness. The sheet metal blank is produced for manufacturing components for motor vehicles. The method comprises the steps of providing a flat sheet metal blank having a variable thickness and prefabricated as a starting workpiece, and reworking the prefabricated flat sheet metal blank such that the variable thickness of the prefabricated flat sheet metal blank is locally changed.

Abstract: A method of thermal forming of refractory alloy suture needles is disclosed. Needle blanks made from refractory alloys are used to form surgical needles, which are heated to a temperature above the ductile to brittle transition temperature but below the recrystallization temperature of the refractory alloy. The heated needle blanks are then mechanically formed into a surgical needle.

Abstract: An upsetting method capable of reducing a molding pressure is provided. The upsetting method uses a receiving die 11 and a guide 20 having an insertion hole 23 for inserting and holding a diameter expansion scheduled portion 2 of the raw material 1 in a buckling prevented state and in an axially slidable manner, the insertion hole being penetrated from the basal end to the tip end of the guide 20.

Abstract: An upsetting method capable of eliminating a correction step by preventing occurrence of quench distortion is provided. The method includes the step of preparing an upsetting apparatus 10 equipped with a forming die 11 and a guide 20 having an insertion hole 21 for securing a diameter expansion scheduled portion 2 of the bar-shaped raw material 1 in a buckling preventing state and a punch 30. The diameter expansion scheduled portion 2 of the raw material 1 in a heated state is disposed in the insertion hole 21 of the guide 20 in a heated state, and the tip end portion of the guide 20 is disposed in the cavity 12 of the forming die 11 adjusted in temperature so as to be below a temperature of the raw material 1, and the raw material is secured to the securing portion 13 of the forming die 11.

Abstract: A method for the reinforcement of a wall region of a three-dimensional attachment for high torque loads, wherein, a plate with a substantially evenly curved outer contour is cut out of a flat strip and the plate is formed and fine blanked into a pot-shaped body with projections and/or impressions and/or indentations and/or recesses and/or sinks and/or holes and/or pivots by a forming and fine blanking tool including die, counter-die, die plate, V-shaped projection and pressure plate, whereby a circular edge for a toothing is formed at the body. Hinge attachments with a much higher safety with regard to fracture of the wall region between the edge with an inner toothing and the pot-shaped body of the hinge attachment are producible in a cost-effective way.

Abstract: A mirror assembly for a motor vehicle includes a base that is fixedly secured to the motor vehicle. A housing is fixedly secured to the base. The housing defines an opening. A mirror is operatively secured to the housing at the opening. The mirror defines a main viewing portion and a spotting mirror portion wherein the main viewing portion and the spotting mirror portion are fabricated from a unitary structure. The mirror is a reflective element and defines a main viewing portion of one curvature and a spotting mirror portion for viewing the blind spot which is defined by having a radius of curvature less than the main viewing portion. Both viewing portions of the mirror are integral to one unitary structure that is fabricated from sheet metal such as steel, stainless steel, or aluminum that may optionally be chrome plated, polished, or anodized.

Abstract: The invention relates to a method of providing an armature housing having the steps of providing a solid cylinder of malleable material having a first part and a second part; raising at least a part of a perimeter of the first part in a direction away from the second part for defining a raised wall; compressing the second part in an axial direction toward the first part, resulting in a flattened disc generally perpendicular to the first part; and wherein the first part, second part, and at least part of the perimeter are all integrally connected as a single piece.

Abstract: A method for the manufacture of highly loadable components by precision forging, e.g., of gas turbine compressor blades with different stress zones, initially provides for the production of a preform in a one-step forming operation, e.g., casting or sintering, with further deformable volume zones with a certain volume concentration in the highly loaded areas. The preform is subsequently finish-forged at a deformation rate which is limited by the respective volumes and is merely directed to the load and strength-specific recrystallization and structural requirements in the critical stress zones of the component.

Abstract: A manufacturing method for a composite metal wire used as semiconductor packaging wire and products thereof. Au, Ag and Cu materials are melted in a vacuum melting furnace, and then trace metal elements are added into the vacuum melting furnace and melted together with Au, Ag and Cu materials to obtain a composite material. The obtained composite material is drawn by a fist thick drawing machine, a second thick drawing machine and a first thin drawing machine to obtain a composite metal wire with a predetermined diameter. An Au layer is electroplated to the surface of the composite metal wire. The composite metal wire with Au layer is then drawn by a thin drawing machine, a very thin drawing machine and an ultra thin drawing machine to obtain an ultra thin composite metal wire with a predetermined diameter. Finally, the surface of the composite metal wire is washed and the composite metal wire is heat treated to ensure a final product with desirable physical properties, e.g. breaking load and elongation.

Abstract: A method of manufacturing a forging for forming a split casing comprising the steps of creating a forging, for example, by a ring rolling process and then deforming the forging by compressing it along a first axis and/or extending it along a second axis.

Abstract: A method of making a structure having an optimized sterical shape of a material 4 comprises the steps of forming a pre-form 1 of the structure of the material 4, setting geometric boundary conditions for the material 4 being in a state in which it is able to rearrange under the influence of internal tensions in the volume of the pre-form 1 so that the material rearranges itself into the structure in a self-organized way, and transferring the rearranged material 4 into a state in which the rearrangement of the material 4 is conserved.

Abstract: A method and apparatus for fabricating arcuate sheet metal components for HVAC duct systems passes an elongate straight preformed strip of metal between a pair of rollers to deform the strip to form arcuate sheet metal duct components.

Abstract: A forging method for upsetting end portions of a raw material as diameter expansion scheduled portions includes: providing an upsetting apparatus having a fixing die, guides each having an insertion passage for inserting and holding an end portion of the raw material in a buckling preventing state, and punches each for axially pressing the end portion of the raw material inserted in and held by the insertion passage; inserting end portions of the raw material with the end portions protruded from the fixing die into the insertion passages; and moving the guides in direction opposite to moving direction of the punches such that length of exposed portion of the raw material becomes equal to or less than buckling limit length at cross-sectional area of the exposed portion of the raw material while simultaneously axially pressing the end portions of the raw material with the punches.

Abstract: The invention relates to a device for finishworking of a forming tool for an auto body sheet metal part in which, in a first working step for identifying a surface region of a tool surface to be remachined, a sheet metal part which has been coated with a marking paint can be formed in a pressing process by means of the tool and, using the color impression of the sheet metal part on the tool surface, the surface region which is to be remachined is acquired, and then in a second working step the surface region to be remachined can be remachined by a corresponding surface treatment. According to the invention, the device has a machining apparatus which electronically acquires the tool surface with the color impression and, depending on the intensity of the color impression, determines the location and/or dimension of the surface area to be remachined and remachines it accordingly.

Abstract: Methods are taught for manufacturing a work having a peripheral flange by pressing a sheet material may include half die cutting the material so as to simultaneously form inner and outer circumferential surface of the peripheral flange while the peripheral flange is simultaneously subjected to isostatic pressures that are directed from the flange inner surface to the flange outer surface or from the flange outer surface to the flange inner surface.

Abstract: A forging apparatus 1A includes a swaging apparatus 2 equipped with a fixing die 10, a guide 20 having an insertion passage 22 for inserting and holding a bar-shaped raw material 5 in a buckling preventing state, and a punch 30. The raw material 5 is fixed to the fixing die 10 with the one end portion of the raw material protruded. The one end portion of the raw material 5 is inserted into the insertion passage 22 of the guide 20. Thereafter, while pressing the raw material 5 with the punch 30 in the axial direction, in a state in which an entire peripheral surface of the exposed portion 8 of the raw material 5 exposed between the guide 20 and the fixing die 10 is not restrained, the guide 20 is moved in a direction opposite to the moving direction of the punch 30 so that a length of the exposed portion 8 of the raw material 5 becomes a budding limit length or less at a cross-sectional area of the exposed portion 8 of the raw material 5.

Abstract: The invention relates to a new preparation technique of composites, in details, i.e. a method of producing laminated composite materials of different alloys. In the preparation method, the bi-layer or multi-layer composites are prepared by means of the equal channel angular extrusion/pressure (ECAE/ECAP). Firstly, the appropriate alloys pairs or groups are selected, and the rational arrangements are carried out after pre-treating surfaces; then, the clad process is performed by extrusion and shear deformation in ECAE die; finally, the composite material is produced after one single pass or multiple passes clad extrusion. The annealing treatment can be performed subsequently to enhance the interfacial bonding strength by diffusion after the clad extrusion, and the heat treatment parameters consist of annealing temperature and holding time, which are chosen carefully to meet the demands of the refining microstructures and good properties for both the interfaces and individual component metals.

Abstract: The invention relates to a method of providing a solenoid housing, including the steps of providing a solid cylinder of malleable material having a first part and a second part; reducing a diameter of the first part of the cylinder to be less than a diameter of the second part of the cylinder; compressing the second part in an axial direction toward the first part, resulting in a flattened disc generally perpendicular to the first part; raising at least a part of a perimeter of the flattened disc in a direction toward the first part for defining a raised wall; and wherein the first part, second part, and raised perimeter are all integrally connected as a single piece.

Abstract: An apparatus for forming a metal reinforcing bar incorporates a multi stage forming line forming a termination on an enlarged end portion of the bar. The termination is shaped to form part of an interlock to connect the bar to another member. In one form, the forming line includes a forming station where the termination is at least partially formed by a forging process.

Abstract: A helical gear having helical tooth portions of the helical gear being worked by a punch and a die having a land of a smaller distance between opposed working surfaces formed to be inclined than that of other portion, formed on predetermined portions in tooth directions of respective opposed working surfaces thereon, in which worked surfaces on both side of the helical tooth portions on the helical gear as a work are ironed by the land in response to the helical tooth portions passing through the land when the work is forged by the punch.

Abstract: A method of forming blind holes in a sheet material is provided. The method includes forming a recessed segment in the sheet material, stamping the recessed segment between a tapered punch and a pad to form a blind hole having a sealed end and a sidewall, wherein the pad includes a profiling pin that is enclosed by the sealed end and the sidewall. The method further includes forming a material channel interposed between the tapered punch and a tapered die, and compressing the material channel to generate a material flow into the sidewall. The material channel may be narrowed to allow more material flow into the sidewall for additional sidewall thickness.

Abstract: A flexible axle for motor vehicle has a cross-member (1) connecting two longitudinal arms (2), wherein said cross-member (1) has a closed cross-section, and said cross-member has, at least in a central zone, a substantially trapezoid cross-section (11).