Using Fixed Die Patents (Class 72/60)
  • Patent number: 6406374
    Abstract: A groove is cut into an end surface of a shaft component to deform the shaft component into irregularities provided on a tubular component, thereby coupling the shaft component with the tubular component to form an outer ring for a constant velocity joint. This type of joint provides an outer ring having a strong coupling force and high coupling precision. The irregularities are preferably in the form of a spline cut in a portion of an inner perimeter surface of the tubular component, at a location where coupling of the tubular component with the shaft component is desired. The spline optionally includes a notch which provided additional coupling strength, especially in the shaft direction. The tubular component is shaped by pressing the inner surface of the tubular component into a mandrel having an outer surface shape of the desired inner surface shape of the tubular component. Hydraulic pressure is used to supply the force to press the material onto the mandrel to form the tubular component.
    Type: Grant
    Filed: May 25, 2000
    Date of Patent: June 18, 2002
    Assignee: Aida Engineering Co., Ltd.
    Inventors: Hisanobu Kanamaru, Nobuyuki Ishinaga, Kazuto Kobayashi, Akira Matsumura
  • Patent number: 6360143
    Abstract: A method of controlling a dispensing system, having a robot that moves along a motion segment and applies a material to a workpiece, automatically determines a backup distance for the robot after an error has occurred during the dispensing of a first portion of the material. The backup distance is based on an operational speed of the robot. The robot is relocated to a backup position based on this backup distance to ensure that the robot reaches the operational speed at least by a time that the robot reaches a re-application position. The re-application position is at or near where the application of the first portion of the material ended. Therefore, gaps, overlaps, and puddles in the material on the workpiece are prevented.
    Type: Grant
    Filed: April 27, 2001
    Date of Patent: March 19, 2002
    Assignee: Fanuc Robotics North America
    Inventor: Akihiro Yanagita
  • Patent number: 6354124
    Abstract: Internal high pressure forming at present takes place by exerting a pressure between sheet metal blanks fixed by a marginal weld. It has already been proposed to deform under high internal pressure sheet metal blanks merely placed on one another in a combined clamping and sealing die. Problems arise with regards to the sealing and material flow. Thus, to overcome the aforementioned disadvantages, the invention proposes a method for forming at least one workpiece under high liquid or hydraulic pressure, in which the workpiece, during pressure build-up, is initially marginally clamped in per se known manner and in the final phase of forming to the desired final shape of the workpiece (sizing) the marginal area of the workpiece is freed.
    Type: Grant
    Filed: December 3, 1999
    Date of Patent: March 12, 2002
    Assignee: KUKA Werkzeugbau Schwarzenberg GmbH
    Inventors: Lonka Bürgel, Frank Schieck
  • Patent number: 6354125
    Abstract: An apparatus for hydroforming workpieces includes a first (11) and a second tool part (13) and a press device (1, 6, 7) which closes and holds together the tool parts during a forming cycle. The first tool part (11) is mounted in the press device (1, 6, 7). The second tool part (13) is disposed for insertion into and removal from the press device (1, 6, 7), for example with the aid of a conveyor (8). Further, the apparatus includes a supply of pressurized fluid (12) to the first tool part (11).
    Type: Grant
    Filed: March 19, 2001
    Date of Patent: March 12, 2002
    Assignee: Automation, Press and Tooling AP&T AB
    Inventors: Claes S Bernelf, Kenneth A Hedin
  • Patent number: 6341515
    Abstract: An apparatus for forming two plates into a hollow workpiece has a pair of dies having edge regions adapted to be pressed together against outer peripheries of the plates. An outer element in the edge region of one of the dies is adapted to rotate therein about an axis generally parallel to the direction and an inner element set in the outer element is rotatable therein about an axis generally parallel to and offset from the outer-element axis. The inner element is formed offset from its axis with an axially throughgoing feed passage aligned with a feed hole in the plate engaging the one die. A fluid forced under pressure through the passage and hole into a space between the plates deforms the plates away from each other in the direction while displacing the hole perpendicular to the direction with movement of the passage perpendicular to the direction.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: January 29, 2002
    Assignee: Schuler Hydroforming GmbH & Co. KG
    Inventors: Ralf Huber, Bernd Engel, Matthias Prier
  • Publication number: 20020000112
    Abstract: An apparatus for forming two plates into a hollow workpiece has a pair of dies having edge regions adapted to be pressed together against outer peripheries of the plates. An outer element in the edge region of one of the dies is adapted to rotate therein about an axis generally parallel to the direction and an inner element set in the outer element is rotatable therein about an axis generally parallel to and offset from the outer-element axis. The inner element is formed offset from its axis with an axially throughgoing feed passage aligned with a feed hole in the plate engaging the one die. A fluid forced under pressure through the passage and hole into a space between the plates deforms the plates away from each other in the direction while displacing the hole perpendicular to the direction with movement of the passage perpendicular to the direction.
    Type: Application
    Filed: March 29, 2001
    Publication date: January 3, 2002
    Applicant: SCHULER HYDROFORMING GMBH & CO. KG
    Inventors: Ralf Huber, Bernd Engel, Matthias Prier
  • Patent number: 6305203
    Abstract: The forming time necessary to superplastically form an object from a metal sheet is estimated by empirical analysis. The required rate of gas mass flow into a forming cavity is then determined using either a nomograph composed of four interrelated graphs, or a single graph which requires the input of fewer variables than the nomograph. The present invention may also be used to form cells of multiple sheet panels from a stack of sheets. In the latter application, forming time necessary to complete forming of the cells from an interim point where the core sheet forming pressure and the die temperature are increased from interim levels to their final values is estimated by empirical analysis. A nomograph or single graph of the present invention then determines the gas mass flow rate necessary to safely and efficiently complete forming of the cells from the foregoing interim point.
    Type: Grant
    Filed: June 20, 2000
    Date of Patent: October 23, 2001
    Assignee: McDonnell Douglas Corporation
    Inventor: Ken K. Yasui
  • Patent number: 6299709
    Abstract: A blank with a closed profile is made of hardenable sheet steel and is hydroformed when hot. The tool is cooled and the blank is heated to a hardening temperature and formed so fast that it will not have time to harden before it contacts the tool and becomes rapidly cooled by the tool and by the liquid fluid so that it hardens. In this simple way, a product of high strength steel can be achieved which has a closed profile and complicated form. The product can be, for example, a bow-formed bumper.
    Type: Grant
    Filed: May 19, 2000
    Date of Patent: October 9, 2001
    Assignee: SSAB Hardtech AB
    Inventor: Erland Lundström
  • Publication number: 20010025519
    Abstract: The hooking system of the lid (4) to the sliding plate comprises grooves (27) provided in the heating ceramic plate (11), to accommodate rails made of refractory steel.
    Type: Application
    Filed: March 22, 2001
    Publication date: October 4, 2001
    Applicant: ACB PRESSURE SYSTEMS
    Inventor: Bruno Convert
  • Patent number: 6286351
    Abstract: The invention concerns an engraved surface of a deformation tool which deforms a workpiece with an active medium, wherein the deformation tool has a pressure agent feed for the active medium and an engraved surface according to the desired final contour of the workpiece. Accordingly deformation methods are performed with hydro-deforming as well as of internal high-pressure metal forming of a wall of a workpiece by the engraved surface of the tool by way of the pressure medium. Upon withdrawal of the workpiece the pressure medium can pass to the engraved surface of the tool, during the deformation of the following workpiece no contact between the engraved surface and the workpiece wall occurs due to the pressure agent adhering to the engraved surface, whereby undesired deformations occur on the workpiece.
    Type: Grant
    Filed: July 26, 1999
    Date of Patent: September 11, 2001
    Assignee: Dr. Meleghy Hydroforming GmbH & COKG
    Inventor: Bernd Schulze
  • Patent number: 6260394
    Abstract: A forming method of forming a plate-shaped workpiece using a female tool having a concave section of a desired shape and a male tool which matches with the female tool, includes the following steps: providing an elastic punch in a cylindrical holder provided in the male tool; pressurizing and compressing the elastic punch relatively by a pressuring member; pressing the holder against the workpiece by means of one portion of the elastic punch; and projecting one portion of the elastic punch from the holder so as to deform a portion of the workpiece to be processed according to the shape of the concave section of the female tool so that the workpiece is formed in a state such that the workpiece is nipped pressingly between the female tool and the holder.
    Type: Grant
    Filed: February 17, 2000
    Date of Patent: July 17, 2001
    Assignee: Amada Company, Limited
    Inventors: Yoshio Haraga, Masami Iwamoto
  • Patent number: 6253588
    Abstract: A method is disclosed for stretching magnesium-containing aluminum alloy sheet stock into intricate shapes such as are required in automotive body panels. The sheet stock, at a temperature in the range of about 400° C. to about 510° C., is stretched under the pressure of a working gas into conformance with the surface of a forming tool. The sheet forming pressure is increased continually in a controlled manner from ambient pressure to a final forming level in the range of about 250 psi to about 500 psi or higher. A portion of the sheet can experience strain rates substantially higher than 10−3 sec−1 and the forming of the sheet can be completed within 12 minutes.
    Type: Grant
    Filed: April 7, 2000
    Date of Patent: July 3, 2001
    Assignee: General Motors Corporation
    Inventors: Moinuddin Sirdar Rashid, Chongmin Kim, Edward Frank Ryntz, Frederick Irvin Saunders, Ravi Verma, Sooho Kim
  • Patent number: 6250121
    Abstract: A molding method uses a fluid-pressure generating unit form generating high fluid pressures that allows high-precision molding of complex shapes. The high fluid pressure is generated with a piston disposed in communication with a molding cavity. The high fluid pressure is imposed on a raw material workpiece to push the workpiece into a cavity causing the workpiece to conform to the shape of the cavity thereby producing an article of desired shape.
    Type: Grant
    Filed: April 7, 2000
    Date of Patent: June 26, 2001
    Assignee: Aida Engineering Co., Ltd.
    Inventors: Kazuto Kobayashi, Hisanobu Kanamaru, Akira Matsumura
  • Patent number: 6227023
    Abstract: The present invention includes a method of forming a metal work piece into a target shape, said method comprising the steps: (a) obtaining a metal work piece, said work piece having an original shape; and (b) forming said metal work piece by mechanical action while simultaneously subjecting said work piece to hydraulic forming, so as to deform said metal work piece from an original shape to a target shape.
    Type: Grant
    Filed: September 16, 1998
    Date of Patent: May 8, 2001
    Assignee: The Ohio State University
    Inventors: Glenn S. Daehn, Vincent J. Vohnout
  • Patent number: 6182488
    Abstract: A clamping device for internal high-pressure forming includes a tool carrier (1), a tension clamping holder (3, 4) which extends from the tool carrier (1), a clamping jaw (8) which is arranged opposite from the tool carrier, and a bayonet clamping device (13-16) for holding together the forming tool parts between the clamping jaw and the tool carrier, which bayonet clamping device (13-16) wedges the clamping jaw between the tension clamping holder and the forming tool. The tension clamping holder has at least one feed opening which is suitable for guiding the forming tool into the working position in a direction vertical to the clamping direction. This solution substantially facilitates the installation of forming tools in the device.
    Type: Grant
    Filed: September 17, 1998
    Date of Patent: February 6, 2001
    Assignee: Anton Bauer Werkzeug-und Maschinenbau GmbH & Co. KG
    Inventor: Peter Bieling
  • Patent number: 6182486
    Abstract: The present invention provides a superplastic alloy-containing conductive plastic article for shielding electromagnetic interference. The conductive plastic article is a three-layer structure, in which the outer layers are plastic material, and the inner layer is a superplastic alloy. The requirements for the raw materials are that the melting point of the superplastic alloy is higher than the softening point of the plastic, and the superplastic alloy has superplasticity at a temperature higher than the softening point of the plastic. The conductive plastic article can be manufactured in one processing stage, has the same shielding effectiveness as that of a conventional metal plate article, and can take a delicate and complicated form as that of a conventional plastic article. Moreover, the superplastic alloy contained therein has a uniform thickness and good adherence to plastic.
    Type: Grant
    Filed: June 11, 1998
    Date of Patent: February 6, 2001
    Assignee: National Science Council
    Inventor: Tung-Han Chuang
  • Patent number: 6116070
    Abstract: Described are unique prosthesis systems including superplastically-formed prosthetic elements, and methods and an apparatus for forming such elements. A preferred dental prosthesis system includes at least two osseointegrated fixtures, abutments attached to the fixtures, a bar member interconnecting the abutments, and a prosthesis detachably connected to the bar member, wherein the prosthesis includes a superplastically-formed metal element having a surface conforming to the bar member and abutments, a resin denture base attached to the metal element, and artificial teeth mounted on the resin denture base. The preferred prosthetic components are prepared by superplastic forming under temperature conditions which are repeatedly cycled above and below the transformation temperature of the metal being formed.
    Type: Grant
    Filed: November 11, 1998
    Date of Patent: September 12, 2000
    Assignee: Advanced Research and Technology Institute
    Inventors: Yoshiki Oshida, Martin Thomas Barco, II
  • Patent number: 6098438
    Abstract: A superplastically formed part having tailored thickness in particular areas includes a formed blank having a preformed portion and a formed portion. The preformed portion is preformed as a bulge into a recess in a die lid, and then the bulge is reversed into a cavity in a die base as a prethinned area which delivers unthinned portions of the blank for final forming to regions of the die base cavity over which thinned portions of the blank would otherwise be formed and further thinned by final forming.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: August 8, 2000
    Assignee: The Boeing Company
    Inventor: John Robert Fischer
  • Patent number: 6047583
    Abstract: A cusp-shaped binder surface seal bead for a superplastic forming die or tool engages a sheet workpiece, especially an aluminum sheet, in a gas tight seal but displaces so little workpiece material that the formed sheet does not bond to the tool and is easily removed at the completion of the forming operation. The cusp shape may be truncated and the seal shape may incorporate adjacent valleys recessed in the otherwise flat binder surface.
    Type: Grant
    Filed: May 10, 1999
    Date of Patent: April 11, 2000
    Assignee: General Motors Corporation
    Inventor: James Gregory Schroth
  • Patent number: 6047582
    Abstract: The present invention is an apparatus for formimg a metal work piece into a target shape, the apparatus comprising: (a) a male mold portion having a mold side and a back side; (b) a female mold portion having a mold side and a back side; at least one of the mold side of male mold portion and the mold side of female mold portion comprising a removable portion and adapted to mate incompletely so as to deform a work piece disposed therebetween into a precursor shape, so as to leave at least one precursor area of the work piece to be finally formed; (c) the removable portion comprising at least one electromagnetic actuator, the removable portion disposed so as to be capable of further forming the at least one precursor area. The invention additionally may comprise: (d) a current power source adapted to produce a current pulse through the at least one electromagnetic actuator, so as to produce a magnetic field in the at least one precursor area so as to deform the at least one precursor area into a target shape.
    Type: Grant
    Filed: August 17, 1998
    Date of Patent: April 11, 2000
    Assignee: The Ohio State University
    Inventors: Glenn S. Daehn, Vincent J. Vohnout, Lawrence DuBois
  • Patent number: 6006568
    Abstract: A multi-piece hydroforming tool is provided having a tooling die and a hydraulic pressure source. The tooling die includes a plurality of tooling cavities. Each tooling cavity includes a injector manifold in fluid communication with the hydraulic pressure source. The injector manifolds supply pressurized hydraulic fluid to each of the plurality of tooling cavities independently. Thus, multiple pieces may be formed simultaneously and independently, thereby minimizing the need to discard all the hydroformed pieces if one piece become defective.
    Type: Grant
    Filed: May 8, 1998
    Date of Patent: December 28, 1999
    Assignee: The Budd Company
    Inventor: Hans Otto Bihrer
  • Patent number: 5974847
    Abstract: A method is disclosed for stretching sheet blanks, especially superplastic sheets, by differential gas pressure into conformity with a female die surface without encountering excessive thinning or tearing of the sheet. The warmed SPF sheet is draped over a preformed surface to draw more of the sheet material into the die cavity before the edges of the sheet are fixedly clamped whereby the additional formable material is used in forming the product, thereby reducing thinning and tears.
    Type: Grant
    Filed: June 2, 1998
    Date of Patent: November 2, 1999
    Assignee: General Motors Corporation
    Inventors: Frederick Irvin Saunders, Paul Edward Krajewski, Edward Frank Ryntz, James Gregory Schroth
  • Patent number: 5966976
    Abstract: A compress working method and a compress working apparatus are provided for readily performing drawing in an arbitrary shape at a low cost and in a short time without using an expensive mold in the manufacturing of small batch products. A metal plate, which is a workpiece, is placed on a laminate die formed with a recess in a desired shape, and a holder is set on the metal plate. An elastic punch accommodated in the holder is urged to press the holder onto the metal plate with a portion of the urging force. In this state, a portion of the elastic punch is intruded into the recess of the laminate die together with the metal plate. The elastic punch is then unloaded after the metal plate is formed with a draw conformal to the recess of the laminate die. Since the elastic punch serves as an upper die in the press working, it is possible to readily perform the drawing in an arbitrary shape at a low cost and in a short time without using an expensive mold in the manufacturing of small batch products.
    Type: Grant
    Filed: April 23, 1998
    Date of Patent: October 19, 1999
    Assignee: Amada Metrecs Company, Limited
    Inventor: Yoshio Haraga
  • Patent number: 5916316
    Abstract: A superplastically formed part having tailored thickness in particular areas Includes a formed blank having a preformed portion and a formed portion. The preformed portion is preformed as a bulge into a recess in a die lid, and then the bulge is reversed into a cavity in a die base as a prethinned area which delivers unthinned portions of the blank for final forming to regions of the die base cavity over which thinned portions of the blank would otherwise be formed and further thinned by final forming.
    Type: Grant
    Filed: November 14, 1997
    Date of Patent: June 29, 1999
    Assignee: The Boeing Company
    Inventor: John Robert Fischer
  • Patent number: 5896784
    Abstract: The present invention provides a die for superplastic forming of titanium-based alloy with high-workability, which is inexpensive and easy to handle, and has detailed shape-reproducibility and no reactivity with titanium-based alloy to be processed, and has excellent accordance with it in a thermal expansion coefficient. This invention relates to a die for superplastic forming of titanium-based alloy characterized by comprising quartz, cristobalite and calcium silicate. The above die for superplastic forming of titanium-based alloy is produced by kneading a mixed powder of quartz and cristobalite, together with a binder containing a plaster additive of less than 30 weight % based on the total amount with water, forming the mixture, drying the formed product and sintering it in the atmosphere to convert the plaster additive into calcium silicate.
    Type: Grant
    Filed: March 17, 1997
    Date of Patent: April 27, 1999
    Assignee: Japan as represented by Director General of Agency of Industrial Science and Technology
    Inventors: Akira Kamiya, Katsuyoshi Naganuma, Makoto Kato
  • Patent number: 5893287
    Abstract: A method and a device for forming a metal billet into an elongated product body of desired cross-sectional shape and dimension by a combination of die drawing and hydroextrusion from a pressure chamber having a central axis, holding a pressurized working liquid and being fitted with a hydroextrusion die, which are characterized by placing a drawing die of smaller cross-sectional size than the hydroextrusion die in coaxial alignment with the latter at a distance L downstream therefrom whereby the hydroextrusion die and the drawing die form a pair of dies flanking an intermediary empty region; adjusting the distance L to fit the metal and size of the elongated product body such that any stretch of an extruded body passing through the intermediary empty region retains its elastic stability; continuously extruding the billet through the hydroextrusion die to form an extruded intermediate product; continuously passing the extruded intermediate product across the intermediary empty region into the drawing die; and
    Type: Grant
    Filed: March 14, 1997
    Date of Patent: April 13, 1999
    Assignee: Project 3-P Precise Pipe Production Ltd.
    Inventors: Lev Lyahovetsky, Dmitry Genin
  • Patent number: 5870304
    Abstract: A method of determining the progress of a superplastic formation process that uses controlled gas-mass flow rate of inert gas to form a part from generally one or more sheets of superplastically formable material, a process that may include selective diffusion bonding of the sheets together. The method includes using the expected initial conditions of the process to calculate a family of constant volume curves plotted on a graph of pressure versus cumulative gas-mass and then comparing the actual pressure and cumulative gas-mass that occurs during the process to determine the health of the process and to determine when the process has successfully completed. The comparison may be performed manually or automatically with a computer which has been programmed to characteristic and non-characteristic progress curve portions.
    Type: Grant
    Filed: August 14, 1996
    Date of Patent: February 9, 1999
    Assignee: McDonnell Douglas Corporation
    Inventor: Ken K. Yasui
  • Patent number: 5868023
    Abstract: Hollow bodies such as construction elements for vehicle manufacture can be produced by forming a preform in the form of a longitudinal body or sheets of aluminum or its alloys by means of a high internal pressure process or by superplastic forming in a tool. In this process the preform is heat treated locally before forming, on places of high elongation during the forming process and/or the tool for the forming process is equipped with local surface characteristics of different friction such as roughness patterns or with smoothed surfaces.
    Type: Grant
    Filed: September 9, 1997
    Date of Patent: February 9, 1999
    Assignee: Alusuisse Technology & Management Ltd.
    Inventors: Frank Wehner, Gerd Springe
  • Patent number: 5862695
    Abstract: This invention defines an improved method for superplastic forming (SPF) of metallic parts in which a cutout is formed in the blank from which the parts will be formed, and a secondary sheet is located between the blank and the pressurized gas. The cutout area of the blank becomes stretched so that there is minimal thinning in the air near the periphery of the cutout(s) in the blank, the secondary sheet is required to carry the gas pressure and to form the parts.
    Type: Grant
    Filed: December 21, 1996
    Date of Patent: January 26, 1999
    Assignee: The Boeing Company
    Inventors: Joseph D. Beal, Chris J. Takayama
  • Patent number: 5823034
    Abstract: A superplastic forming (SPF) method using a self-contained die obviates the need for external containment bands or rings. The method and die are particularly advantageous for use in forming generally planar parts but may also be used to form parts of a more cylindrical shape. The die includes two or more die segments, each of which is unitarily formed from a suitable material such as graphite or ceramic. Each die segment has a unitarily formed connecting portion for interlocking it to another die segment. The connection portion may be a tab having a bore through which a pin may be extended to interlock the die segments. The die may swing open and closed in a hinged manner or be completely separable. In accordance with the method, a gas-tight preform assembly made of a metal such as titanium alloy is placed in the die. The die and preform assembly are heated in a vacuum furnace. Gas is injected into the preform assembly, expanding it to conform to the shape of the interior of the die.
    Type: Grant
    Filed: October 10, 1997
    Date of Patent: October 20, 1998
    Assignee: Hyperform Technologies, Inc.
    Inventor: Donald O. Nelepovitz
  • Patent number: 5823033
    Abstract: There are disclosed a damper plate for a rotary machine and a method for producing thereof which makes it possible to produce a honeycomb-type damper plate with accurate dimensions and reasonable cost. In the method for producing a damper plate for sealing between a rotating portion and a stationary portion of a rotary machine and cushioning said rotating portion, the damper plate has a plurality of convex portions and concave portions, and a plurality of the convex portions and the concave portions are processed by a superplastic processing method.
    Type: Grant
    Filed: July 15, 1996
    Date of Patent: October 20, 1998
    Assignee: Ebara Corporation
    Inventors: Hirokazu Takayama, Toshiyuki Ogawa, Atsushi Kaneko
  • Patent number: 5823032
    Abstract: A process for superplastically forming a part from a blank of superplastic material such as titanium alloy, including enclosing and capturing a sheet of superplastic material having uniform thickness between a die lid and a die base. The die lid has a deep recess where localized prethinning of the blank would minimize excessive thinning of the formed part elsewhere on its topography. The peripheral edges of the blank is clamped between the lid and the base by exerting a squeezing force, typically be a press, and the die is heated, along with the blank, to the superplastic temperature of the blank. The die base is pressurized to preform portions of the blank opposite the lid recess into the recess to form a prethinned bulge. After preforming, the die lid above the blank is pressurized to reverse the prethinned bulge down into the cavity and to form the blank into the cavity.
    Type: Grant
    Filed: April 7, 1994
    Date of Patent: October 20, 1998
    Assignee: The Boeing Company
    Inventor: John Robert Fischer
  • Patent number: 5819573
    Abstract: An apparatus and method for forming contoured work pieces from a flat sheet metal stock includes a die block having a cavity into a planar surface of the die block, and a pressure chamber, the die block and pressure chamber relatively reciprocable to clamp the flat sheet metal stock. The pressure chamber is flow connected to a hydraulic cylinder via a spring loaded ball valve. A reciprocating plunger rod is connected to a hydraulic actuator and positioned to be thrust into the volume of the hydraulic cylinder to increase the pressure within the hydraulic cylinder which in turn opens the ball valve, and by hydraulic pressure, deforms the flat workpiece into the die cavity.
    Type: Grant
    Filed: June 17, 1997
    Date of Patent: October 13, 1998
    Inventor: Roy C. Seaman
  • Patent number: 5809818
    Abstract: A high-pressure piping metal tube to be exposed to a high-pressure fluid on its inner face and having an increased number of service times, and a process for manufacturing the high-pressure piping metal tube. This high-pressure piping metal tube is made of a bent metal tube having a large thickness and a small diameter, in which a compressive stress is left in the inner face thereof. The high-pressure piping metal tube manufacturing process, comprises: the step of bending a metal tube having a large thickness and a small diameter; and the step of adding a residual compressive stress to the inner face of said metal tube.
    Type: Grant
    Filed: November 8, 1996
    Date of Patent: September 22, 1998
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventor: Masayoshi Usui
  • Patent number: 5807099
    Abstract: When a dental patient is having one or more of his or her front teeth aesthetically improved, when a dentist cements thereon a porcelain veneer, which becomes a porcelain laminate extending across the front surface of the patient's tooth, the method steps followed and the equipment used have been improved. The improvements center both on obtaining more quickly and more accurately a noble metal foil matrix, which conforms to the front surface of the front tooth die of the patient, and on applying the porcelain ceramic slurry on the conformed noble metal material, to compensate for the shrinking of the porcelain during the firing thereof. The improved equipment is a forming machine which utilizes a constant pressure source of compressed air to move a piston in a cylinder, with the piston moving one metal die to contact another metal die, each die having an aligned rubber insert, and each rubber insert having an alike aligned receiving space.
    Type: Grant
    Filed: December 21, 1995
    Date of Patent: September 15, 1998
    Inventor: Paul W. Johnson
  • Patent number: 5755130
    Abstract: A method is described for reducing the diameter of the open end of a can, such as a beverage can, in a necking station while substantially preventing the formation of pleats in the can. The necking station includes a deformable support punch that is positioned within the open end of the can. The punch includes an elastomeric sleeve and a means for providing for lateral deformation of the sleeve, such as an actuator making an interference fit with the sleeve. In the necking station, the can is inserted into a necking die having a transition zone separating an outer cylindrical bore and an inner bore having a reduced diameter. When the top edge of the can is forced past the transition zone in to the inner bore to reduce the dimension of the upper portion of the can, the sleeve is controllably deformed in a manner such that the lateral portion of the sleeve is placed into supporting engagement with the interior wall of the can, pressing the can against the transition zone of the die.
    Type: Grant
    Filed: March 7, 1997
    Date of Patent: May 26, 1998
    Assignee: American National Can Co.
    Inventors: Thomas T. Tung, Manny Klapper, Andy Halasz, Jean Proubet, Joel Courbon, Rene Meneghin
  • Patent number: 5749254
    Abstract: A method for pneumatic forming of foil workpieces includes the steps of positioning a foil workpiece between a first and a second forming element, the second forming element having at least one forming cavity, moving the first and second forming elements into a clamping relationship with the foil workpiece, increasing pneumatic pressure between the first forming element and the foil workpiece to form the foil workpiece into the forming cavity, supplying a gas between the foil and the second forming element sufficient to enable the foil workpiece to move along the surface of the second forming element during the forming of the foil workpiece into the forming cavity, and removing the foil workpiece in a formed condition from between the first and second forming elements.
    Type: Grant
    Filed: March 30, 1995
    Date of Patent: May 12, 1998
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventor: Herbert L. Hall, Jr.
  • Patent number: 5745971
    Abstract: A method of manufacturing a pulp molding die, by providing a superplastic material plate having a plurality of preformed through-holes, closing the plurality of preformed through-holes, heating the superplastic material plate under a pressurized atmosphere, forming the plate into a desired shape, and uncovering the plurality of preformed through-holes of the plate, thereby forming the pulp molding die.
    Type: Grant
    Filed: April 8, 1996
    Date of Patent: May 5, 1998
    Assignees: Nippon Paper Industries Co., Ltd., Nippon Yakin Kogyo Co., Ltd.
    Inventors: Okimasa Ohsawa, Kuniaki Osada, Nobuyoshi Okato, Tatsuo Katagiri
  • Patent number: 5747179
    Abstract: A method and apparatus for forming and consolidating organic matrix composites. An organic matrix composite panel comprising laid-up prepregs is placed between sheets of a susceptor material that is susceptible to inductive heating to form a workpiece. The resulting workpiece is placed within upper and lower dies formed of a material that is not susceptible to inductive heating. An induction coil embedded within the dies is energized and inductively heats the susceptor sheets surrounding the panel. The sheets in turn conductively heat the organic matrix composite panel. A pressure zone between the workpiece and one of the dies is pressurized to form the workpiece to the contour of a forming surface on one of the dies. The pressure in the pressure zone is maintained on the workpiece until the organic matrix composite panel is fully consolidated and formed.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: May 5, 1998
    Assignee: The Boeing Company
    Inventors: Marc R. Matsen, Paul S. Gregg, Howard Martinson, Robert Snyder
  • Patent number: 5737954
    Abstract: Sheet materials are superplastically formed and optionally diffusion bonded into structures, by directly electrically resistance heating the sheets and forming them with a controlled gas-mass flow while the dies in which they are formed may remain relatively cool. The dies include electrodes and thermocouples placed therein, and gas interface ports that connect to the sheets to be formed to allow rapid formation of structures. Some of the gas interface ports may become sealably attached to the part during the formation process so that the structures may be removed from the dies hot, thus allowing a high die throughput.
    Type: Grant
    Filed: November 15, 1996
    Date of Patent: April 14, 1998
    Assignee: McDonnell Douglas Corporation
    Inventor: Ken K. Yasui
  • Patent number: 5728309
    Abstract: For forming or consolidating organic matrix composites, for example, an organic matrix composite panel is sealed between sheets of a susceptor material that is susceptible to induction heating. The susceptor sheets are heated inductively. The sheets in turn conduct heat to the organic matrix composite panel. When heated to the desired temperature, the composite panel is consolidated and/or formed. In the present invention, the susceptor sheets are selected so that their magnetic permeability decreases to unity at approximately the desired operating temperature thereby limiting heating to this "Curie temperature" and providing substantial uniformity of temperature in the panel. Of course, the concept applies to other induction heating operations for metals including SPF, brazing, annealing, heat treating, bonding, hot pressing, and the like.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: March 17, 1998
    Assignee: The Boeing Company
    Inventors: Marc R. Matsen, Edward J. Woods, Karl A. Hansen, deceased, John J. DeJong, executor
  • Patent number: 5692406
    Abstract: An improved die for a superplastic formation process and the process that uses an interface for pressurized gas that is part of the forming die so that tube welding to the forming pack can be eliminated. In one embodiment, the interface is fixed to the die and in a second, for use to pressurize the interior volume of finished parts with inert gas when the finished parts are to be removed from the die hot (1400.degree. F.), the interface becomes welded to the pack during the forming process so that the interior of the part can be flooded with inert gas during the cool down process.
    Type: Grant
    Filed: September 27, 1996
    Date of Patent: December 2, 1997
    Assignee: McDonnell Douglas Corporation
    Inventor: Ken K. Yasui
  • Patent number: 5689987
    Abstract: A method and apparatus for determining the progress of a superplastic formation process that uses cumulative gas-mass outflow from a forming part being formed from generally one or more sheets of superplastically formable material, a process that may include selective diffusion bonding of the sheets together. The method includes using the expected initial conditions of the process to determine the gas-mass cumulative exhaust at room temperature and pressure. The method is advantageous over inlet measuring methods where high pressure gas must be measured and any small hole in the system results in large errors.
    Type: Grant
    Filed: September 27, 1996
    Date of Patent: November 25, 1997
    Assignee: McDonnell Douglas Corporation
    Inventor: Ken K. Yasui
  • Patent number: 5661992
    Abstract: A superplastic forming system includes a free standing generally block-shaped ceramic monolithic die base having a bottom surface on which the die rests, and a top surface, opposite to the bottom surface, in which a forming cavity is formed and which is surrounded by a contact surface. The forming cavity has a shape like the desired shape of sheet metal parts to be formed by superplastic forming in the die. A die lid having a horizontal cross sectional shape and size approximately equal to the die base, and having a contact surface corresponding in size and contour to the die base contact surface is placed on the base with the contact surfaces aligning and in contact.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: September 2, 1997
    Assignee: The Boeing Company
    Inventor: Daniel G. Sanders
  • Patent number: 5649438
    Abstract: A method and apparatus using pneumatic pressure and reduced, controlled clamping pressure to provide reliable, high speed pneumatic forming of thin foil workpieces at ambient temperatures without lubricants or cull plates. Forming elements are provided which incorporate a combination of surfaces and features which enable the reduced, controlled net clamping pressures for forming thin foil workpieces, and control of material slip during forming. Thin foil workpieces formed therewith have reduced incidence of tearing and wrinkling of the foil material. The method is capable of fast cycle times and produces minimal waste.
    Type: Grant
    Filed: June 14, 1994
    Date of Patent: July 22, 1997
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: Herbert L. Hall, Jr., Margaret M. Woodside, Stanley J. Rusek, Jr.
  • Patent number: 5647239
    Abstract: A die for superplastically forming a blank of superplastic material to make a part includes a die base enclosing a cavity having a topography shaped like the part, and a die lid shaped and sized to fit over the die base and engage a peripheral surface of the die base around the cavity. The die lid has an underside communicating with the die cavity and a recess opening in the underside positioned in the die lid to overlie an area on the die cavity at which the blank othewise would experience insufficient thinning during superplastic forming of the blank. Gas vents are provided in the base and the lid for first delivering forming gas under pressure into the cavity to preform the blank into the lid recess to prethin the blank in the thick areas, and thereafter vent the cavity gas pressure and deliver forming gas under pressure to the lid to form the blank into the cavity in the die base.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: July 15, 1997
    Assignee: The Boeing Company
    Inventor: John Robert Fischer
  • Patent number: 5638724
    Abstract: A method of producing a ceramic die for use in superplastic forming includes designing a free standing generally block-shaped ceramic monolithic die base with a bottom surface on which the die rests, and a top surface, opposite to the bottom surface, in which a forming cavity is located and which is surrounded by a contact surface. The forming cavity is shaped like the desired shape of sheet metal parts to be formed by superplastic forming in the die. A die lid is designed having a horizontal cross sectional shape and size approximately equal to the die base, and having a contact surface corresponding in size and contour to the die base contact surface, so that the lid may be placed on the base with the contact surfaces aligning and in contact.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: June 17, 1997
    Assignee: The Boeing Company
    Inventor: Daniel G. Sanders
  • Patent number: 5632172
    Abstract: A method and apparatus for shaping a sheet metal blank into a shaped outline is disclosed. The blank is clamped hydraulically between an upper tool and a lower tool with one of the tools having the shaped outline. Hydraulic pressure acts on a side of the sheet metal blank opposite the shaped outline to force the sheet metal blank into the shaped outline. The sheet metal blank, under the controlled action of the hydraulic pressure, is initially preformed to an extension of 10-15% of initial dimensions of the sheet metal blank and then, with continuing hydraulic pressure, the sheet metal blank is finally shaped by drawing without further extension until the sheet metal blank completely conforms to the shaped outline.
    Type: Grant
    Filed: September 19, 1995
    Date of Patent: May 27, 1997
    Assignees: SMG Suddeutsche Maschinenbau GmbH, Schuler Werkzeuge GmbH & Co.
    Inventor: Harald Kasmacher
  • Patent number: 5592842
    Abstract: A method and an apparatus for forming details in a foil or plate material by means of superplastic forming, wherein the foil or plate material is heated over a selected localized area to a suitable temperature and simultaneously exposed to a fluid pressure so that the material is slowly deformed to a predetermined desired shape. Localized heating of the foil or plate is provided by guiding a laser beam (17) over the selected localized area of the foil or plate (12).
    Type: Grant
    Filed: August 28, 1995
    Date of Patent: January 14, 1997
    Assignee: Aktiebolaget Electrolux
    Inventor: Olli J. Nyrhila
  • Patent number: 5579682
    Abstract: A device for high-pressure treatment, in particular of liquid substances which contain components with a consistency different from that of the liquid. The device comprises a cylinder member (1), two end members (2, 3), a high-pressure piston (4), two high-pressure seals (8, 9) and connection means comprising channels and valve members to conduct the substance to and from the cylinder member (1). When the substance is pressurized, the cylinder member (1), at least one of the end members (3), the high-pressure piston (4) and the two high-pressure seals (8, 9) delimit a high-pressure chamber (10). The connection means are arranged outside the high-pressure chamber and preferably in respective end members (2, 3).
    Type: Grant
    Filed: November 27, 1995
    Date of Patent: December 3, 1996
    Assignee: Asea Brown Boveri AB
    Inventors: Carl Bergman, Bertil Malmberg