With Particular Lubricant Patents (Class 72/42)
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Patent number: 6242391Abstract: A water-soluble cutting fluid which is characterized by excellent cooling and lubricating properties and does not exert a harmful influence on the environment. A solution containing hydrogencarbonate ion, bromide ion, carbonic acid ion, and, if necessary, fluoride ion, and being adjusted to a pH of 7.0 to 11.5 can be used as a substitute for a cutting oil. A water-soluble cutting fluid further including additives such as rust-preventive agents and the like can be also used as a substitute for conventional cutting oil.Type: GrantFiled: February 18, 2000Date of Patent: June 5, 2001Assignee: Yasio FukutaniInventors: Yasuo Fukutani, Eiichiro Nakayama, Yukio Wada, Shunji Suzuki
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Patent number: 6228816Abstract: An aqueous cutting liquid comprises a cationic water-soluble resin having an amine value of 20 to 200 mgKOH/g, and at least one rheology control agent selected from the group consisting of an inorganic bentonite, an organic bentonite and an aqueous silica sol, wherein the content of a nonvolatile matter of the rheology control agent is 0.1 to 30 percent by weight of the amount of the nonvolatile matter of the cationic water-soluble resin. An aqueous cutting agent comprises the aqueous cutting liquid, and an abrasive grain, wherein the content of the abrasive grain is 100 to 1000 percent by weight of the amount of the nonvolatile matter of the aqueous cutting liquid. A hard and brittle material is cut by a cutting device using the aqueous cutting agent.Type: GrantFiled: October 6, 1999Date of Patent: May 8, 2001Assignees: NOF Corporation, Fujimi IncorporatedInventors: Kenji Ito, Shunji Maemichi, Hutoshi Nakanishi, Masahiro Ishidoya, Takashi Tanaka, Toshihiko Nakamichi, Kazuyuki Mori, Shigehiro Hayashi, Hideki Yokoyama
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Patent number: 6216507Abstract: A continuous in-drawing line process and system for drawing stainless steel wire is provided wherein wire is (1) brushed in an inlet brush station to remove oxide film from the wire surface; (2) coated with a lubricant carrier coating which is dried then subsequently cooled; (3) drawn through a drawing machine using a lubricant; and (4) brushed to remove residual carrier compounds from the surface of the drawn wire. The system for carrying out this process includes a wire payoff; an inlet brush station having two pairs of brushes that rotate in a direction opposite to that of the wire to remove oxide film therefrom; a coating device; a dryer; a cooler; a drawing machine; first and second outlet brush stations each having two pairs of brushes that rotate in a direction opposite to that of the wire to remove residual drawing compounds therefrom; and a wire take-up device.Type: GrantFiled: March 29, 1999Date of Patent: April 17, 2001Assignee: Ergste Westig South Carolina Inc.Inventors: Manfred Groening, Heinz-Juergen Wiedenbruch, Karl-Heinrich Radix
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Patent number: 6205645Abstract: The combination of one or more high reduction drafts with controlled, low back tensions increases the range of deformation conditions over which dimensional tolerances and Je may be optimized. The method comprises the steps of: first, providing a precursor article comprising a metal matrix surrounding a plurality of filaments extending along the length of the article and comprising precursors to a desired superconducting ceramic; next, roll working the precursor article during a breakdown stage at a back tension less than the elastic to plastic transition threshold of the composite during at least one high reduction roll working draft, and, then, sintering the rolled article to obtain the desired superconducting ceramic. In a preferred embodiment, the rolling step further comprises rolling the article at a front tension less than the elastic to plastic transition threshold of the rolled, unsintered article.Type: GrantFiled: May 21, 1996Date of Patent: March 27, 2001Assignee: American Superconductor CorporationInventors: Qi Li, Craig J. Christopherson, Gilbert N. Riley, Jr., William L. Carter, William J. Michels, Eric R. Podtburg, Lawrence J. Masur
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Patent number: 6204227Abstract: Concentrated lubricant compositions that, upon dilution, produce emulsions that are useful as lubricants in metal working processes are described. The compositions comprise a substantially neutral phosphate ester and one or more non-ionic surfactants. By appropriate choice of surfactants both microemulsions and macroemulsions can be produced. The emulsions are stable for at least one month at room temperature and offer improved lubricity when used in metal working operations.Type: GrantFiled: February 24, 1999Date of Patent: March 20, 2001Assignee: PABU Services, Inc.Inventors: Arvind M. N. Rao, Douglas G. Placek
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Patent number: 6204225Abstract: A water-dispersible cooling and lubricating composition effective for use as a metal working fluid or a metal removal fluid. The composition comprises an oil and water emulsion prepared from a pre-emulsion concentrate having a high concentration of crude, degummed vegetable oil which can be combined with esters of such vegetable oil. The metal working fluid composition of the present invention is prepared by mixing the crude vegetable oil with alkyl esters as an antigumming agent, a corrosion inhibitor, a surfactant, a saponifier, a buffer, and a preservative to form a pre-emulsion concentrate. In a preferred embodiment of the invention, the pre-emulsion concentrate further comprises a fragrance. To form the desired metal working fluid composition of the present invention, the pre-emulsion concentrate is mixed with water to form a stable metal working fluid composition of the present invention.Type: GrantFiled: December 13, 1999Date of Patent: March 20, 2001Assignee: Midwest Biologicals, Inc.Inventor: Donald V. Lightcap, Jr.
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Patent number: 6194357Abstract: Waterborne lubricants comprising: (A) water-soluble inorganic salt; (B) homogeneously dispersed solid lubricant; (C) at least one homogeneously emulsified substance selected from mineral oils, animal and plant oils and fats, and synthetic oils; (D) surfactant; and (E) water, in which the weight ratio (B)/(A) is from 0.05:1 to 2:1 and the weight ratio {C/(A+B)} is from 0.05:1 to 1:1, provide a one-step, highly lubricating waterborne lubricant for use in the cold plastic working of metals. This waterborne lubricant can replace the conversion coating treatment (phosphate, oxalate, etc.)+reactive soap treatment combined lubrication system now in general use and is free of the environmental issues associated with the combined lubrication system, provides for facile coating removal, and is not subject to the decline in seizure resistance caused by nonuniform add-on when large numbers of workpieces are treated together by immersion.Type: GrantFiled: December 21, 1998Date of Patent: February 27, 2001Assignee: Henkel CorporationInventors: Motoharu Murata, Yoshio Matsumura, Yoshihiko Nishizawa, Takashi Koyama
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Patent number: 6176965Abstract: A bonded structure of an Al alloy pressed plate, in which another member is bonded onto the surface of the Al alloy pressed plate that has a lubricant layer by use of an epoxy resin based adhesive. The adhesive contains an epoxy resin, a dehydrated phosphate and a latent curing agent. The epoxy resin comprises a polyester type epoxy resin and at least one resin selected from the group consisting of a bisphenol epoxy resin, a rubber-modified bisphenol epoxy resin, and a urethane-modified epoxy resin.Type: GrantFiled: June 25, 1993Date of Patent: January 23, 2001Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Kazuyuki Okui, Makoto Shiokawa
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Patent number: 6146699Abstract: The invention relates to apparatus for depositing a lubricant coating on a cable, the cable including a sheath made by means of an extruder followed by a cooling vessel. Downstream from the cooling vessel, the apparatus includes a heater member followed by a deposition chamber for depositing a lubricant material.Type: GrantFiled: September 24, 1998Date of Patent: November 14, 2000Assignee: AlcatelInventors: Jean-Pierre Bonicel, Olivier Tatat
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Patent number: 6132888Abstract: A stainless steel wire is plated with nickel (Ni) to a thickness of from not less than 1 .mu.m to not more than 5 .mu.m. An inorganic salt coat film mainly composed of at least one of potassium sulfate and borax (borate) and free from fluorine (F) or chlorine (Cl) is then deposited on the nickel (Ni) plate 2 as the substrate. The steel wire is then drawn to a reduction of area of not less than 60% to adjust the surface roughness thereof to a range of from 0.80 to 12.5 .mu.mRz, preferably from 1.0 to 10.0 .mu.mRz.Type: GrantFiled: July 16, 1999Date of Patent: October 17, 2000Assignee: Sumitomo Electric Industries, Ltd.Inventor: Susumo Yamamoto
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Patent number: 6124248Abstract: Mucilages and mucilage extracts are disclosed that are effective as water-soluble, non-toxic, biodegradable, environmentally benign lubricants and/or coolants for a variety of industrial and machining purposes. One embodiment of the invention is a cooling and/or lubricating composition comprises a sufficient amount of the mucilage to cool and/or lubricate a machining surface. Other embodiments further comprise a sufficient amount of a preservative to substantially inhibit degradation of the composition. Also encompassed within the scope of this invention are methods for making mucilage-comprising cooling and/or lubricating compositions, as well as concentrating and drying such compositions.Type: GrantFiled: July 21, 1998Date of Patent: September 26, 2000Assignees: Jeffrey C. O'Bryant, Deborah L. O'BryantInventors: Jeff C. O'Bryant, Deborah L. O'Bryant
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Patent number: 6107260Abstract: Lubricants are provided which are aluminium or aluminium alloy plate moulding lubricants, and are lubricants which are easily removed after moulding of aluminium or aluminium alloy plate and assembly; also, bonding and welding can be performed while coated with those lubricants, and the bonding and weld strength obtained are the same as if there were no adhering lubricant. Their main constituents are a polyalkylene oxide or derivative thereof and a higher fatty acid salt. It is preferable if they contain 50 to 2 weight % polyalkylene oxide or derivative thereof, and the ratio of higher fatty acid salt and polyalkylene oxide or derivative thereof is within the range 1/12 to 1/4, and further that they contain water. When these lubricants are formed into a 0.2-2.0 g/m.sup.2 solid film on the surface of the aluminium or aluminium alloy plate, this is suitable for moulding processes.Type: GrantFiled: September 16, 1996Date of Patent: August 22, 2000Assignees: Castrol Kabushiki Kaisha, Shinkou Alcoa Yusoukizai Kabushiki KaishaInventors: Tomoyuki Sugita, Kuniaki Matsui, Hideya Watada
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Patent number: 6098436Abstract: A metalworking method, particularly for obtaining lengths of tube of various sizes and for various uses, made of steel having a carbon content between 0.10% and 0.50% with narrow tolerances. The method entails the provision, as initial material, of a round bar of hot-rolled steel, which is then peeled and cut so as to obtain at least one block, which is drilled and subjected to a chemical treatment. The block is then pressed and optionally subjected to final turning and heat treatment so as to obtain a finished product, such as a hydraulic or oleodynamic cylinder or a casing for high-pressure filters or a tube for high pressures, or a bushing, by using a reduced amount of steel.Type: GrantFiled: September 22, 1998Date of Patent: August 8, 2000Inventors: Pierangelo Girardello, Bruno Girardello, Giampaolo Girardello
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Patent number: 6083887Abstract: The present invention relates to a method for mechanical working of metal and other solid materials with a cooling and lubricating composition containing a major portion of carbon dioxide and a minor portion of a polar lubricant containing at least one polar organic compound with at least one oxygen atom. The polar groups may be selected from the group consisting of the ether, hydroxyl, carboxyl, ester and amido group or mixtures thereof.Type: GrantFiled: October 28, 1998Date of Patent: July 4, 2000Inventor: Rolf Skold
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Patent number: 6073331Abstract: A method for manufacturing a seamless pipe, comprises:preparing a billet made of an alloy steel or an alloy;joining a steel plate to an end surface at which piercing of the billet is commenced;preparing a piercing plug made of Mo, a Mo alloy or a heat-resisting steel;hot-piercing the billet by using the piercing plug to produce a hollow shell; androlling the hollow shell to produce a seamless pipe.Type: GrantFiled: January 21, 1998Date of Patent: June 13, 2000Assignee: NKK CorporationInventors: Tatsuro Katsumura, Takashi Ariizumi
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Patent number: 6060438Abstract: An oil-in-water emulsion is disclosed which comprises from about 1 to about 15% by weight of an oil phase, wherein the oil phase contains from about 10 to about 60% of a C.sub.1 -C.sub.9 alkyl of a trimer acid, from about 1 to about 10% of at least one emulsifier, from about 0.5 to about 1% of an alkaline base and from about 30 to about 88% of a hydrocarbon solvent.Type: GrantFiled: October 27, 1998Date of Patent: May 9, 2000Assignee: D. A. StuartInventor: Thomas P. Oleksiak
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Patent number: 6051538Abstract: Compositions are provided which comprise heavy cut methyl esters and copolymer additives. The compositions of the present invention have pour points which are lower than compositions containing only heavy cut methyl esters without copolymer additives. In particular, alkyl methacrylate copolymer additives are used to achieve desirable pour points. The present invention also encompasses processes for making methyl ester compositions having depressed pour points and methods of using said compositions.Type: GrantFiled: January 26, 1999Date of Patent: April 18, 2000Assignee: The Procter & Gamble CompanyInventor: Victoria Ann Majerczak
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Patent number: 6043201Abstract: In one aspect, this invention provides a composition for the cutting and abrasive treatment of metals and ceramic materials comprising a hydrofluoroether. In another aspect, the present invention provides a method of cutting and abrasively treating metals and ceramic materials comprising applying to the metal or ceramic workpiece and tool a composition comprising a hydrofluoroether.Type: GrantFiled: September 17, 1996Date of Patent: March 28, 2000Assignee: Minnesota Mining and Manufacturing CompanyInventors: Dean S. Milbrath, Mark W. Grenfell, Daniel D. Krueger, Richard M. Flynn, Frederick E. Behr
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Patent number: 6040281Abstract: At least 5, preferably at least 30, in particular about 50, percent by weight of the alkali metal salts and/or triethanolamine salts of alkanoylamidocarboxylic acids of the general formula ##STR1## R.sup.1 denotes an alkanoyl or an alkanesulfonyl radical, each having 6 to 20 carbon atoms, ##STR2## R.sup.4 denotes a hydrogen atom; m is 2;n is 0 or 1, andz denotes an integer from 0 to 3;are used as antifoams in corrosion-inhibiting metal working compositions.Type: GrantFiled: July 5, 1998Date of Patent: March 21, 2000Assignee: Heinz BereuterInventors: Heinz Bereuter, Thomas Bereuter, Wolfgang Bereuter, Ingrid Kohlhaupt
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Patent number: 6035681Abstract: An etched, lubricated swage ball for use in swaging a head gimbal assembly to an actuator arm in a magnetic disk drive, and a method for making the same. The present invention discloses a lubricating system for swage balls used in a disk drive system which is free from transferrable aluminum oxide, other hard materials or excess solid lubricant which could be deposited on the clean disk surface during operation. The swage balls are first pretreated by cleaning and then etching to remove residual alumina from the surface of the swage balls. The cleaned, etched swage balls are then lubricated in a fluorocarbon lubricating system, thereby producing an etched, lubricated swage ball which is cleaner than that found in the prior art.Type: GrantFiled: December 1, 1998Date of Patent: March 14, 2000Assignee: International Business Machines CorporationInventors: Gwendolyn Jones Chung, Ramamurthy Nagarajan, Stephen Arnold Fletcher Olson, Robert Bruce Prime, Dennis Frederick Ramos, Hoa-Binh Thi Tu
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Patent number: 6034041Abstract: Disclosed is a solid or aqueous lubricant concentrate used for the cold forming of metals, which, with reference to the solids content, including a) 20 to 50 parts by weight polyethylene with a softening point above 120.degree. C. and a particle size int he range between 0.1 and 50 .mu.m; b) 20 to 8 parts by weight polyacrylate with a molecular weight of 4,500 to 10,000 and c) 2 to 8 parts by weight styrene/acrylic acid copolymer with a molecular weight of 150,000 to 250,000 and a glass transition temperature of 45 to 55.degree. C., where, under the conditions of use, the acrylic acid component of the polymers in accordance with items b) and c) is predominantly present as salt of one or more inorganic cations, and the softening points of the individuals polymers are distributed over the temperature range defined by the limiting values of ambient temperature and 200.degree. C.Type: GrantFiled: August 20, 1998Date of Patent: March 7, 2000Assignee: Metallgesellschaft AktiengesellschaftInventors: Klaus-Dieter Nittel, Norbert Schwinke-Kruse, Gunter Hesse
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Patent number: 6004911Abstract: Work W to which oil has adhered is heated in the heating furnace 28 and adhering oil is evaporated. Gas containing the evaporated oil component is burned in the combustor 35. A portion of the generated combustion gas is circulated into the heating furnace 28 through the circulating duct 38, and an amount of the circulating combustion gas is controlled in accordance with a temperature in the heating furnace 28. Processing of aluminum materials is carried out using a base oil of hydrocarbon, the maximum molecular weight M of which is not less than 282 and not more than 378, and an additive of not less than 3% by weight of alcohol or carboxylic acid, the maximum molecular weight M of which is not more than 378.Type: GrantFiled: December 27, 1996Date of Patent: December 21, 1999Assignee: Denso CorporationInventors: Satoshi Nohira, Takashi Ando, Shinya Nishihata, Haruhiko Matsushita
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Patent number: 6001784Abstract: A solid film prelubricant composition comprising a fatty acid amide-in-water emulsion including from about 0.10 to about 10.0 wgt % of a hydroxystearamide wax selected from the group consisting of N-(2-hydroxyethyl)-12-hydroxystearamide and N,N'-ethylene-bishydroxystearamide; from about 0.2 to about 7 wgt % emulsifier having an HLB number of at least 8; and from about 85 to about 95 wgt % water.Type: GrantFiled: October 5, 1993Date of Patent: December 14, 1999Assignee: Nalco Chemical CompanyInventor: Robert L. Trivett
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Patent number: 5989732Abstract: A stainless steel wire is plated with nickel (Ni) to a thickness of from not less than 1 .mu.m to not more than 5 .mu.m. An inorganic salt coat film mainly composed of at least one of potassium sulfate and borax (borate) and free from fluorine (F) or chlorine (Cl) is then deposited on the nickel (Ni) plate 2 as the substrate. The steel wire is then drawn to a reduction of area of not less than 60% to adjust the surface roughness thereof to a range of from 0.80 to 12.5 .mu.mRz, preferably from 1.0 to 10.0 .mu.mRz.Type: GrantFiled: August 29, 1997Date of Patent: November 23, 1999Assignee: Sumitomo Electric Industries, Ltd.Inventor: Susumu Yamamoto
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Patent number: 5983689Abstract: A lubricant is provided for use in hot working such as cross-roll rolling of a seamless steel pipe. It effectively reduces the friction coefficient between the working tools and the material under the hot work, thus extending the lives of the tools. The lubricant contains: (A) from about 10 to about 60 wt % of alkali silicate; (B) from about 1 to about 20 wt % of silane coupling agent; (C) from about 0.1 to about 5.0 wt % of at least one kind of alkali compound selected from a group consisting of an alkali hydroxide, an alkali carbonate, an alkali borate and an alkali salt of mineral acid; and (D) from about 30 to about 70 wt % of water. Alternatively, the lubricant contains: (A) from about 10 to about 60 wt % of alkali silicate; (B) from about 1 to about 20 wt % of silane coupling agent; (C) from about 0.1 to about 5.Type: GrantFiled: October 23, 1998Date of Patent: November 16, 1999Assignee: Kawasaki Steel CorporationInventors: Akira Yorifuji, Takaaki Toyooka, Ken Shimamoto, Masaharu Kita, Taro Kanayama
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Patent number: 5985802Abstract: An inexpensive high-performance cutting or grinding oil capable of significantly improving the cutting efficiency. Into a liquid component of the cutting or grinding oil are dispersed fine powders of boron nitride of hexagonal system and/or crystal line turbostratic structure, particularly crystalline turbostratic structure, having a mean particle size of primary particles not larger than 1 .mu.m.Type: GrantFiled: June 2, 1998Date of Patent: November 16, 1999Inventors: Koji Watari, Hae Jin Hwang, Motohiro Toriyama, Akira Osuka, Osamu Yamamoto
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Patent number: 5953944Abstract: A continuous in-drawing line process and system for drawing stainless steel wire is provided wherein wire is (1) brushed in an inlet brush station to remove oxide film from the wire surface; (2) coated with a lubricant carrier coating which is dried then subsequently cooled; (3) drawn through a drawing machine using a lubricant; and (4) brushed to remove residual carrier compounds from the surface of the drawn wire. The system for carrying out this process includes a wire payoff; an inlet brush station having two pairs of brushes that rotate in a direction opposite to that of the wire to remove oxide film therefrom; a coating device; a dryer; a cooler; a drawing machine; first and second outlet brush stations each having two pairs of brushes that rotate in a direction opposite to that of the wire to remove residual drawing compounds therefrom; and a wire take-up device.Type: GrantFiled: December 31, 1997Date of Patent: September 21, 1999Assignee: American Precision Steel Company LPInventors: Manfred Groening, Heinz-Juergen Wiedenbruch, Karl-Heinrich Radix
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Patent number: 5921126Abstract: A metalworking die has a soft metal plating on its contact surfaces. The plating produces a continuous lubricant supply which is only depleted slowly when employed in a hot metalworking operation. In forming a near-net-shape part using this die, the metalworking piece is coated with a glass lubricant. A temporary lubricant of graphite is also sprayed on the coated die.Type: GrantFiled: May 31, 1996Date of Patent: July 13, 1999Assignee: General Electric CompanyInventor: Mark Lloyd Miller
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Patent number: 5908816Abstract: The present invention is directed to a metal working oil composition comprising the following components (A), (B), and (C), and optionally (D):(A): a lubrication base oil,(B): 0.1-30% by weight of an overbasic alkaline earth metal sulfonate with respect to the total weight of the composition,(C): 0.1-30% by weight of an overbasic alkali metal sulfonate with respect to the total weight of the composition, and(D): 0-30% by weight of a sulfur-containing extreme-pressure agent.Type: GrantFiled: December 8, 1997Date of Patent: June 1, 1999Assignee: Idemitsu Kosan Co., Ltd.Inventors: Masahiro Kobessho, Komei Matsumoto
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Patent number: 5908664Abstract: In a method of working a metal member, a liquid synthetic detergent mainly composed of a surface-active agent is supplied to a metal plate as a lubricant in a press working step of holding the metal plate between a male die and a female die and press-forming the same. According to this working method, press working of a stainless steel plate or the like can be smoothly performed due to excellent lubricity of the surface-active agent contained as the main component in the liquid synthetic detergent. When a lubricant prepared from a liquid synthetic detergent containing a rust preventive is applied to lubrication of a carbon steel plate or the like, excellent workability can be attained without rusting, due to the action of the rust preventive, and with no contamination by oil.Type: GrantFiled: August 7, 1997Date of Patent: June 1, 1999Assignee: Nagayama Electronic Industry Co., Ltd.Inventor: Yutaka Nagayama
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Patent number: 5866521Abstract: The invention is for an additive composition for metal-working fluids and a method for producing the additive composition. The additive composition comprises from about 0.01 to about 25.0 mole weight of iso-stearic acid to 2-amino-2-methyl-1-propanol whereby a salt of iso-stearic acid-2-amino-2-methyl-1-propanol is formed. The metal-working fluid composition comprises from about 0.01 to about 40 percent by weight of iso-stearic acid-2-amino-2-methyl-1-propanol salt and from about 99.99 to about 60 percent by weight of a synthetic or semi-synthetic metal-working fluid.Type: GrantFiled: September 5, 1995Date of Patent: February 2, 1999Assignee: Nalco Chemical CompanyInventor: Robert L. Trivett
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Patent number: 5865052Abstract: The disclosure concerns the field of metallurgy and relates to a method and device for use in the forming of wire-shaped metal material, in particular in wire drawing. To form and/or coat wire-shaped metal material with solid to paste-consistency lubricants, the material is passed through a pressure chamber fitted with at least one inlet nozzle and at least one outlet nozzle. Located in the pressure chamber is a solid to paste-consistency lubricant which is under pressure. The pressure is set and/or regulated and raised by means of an external pressure-generation unit. The combined pressure/temperature setting used for the lubricant is always kept below the level at which the lubricant would liquefy. The lubricant is used as a powder or in the form of shaped articles, preferably compacts, pellets or granules, and fed to the pressure chamber from lubricant-storage facilities through feed channels.Type: GrantFiled: May 7, 1997Date of Patent: February 2, 1999Assignees: Ecoform Umformtechnik GmbH, Herborn & Breitenbach GmbHInventors: Harri Weinhold, Bernhard Kurze, Gerd Zschorn, Armin Huebner
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Patent number: 5857367Abstract: In a brazing method, a flux-mixed liquid is prepared by mixing a brazing flux with a quick-drying oil. The flux-mixed liquid, when it is spread to an aluminum or aluminum alloy work, fixes the brazing flux to the work by a quick-drying character of the quick-drying oil within a short time. Also, in the brazing method, the flux-mixed liquid is prepared by mixing the brazing flux with an aqueous solution in which a solid lubricant is melted in water. The solid lubricant melts in water at or above a prescribed temperature, and forms a film when the temperature is below the prescribed temperature. The flux-mixed liquid, when it is spread to the work, immediately forms the film due to a drop in temperature below the prescribed temperature and fixes the brazing flux to the work by the film within a short time.Type: GrantFiled: December 9, 1996Date of Patent: January 12, 1999Assignee: Zexel CorporationInventor: Shoji Akiyama
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Patent number: 5845837Abstract: A polymeric-based material for use in brazing operations to prevent agglomeration and run-off of brazing material on exterior exposed surfaces of the workpiece containing an extrudable melt-processible thermoplastic material selected from the group consisting of polyethylene, polypropylene, ethylene vinyl alcohol, nylon, and mixtures thereof; and up to about 20% by weight, based on the thermoplastic material, of an inert inorganic particulate material such as carbon or carbon black capable of at deposition on and adherence to an underlying metallic surface. In the process of the present invention, the polymeric-based material is imparted by any suitable means to the exterior or exposed surface of the workpiece to be brazed prior to exposure of the workpiece to a suitable fluxing atmosphere and temperature. In tube forming processes, the polymeric-based material is applied to the outer circumferential area of the formed unsealed tubing.Type: GrantFiled: December 28, 1995Date of Patent: December 8, 1998Assignee: ITT Automotive, Inc.Inventors: Glen A. Gibbs, Tao Nie, Robert M. Davie
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Patent number: 5839311Abstract: In one aspect, this invention provides a lubricating and colling composition for the forming of metals comprising a hydrofluoroether. In another aspect, the present invention provides a method of forming metals comprising applying to the metal and the workpiece a composition comprising a hydrofluoroether.Type: GrantFiled: September 17, 1996Date of Patent: November 24, 1998Assignee: Minnesota Mining and Manufacturing CompanyInventors: Mark W. Grenfell, Dean S. Milbrath, Daniel D. Krueger, Richard M. Flynn, Frederick E. Behr
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Patent number: 5837658Abstract: A metal forming lubricant suitable for extreme condition use is formulated to contain one or more differential solid lubricants composed of a high melt temperature, substantially halogen-free thermoplastic in addition to conventional lubricants such as organic phosphate esters and natural and synthetic polymer waxes. The lubricants offer superior performance while resisting the tendency to foul metal working dies with gummy deposits.Type: GrantFiled: March 26, 1997Date of Patent: November 17, 1998Inventor: David J. Stork
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Patent number: 5819572Abstract: Magnesium hydroxide or mixtures of magnesium hydroxide and boron nitride applied, e.g., by spraying in a liquid vehicle onto surfaces of a sheet of a superplastic formable metal alloy facilitate the forming of such sheet material and the removal of the formed sheet material from the forming tool or die.Type: GrantFiled: July 22, 1997Date of Patent: October 13, 1998Assignee: General Motors CorporationInventor: Paul Edward Krajewski
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Patent number: 5801128Abstract: A dry Non-Oil metalworking lubricant that can be applied by a hot melt application. This dry lubricant is completely water soluble, provides rust protection, cleans from surfaces with plain room temperature water, and is more environmentally safe than other lubricants. A polyethylene glycol of sufficiently high molecular weight to be solid at room temperature is combined with amines, rust inhibitors, and metalworking additives to produce a thin film that provides protection for the part and the tooling in a metalworking operation. This lubricant provides further benefits to the overall process such as; easy to clean, weld through capability, excellent paint system compatibility, and environmentally superior to other lubricants.Type: GrantFiled: October 23, 1995Date of Patent: September 1, 1998Assignee: International Refining and Manufacturing CompanyInventors: Thomas S. Overstreet, Arthur E. Dampts
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Patent number: 5801129Abstract: The invention concerns a method and device for applying a lubricant-carrier layer to the surface of a material which is to be cold-formed, in particular wire material (1) which is subsequently to be cold-drawn, the carrier layer being such that a lubricant can be applied over it. The material used to produce the layer is applied dry. A container is provided to hold a multiplicity of loose pressure-application elements plus a given quantity of the dry carrier-layer material. To produce the lubricant-carrier layer on the wire material, at least part of which is located at any given time inside the container, the pressure-application elements surrounding the wire material are caused to execute a motion such that they apply the carrier-layer material disposed between them to the surface of the wire material mechanically, the pressure-application elements making uniform contact with the surface of the wire material as they move relative to the surface.Type: GrantFiled: August 25, 1995Date of Patent: September 1, 1998Assignee: Firma August NeuhoffInventor: Hubertus Damm
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Patent number: 5783529Abstract: Metal working compositions which contain rhamsan gum as a mist suppressant exhibit good anti-mist performance and good retention of performance in the presence of prolonged times of shearing.Type: GrantFiled: October 24, 1997Date of Patent: July 21, 1998Assignee: The Lubrizol CorporationInventors: Sanjay Kalhan, Edward A. Collins
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Patent number: 5783530Abstract: As a lubricant for cold-working of metal there is provided on the surface of the metal to be subjected to working a solid film of a saturated aliphatic monohydric alcohol having 14 to 18 carbon atoms. After the metal has been worked, the solid lubricant may be removed by heating without causing staining of the metal surface. The solid lubricant film may additionally contain from 1 to 10% by weight of a polybutene, petroleum jelly or butyl stearate to modify the properties of the lubricant film.Type: GrantFiled: March 1, 1994Date of Patent: July 21, 1998Assignee: Alcan International LimitedInventors: Mark Howard Foster, Christopher Pargeter
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Patent number: 5778714Abstract: A method for manufacturing a seamless pipe, comprises:preparing a billet made of an alloy steel or an alloy;joining a steel plate to an end surface at which piercing of the billet is commenced;preparing a piercing plug made of Mo, a Mo alloy or a heat-resisting steel;hot-piercing the billet by using the piercing plug to produce a hollow shell; androlling the hollow shell to produce a seamless pipe.Type: GrantFiled: May 13, 1996Date of Patent: July 14, 1998Assignee: NKK CorporationInventors: Tatsuro Katsumura, Takashi Ariizumi, Motoharu Yamazaki, Masahiko Yasukawa
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Patent number: 5776867Abstract: A composition for lubricating a metal workpiece prior to cold forming consists essentially of: an aqueous alkaline stearate compound present in an amount sufficient to impart metal lubrication between about 180.degree. F. and about 320.degree. F.; an aqueous alkaline palmitate compound present in an amount sufficient to impart metal lubrication below about 160.degree. F.; an aqueous metallic stearate compound present in an amount sufficient to impart metal lubrication between about 320.degree. F. and 440.degree. F.Type: GrantFiled: April 21, 1997Date of Patent: July 7, 1998Assignee: Century Chemical CorporationInventors: Gerald W. Przybylski, Patrick J. Connor, David W. Peters
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Patent number: 5765418Abstract: A method for making an implantable medical device from a drawn refractory metal which has an improved biocompatible surface. The method includes coating a refractory metal article with platinum by a physical vapor deposition process and subjecting the coated article to drawing in a diamond die. The drawn article can be incorporated into an implantable medical device without removing the deposited metal.Type: GrantFiled: December 6, 1995Date of Patent: June 16, 1998Assignee: Medtronic, Inc.Inventor: Duane L. Rosenberg
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Patent number: 5761941Abstract: The present invention relates to a lubricant composition for press-forming an aluminum or aluminum alloy sheet at low temperatures. The composition contains a component (a): 45 to 90% by weight of one or more hydrocarbons selected from the group consisting of mineral oils, synthetic naphthenes, polybutenes, and poly(mono).alpha.-olefins, and component (b): 10 to 45% by weight of one or more C10-C24 linear or branched fatty alcohols. The ester value of the composition is not more than 70, and the kinematic viscosity is less than 20 cSt at 40.degree. C. When this composition is used in forming aluminum or aluminum alloy sheets, enhanced formability can be obtained, and shapes which could not obtained conventionally can be formed.Type: GrantFiled: December 21, 1995Date of Patent: June 9, 1998Assignees: Kabushiki Kaisha Kobe Seiko Sho, Kao CorporationInventors: Kuniaki Matsui, Tomoyuki Sugita, Takehiko Ichimoto
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Patent number: 5743120Abstract: A process for drawing wire employing a lubricant composed of perfluorocarbon compounds having the general formula C.sub.n F.sub.2n+2. Such fully fluorinated carbon compounds exhibit a very high degree of thermal and chemical stability, due to the strength of the carbon-fluorine bond. Further, because the compounds are fully fluorinated, and therefore do not contain chlorine and bromine, they have zero ozone depletion potential (ODP). Further, because the PFCs are photochemically non-reactive in the atmosphere, they are not precursors to photochemical smog and are exempt from the federal volatile organic compound (VOC) definition.Type: GrantFiled: May 12, 1995Date of Patent: April 28, 1998Assignee: H.C. Starck, Inc.Inventor: Robert W. Balliett
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Patent number: 5744432Abstract: Water-based stamping lubricants are comprised of: (1) water; (2) a polyester that is water-soluble or readily emulsifiable made by reacting one or more dicarboxylic acids and a polyalkylene glycol; (3) one or more ethoxylated alkylalcohols; (4) the salt of a phosphate ester of an ethoxylated alkyl alcohol; (5) an alkanolamine.Type: GrantFiled: October 28, 1996Date of Patent: April 28, 1998Assignee: Henkel CorporationInventors: Jeff A. Barnhorst, Roger H. Garst, Ronald H. Gordon, Eugene R. Zehler
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Patent number: 5743121Abstract: A reducible glass lubricant on a metal workpiece provides a duplex film during hot working of the workpiece. A silicate glass powder which contains from about 3 to 50 mole percent of an oxide of bismuth, tin or copper is used for the reducible glass lubricant. During preheating in a preheat furnace the glass lubricant is reduced to the duplex glass film.Type: GrantFiled: May 31, 1996Date of Patent: April 28, 1998Assignee: General Electric CompanyInventor: Mark Lloyd Miller
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Patent number: 5727410Abstract: In pressing and molding a shadow mask or the like, press-molding oil containing alkyl carbonate shown in the following Chemical Formula as an active ingredient is coated on a press mold. After pressing and molding a metallic material with the press mold, the press-molding oil is washed and removed with warm water. Alternatively, the oil is dried or thermally decomposed. As a result, less than about 10 .mu.g/cm.sup.2 oil is left as residue on the product. ##STR1## where a and b are an integer from one to six; x and y are an integer from 0 to 30; R.sup.1 and R.sup.2 are an alkyl group, cycloalkyl group, alkylphenyl group, benzyl group or alkylbenzyl group having from one to thirty carbon atoms and straight or branched alkyl chains.Type: GrantFiled: October 4, 1996Date of Patent: March 17, 1998Assignee: Matsushita Electronics CorporationInventors: Masao Hayashi, Go Minami, Kuniaki Matsunaga, Tsuyoshi Fujii, Takashi Hayashi
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Patent number: 5726130Abstract: A cutting or grinding oil composition comprising (A) a base oil and (B) at least one compound selected from the group consisting of dibasic acids having 2 to 6 carbon atoms, tribasic acids having 3 to 6 carbon atoms, and ester derivatives of these acids; and a cutting or grinding oil composition comprising component (A) described above, component (B) described above, (C) a compound containing sulfur, and/or (D) at least one compound selected from the group consisting of perbasic alkali metal sulfonates and perbasic alkaline earth metal sulfonates are disclosed. By using the oil composition, increase in working efficiency, such as suppressed wear of working tools and superior precision of a finished surface, can be achieved.Type: GrantFiled: November 19, 1996Date of Patent: March 10, 1998Assignee: Idemitsu Kosan Co., Ltd.Inventor: Masami Yamanaka