Abstract: A method for detecting defect in a weld seam during laser welding. The method includes performing a two-dimensionally locally resolved detection of radiation that is emitted by a solidified molten mass that is adjacent to a liquid melting bath. The method also includes determining at least one characteristic value for heat dissipation in the solidified molten mass by evaluating the detected radiation along at least one profile-section of the solidified molten mass, and detecting a defect in the weld seam by comparing the at least one characteristic value with at least one reference value.

Abstract: Disclosed herein is a sonic resonator system for use in testing the adhesive bond strength of composite materials. Also disclosed herein are a method of calibrating the sonic resonator system to work with a particular composite bond joint, and a method of non-destructive testing the “pass-fail” of the bonded composite bond strength, based on a required bond strength.

Abstract: A portable system for non-destructively characterizing spot welds that includes at least one matrix phased array probe and a body, wherein the body is designed to be hand-held and further includes an ergonomically designed outer casing; at least one input for connecting to the at least one matrix phased array probe; ultrasonic phased array transmitting and receiving circuitry in electrical communication with the at least one input; a touch screen computer that further includes at least one data processor running software that includes at least one imaging algorithm for processing data received from the probe and generating color coded ultrasonic C-scan images of characterized welds; and at least one monitor for displaying the color coded ultrasonic C-scan images of the characterized welds in real time.

Abstract: A system incorporating sensor enhanced composite armor structure. The structure has one layer including ceramic tiles and ceramic-material transducers, wherein the ceramic tiles and the transducers fit closely together so that the one layer is ballistically windowless. The structure has other layers composed of armor material stacked with the one layer, the one layer and the other layers forming a plate which as a unit has a set or group of fundamental frequencies. The system includes logic means to analyze only signals resulting from vibrations transmitted from the one transducer to the other transducer through the one layer. The logic means thereby derives a signal fingerprint which characterizes a state of damage to the plate.

Abstract: The invention relates to a method of characterizing an adhesive bond, the method comprising a step of recording an ultrasound wave reflected by an adhesive bond interface between two fragments, a step of resolving said wave into its sinusoidal components in order to characterize a mode of breaking to be expected in the event of the adhesive bonding interface breaking in shear.

Abstract: The invention provides a method for inspecting defect point in adhesive layer of fibre cloth. The method includes following steps: spreading a fibre cloth; inspecting, by using two ultrasonic detectors, an upper surface and a lower surface of the fibre cloth simultaneously to sense a defect point in an adhesive layer of the fibre cloth; and analyzing an inspecting information sensed by the two ultrasonic detectors to obtain the situation of the defect point of the fibre cloth.

Abstract: A joint quality examining device and method for accurately examining in real time the qualities of the joints of all the products where joining members are joined to members to be joined.

Abstract: A method and apparatus for generating a tension wave. A beam of coherent light is directed to an absorber surface of a transducer structure. A compression wave is generated within the transducer structure. The compression wave is reflected on a reflecting surface of the transducer structure to form the tension wave. The tension wave is directed through a test object in a desired direction using a configuration of the reflecting surface relative to the test object.

Abstract: A sound wave testing device is provided. The sound wave testing device comprises at least one sound output unit for providing at least one first sound signal, at least one sound-collecting element disposed above the at least one sound output unit, at least one sound-receiving unit disposed at one end of the at least one sound-collecting element, and an isolating element disposed between the at least one sound output unit and the at least one sound-collecting element, in which the solar panel is disposed on the isolating element. The at least one first sound signal is transformed into at least one second sound signal while passing through the solar panel. The at least one second sound signal is received and transmitted to at least one sound-receiving unit, and the at least one second sound signal is transformed into at least one digital signal for output.

Abstract: A joint structure by welding includes a butted part between facing surfaces of a first member and a second member and two-stepped clearances adjacent to the butted part, and a weld bead that is melted from a joint of the butted part which is positioned on an opposite side of the two-stepped clearances into the two-stepped clearances is formed in the butted part by welding. Other parts than the butted part are spaced apart from each other between the facing surfaces, and when a width of the weld bead is assumed to be “A”, a width of a first level clearance of the two-stepped clearances that is adjacent to the butted part is assumed to be “B”, and a width of a second level clearance of the two-stepped clearances that is adjacent to the first level clearance is assumed to be “C”, the relation of “B<A/2<C” is determined.

Abstract: A phased array ultrasonic probe may be mounted to a component to be inspected for wall thickness on an apparatus that includes a split ring adapted to be magnetically held in place on the component. In particular, the probe may be mounted to a carriage connected to the split ring in a manner that allows the carriage to rotate around the split ring while the probe is in operation. Between the probe and the component, a transducer shoe defining, by a flexible membrane, a cavity and an aperture. Conveniently, the construction of the flexible membrane allows wall thickness measurements to be acquired in portions of the component that have complex topography, such as welds. The apparatus is installed on an adaptor assembly for inspection of straight section of pipes. This adaptor assembly is not used in absence of straight section.

Abstract: Presented is a system and method for testing the adhesion of coatings to substrates using an ultrasonic scalar. The system comprises a body, a flexible scalpel extending from said body, and a source of ultrasonic waves. The flexible scalpel applies pressure and ultrasonic waves to a coating that is removed when the adhesion of the coating to the substrate is substandard. The method comprises applying an flexible scalpel extending from an ultrasonic adhesion test device to a coating, applying ultrasonic waves through the flexible scalpel to the coating while moving across the coating, removing the coating if there is less than an acceptable adhesion of the coating to the substrate, and inspecting the coating to determine if coating was removed from the substrate.

Abstract: Non-contact microelectronic device inspection systems and methods are discussed and provided. Some embodiments include a method of generating a virtual reference device (or chip). This approach uses a statistics to find devices in a sample set that are most similar and then averages their time domain signals to generate the virtual reference. Signals associated with the virtual reference can then be correlated with time domain signals obtained from the packages under inspection to obtain a quality signature. Defective and non-defective devices are separated by estimating a beta distribution that fits a quality signature histogram of inspected packages and determining a cutoff threshold for an acceptable quality signature. Other aspects, features, and embodiments are also claimed and described.

Abstract: The invention relates to the non-destructive measurement of components, in particular the functional assessment of the bonding of cast-in parts, eg. in pistons for internal combustion engines. With such a measurement or functional assessment, it is a question of assessing the function and completeness of the bonding between the base material and the material cast in or otherwise joined. The quality of the component or its suitability for a specific purpose can thus be assessed and/or quality monitoring of the production process, e.g. in the foundry or during production, can take place. According to the invention, this purpose is served by a multi-stage correction procedure, wherein the measured values ascertained by means of a suitably devised measuring arrangement and method, e.g.

Abstract: Apparatuses and methods are disclosed for determining whether a structure of bonded layers includes locations where the layers are weakly bonded. Embodiments include evaluating the frequency response of the structure in response to vibrational inputs. Alternate embodiments include evaluating the non-linear response of the structure using a modal analysis. Further embodiments include obtaining the vibrational information with an accelerometer contacting the structure, while additional embodiments include exciting the structure with an impact force, which may be applied at multiple locations on the structure's surface. Still further embodiments include performing a MAC, COMAC, and/or FRF analysis. Still other embodiments include varying the amplitude of the input vibration. Additional embodiments locate the areas of weakened bonding. Still other embodiments include methods and apparatuses for simulating a laminated structure with defective bonding, such as kiss bonding.

Abstract: Disclosed is a welding inspection method which does not require the inspector to be highly skilled, does not require waiting for the spot welded part to cool off, and with which the probe is not consumed or damaged. A probe temporarily mounted close to the welded part on the surface of a metal plate emits ultrasonic waves from an oblique direction with respect to the boundary surfaces between a plurality of metal plates. At this time, the probe is temporarily mounted at the position where the incident ultrasonic waves pass through the welded part at the boundary between the plurality of metal plates in an oblique direction with respect to the boundary surface. Also, a display processing means displays the intensity of the refrected ultrasonic waves. Alternatively, the display processing means displays the details of the detection result estimated based on the intensity of the reflected ultrasonic waves.

Abstract: According to the present invention, penetrators can be adequately determined as flaws. In particular, a welded zone of a pipe is subjected to ultrasonic flaw detection at least in a pipe axial direction, and the quality of the pipe is evaluated using observed values in units of a predetermined area in a pipe thickness direction and the pipe axial direction. The length of one side of the predetermined area is an ultrasound beam width or more and a pipe thickness or less. The quality of the pipe can be evaluated while shifting the predetermined area in the pipe axial direction by using an average value of the observed values within the predetermined area. The length of one side of the predetermined area can be made an ultrasound beam width or more and a pipe thickness or less.

Abstract: The invention relates to a method for determining whether two plastics components (1, 2) to be welded to each other in a joint plane are welded to each other after a welding process has been carried out, characterized in that the position of a reference plane is determined from a reference point before the welding process is carried out, then the welding process is carried out, and the position of the joint plane or the thickness of the components (1, 2) welded to each other is determined from the reference point during or after the welding process.

Abstract: A method and apparatus for ultrasonic in-process monitoring and feedback of resistance spot weld quality uses at least one transducer located in the electrode assembly transmitting through a weld tip into an underway weld. Analysis of the spectrum of ultrasonic waves provides the operator with an indication of the size, thickness, location, dynamics of formation and quality of the spot weld. The method presents a fundamentally new physical approach to the characterization of the spot weld quality. Together with transmission mode it includes new modes of operation of ultrasonic probes such as a reflection mode and simultaneous use of transmission and reflection modes, and a new physical interpretation of the signal analysis results.

Abstract: A sensing device and a method of attaching the sensing device to a target object is disclosed. The substrate of the sensing device has one or more bonding material vias that allows the bonding material used to attach the substrate to the target object to flow from one side of the substrate to the other side of the substrate. The bonding material forms rivets to secure the substrate to the target object and to secure the layers of the substrate to each other.

Abstract: An ultrasonic transducer arrangement for inspecting a pipe to fitting weld with restricted scanning access. A TOFD ultrasonic send transducer is mounted adjacent one end of a frame. A TOFD ultrasonic receive transducer is mounted on the frame and spaced linearly apart from and aligned with the TOFD send transducer. The TOFD send and receive transducers are each positioned at an angle that matches the external radius of curvature of the pipe. A phased array curved, wedge, send/receive transducer is mounted on the frame and spaced radially apart from the TOFD transducers.

Abstract: A method for detecting the integrity of a bond of a multi-piece work piece includes capturing a first image of the work piece, stressing the work piece, capturing a stressed image of the work piece, and comparing the first image of the work piece with the stressed image of the work piece to determine the integrity of the bond.

Abstract: A method and system for determining the position of an ultrasonic wedge and a probe is disclosed. The positioning method includes the steps of automatically determining the position of the ultrasonic wedge and the probe based on a number of parameters, including parameters that are based on the particular ultrasonic wedge and the probe as well as parameters based on the dimensions of the conduit and the girth weld.

Abstract: A method for monitoring the quality of an industrial working process, which includes identifying defects of the working process, comprises acquiring at least one signal having multiple frequency components from the industrial working process, decomposing the at least one signal having multiple frequency components in signals having single frequency components, calculating the information content for each signal having a single frequency component, analyzing the information content for each signal having a single frequency component, and if the value of the information content of the signal at the lowest single frequency component does not represent a main percentage of the information content of the whole acquired signal, the acquired signal having multiple frequency components is evaluated as indicative of a working process with defects and a defect analysis step is performed on the signal having multiple frequency components.

Abstract: A method and apparatus for generating a tension wave. A beam of coherent light is directed to an absorber surface of a transducer structure. A compression wave is generated within the transducer structure. The compression wave is reflected on a reflecting surface of the transducer structure to form the tension wave. The tension wave is directed through a test object in a desired direction using a configuration of the reflecting surface relative to the test object.

Abstract: The present invention is a non-destructive method of inspecting a bond, particularly a braze bond, in a hermetic package. The invention involves a unique hermetic package design adapted for ultrasonic inspection and a method of inspecting the package. This package and non-destructive inspection process are particularly useful in implantable neural stimulators such as visual prostheses.

Abstract: A system and method of performing acoustic thermography in which invalid data is filtered from data used to detect defects on a structure. An ultrasonic sound input signal is provided to a structure to produce a thermal image output. A sensor senses an input energy corresponding to the sound input signal and produces an input energy signal. The input energy signal is transformed to a test spectrum and is compared to a reference spectrum. The comparison of the test spectrum to the reference spectrum is used to determine whether to include the thermal image output in an analysis for detecting defects in the structure.

Abstract: Disclosed herein is a sonic resonator system for use in testing the adhesive bond strength of composite materials. Also disclosed herein are a method of calibrating the sonic resonator system to work with a particular composite bond joint, and a method of non-destructive testing the “pass-fail” of the bonded composite bond strength, based on a required bond strength.

Abstract: The present invention has a structure capable of detecting the scattered-type penetrator having oxides each with the size of several ?m sparsely and widely dispersed. Specifically, the structure includes a wave transmission unit 6 for transmitting an ultrasonic wave to the welded surface of the welded portion 2 in a pipe axial direction of the pipe 1 such that the beam width of a transmission beam 8 is brought into a range from 0.5 mm to 2.5 mm, and a wave reception unit 7 for receiving at least a portion of the reflection wave (reception beam 9) at the welded surface. The wave transmission unit 6 and the wave reception unit 7 include transmission/reception units formed of different groups of transducer elements on at least one or more array probes 5 arranged in the circumferential direction of the pipe.

Abstract: An example electrode cap includes a bored portion of an electrode cap. The bored portion establishes a bore that extends longitudinally from one end of the electrode cap and terminates at a surface having a radius relative to the longitudinal axis. A tip portion of the electrode cap extends from the surface toward another end of the electrode cap. An example method of maintaining a focal point of an ultrasonic wave includes propagating an ultrasonic wave from a transducer through a bore and a tip portion of an electrode cap and receiving a reflection of the ultrasonic wave. The method further includes determining information about a welded area using the reflection and adjusting a radius of a surface of the electrode cap to position a focal point of the ultrasonic wave within the tip portion.

Abstract: A method and apparatus for testing a bond interface is provided. An initial wave is transmitted into a first end of a first material. The first material is connected to a second material by an adhesive at a bond interface. The first material is dissimilar to the second material. The initial wave splits into a first wave and a second wave at the bond interface. Parameters are changed so a first wave travels through the first material to the first end of the first material and back to the bond interface in a first amount of time and the second wave travels through the second material to a second end of the second material and back to the bond interface in a second amount of time. The first amount of time is substantially equal to the second amount of time. A tension is obtained in the adhesive at the bond interface.

Abstract: Disclosed herein is a sonic resonator system for use in testing the adhesive bond strength of composite materials. Also disclosed herein are a method of calibrating the sonic resonator system to work with a particular composite bond joint, and a method of non-destructive testing the “pass-fail” of the bonded composite bond strength, based on a required bond strength.

Abstract: An inspection system for integral seals includes an ultrasonic transducer configured to ultrasonically scan an integral seal having a rubber sealing member attached to a seal carrier, and a transducer positioning mechanism defining a plurality of translational degrees of freedom and a rotational degree of freedom. An electronic control unit is coupled with the ultrasonic transducer, and may be configured to store data indicative of a defect in the integral seal responsive to a reflection pattern defined by ultrasound reflected by the rubber sealing member and the seal carrier. Related methodology is also disclosed.

Abstract: The invention relates to a method for testing connections of metal workpieces to plastic compounds for cavities by means of ultrasound, wherein the plastic compound is arranged between the workpiece as an intermediate layer or is connected to the workpiece on one side and the cavity is located within the plastic compound, wherein the cavity is connected to the workpiece by means of a remaining plastic layer or plastic skin and wherein the plastic compound is exposed to ultrasonic signals of a certain test frequency and pulse length from the metal side of the workpiece by means of at least one ultrasonic probe, and in particular the ultrasonic signals reflected by flaws in the plastic compound are detected by the same or another ultrasonic probe and converted into electrical signals that can be evaluated and subjected to a threshold observation. The test frequency of the ultrasonic signals is set in a range of 1 to 10 MHz so that the attenuation of the sound is minimal after passing through the plastic skin.

Abstract: Systems and methods are described to receive a safety preference; calculate a temporary route; analyze a portion of the temporary route to determine whether the portion is sufficiently safe based on the safety preference; modify the portion of the temporary route when the portion is not sufficiently safe; and present the temporary route. Other systems and methods are described.

Abstract: Inspection of circumferential sections of pipe or other conduit using an ultrasonic scanning apparatus is provided, wherein axial drift of the ultrasonic scanning apparatus is prevented using a guide track assembly. The guide track assembly is rigidly coupled to the ultrasonic scanning apparatus in the axial direction, but allows rotational motion of the ultrasonic scanning apparatus directly along the outer surface of the conduit using a drive chain that is driven by a circumferential drive. Secure rotational motion without drift between the guide track assembly and the ultrasonic scanning apparatus is maintained by the rigid coupling and by a spring-loaded wheel housing assembly that maintains contact of wheels that travel along the guide track. The ultrasonic scanning apparatus includes a transducer with spring-loaded gimbaling that maintains optimal proximity with the conduit surface. The transducer is translated axially along linear journals that extend along the conduit with a linear actuator.

Abstract: Exemplary embodiments are disclosed for the use of Lamb waves in laser bond inspection.

Abstract: A monitoring system and associated operational method are operatively configured with a wind turbine for detecting separation of shell members along an edge of a wind turbine rotor blade. The system includes any configuration of sensors disposed within an internal cavity of the rotor blade, with the sensor oriented relative to a leading or trailing edge of the blade and configured to detect a physical characteristic within the blade that is indicative of onset of a separation between the shell members along the monitored edge. A controller is configured to receive signals from the sensor and to initiate an automatic response to a detected separation.

Abstract: The present invention is a non-destructive method of inspecting a bond, particularly a braze bond, in a hermetic package. The invention involves a unique hermetic package design adapted for ultrasonic inspection and a method of inspecting the package. This package and non-destructive inspection process are particularly useful in implantable neural stimulators such as visual prostheses.

Abstract: An apparatus for pass/fail determination of bonding used in a bonding apparatus, includes: an ultrasonic horn configured to vibrate longitudinally in resonance with the vibration of an ultrasonic vibrator; a capillary attached at an anti-node of the vibration of the ultrasonic horn; a flange provided at a node of the vibration of the ultrasonic horn; a bonding arm; and a load sensor attached between the center of rotation of the bonding arm and a flange mounting surface in an offset manner from a longitudinal central axis of the ultrasonic horn, in which a load on the capillary in the direction toward and away from the bonding target is continuously detected by using the load sensor during bonding operation and the maximum value of the detected load is defined as an impact load to determine pass/fail of the bonding based on the impact load, thereby allowing a mid-bonding pass/fail determination.

Abstract: A system for monitoring a weld operation is provided. The system includes an ultrasonic wave generator adapted to deliver an ultrasonic wave to a target material during the weld operation and an ultrasonic receiver adapted to receive the ultrasonic wave propagated through the target material. The system also includes a signal processor adapted to determine a quality level of a weld created during the weld operation by extracting data corresponding to a torsional mode from the ultrasonic wave and comparing the data to a profile that corresponds to an acceptable quality level.

Abstract: Non-contact microelectronic device inspection systems and methods are discussed and provided. Some embodiments include a method of generating a virtual reference device (or chip). This approach uses a statistics to find devices in a sample set that are most similar and then averages their time domain signals to generate the virtual reference. Signals associated with the virtual reference can then be correlated with time domain signals obtained from the packages under inspection to obtain a quality signature. Defective and non-defective devices are separated by estimating a beta distribution that fits a quality signature histogram of inspected packages and determining a cutoff threshold for an acceptable quality signature. Other aspects, features, and embodiments are also claimed and described.

Abstract: A low-power triggered data acquisition system and method utilizes low-powered circuitry, comparators, and digital logic incorporated into a miniaturized device interfaced with self-generating transducer sensor inputs to detect, identify and assess impact and damage to surfaces and structures wherein, upon the occurrence of a triggering event that produces a signal greater than a set threshold changes the comparator output and causes the system to acquire and store digital data representative of the incoming waveform on at least one triggered channel. The sensors may be disposed in an array to provide triangulation and location of the impact.

Abstract: A diagnostic means to enable real-time inspection of bonded structures. The disclosed apparatus detects bond failure stress waves on-axis from the front side (beam application side). Pi-box and pi-rail EMAT gauges can be used with the disclosed apparatus. An inductively coupled EMAT may also be employed. An improved means to remotely deliver an interrogating laser beam to a surface is provided. The process head may utilize a water column or a water film. The water film process head may include the use of either a single water film or two spaced apart water films. The disclosed apparatus can be used with bonded composite structures, bonded structures using various materials, and to determine the dynamic strength of unbonded solid materials. The apparatus may also be used in other applications that require remote flexible delivery of a localized stress wave to a material and/or diagnosis of the resultant stress waves.

Abstract: Methods, systems, and apparatuses are provided for creating bond delaminations in a controlled fashion within adhesively bonded structures. In one embodiment, a system for inducing a defect in a bond of a bonded article includes a laser and a laser processor head. The laser processor head includes a housing, a lens disposed within the housing, at least one magnet disposed within the housing, and at least one sensor disposed within the housing. The system is capable of applying a laser pulse of sufficient energy fluence to cause localized weaknesses in the bond.

Abstract: A method is present for monitoring a structure. A plurality of modes is identified for a first response for the structure at a first temperature. Each mode in the plurality of modes is adjusted from the first temperature to the second temperature to form a plurality of temperature adjusted modes. A temperature adjusted response is formed from the plurality of temperature adjusted modes in which the temperature adjusted response is adjusted to a second temperature from the first temperature. The temperature adjusted response is compared to a second response to evaluate the changes in the structure between the two sets of measurements.

Abstract: A joint quality examining device and method for accurately examining in real time the qualities of the joints of all the products where joining members are joined to members to be joined.

Abstract: An inspection method and system that locates a probe proximate a region of a shaft that is welded to a slug that secures the shaft to a housing. An acoustical wavefront may be emitted from the probe into the shaft toward the slug, and a reflection of the acoustical wavefront may be received with the probe. Whether the reflection occurred at an interface between the shaft and the slug or at a distal end of the slug is determined based on a time that the reflection is received by the probe.

Abstract: The invention relates to a method and system for monitoring the integrity of thick section welds during the welding process with electromagnetic acoustic transducers (EMAT). Using induction coils in properly arranged and oriented magnetic fields, EMATs can generate shear horizontally polarized (SH) skimming waves in the base metal adjacent to the weld. A through transmission method is adopted where by a transmitting EMAT is used to generate SH skimming waves on side of the weld while a receiving EMAT is used to sense and assess the ultrasonic signal acquired by a receiver EMAT on the other side of the weld there by indicating the quality of the most recent weld layer applied by the welder.

Abstract: Disclosed herein is a sonic resonator system for use in testing the adhesive bond strength of composite materials. Also disclosed herein are a method of calibrating the sonic resonator system to work with a particular composite bond joint, and a method of non-destructive testing the “pass-fail” of the bonded composite bond strength, based on a required bond strength.