Abstract: An apparatus including a linear array transducer coupled to an upper housing of the apparatus and positioned above a tapered chamber. The tapered chamber configured to maintain a column of couplant between the linear array transducer and a structure to be inspected as the linear array transducer is positioned over an edge of the structure.

Abstract: An ultrasonic receiver according to the present invention includes a first horn having a first large opening and a first small opening which are an incidence end and an outgoing end of an ultrasonic wave; a second horn having a second small opening and a second large opening which are an incidence end and an outgoing end of the ultrasonic wave, the first and second horns being located such that the first and second small openings face each other, and such that propagation directions of the ultrasonic wave in the first and second horns match each other; and at least one ultrasonic receiver main body provided between the first and second small openings, the ultrasonic receiver including a surface parallel to the propagation direction and detecting the ultrasonic wave which has propagated in the first horn and then is incident on the parallel surface.

Abstract: A phased array ultrasonic probe assembly includes, in an exemplary embodiment, a housing and a phased array transducer supported inside the housing. The housing includes a first side wall and an opposing second side wall, and a first end wall and an opposing second end wall. The first and second side walls and the first and second end walls define a housing cavity in which the phased array transducer is positioned. The first and second side walls each have an inside surface that include a plurality of projections.

Abstract: Methods and systems are provided for protecting an acoustic liner having a perforated facesheet from water leakage during a through-transmission ultrasonic (TTU) inspection using an ultrasonic squirter system. The testing method utilizes a repositionable mask that covers the openings in the perforated facesheet. The repositionable mask utilizes a pressure sensitive adhesive that adheres to the surface of the perforated facesheet. The repositionable mask can be removed after completing a TTU inspection and can be reused for subsequent TTU tests with minimal adverse effects on the mask or on the facesheet. For ease in handling, the repositionable mask may be configured with a semi-rigid backing carrier.

Abstract: An air-coupled transducer includes a ultrasonic transducer body having a radiation end with a backing fixture at the radiation end. There is a flexible backplate conformingly fit to the backing fixture and a thin membrane (preferably a metallized polymer) conformingly fit to the flexible backplate. In one embodiment, the backing fixture is spherically curved and the flexible backplate is spherically curved. The flexible backplate is preferably patterned with pits or depressions.

Abstract: An inspection head where non-destructive inspection is structured to fit into narrow spaces, and to accurately and repeatably move an inspection probe along a surface to be inspected. Movement of the inspection head along an X, Y, Z, ?, and ?-axis is precisely controlled by individual drive mechanisms.

Abstract: The invention relates to an ultrasound probe arrangement (14, 16) for coupling ultrasonic signals toward a component (12), which is to be inspected, by using the water open jet method, with a probe (24; 124), which is placed inside a jet nozzle (26; 126) and having a multitude of ultrasonic transmitting and/or receiving elements (25; 125) and at least one liquid inlet (28; 128) as well as at least one liquid outlet (30; 130).

Abstract: A method and apparatus are disclosed for coupling ultrasound between an ultrasonic transducer and an object. A scanning element is attached to an ultrasonic transducer to form an integral transducer assembly in which an ultrasound emitting surface of the ultrasonic transducer is positioned in a fluid cavity of an upper chamber. The ultrasonic transducer assembly may be moved relative to the object to be scanned in order to adjust the focus of the ultrasound. Adjusting a lower wall of the upper chamber in close proximity to the object to be scanned forms a thin film of coupling fluid between a planar region of the lower wall and the upper surface of the object.

Abstract: In a method for the ultrasonic testing of a workpiece (2) in a curved area of its surface, in particular of a workpiece (2) made of a fiber composite material, an ultrasonic test head (10) is acoustically coupled to the workpiece in this area, and includes an ultrasonic transducer arrangement (12) comprising a plurality (N) of individually driveable transducer elements (20i) which are arranged next to one another. In chronologically successive test cycles, a number (n) of transducer elements (20i) are respectively combined to form a group and are driven in a plurality of test pulses within this test cycle in a time delayed manner with respect to one another such that the transmitted ultrasound beam (30a-d) in this test cycle is swept within a predetermined angular range (?1, ?2), so that one of the number of echo signals, corresponding to the number of test pulses, for each group is received from different directions of the workpiece (2).

Abstract: Apparatus for Scanning Acoustic Microscopy (SAM) of a semiconductor device including a substrate with an acoustic probe, The substrate has upper and lower surfaces. A sealed lower space provides an environment surrounding the lower surface. An upper ring structure formed above the upper surface includes an upper sealing ring in contact with the upper surface, with the upper sealing structure and the seal forming a dam for retaining the acoustic transmission fluid above the upper surface. A fixture base retains a lower sealing ring in contact with the lower surface surrounding the lower surface. An acoustic scanning probe positioned confronting the upper surface of the semiconductor device extending into the acoustic transmission fluid retained in contact with the upper surface.

Abstract: An ultrasonic probe according to the present invention includes: an ultrasonic element unit for transmitting and receiving an ultrasonic wave while carrying out ultrasonic scanning; a storage portion for storing the ultrasonic element unit; and an acoustic medium liquid charged in the storage portion. The ultrasonic element unit is supported by an elastic supporting member, and the storage portion is sealed by the supporting member in a liquid-tight state.

Abstract: A method for testing tubing having the following steps: plastically deforming the tubing with a tubing handling system, the tubing handling system having a reel, a gooseneck and an injector; sensing with at least one sensor acoustic emissions emitted by the tubing during the deforming; and processing acoustic emission signals sensed from the tubing during the deforming. A system for testing a coiled tubing, the system having: a tubing handling system, the tubing handling system having a reel, a gooseneck and an injector; at least one acoustic emission sensor mounted on the tubing handling system and in direct contact with the tubing; and an acoustic emission signal processor in signal transmission communication with the at least one acoustic emission sensor.

Abstract: Apparatus, systems, and methods for inspecting a structure are provided which use a sensor holder constructed from rapid prototyping, such as stereolithography, and which is configured to support a plurality of inspection sensors typically arranged in an ordered matrix array and possibly with one or more additional inspection sensors aligned for inspection of difficult to inspect features of a structure such as radius corner or edge features. Rapid prototype integrated matrix array inspection apparatus, systems, and methods provide fast and efficient methods of constructing custom inspection devices.

Abstract: A method for inspecting a part is provided. The method includes immersing the part in a couplant medium, delivering ultrasonic wave energy to at least one subvolume of the part using an ultrasonic transducer immersed in the couplant medium and receiving ultrasonic wave energy from the part at a fundamental frequency and at least one harmonic frequency using an ultrasonic receiver immersed in the couplant medium. The method also includes generating a nonlinear image corresponding to at least one material property variation of the part using the received ultrasonic energy and using the nonlinear image of the part to determine whether one or more material property anomalies are present in the part.

Abstract: A method of inspecting a part in immersion using a focused beam of ultrasound waves oriented perpendicularly to the surface of the part, the method including, when the axis of the focused beam is close to an edge of the part, tilting the axis towards the edge relative to the normal to the surface of the part in order to eliminate the lateral shadow zone over all or substantially all of the depth of the part.

Abstract: A method and apparatus for measuring the quality of live, standing timber employs deep-set spike probes angled to create a longitudinal compression wave. Alignment tools and isolation of the probes provide an improved signal, automated detection of probe separation and amplitude-independent pulse discrimination process ensure higher reliability and repeatability of the measurements, and wireless operation provides operational efficiencies.

Abstract: A method and apparatus for conducting ultrasonic inspections of what would normally be inaccessible areas of objects for such properties as thickness, cracks, discontinuities, density, pits and holes. In addition, a method and apparatus for improving ultrasonic inspections with a method for removing trapped gasses from the couplant. Also, a method and apparatus for conduction ultrasonic inspections of objects for multiple properties such as thickness, cracks, discontinuities density, pits and holes with at the same time with a single transducer. Further more, a method and apparatus for conducting rapid ultrasonic inspections of concave surfaces of objects for multiple properties such as thickness, cracks, discontinuities density, pits and holes with a single transducer. This invention allows for the inspection of the entire surface of the object or specific defined areas.

Abstract: An apparatus including a linear array transducer coupled to an upper housing of the apparatus and positioned above a tapered chamber. The tapered chamber configured to maintain a column of couplant between the linear array transducer and a structure to be inspected as the linear array transducer is positioned over an edge of the structure.

Abstract: A suitable diffusion nozzle (20) for an ultrasounds probe using water as coupling agent between a piece under inspection and an acoustic transductor (13) such that the water is driven towards the surface of the material through a propulsion channel (21) surrounded by a plurality of diffusion channels (23) through which air is injected under pressure, forming an insulating screen capable of repelling the drops of water generated on the jet of water striking the surface of the material.

Abstract: An apparatus and method for inspecting a structure are provided which include probes with sensing elements and are disposed proximate the opposite surfaces of a structure, where only one of the probes need be driven. A tracking probe may be magnetically coupled to a driven probe and move in coordination therewith. Ring magnets may be used in the driven and tracking probes to provide the magnetic coupling and align sensing elements disposed in the centers of the ring magnets. The probes include ball bearings such as ball and socket bearings for supporting the structure and maintaining the desired orientation and spacing of the probes relative to the structure. A fluid, such as water or pressurized air, may be used as a couplant between an ultrasonic transducer and the structure. A water column skirt may be used to with a probe employing ball bearings for support.

Abstract: An improved scanning station and method for a tray-fed scanning acoustic microscope has a vacuum system which at least assists in immobilizing loosely held parts in the trays during insonification by an ultrasonic beam generator.

Abstract: A self-aligning probe assembly has one or more ultrasonic transducers adapted to transmit an ultrasonic shear wave into the inside surface of the hollow structure such as an aircraft fuse pin and to receive the shear wave emerging from the inside surface of the hollow structure. The nature of the received shear wave indicates the presence of flaws or damage in the inspected part. The probe assembly can be used to inspect fuse pins on aircraft without having to remove the aircraft engines.

Abstract: An apparatus rides along a rail of a railroad track. A transmitter transmits ultrasonic guided waves bidirectionally along the rail while the apparatus and transmitter are moving along the railroad track. A sensor detects flaws in response to the transmitted ultrasonic guided waves while the apparatus, transmitter and sensor are moving along the railroad track. An electronic coupler operatively couples the sensor to monitoring equipment.

Abstract: A liquid level detecting apparatus has an ultrasonic sensor, a reflector, a first pipe and a second pipe. The reflector reflects an ultrasonic wave from the ultrasonic sensor to a liquid level, and the ultrasonic sensor detects a reflection wave reflected on the liquid level to detect a liquid level position. The first and second pipe surrounds the ultrasonic wave transmission path from the ultrasonic sensor via the reflector to the liquid level. The first pipe and the second pipe are integrally configured and supported on a bottom of a tank to be rotatable about the first pipe.

Abstract: An ultrasonic probe is provided in which an elongate array of transducers is disposed within an elongate coupling element which is mounted for rotation about an axle. The profile of the coupling element is chosen so as to provide a substantially uniform contact force with a surface over a predetermined area. To achieve this the radius of the coupling element varies along its length.

Abstract: The invention relates to a device for coupling ultrasound clamp-on throughflow measuring heads to a high-temperature measuring tube. The invention is characterized in that a thin coupling plate is arranged between the tube wall and the measuring head. As a result, the temperature of the measuring head can be reduced to a maximum acceptable value. The shape of the coupling plate affects the adjustable temperature profile in such a way that the isotherms extend in the tube wall area in a parallel manner in relation to the path length of the sound waves in the measuring head area, thereby minimizing resulting errors in throughflow measurement.

Abstract: Methods are provided for using stress wave velocity measurements taken of a specimen at an early age to determine potential characteristics at a later age. The data may be used to, for example, evaluate specimens and/or families and/or clones at early ages to cut costs and/or to increase a rate of genetic gains. The specimens may be, for example, seedlings and/or explants of forestry and/or agricultural and/or horticultural species. The stress wave measurements may be obtained using conventional devices and/or systems and/or methods.

Abstract: An apparatus and method for inspecting a structure are provided which include probes with sensing elements and are disposed proximate opposite surfaces of a structure, where only one of the probes need be driven. A tracking probe may be magnetically coupled to a driven probe and move in coordination therewith. Ring magnets may be used in the driven and tracking probes to provide the magnetic coupling and align sensing elements disposed in the centers of the ring magnets. The probes may include a fluid bearing, such as a water bearing or an air bearing, for supporting the structure and maintaining the desired orientation and spacing of the probes relative to the structure. The fluid of a fluid bearing may be used as a couplant between an ultrasonic transducer and a structure. A flow moderating skirt may be used to with a probe employing a fluid bearing for support.

Abstract: A lightweight apparatus for performing ultrasonic immersion inspection of a workpiece in an arbitrary orientation that uses significantly less couplant and has a reduced footprint size while providing ultrasonic performance levels comparable to those typically reached using immersion tanks, bubblers, or Dripless Bubblers™ while accommodating large and small ultrasonic beamwidths. The apparatus can be used with manual, automated, or electronic scanning techniques. The apparatus provides a quickly enabled ultrasonic coupling means that minimizes the area of the part wetted, and also can recover spent couplant. As a result, this reduces the number and type of contaminates to which the workpiece is exposed when used when compared to prior art immersion tanks and bubblers.

Abstract: A scanning acoustic microscope including an ultrasonic transducer and a balanced linear motor assembly is disclosed. The balanced linear motor assembly includes a counterweight that is mounted for movement along a linear path that is parallel to the first linear path on which the transducer travels. The counterweight has a mass that is generally equal to the mass of the rotor and the transducer. The counterweight is being adapted to be moved, when the scanning acoustic microscope is used to interrogate a sample, along the second linear path at the same time that the rotor and transducer are being moved along the first linear path to allow the transducer to accelerate and decelerate without creating vibration.

Abstract: Methods and apparatus are provided for protecting an acoustic liner having a perforated facesheet from water leakage during a through-transmission ultrasonic (TTU) inspection using an ultrasonic squirter system. The apparatus comprises a repositionable mask that covers the openings in the perforated facesheet. The repositionable mask is comprised of a pressure sensitive adhesive that adheres to the surface of the perforated facesheet. The repositionable mask can be removed after completing a TTU inspection and can be reused for subsequent TTU tests with minimal adverse effects on the mask or on the facesheet. For ease in handling, the repositionable mask may be configured with a semi-rigid backing carrier.

Abstract: Improved methods, systems, and apparatus for inspecting a structure using angle beam shear wave through-transmission ultrasonic signals involves positioning transducers at offset positions on opposing sides of the structure and permits inspection of the inside of the structure beneath surface defects and features. Magnetic coupling can be used for supporting a pair of leader-follower probes and defining offset positions between angle beam shear wave transducers carried by the probes. Inspection data can be collected for supporting real-time generation of three-dimensional image representations of the structure and of internal defects and features of the structure. Image generation and resolution using inspection data from angle beam shear wave ultrasonic signals can be supplemented using pulse-echo ultrasonic inspection data.

Abstract: A workpiece internal flaw test apparatus has a frame that includes a workpiece support and a pair of transducer supports, a pair of transducers positioned on the transducer supports, a force generator, a signal generating and receiving device in communication with the pair of transducers, and a uniform contact apparatus. The pair of transducers are in alignment with one another and are adjacent opposite sides of the workpiece support. Each transducer has a contact face. The force generator is connected to the frame and is operable to push the pair of transducers toward each other with a predetermined force such that the contact faces of the transducers engage a test face of the workpiece.

Abstract: A method of inspecting a component includes immersing the component in a coupling medium with material velocity cw and immersing an ultrasonic (UT) probe having at least one transducer in the coupling medium. The UT probe has a convex lens with acoustic velocity cL and an acoustic impedance less than about 2.5×106 Rayls. The method further includes exciting the transducer to produce an UT pulse directed into the component and generating echo signals using the transducer as a receive element. An US inspection system includes UT probe, a pulser/receiver configured to supply signal excitation pulses to the transducer element at a pulse repetition frequency (prf) of at least about 1000 Hz and a scanner configured to scan the component with the UT probe at a scanning rate equal to the prf times a scanning increment.

Abstract: An apparatus and method aligning magnetically coupled inspection probes are provided. In this regard, a tracking probe may be magnetically coupled to a driven probe and move in coordination therewith. An alignment compensator for magnetically coupled inspection probes offsets misalignments between a driven probe and a tracking probe. Misalignments between magnetically coupled probes may be caused by gravity, friction, and movement of the probes. An alignment compensator may use one or more magnets, or electromagnets, to improve the alignment of the probes. An alignment compensator may include a control system for adjusting the power to an electromagnet or repositioning a magnet to offset misalignment of probes.

Abstract: A supersonic sensor head for a supersonic non-destructive test apparatus is disclosed. The supersonic sensor head includes a supersonic vibrator for transmitting and receiving supersonic waves, a holder having a base end and an opening end, and a soft gel material contact medium provided in the holder between the vibrator and a test object. The holder is coaxial with the vibrator so that the base end of the holder is in contact with a free end of the vibrator. By way of the contact medium, the supersonic vibrator indirectly contacts the test object. When a contact part of the contact medium is pressed against the test object, the vibrator comes into close contact with the contact medium, and the contact medium comes into close contact with the test object. The opening end of the holder restricts the deformation of the contact part of the contact medium.

Abstract: A guide pipe is formed from a metal material, and its internal cross section has a circular shape whose diametric dimension gradually becomes smaller with a distance from an ultrasonic sensor. That is, the guide pipe is formed so that a route for transmitting an ultrasonic wave generated from the ultrasonic sensor may be tapered from this ultrasonic sensor toward a reflector plate. Thus, the acoustic pressure level of the ultrasonic wave which enters the reflector plate can be made higher than a value in a prior-art liquid level detecting apparatus. Accordingly, the energy of the ultrasonic wave generated from the ultrasonic sensor can be utilized for liquid level detection at a high efficiency, so that a fuel liquid level detecting apparatus capable of accurate liquid level detection can be provided.

Abstract: A sensor carrier is provided that has at least one oscillating element (32) that introduces ultrasonic waves into an area to be examined and/or receives ultrasonic waves coming from the area to be examined, whereby the oscillating element (32) is located in an oscillator carrier (33), and the oscillator carrier (33) has connecting means (36, 37, 38, 39) for connection with the electrode (31).

Abstract: A method and apparatus for ultrasonic inspection of one or more objects in an object holder. In a first embodiment of the method, the objects are immersed in a tank containing coupling fluid and a flow of fluid is generated in the tank beneath the object holder, thereby producing a suction pressure that tends to hold the objects in the holder. Each object is insonified with ultrasound from an ultrasonic transducer and the ultrasound reflected from or transmitted through the object is sensed. In a further embodiment, the object to be inspected is moved between the upper and lower chambers of a scanning station, over a surface in the lower chamber. A coupling fluid is supplied to the upper chamber so that coupling fluid flows through one or more holes in the bottom of the upper chamber and fills the space between the ultrasound emitting surface of the ultrasonic transducer and the object to be scanned, thereby providing coupling for the ultrasound and tending the hold the objects in the object holder.

Abstract: A method and apparatus for retaining a part in a carrier during an ultrasonic scan. The part is positioned above a first opening in a lower chamber while air is drawn out of a second opening in the lower chamber to apply suction to the lower surface of the part. An ultrasonic transducer is housed in an upper chamber that dispenses coupling fluid to the top surface of the object.

Abstract: Dynamic vibration monitoring of a cutting tool or workpiece is provided by propagating an ultrasonic carrier beam in a stream of fluid flowing from a probe chamber, which includes a transducer, to the cutting tool or workpiece target area. The modulated ultrasonic beam reflected from the target is detected via a transducer in the chamber, and is demodulated to provide measurements of vibrational surface displacement and velocity. The method is insensitive to the target surface roughness and can be used for dynamic characterization prior to machining, and for monitoring during the machining operation. The device is inexpensive and robust to the machining environment, and can be applied to small cutting tools.

Abstract: A guide pipe is formed from a metal material, and its internal cross section has a circular shape whose diametric dimension gradually becomes smaller with a distance from an ultrasonic sensor. That is, the guide pipe is formed so that a route for transmitting an ultrasonic wave generated from the ultrasonic sensor may be tapered from this ultrasonic sensor toward a reflector plate. Thus, the acoustic pressure level of the ultrasonic wave which enters the reflector plate can be made higher than a value in a prior-art liquid level detecting apparatus. Accordingly, the energy of the ultrasonic wave generated from the ultrasonic sensor can be utilized for liquid level detection at a high efficiency, so that a fuel liquid level detecting apparatus capable of accurate liquid level detection can be provided.

Abstract: A method and apparatus are disclosed for coupling ultrasound between an ultrasonic transducer and an object. A fluid cavity in an upper chamber has an inlet for receiving a flow of coupling fluid, a first aperture for admitting the ultrasonic transducer into the fluid cavity and a second aperture for dispensing coupling fluid from the fluid cavity to the object. The first and second apertures may be sized to restrict flow of coupling fluid from the fluid cavity. The focus of the ultrasound transducer may be varied by moving the ultrasonic transducer relative to the upper chamber.

Abstract: The present invention provides a system and method for detecting changes in the properties of a polymeric material. A frame is hand held against the outside surface of a curved polymeric test specimen, e.g., fluid tank. A transmitting probe attached to the frame emits critically refracted ultrasonic waves that travel longitudinally across the chord of said curved test specimen and are detected by at least one receiving probe attached to the frame. A data processing system measures the travel time of the ultrasonic waves from the transmitting probe to the receiving probe and compares this measured travel time to an expected travel time. Variations in material properties along the penetration path of the ultrasonic waves can be detected from deviation in the measure travel time of the waves from the expected control values. Measuring the temperature of the polymeric specimen allows adjustment of the measured travel time of the waves to account for temperature effects on the polymeric material.

Abstract: A method and apparatus for acoustically inspecting a tubular member is presented. In particular a method for inspecting coiled tubing using ultrasound is presented. The method includes contacting a tubular with a coupling material, transmitting an acoustic signal, receiving a returned acoustic signal and then releasing the contact of the coupling material with the tubular. The method has particular application for determining the wall thickness of coiled tubing as it is being unreeled into a borehole or wound on coiled tubing reel.

Abstract: A method and apparatus of determining the thickness of a lubricant film disposed between two bodies by measuring and performing a frequency spectrum analysis on a reflected or transmitted part of an ultrasound wave propagated towards said film is disclosed.

Abstract: An acoustic sensor for monitoring machining processes in machining tools, e.g. grinding machines, includes a stationary unit, or stator (21) and a rotating unit, or rotor (23), the latter being coupled, for instance, to the grinding wheel and rotating with it. The rotor includes a support (45;45?) and a piezoelectric transducer (33). The position of the transducer is defined and locked without using glues by means of mechanical elements (48, 53, 54; 63, 64; 74, 78) that may include elastic elements such as springs. The rotor also includes a printed circuit board (55), connected to the piezoelectric transducer, with a charge amplifier (37) for amplifying the output signal of the piezoelectric transducer. The rotor is electrically coupled to the stator by means of transformer type couplings (30, 31).

Abstract: An apparatus examines the internal structure of an object disposed substantially in a medium such as air, which essentially totally reflects acoustic signals in the 1-200 MHz frequency range. The apparatus has an acoustic transducer that emits and receives acoustic signals in the 1-200 MHz frequency range and an acoustic coupler that acoustically couples the acoustic transducer to the object. The acoustic coupler is adapted to essentially retain a body of fluid such as water between a section of the surface of the object and the acoustic transducer. The fluid carries acoustic signals in the 1-200 MHz frequency range between the acoustic transducer and the object.

Abstract: An acoustic transducer for measuring a property of a fluid includes an acoustic pulse generator and buffer assembly. The buffer assembly is between the pulse generator and the fluid. The buffer assembly is composed of a core and a sleeve shrink fitted over the core to form a cladding layer. The cladding layer reduces dispersion of the acoustic pulses traveling through the core.

Abstract: The present invention provides an ultrasonic inspection assembly having an ultrasonic transducer mounted on a stage, with a support structure below. The support structure is coupled to the stage, and the support structure has an interior space filled with a couplant media. The transducer is oriented such that it transmits ultrasonic waves through the media. A drive mechanism rotates one of the stage and the support structure relative to the other one of the stage and the support structure.