With Nonmetal Constituent - Silicon(si) Considered A Metal (e.g., Cermet, Etc.) Patents (Class 75/230)
  • Publication number: 20130133482
    Abstract: A metal composite comprising a milled and compacted mixture of powdered aluminium or aluminium alloy and ceramic particles, wherein, on loading of the aluminium with the ceramic particles, the ceramic particles are of an average size of between 0.85 ?m and 0.6 ?m.
    Type: Application
    Filed: April 26, 2011
    Publication date: May 30, 2013
    Applicant: AEROSPACE METAL COMPOSITES LIMITED
    Inventors: Andrew David Tarrant, Jonathan Richard Silk
  • Publication number: 20130098203
    Abstract: A syntactic metal foam composite that is substantially fully dense except for syntactic porosity is formed from a mixture of ceramic microballoons and matrix forming metal. The ceramic microballoons have a uniaxial crush strength and a much higher omniaxial crush strength. The mixture is continuously constrained while it is consolidated. The constraining force is less than the omniaxial crush strength. The substantially fully dense syntactic metal foam composite is then constrained and deformation worked at a substantially constant volume. The deformation working is typically performed at a yield strength that is adjusted by way of selecting a working temperature at which the yield strength is approximately less than the omniaxial crush strength of the included ceramic microballoons. This deformation causes at least work hardening and grain refinement in the matrix metal.
    Type: Application
    Filed: April 12, 2012
    Publication date: April 25, 2013
    Applicant: Powdermet, Inc.
    Inventors: Andrew J. Sherman, Brian Doud
  • Patent number: 8404356
    Abstract: A contact material which provides improved wear resistance as well as reduced adhesion utilizing the features of an intermetallic compound having an ordered phase, with the intention of (i) improving the seizure resistance and/or wear resistance of an implement bearing which slides under low-speed, high-surface-pressure conditions and is susceptible to lubricant starvation; (ii) preventing abnormal noises; and (iii) achieving prolonged greasing intervals. The contact material contains 10% by volume or more a metallic alloy phase having such a composition range that causes an order-disorder transition. The metallic alloy phase is a Fe base alloy phase containing one or more elements selected from the group consisting of Al, Si, Co and Ni.
    Type: Grant
    Filed: January 26, 2005
    Date of Patent: March 26, 2013
    Assignee: Komatsu, Ltd.
    Inventors: Takemori Takayama, Yoshikiyo Tanaka, Tetsuo Onishi
  • Publication number: 20130055852
    Abstract: A selectively corrodible powder compact that may be used to make the components of a selectively corrodible perforating system is disclosed. The selectively corrodible powder compact includes a cellular nanomatrix comprising a nanomatrix material. The selectively corrodible powder compact also includes a plurality of dispersed particles comprising a particle core material having a density of about 7.5 g/cm3 or more, dispersed in the cellular nanomatrix. The selectively corrodible powder compact further includes a bond layer extending throughout the cellular nanomatrix between the dispersed particles.
    Type: Application
    Filed: September 3, 2011
    Publication date: March 7, 2013
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: Zhiyue Xu
  • Publication number: 20130047784
    Abstract: A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an Al—Cu—Mg, Al—Mn, Al—Si, Al—Mg, Al—Mg—Si, Al—Zn, Al—Zn—Cu, Al—Zn—Mg, Al—Zn—Cr, Al—Zn—Zr, or Al—Sn—Li alloy, or a combination thereof, dispersed in the cellular nanomatrix.
    Type: Application
    Filed: August 30, 2011
    Publication date: February 28, 2013
    Inventor: Zhiyue Xu
  • Publication number: 20130047785
    Abstract: A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an Mg—Zr, Mg—Zn—Zr, Mg—Al—Zn—Mn, Mg—Zn—Cu—Mn or Mg—W alloy, or a combination thereof, dispersed in the cellular nanomatrix.
    Type: Application
    Filed: August 30, 2011
    Publication date: February 28, 2013
    Inventor: Zhiyue Xu
  • Publication number: 20130036865
    Abstract: A copper alloy having excellent sliding performance is produced without relying on lead or molybdenum. The copper alloy contains a sintered Cu5FeS4 material produced by sintering a raw material powder that comprises Cu, Fe and S and is produced by a gas atomizing method.
    Type: Application
    Filed: April 20, 2011
    Publication date: February 14, 2013
    Inventors: Tomohiro Sato, Yoshimasa Hirai, Toru Maruyama, Takeshi Kobayashi
  • Publication number: 20130025409
    Abstract: A powder metal compact is disclosed. The powder compact includes a substantially elongated cellular nanomatrix comprising a nanomatrix material. The powder compact also includes a plurality of substantially elongated dispersed particles comprising a particle core material that comprises Mg, Al, Zn or Mn, or a combination thereof, dispersed in the cellular nanomatrix. The powder compact further includes a bond layer extending throughout the cellular nanomatrix between the dispersed particles, wherein the cellular nanomatrix and the dispersed particles are substantially elongated in a predetermined direction.
    Type: Application
    Filed: July 29, 2011
    Publication date: January 31, 2013
    Inventor: Zhiyue Xu
  • Publication number: 20130011660
    Abstract: Composite particles comprising core particles completely or partially coated with a precipitated polymer, where the d50 median diameter of the core particles is 1 ?m or greater and the ratio of the d50 median diameter of the composite particles to the d50 median diameter of the core particles is 1.15 or greater, are provided. A method to prepare the particles includes dissolution of a polymer in a solvent and reprecipitation of the polymer in the presence of a suspension of the core particles. Further provided is a layer by layer moulding process employing the composite particles and mouldings obtained therefrom.
    Type: Application
    Filed: June 29, 2012
    Publication date: January 10, 2013
    Applicant: Evonik Degussa GmbH
    Inventors: Wolfgang DIEKMANN, Franz-Erich BAUMANN, Maik GREBE, Kristiane WARNKE, Sylvia MONSHEIMER
  • Publication number: 20130000448
    Abstract: A frangible projectile with a specific gravity similar to a lead projectile. The projectile comprises 34-94%, by weight, binder. The binder comprises poly ether block amide resin. The projectile further comprises 6-66%, by weight, ballast. The ballast comprises at least one member selected from a group consisting of tungsten, tungsten carbide, molybdenum, tantalum, ferro-tungsten, copper, bismuth, iron, steel, brass, aluminium bronze, beryllium copper, tin, aluminium, titanium, zinc, nickel silver alloy, cupronickel and nickel. The projectile can be prepared with a particularly preferred specific gravity of 5-14 and more preferably 11-11.5.
    Type: Application
    Filed: February 11, 2008
    Publication date: January 3, 2013
    Inventor: John D. LeaSure
  • Patent number: 8329091
    Abstract: In one aspect, there are provided methods for producing porous metallic structures, wherein the methods involve the use of collagen fibrils on the nanometer scale as a “sacrificial” scaffold upon which metal particles are deposited. Also disclosed are structures comprising a porous metallic matrix having favorable strength, porosity, and density characteristics. Structures produced in accordance with the present disclosure are useful for, inter alia, the fabrication of devices such as filters, heat exchangers, sound absorbers, electrochemical cathodes, fuel cells, catalyst supports, fluid treatment units, lightweight structures and biomaterials.
    Type: Grant
    Filed: January 29, 2010
    Date of Patent: December 11, 2012
    Assignee: Widener University
    Inventor: Gennaro J. Maffia
  • Publication number: 20120308776
    Abstract: The present invention provides a cermet coating that can take advantage of the hardness of a powder for a hard reinforcement phase more effectively, and spraying particles for forming the cermet coating. The cermet coating is formed on a base surface and has a hard reinforcement phase and a binder phase. The cermet coating has a Vickers hardness of from 50% to less than 100% of the hardness of the powder for a hard reinforcement phase, and has a surface roughness (center-line average roughness Ra) of less than 3.0. The cermet coating is formed by heating spraying particles prepared as aggregates of a powder for a hard reinforcement phase and a powder for a binder phase, and applying the spraying particles to a base at a supersonic velocity to integrate the powder for a hard reinforcement phase with the powder for a binder phase.
    Type: Application
    Filed: November 26, 2010
    Publication date: December 6, 2012
    Inventors: Seiji Kuroda, Makoto Watanabe, Masayuki Komatsu, Kazuto Sato, Junya Kitamura
  • Publication number: 20120308426
    Abstract: In one aspect, the invention relates to compositions useful in frangible projectiles, methods of making same, and articles comprising same This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.
    Type: Application
    Filed: May 8, 2012
    Publication date: December 6, 2012
    Inventors: Martin Gerardo Perez, Eric Timothy Riley, Erika Vanessa Esquivel
  • Publication number: 20120294749
    Abstract: Process for producing a shaped metallic body from a thermoplastic composition by injection molding or extrusion to form a shaped part, removal of the binder and sintering, wherein a thermoplastic composition composed of a metal powder and a polymer mixture B1) and B2) based on a polyoxymethylene homopolymer or copolymer B1) is used as binder and to remove the binder a) the shaped part is treated with a solvent which extracts the binder component B2) from the shaped part and in which the binder component B1) is insoluble, b) the solvent is then removed from the shaped part by drying and c) the shaped part is treated thermally at from 140 to 200° C. in an oxygen-comprising atmosphere, as a result of which the binder component B1) is removed from the shaped part; and also a shaped metallic body which can be obtained in this way.
    Type: Application
    Filed: May 16, 2012
    Publication date: November 22, 2012
    Applicant: BASF SE
    Inventors: Johan ter Maat, Martin Blömacher, Hans Wohlfromm
  • Publication number: 20120285293
    Abstract: A composite sintered powder metal article including a first region including a cemented hard particle material such as, for example, cemented carbide. The article includes a second region including: a metallic material selected from a steel, nickel, a nickel alloy, titanium, a titanium alloy, molybdenum, a molybdenum alloy, cobalt, a cobalt alloy, tungsten, a tungsten alloy; and from 0 up to 30 percent by volume of hard particles. The first region is metallurgically bonded to the second region, and each of the first region and the second region has a thickness of greater than 100 microns. The second region comprises at least one mechanical attachment feature so that the composite sintered powder metal article can be attached to another article. The article comprises one of an earth boring article, a metalcutting tool, a metalforming tool, a woodworking tool, and a wear article.
    Type: Application
    Filed: July 26, 2012
    Publication date: November 15, 2012
    Applicant: TDY INDUSTRIES, LLC
    Inventors: Prakash K. Mirchandani, Morris E. Chandler
  • Publication number: 20120276393
    Abstract: A multiphase composite system is made by binding hard particles, such as TiC particles, of various sizes with a mixture of titanium powder and aluminum, nickel, and titanium in a master alloy or as elemental materials to produce a composite system that has advantageous energy absorbing characteristics. The multiple phases of this composite system include an aggregate phase of hard particles bound with a matrix phase. The matrix phase has at least two phases with varying amounts of aluminum, nickel, and titanium. The matrix phase forms a bond with the hard particles and has varying degrees of hard and ductile phases. The composite system may be used alone or bonded to other materials such as bodies of titanium or ceramic in the manufacture of ballistic armor tiles.
    Type: Application
    Filed: July 9, 2012
    Publication date: November 1, 2012
    Inventor: Robert G. LEE
  • Publication number: 20120244030
    Abstract: Provided are a powder for a magnet, which provides a rare-earth magnet having excellent magnet properties and which has excellent formability, a method for producing the powder for a magnet, a powder compact, a rare-earth-iron-based alloy material, and a rare-earth-iron-nitrogen-based alloy material which are used as materials for the magnet, and methods for producing the powder compact and these alloy materials. Magnetic particles 1 constituting the powder for a magnet each have a texture in which grains of a phase 3 of a hydride of a rare-earth element are dispersed in a phase 2 of an iron-containing material, such as Fe. The uniform presence of the phase 2 of the iron-containing material in each magnetic particle 1 results in the powder having excellent formability, thereby providing a powder compact 4 having a high relative density.
    Type: Application
    Filed: December 2, 2010
    Publication date: September 27, 2012
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventor: Toru Maeda
  • Publication number: 20120213658
    Abstract: A system and method for stabilizing fission products in a cermet for long term storage. The method includes forming a metal oxide precipitate, combining the metal oxide precipitate with an undissolved solid, and densifying the combined metal oxide precipitate and the undissolved solid to provide a cermet having a ceramic dispersed phase and a metallic matrix phase, wherein the metallic matrix phase includes metallic content from the undissolved solid. The undissolved solid can include fission product metals from the reprocessing of irradiated nuclear fuel. The cermet waste loading can be greater than approximately 30 percent, reducing waste volume by 50 percent or more when compared to baseline glassified articles.
    Type: Application
    Filed: February 22, 2011
    Publication date: August 23, 2012
    Applicant: UT-BATTELLE, LLC
    Inventors: W. Scott Aaron, Emory D. Collins, Guillermo D. DelCul, Robert T. Jubin, Raymond J. Vedder
  • Publication number: 20120194309
    Abstract: The present invention provides a material which can be used for low pressure molding, and which has a low core loss while maintaining the characteristic of an amorphous powder that is the high coercive force. It provides a magnetic powder material containing, relative to the weight thereof, amorphous powders of 45 to 80 wt %, crystalline powders of 55 to 20 wt %, and a bonding agent. The magnetic powder material contains, relative to the mass thereof, Si of 4.605 to 6.60 mass %, Cr of 2.64 to 3.80 mass %, C of 0.225 to 0.806 mass %, Mn of 0.018 to 0.432 mass %, B of 0.99 to 2.24 mass %, P of equal to or less than 0.0248 mass %, S of equal to or less than 0.0165 mass %, Co of equal to or less than 0.0165 mass %, and a balance of Fe and inevitable impurities.
    Type: Application
    Filed: September 22, 2011
    Publication date: August 2, 2012
    Applicant: SUMIDA CORPORATION
    Inventor: Akihiko NAKAMURA
  • Publication number: 20120177933
    Abstract: A cermet composition represented by the formula (PQ)(RS)X comprising: a ceramic phase (PQ), a binder phase (RS) and X wherein X is at least one member selected from the group consisting of an oxide dispersoid E, an intermetallic compound F and a derivative compound G wherein said ceramic phase (PQ) is dispersed in the binder phase (RS) as particles of diameter in the range of about 0.5 to 3000 microns, and said X is dispersed in the binder phase (RS) as particles in the size range of about 1 nm to 400 nm.
    Type: Application
    Filed: July 17, 2007
    Publication date: July 12, 2012
    Inventors: Narasimha-Rao Venkata Bangaru, Jayoung Koo, ChangMin Chun, Hyun-Woo Jin, John Roger Peterson, Robert Lee Antram, Christopher John Fowler
  • Patent number: 8197885
    Abstract: A method for producing a metal article according to one embodiment may include: Providing a supply of a sodium/molybdenum composite metal powder; compacting the sodium/molybdenum composite metal powder under sufficient pressure to form a preformed article; placing the preformed article in a sealed container; raising the temperature of the sealed container to a temperature that is lower than a sintering temperature of molybdenum; and subjecting the sealed container to an isostatic pressure for a time sufficient to increase the density of the article to at least about 90% of theoretical density.
    Type: Grant
    Filed: February 25, 2009
    Date of Patent: June 12, 2012
    Assignee: Climax Engineered Materials, LLC
    Inventors: Dave Honecker, Christopher Michaluk, Carl Cox, James Cole
  • Publication number: 20120103135
    Abstract: A powder metal composite is disclosed. The powder metal composite includes a substantially-continuous, cellular nanomatrix comprising a nanomatrix material. The compact also includes a plurality of dispersed particles comprising a particle core material that comprises Mg, Al, Zn or Mn, or a combination thereof, dispersed in the nanomatrix, the core material of the dispersed particles comprising a plurality a plurality of distributed carbon nanoparticles, and a bond layer extending throughout the nanomatrix between the dispersed particles. The nanomatrix powder metal composites are uniquely lightweight, high-strength materials that also provide uniquely selectable and controllable corrosion properties, including very rapid corrosion rates, useful for making a wide variety of degradable or disposable articles, including various downhole tools and components.
    Type: Application
    Filed: October 27, 2010
    Publication date: May 3, 2012
    Inventors: Zhiyue Xu, Soma Chakraborty, Gaurav Agrawal
  • Publication number: 20120107168
    Abstract: An iron-based sintered sliding member that contains no free cementite in its structure and is excellent in tribological property such as friction and wear, and a method of manufacturing that iron-based sintered sliding member are provided. To iron powder as a main component, 3-20 mass % alloy powder, which comprises 4-6 mass % manganese, 3-5 mass % iron, and copper as a remaining component, and 1-5 mass % carbon powder are blended, and mixed to obtain powder mixture. Then, the powder mixture is filled in a mold and compacted to make a green compact of a desired shape. This green compact is sintered at a temperature of 1000-1100 degrees Celsius for 60 minutes in a heating furnace whose inside is adjusted to be a neutral or reducing atmosphere.
    Type: Application
    Filed: May 24, 2010
    Publication date: May 3, 2012
    Applicant: OILES CORPORATION
    Inventor: Yasuhiro Shirasaka
  • Publication number: 20120107167
    Abstract: A method for producing a sintered copper article for craft or decorative use made of copper or a copper alloy which can be sintered in the air by using a general heating furnace, and a plastic copper containing clay compound are provided. The method for producing the sintered copper article for craft or decorative use of the present invention comprises the steps of forming a shaped copper object using the copper containing clay compound which includes at least one kind of a powder selected from a copper powder or a copper alloy powder that contains copper in 50 wt % or more together with an organic binder, and subsequently sintering the shaped copper object, thereby to obtain a shaped copper sinter. Herein, the mean particle diameter of the powder included in the copper containing clay compound is restricted to 10 ?m or less, whereby the shaped copper sinter is obtained by sintering the shaped copper object in the air.
    Type: Application
    Filed: August 19, 2010
    Publication date: May 3, 2012
    Applicant: Aida Chemical Industries Co., Ltd.
    Inventors: Tomoaki Kasukawa, Akiyoshi Yatsugi, Masashi Hirama, Hidekazu Yoshihara, Ryota Mitsuhashi
  • Patent number: 8167971
    Abstract: A sliding part in which a surface coverage ratio of copper in the sliding part increases. A bearing which is the sliding part is formed by filling the raw powder into the filling portion of the forming mold, compacting the raw powder to form a powder compact, and sintering the powder compact. A copper-based raw powder is composed of a copper-based flat raw powder having an average diameter smaller than that of an iron-based raw powder and an aspect ratio larger than that of the iron-based raw powder, and a copper-based small-sized raw powder having the average diameter is smaller than that of the copper-based flat raw powder. The copper segregates at the surface of the sliding part. In the bearing in which the copper-based flat powder segregates at the surface, the surface is covered with the copper-based small-sized raw powder that has emerged on the surface, as well as the copper-based flat raw powder, thereby it is possible to increase the surface coverage ratio of copper.
    Type: Grant
    Filed: November 14, 2005
    Date of Patent: May 1, 2012
    Assignee: Diamet Corporation
    Inventors: Teruo Shimizu, Tsuneo Maruyama
  • Publication number: 20120096988
    Abstract: The present invention relates to sliding material provided by sintering a lead-free copper or copper alloy and contains at least one mineral selected from the group consisting of talc, mica, kaolinite mineral and montmorillonite mineral. Pb has conventionally been included in sliding materials for the purpose of obtaining conformability and seizure resistance. Despite the absence of Pb, the Pb-free copper-based sliding material and sliding parts according to the present invention have improved sliding properties.
    Type: Application
    Filed: April 27, 2010
    Publication date: April 26, 2012
    Applicant: TAIHO KOGYO CO., LTD.
    Inventors: Ryo Mukai, Atsushi Koyama, Nahomi Hamaguchi, Kao Mouri, Hiromi Yokota
  • Patent number: 8110049
    Abstract: An RE-containing alloy, which is represented by a compositional formula of RrTtAa (wherein R represents at least one rare earth element selected from among La, Ce, Pr, Nd, Sm, Eu, Tb, Dy, Ho, Tm, Yb, Gd, and Lu; T collectively represents transition metal elements containing at least Fe atoms, a portion of the Fe atoms being optionally substituted by at least one species selected from among Co, Ni, Mn, Pt, and Pd; A represents at least one element selected from among Al, As, Si, Ga, Ge, Mn, Sn, and Sb; and r, t, and a have the following relationships: 5.0 at. %?r?6.8 at. %, 73.8 at. %?t?88.7 at. %, and 4.6 at. %?a?19.4 at. %) and having an alloy microstructure containing an NaZn13-type crystal structure in an amount of at least 85 mass % and ?-Fe in an amount of 5-15 mass % inclusive.
    Type: Grant
    Filed: February 17, 2010
    Date of Patent: February 7, 2012
    Assignee: Showa Denko K.K.
    Inventor: Kenichiro Nakajima
  • Publication number: 20120019341
    Abstract: Composite RE-TM permanent magnets fabricated by using powders and nanoflakes produced by surfactant-assisted, wet, high energy, ball milling, with or without prior dry, high energy, ball milling; where RE represents rare earth elements and TM represents transition metals and where the powders include Fe nanoparticles, Fe—Co nanoparticles, B2O3, mica, MoS2, CaF2 powders and combinations thereof.
    Type: Application
    Filed: July 21, 2010
    Publication date: January 26, 2012
    Inventors: Alexandr Gabay, Baozhi Cui, Melania Marinescu, Jinfang Liu, George C. Hadjipanayis
  • Patent number: 8097062
    Abstract: Use of a composition comprising finely divided particles of (a) an electrically-conductive material; (b) one or more inorganic binders; and (c) zinc, wherein components (a), (b) and (c) are dispersed in a liquid vehicle, in the manufacture of an electrically-conductive pattern on a substrate for the purpose of increasing the resistivity of said electrically-conductive pattern.
    Type: Grant
    Filed: April 15, 2008
    Date of Patent: January 17, 2012
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Saral Jane Mears
  • Publication number: 20110318213
    Abstract: A sintered structure and method for forming it are disclosed. The method includes obtaining core-shell particles having a core material and a shell material, forming the particles into a powder compact, and annealing the powder compact at an annealing temperature. The shell material is a metal that diffuses faster than the core material at the annealing temperature and diffuses to the contacts between the core-shell particles during annealing to form sintered interfaces between the core-shell particles. The sintered structure can have discontinuous regions of shell material between the sintered interfaces. The core material can be a metal, semiconductor or ceramic. The core material can be copper and the shell material can be silver. The sintered interfaces can be almost purely shell material. The annealing temperature can be significantly lower than the temperature needed to form interfaces between particles of the core material without the shell material.
    Type: Application
    Filed: September 8, 2010
    Publication date: December 29, 2011
    Inventors: Carol Anne Handwerker, Suk Jun Kim, Eric A. Stach
  • Publication number: 20110286873
    Abstract: The composition includes the iron as the main particulate metallic material; at least one particulate alloy element, with the function of hardening the ferrous structural matrix; and a precursor non-metallic particulate compound, generally a carbide or a carbonate, which is capable of generating, upon its dissociation during the sintering, graphite nodules, whose formation is facilitated: by the precursor compound itself when it includes a chemical element which stabilizes the iron alpha phase of the ferrous structural matrix; or by an additional alloy element included in the composition and which is defined by a chemical element that stabilizes the iron alpha phase during the sintering. The composition can be conformed by compaction or by powder injection molding. The process of the invention leads to obtaining products in self-lubricating sintered steel from said composition.
    Type: Application
    Filed: December 9, 2009
    Publication date: November 24, 2011
    Inventors: Roberto Binder, Aloisio Nelmo Klein, Cristiano Binder, Waldyr Ristow Junior
  • Publication number: 20110262295
    Abstract: A method of making a hard particle-dispersed metal matrix-bonded composite, includes the steps of mixing hard particles and ductile metal particles to yield a mixture, and sintering the mixture under a pressure of less than 2.0 GPa and at a temperature of less than 1200° C. for a sufficient time to yield the composite. A composite material made by the above method is disclosed.
    Type: Application
    Filed: April 21, 2010
    Publication date: October 27, 2011
    Inventors: Oleg A. Voronov, Bernard H. Kear
  • Patent number: 8038761
    Abstract: There is provided an iron-based sintered material resistant to the metal fatigue developing from the voids therein functioning as the initial points and improved in the strength and machinability thereof. An iron-based sintered material, including a mixed structure of martensite, bainite, and pearlite and multiple voids formed in the mixed structure, wherein the ratio of martensite and bainite in the mixed structure is 70% or more; the ratio of martensite and/or bainite in the mixed structure forming the void surface is 90% or more; and the density of the iron-based sintered material is 7.4 g/cm3 or more.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: October 18, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Hitoshi Tanino, Kimihiko Ando, Shinya Omura, Toshitake Miyake, Mikio Kondoh, Nobuhiko Matsumoto
  • Patent number: 8034152
    Abstract: A novel solution route has been developed that after heat-treatment to 500-600° C. under inert atmosphere, yields highly porous composites of nano-sized metal (Ni) particle inclusions in ceramics (Al2O3). Metal loadings could be made from <1% to >95% Ni. The metal inclusion sizes in the Ni—Al2O3 system with the 10 atom % Ni sample were 4-7 nm, while for the 75 atom % Ni sample they were 5-8 nm. It was shown that the 10 atom % Ni sample could be used as a catalyst for the conversion of CO2 and CH4 in the temperature range 550-700° C., while higher temperatures led to growth of the Ni particles and carbon poisoning over time. The solution routes could also be deposited as thin dense films containing <10 nm Ni particles. Such films with high Ni-particle loadings deposited on aluminium substrates have shown very good solar heat absorber proficiency and provide good substrates for carbon tube growth.
    Type: Grant
    Filed: May 21, 2010
    Date of Patent: October 11, 2011
    Inventors: Gunnar Westin, Annika Pohl, Asa Ekstrand
  • Publication number: 20110212339
    Abstract: The metallurgical composition includes a main particulate metallic material, for example iron or nickel, and at least one alloy element for hardening the main metallic material, which form a structural matrix; a particulate solid lubricant, such as graphite, hexagonal boron nitride or mixture thereof; and a particulate alloy element which is capable of forming, during the sintering of the composition conformed by compaction or by injection molding, a liquid phase, agglomerating the solid lubricant in discrete particles. The composition may include an alloy component to stabilize the alpha-iron matrix phase, during the sintering, in order to prevent the graphite solid lubricant from being solubilized in the iron. The invention further refers to a self-lubricating sintered product, obtained from the composition, and to the process for obtaining said product.
    Type: Application
    Filed: September 9, 2009
    Publication date: September 1, 2011
    Inventors: Roberto Binder, Aloisio Nelmo Klein, Cristiano Binder, Gisele Hammes, Moises Luiz Parucker, Waldyr Ristow Junior
  • Patent number: 8007922
    Abstract: An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.
    Type: Grant
    Filed: October 25, 2007
    Date of Patent: August 30, 2011
    Assignee: TDY Industries, Inc
    Inventors: Prakash K. Mirchandani, Alfred J. Mosco, Eric W. Olsen, Steven G. Caldwell
  • Publication number: 20110198983
    Abstract: A method is provided for producing a wire or tape, especially for use as an electrode or electrode tip in spark plugs. The method includes the following steps: (a) producing an intermetallic compound having a melting point above 1700° C.; (b) grinding the intermetallic compound; (c) mixing the intermetallic compound with metal powder; (d) introducing the mixture obtained in step (c) in a tube produced from ductile material; and (e) shaping the tube filled in step (d) to give a wire or tape. Also provided are a wrapped wire or wrapped tape, especially a semifinished product for producing electrodes or electrode tips of spark plugs.
    Type: Application
    Filed: March 29, 2007
    Publication date: August 18, 2011
    Applicant: W.C. HERAEUS GMBH
    Inventors: Harald Manhardt, David Francis Lupton, Tanja Eckardt, Holger Zingg
  • Patent number: 7998230
    Abstract: A multi-metal powder, in particular for producing diamond tools comprises iron copper, cobalt and molybdenum whose contents are expressed in the following mass percentages: Fe+Cu+Co+Mo=98 mass %, the rest being oxygen and production impurities, wherein 15%=Cu=35%, 0.03=Mo/(Co+Fe+Mo)=0.10, —Fe/Co=2. A sintered compact is obtained by hot compaction of said multi-metal powder, for example, in the form of a diamond cutting tool.
    Type: Grant
    Filed: November 3, 2006
    Date of Patent: August 16, 2011
    Assignee: Eurotungstene Poudres
    Inventors: Maxime Bonneau, Jean-François Lartigue, Thierry Commeau, Christian Huet
  • Publication number: 20110159216
    Abstract: A colored metal composite including a metal matrix; and colored particles distributed throughout the metal matrix AND/OR a method including providing metal powder as a first phase of a composite; providing colored particles to form a second phase of the composite; mixing the metal powder and colored particles; and sintering the metal powder around the colored particles to form a metal matrix that has colored particles distributed throughout.
    Type: Application
    Filed: December 29, 2009
    Publication date: June 30, 2011
    Inventors: Caroline Elizabeth MILLAR, Stuart Paul GODFREY
  • Publication number: 20110147208
    Abstract: A method for producing a metal article may include: Producing a supply of a composite metal powder by: providing a supply of molybdenum metal powder; providing a supply of a sodium compound; combining the molybdenum metal powder and the sodium compound with a liquid to form a slurry; feeding the slurry into a stream of hot gas; and recovering the composite metal powder; and consolidating the composite metal powder to form the metal article, the metal article comprising a sodium/molybdenum metal matrix. Also disclosed is a metal article produced accordance with this method.
    Type: Application
    Filed: March 2, 2011
    Publication date: June 23, 2011
    Applicant: Climax Engineered Materials, LLC
    Inventors: Naresh Goel, Carl Cox, Dave Honecker, Eric Smith, Chris Michaluk, Adam DeBoskey, Sunil Chandra Jha
  • Publication number: 20110143119
    Abstract: A product which at least partly comprises an agglomerate formed from a powder having a pre-determined wettability.
    Type: Application
    Filed: June 2, 2009
    Publication date: June 16, 2011
    Inventors: Steven Ernest John Bell, Iain Alexander Larmour, Graham Charles Saunders
  • Patent number: 7959706
    Abstract: A sintering compound containing a sinterable powder and a binder removable in a debinding step is injected into a metal mold set provided with a sintering compound injecting mold, in a sintering compound molding step (S104). An add-on forming compound which becomes removable or separable from the sintering compound injection molded body in the debinding step or the sintering step is injected into the metal mold set provided with an add-on mold in an add-on forming step (S102). The sintering compound injection molded body and the add-on are formed integrally with each other in the metal mold set. The integral formation of the add-on and the sintering compound injection molded body enables to prevent damage during release from the mold and make easy to handle the injection molded body.
    Type: Grant
    Filed: December 29, 2009
    Date of Patent: June 14, 2011
    Assignee: Taisei Kogyo, Ltd.
    Inventor: Shigeo Tanaka
  • Patent number: 7935241
    Abstract: A slurry comprises suspended aluminum particles in a colloid having dispersed colloidal particles of a metal oxide such as a hydroxide. The metal oxide is reducible by metallic aluminum. The slurry has such a basic pH that dissolution of the aluminum particles in the slurry is inhibited so that when the slurry is subjected to a heat treatment, the undissolved aluminum particles are reactable with the colloidal particles to form an aluminum-based mixture resistant to chemical attack made of aluminum oxide, metal aluminum and the metal of the colloidal particles. The slurry can be used to form an aluminum-based protective coating on a component, in particular of an aluminum electrowinning cell or an apparatus for treating molten aluminum.
    Type: Grant
    Filed: March 6, 2006
    Date of Patent: May 3, 2011
    Assignee: Rio Tinto Alcan International Limited
    Inventors: Thinh T. Nguyen, Vittorio De Nora
  • Patent number: 7935168
    Abstract: Use of a composition comprising finely divided particles of (a) an electrically-conductive material; (b) one or more inorganic binders; and (c) zinc, wherein components (a), (b) and (c) are dispersed in a liquid vehicle, in the manufacture of an electrically-conductive pattern on a substrate for the purpose of increasing the resistivity of said electrically-conductive pattern.
    Type: Grant
    Filed: August 13, 2008
    Date of Patent: May 3, 2011
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Sarah Jane Mears
  • Patent number: 7897102
    Abstract: A powder metallurgy method for making valve guides for use in internal combustion engines advantageously utilizes uniaxial side pressing to form compacts. Such compacts are subsequently sintered, formed into a cylindrical shape, and then hollowed to form a valve guide. The valve guides exhibit improved uniformity and density and hardness from end to end of the valve guide when contrasted to powder metal valve guides formed with uniaxial end pressing.
    Type: Grant
    Filed: August 27, 2004
    Date of Patent: March 1, 2011
    Assignee: Helio Precision Products, Inc.
    Inventors: Howard M. Livingston, C. Bruce Blackwell
  • Patent number: 7878271
    Abstract: A drill bit (20) for connection to a casing string (R), wherein the bit (20) comprises an annular bit face (21) which is built-up by a matrix and which comprises a sintered diamond-metal powder mixture, wherein the bit face (21) includes a plurality of radially orientated liquid delivery slots (16, 23, 26) for cooling and cleansing the bit face (21), wherein at least one of the liquid delivery slots is comprised of an inner slot (23) which extends radially outwards from the inside (24) of the bit face (21), wherein the slot (23) is terminated with an inner bottom (24) in the bit face (21), wherein a further liquid delivery slot comprises an outer slot (26) that extends radially inwards from the outside (27) of the bit face, and wherein said outer slot is terminated with an outer bottom (28) in the bit face (21).
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: February 1, 2011
    Assignee: Atlas Copco Craelius AB
    Inventor: Göran Larbo
  • Publication number: 20110020163
    Abstract: The present invention relates to a super-hard enhanced hard-metal comprising particulate hard material and a binder and at least one formation, the formation comprising a core cluster and a plurality of satellite clusters, spaced from, surrounding and smaller than the core cluster, and the core cluster and satellite clusters each comprising a plurality of contiguous super-hard particles.
    Type: Application
    Filed: April 15, 2009
    Publication date: January 27, 2011
    Inventor: Roger William Nigel Nilen
  • Publication number: 20110020662
    Abstract: A sintered porous metal body, which has a sintered structure having a volumetric porosity of 10 to 90%, wherein there are at least one powder particles selected from the group consisting of dielectric material powders and semiconductor material powders that absorb energy of electromagnetic wave having a frequency of 300 MHz to 300 GHz among the metal crystalline particles constituting the sintered body, wherein the particles are substantially homogeneously dispersed in the sintered body, and wherein the metal particles are sintered to bond each other to be united to constitute pores. The invention discloses a method of manufacturing the sintered porous metal body.
    Type: Application
    Filed: July 21, 2010
    Publication date: January 27, 2011
    Inventors: Kazutaka OKAMOTO, Masami TAGUCHI
  • Patent number: 7857903
    Abstract: To achieve the object of providing a mixture for producing sinterable mouldings that allows high pressed densities to be obtained in a green compact, a mixture is proposed which comprises at least one metallic material and/or plastics material and at least one pressing aid, the pressing aid comprising about 0.5% to about 60% by weight, based on the total amount of the pressing aid, of at least one amide, and about 40% to about 99.5% by weight, based on the total amount of the pressing aid, of at least one carnauba wax.
    Type: Grant
    Filed: March 6, 2009
    Date of Patent: December 28, 2010
    Assignee: GKN Sinter Metals Holding GmbH
    Inventors: Rene Lindenau, Diego Fax, Lars Wimbert
  • Patent number: 7799111
    Abstract: The invention relates to a thermal spray feedstock composition that employs free flowing agglomerates formed from (a) a ceramic component that sublimes,(b) a metallic or semi-conductor material that does not sublime and (c) a binder. The invention also relates to a method for preparing the agglomerates and a method for preparing ceramic containing composite structures from the agglomerates.
    Type: Grant
    Filed: March 28, 2005
    Date of Patent: September 21, 2010
    Assignee: Sulzer Metco Venture LLC
    Inventors: David S. Gollob, Thomas H. Piquette, James Derby, Omar Basil Al-Sabouni, Richard Karl Schmid, Jacobus Cornelis Doesburg