Mixture Contains Particles Of Nonmetal Patents (Class 75/252)
  • Patent number: 7704489
    Abstract: A nanotagged chemical structure comprising a chemical structure with an associated photocatalyst and a tagging nanoparticle (a nanotag) grown in proximity to the photocatalyst, and a method for making the nanotagged chemical structure. The nanoparticle is grown in proximity to the photocatalyst by using a photocatalytic reduction reaction.
    Type: Grant
    Filed: October 3, 2006
    Date of Patent: April 27, 2010
    Assignee: Sandia Corporation
    Inventors: John A. Shelnutt, Craig J. Medforth, Yujiang Song
  • Publication number: 20100098574
    Abstract: Provided are methods comprising at least one metal powder with an extractable material and a composition comprising a polyol, a hydrophilic polymer, or both in order to form a mixture in which the metal powder and the extractable material assume respective positions. The composition functions as a homogenizing agent that allows the mixture to remain well-mixed for extended periods of time under ambient conditions. Also provided are green bodies and porous constructs, including implants, that are made in accordance with the disclosed methods. The green bodies and porous constructs have a substantially uniform porosity that is at least partially attributable to the ability of the composition to maintain the metal powder and the extractable material in their respective positions prior to sintering.
    Type: Application
    Filed: August 13, 2009
    Publication date: April 22, 2010
    Inventors: Hengda D. Liu, Bryan Smith, Richard King
  • Patent number: 7691172
    Abstract: Provided is iron-based metal powder for powder metallurgy including a metallic soap containing at least one or more types selected from a group of Ag, Au, Bi, Co, Cu, Mo, Ni, Pd, Pt, Sn, Te and W having a higher standard oxidization potential than iron, and an iron sintered body having a rust prevention function, wherein at least one or more types of metallic soap selected from a group of Ag, Au, Bi, Co, Cu, Mo, Ni, Pd, Pt, Sn, Te and W having a higher standard oxidization potential than iron is added to iron-based metal powder for powder metallurgy, and sintering is performed thereto. As a result, obtained is mixed powder for powder metallurgy capable of improving the rust prevention effect easily without having to hardly change the conventional processes.
    Type: Grant
    Filed: August 5, 2005
    Date of Patent: April 6, 2010
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Toru Imori, Atsushi Nakamura, Yasushi Narusawa, Masataka Yahagi
  • Patent number: 7691174
    Abstract: A feedstock composition and a method of forming metal articles using powder metallurgy techniques comprise mixing metal powders and a novel aromatic binder system. The composition of the novel feedstock comprises an aromatic binder system and a metal powder. The aromatic binder system comprises an aromatic species and can further comprise lubricants, surfactants, and polymers as additives. The metal powder comprises elemental metals, metal compounds, and metal alloys, particularly for highly-reactive metals. The method of forming metal articles comprises the steps of providing and mixing the metal powder and the aromatic binder system to produce a novel feedstock. The method further comprises processing the novel feedstock into a metal article using a powder metallurgy forming technique. Metal articles formed using the present invention have an increase in carbon and oxygen contents each less than or equal to 0.2 wt % relative to the metal powder used to fabricate the article.
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: April 6, 2010
    Assignee: Battelle Memorial Institute
    Inventors: Eric A. Nyberg, Kenneth Scott Weil, Kevin L. Simmons
  • Patent number: 7687023
    Abstract: A composite alloy that contains TiC is made using a green binder system of titanium sponge granules and a liquid phase binder system comprising titanium, nickel, and aluminum. The alloy has a mass of less than 5 grams per cubic centimeter. The alloy may be bonded to a hard substrate to provide an armor tile.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: March 30, 2010
    Inventor: Robert G. Lee
  • Publication number: 20100075137
    Abstract: Fabrication of refractory metal nanoparticles and carbon nanotubes is disclosed. As an example, a method may include providing a solvent and providing a surfactant having a first surfactant configured to stabilize low oxidation states of a refractory metal and a second surfactant configured to protect refractory metal nanoparticles. The method may further include providing a refractory metal precursor and providing a reactant for reacting with the refractory metal precursor and forming refractory metal nanoparticles. The refractory metal may include rhenium, tungsten, tantalum, or hafnium. The refractory metal nanoparticles may include rhenium, tungsten, tantalum, or hafnium nanoparticles. A carbon nanotube product may include refractory metal nanoparticles and carbon nanotubes, where the refractory metal nanoparticles may include rhenium, tungsten, tantalum, or hafnium nanoparticles.
    Type: Application
    Filed: April 17, 2009
    Publication date: March 25, 2010
    Applicant: LOCKHEED MARTIN CORPORATION
    Inventors: Steve Sinton, Justin S. Golightly, Jyotsna Iyer, Peter V. Bedworth, Alfred A. Zinn, Charles M. Packer
  • Patent number: 7682558
    Abstract: A metallurgical composition is provided for making compacted parts, comprising: (a) at least about 80 percent by weight of an iron or iron-based powder; (b) up to about 20 percent by weight of at least one alloying powder; (c) from about 0.05 to about 2 percent by weight of a binding agent comprising a C14-C30 fatty alcohol; and (d) from about 0.001 to about 0.2 percent by weight of a flow agent.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: March 23, 2010
    Assignee: Höganäs AB (PUBL)
    Inventors: Per Knutsson, Per-Olof Larsson, Hilmar Vidarsson
  • Patent number: 7678174
    Abstract: A soft magnetic material has an iron based powder that has an insulating coating on the surface and an ester wax. The ester wax is added in an amount not less than 0.02% by weight and not more than 0.6% by weight in relation to the soft magnetic material. Consequently, seizure between a metal mold and a material to be molded at the time of molding can be suppressed and the arising of a black residue can be prevented.
    Type: Grant
    Filed: August 31, 2005
    Date of Patent: March 16, 2010
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Terukazu Tokuoka, Kazuhiro Hirose, Haruhisa Toyoda, Takao Nishioka, Kouhei Sawada
  • Publication number: 20100051453
    Abstract: A composition and method for fabricating high-density Ta-Al-O, Ta-Si-N, and W-Si-N sputtering targets, having particular usefulness for the sputtering of heater layers for ink jet printers. Compositions in accordance with the invention comprise a metal component, Si3N4, and a sintering aid so that the targets will successfully sputter without cracking, etc. The components are combined in powder form and pressure consolidated under heated conditions for a time sufficient to form a consolidated blend having an actual density of greater than about 95% of the theoretical density. The consolidated blend may then be machined so as to provide the final desired target.
    Type: Application
    Filed: November 5, 2009
    Publication date: March 4, 2010
    Applicants: Tosoh SMD, Inc., Hewlett-Packard Co.
    Inventors: David B. Smathers, Frank S. Valent, Michael J. Regan
  • Publication number: 20100054981
    Abstract: Provided herein are systems, methods, and compositions for magnetic nanoparticles and bulk nanocomposite magnets.
    Type: Application
    Filed: December 22, 2008
    Publication date: March 4, 2010
    Applicant: Board of Regents, The University of Texas System
    Inventor: J. Ping Liu
  • Patent number: 7670406
    Abstract: A composite powder for a deposition of a composite coating comprises a nonmetallic component and a metallic component, the metallic component having an amorphous structure or a nanocrystalline structure. The metallic component may include an amorphous metallic alloy. The metallic alloy may include constituents having the amorphous structure. The metallic component may include a combination of the metallic alloy existing in the amorphous state and constituents of the amorphous metallic alloy in the amorphous state. The composite metal-ceramic powders are used for depositing composite coatings on a selected surface. Disclosed are several methods and systems for producing such composite powders. Disclosed are also several methods and systems for depositing composite coatings. Advantageously, the deposited coatings exhibit high corrosion resistance, high wear resistance, and excellent structural properties.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: March 2, 2010
    Inventor: Vladimir E. Belashchenko
  • Publication number: 20100047622
    Abstract: The invention provides for a cermet powder containing 75-90% by weight of at least one hard material powder, from 10 to 25% by weight of one or more matrix metal powders and up to 3% by weight of at least one modifier, wherein the matrix metal powder or powders contain from 0 to 38% by weight of cobalt, from 0 to 38% by weight of nickel, from 0 to 20% by weight of aluminum, from 0 to 90% by weight of iron and from 10 to 35% by weight of chromium and the sum of the contents of iron and chromium is in the range from 10 to 95% by weight and the sum of the contents of cobalt, nickel and iron is in the range from 65 to 95% by weight. The invention also relates to a cermet and a process to make the cermet containing the cermet powder and shaped article coated with the cermet powder and a process to make the shaped article.
    Type: Application
    Filed: September 21, 2007
    Publication date: February 25, 2010
    Applicant: H.C. Starck GmbH
    Inventors: Jürgen Fischer, Aloys Eiling, Frank Schrumpf, Stefan Zimmermann, Peter Thienel, Roland Scholl
  • Patent number: 7666245
    Abstract: Provided is iron-based metal powder for powder metallurgy including a metallic soap containing at least one or more types of metal selected from a group of Ag, Au, Bi, Co, Cu, Mo, Ni, Pd, Pt, Sn and Te having a higher standard oxidization potential than iron, and an additional metal which forms a liquid phase at a temperature of 1200° C. or less in the combination with the metal, wherein the soap contains metal for forming an alloy phase between the two. As a result, obtained is mixed powder for powder metallurgy capable of improving the rust prevention effect easily without having to hardly change the conventional processes.
    Type: Grant
    Filed: August 5, 2005
    Date of Patent: February 23, 2010
    Assignee: Nippon Mining & Metals Co., Ltd.
    Inventors: Toru Imori, Atsushi Nakamura, Yasushi Narusawa, Masataka Yahagi
  • Patent number: 7666247
    Abstract: A method for spherically granulating and agglomerating metal particles such as tantalum and/or niobium powders is described in the present invention, which includes the steps of: a). comminuting the metal particles to form fine particles having D50 less than 50 ?m; b). granulating the comminuted metal particles comprising volatile liquid, for example, tantalum and/or niobium particles comprising volatile liquid, to form wet spherical particles; c). still drying the wet spherical particles and removing volatile liquid to form flowable pre-agglomerated particles with increased bulk density; d). heat treating the pre-agglomerated particles; e). screening the heat treated powder to obtain the flowable agglomerated particles. The present invention provides a flowable spherical agglomerated metal particles, and especially tantalum and/or niobium particles having improved properties. The present agglomerated tantalum powder have a flow rate of at least about 2.0 g/sec, a BET surface area of from about 0.
    Type: Grant
    Filed: February 17, 2006
    Date of Patent: February 23, 2010
    Assignee: Ningxia Orient Tantalum Industry Co., Ltd.
    Inventors: Jilin He, Luntao Pan, Aiguo Zheng, Yuewei Cheng, Yuezhong Ma, Hongdong Liu, Guoqi Yang, Chunxiang Wang, Yanping Wang, Shiping Zheng
  • Patent number: 7662209
    Abstract: The invention concerns a powder composition including an iron or iron based powder and a lubricating amount of an alkylalkoxy or polyetheralkoxy silane, wherein the alkyl or polyether group has between 8 and 30 carbon atoms and the alkoxy group includes 1-3 carbon atoms.
    Type: Grant
    Filed: June 4, 2007
    Date of Patent: February 16, 2010
    Assignee: Höganäs AB
    Inventors: Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson, Per Knutsson
  • Publication number: 20100028710
    Abstract: An open cell porous material and a method for producing it is provided. The porous material of the present invention is generally composed of particles of at least one inorganic material bonded together by a brazing agent, generally provided as inorganic brazing alloy particles. The porous material is produced by heating a mixture comprising inorganic brazing alloy particles having a first melting temperature, inorganic particles having a second melting temperature higher than the first melting temperature, a binding agent having a decomposition temperature lower than the first melting temperature and preferably a foaming agent. In practice, the mixture is heated to induce foaming thereof via the foaming agent. The solid foamed structure is then heated at the decomposition temperature to substantially eliminate the binder.
    Type: Application
    Filed: April 23, 2007
    Publication date: February 4, 2010
    Applicant: METAFOAM TECHNOLOGIES INC.
    Inventors: Emmanuelle Gros, Dominic Pilon, Alain Harvey, Mario Patry
  • Publication number: 20100015002
    Abstract: In some embodiments, the present invention is directed to a new composition of matter. Such a composition generally comprises a functionalized single-wall carbon nanotube (SWNT) which is coated with a metal that would not react with carbon at elevated temperatures. The metal-coated tube is incorporated into a metal matrix that could potentially form carbides. In some or other embodiments, the present invention is directed to methods of making such compositions.
    Type: Application
    Filed: April 2, 2007
    Publication date: January 21, 2010
    Inventors: Enrique V. Barrera, Yildiz Bayazitoglu, Kenneth Wilson
  • Patent number: 7648553
    Abstract: The present invention relates to a niobium alloy for capacitors comprising as an alloy component from 0.01 to 10 atom % of at least one element selected from the group consisting of the elements belonging to Groups 2 to 16 of the periodic table and further comprising diniobium mononitride crystals of from 0.1 to 70 mass %, wherein a powder of the niobium alloy has an average particle size of 0.05 to 5 ?m and a BET specific surface area of 0.5 to 40 m2/g, a granulated product of the niobium alloy having an average particle size of 10 to 500 ?m, a sintered body of the powder of the niobium alloy or granulated product thereof, a capacitor and a producing method thereof using the sintered body. A niobium capacitor using the powder of the niobium alloy of the present invention or a granulated product thereof has high capacitance and small leakage current value and is excellent in high-temperature property and heat resistance property.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: January 19, 2010
    Assignee: Showa Denko K.K.
    Inventors: Kazuhiro Omori, Kazumi Naito
  • Publication number: 20100009071
    Abstract: A bimodal metal nanoparticle composition includes first metal nanoparticles having an average diameter of from about 50 nm to about 1000 nm, and second stabilized metal nanoparticles having an average diameter of from about 0.5 nm to about 20 nm, the second stabilized metal nanoparticles including metal cores having a stabilizer attached to the surfaces thereof, wherein the stabilizer is a substituted dithiocarbonate.
    Type: Application
    Filed: July 8, 2008
    Publication date: January 14, 2010
    Applicant: XEROX CORPORATION
    Inventors: Naveen CHOPRA, Yuning LI, Peter M. KAZMAIER
  • Patent number: 7645317
    Abstract: The present invention relates to a mixed powder for powder metallurgy containing an iron-base powder and a carbon supply component, in which the carbon supply component contains a graphite powder and a carbon black, and in which a mixing ratio of the graphite powder to the carbon black is in the range of 25 to 85 parts by weight to 75 to 15 parts by weight; and a mixed powder for powder metallurgy containing an iron-base powder and a carbon supply component, in which the carbon supply component contains, as a main component, a carbon black having a dibutyl phthalate absorption of 60 mL/100 g or less and a nitrogen absorption specific surface area of 50 m2/g or less. The mixed powder for powder metallurgy of the invention is less in the dust generation and segregation of the carbon supply component. Additionally, when the mixed powder for powder metallurgy of the invention is used, a green compact and a sintered body excellent in the mechanical property can be produced.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: January 12, 2010
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Takayasu Fujiura, Yasuko Yakou, Satoshi Nishida, Yuuji Taniguchi, Tetsuya Goto
  • Publication number: 20100003157
    Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.
    Type: Application
    Filed: July 9, 2007
    Publication date: January 7, 2010
    Applicant: H.C. Starck GmbH
    Inventors: Roland Scholl, Ulf Waag, Aloys Eiling
  • Publication number: 20100003155
    Abstract: A method for providing a porous metal implant. A mixture of a biocompatible metal, a spacing agent, and a binder is provided. The mixture is formed into a shaped the spacing agent is removed to form a plurality of pores in the implant. A shaped porous metal implant is also provided.
    Type: Application
    Filed: September 11, 2009
    Publication date: January 7, 2010
    Applicant: Biomet Manufacturing Corp.
    Inventors: Ned M. Hamman, J. Fleming, Elizabeth A. Schlueter, Isaac Janson, Jason D. Meridew, Mukesh Kumar
  • Publication number: 20090297882
    Abstract: A brazing filler metal includes quaternary alloy powder and copper powder. The quaternary allow powder consists of from 0.1 to 27.4 mass percent tin, from 0.8 to 5.1 mass percent nickel, from 2.2 to 10.9 mass percent phosphorous and a balance including copper and any unavoidable impurity. The brazing filler metal can be used in a form of paste by being mixed with an organic binder and an organic solvent. The brazing filler metal and the brazing filler metal can be used for joining members made of copper or copper alloy, such as members of a heat exchanger.
    Type: Application
    Filed: May 29, 2009
    Publication date: December 3, 2009
    Applicants: DENSO CORPORATION, Harima Chemicals, Inc.
    Inventors: Tooru Ikeda, Haruhiko Watanabe, Shin Takewaka, Tomoaki Akazawa, Koichi Miyake
  • Patent number: 7625420
    Abstract: Copper metal powders, methods for producing copper metal powders and products incorporating the powders. The copper metal powders have a small particle size, narrow size distribution and a spherical morphology. The method includes forming the metal particles in a continuous manner.
    Type: Grant
    Filed: February 24, 1998
    Date of Patent: December 1, 2009
    Assignee: Cabot Corporation
    Inventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Daniel J. Skamser, Quint H. Powell, Clive D. Chandler
  • Patent number: 7618474
    Abstract: A nickel powder with a mean particle size of 0.05 to 1.0 ?m, the nickel powder having a thin oxidized layer of nickel on a surface thereof, an oxygen content of 0.3 to 3.0 wt. % and a carbon content of 100 ppm or less per specific surface area of 1 m2/g of the powder, in a weight proportion of carbon to the nickel powder of unit weight. When the powder is used for a conductive paste for forming inner electrode layers of a multilayer electronic component, it enables a decrease in the residual carbon amount after a binder removal process, thereby making it possible to obtain a multilayer ceramic electronic component excellent electrical characteristics and high reliability in which electrode layers excelling in continuity are formed without decreasing the strength and electrical characteristics of the electronic component or creating structural defects.
    Type: Grant
    Filed: November 20, 2006
    Date of Patent: November 17, 2009
    Assignee: Shoei Chemical Inc.
    Inventors: Yuji Akimoto, Kazuro Nagashima, Hidenori Ieda
  • Publication number: 20090277301
    Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.
    Type: Application
    Filed: July 9, 2007
    Publication date: November 12, 2009
    Applicant: H.C. Starck GmbH
    Inventors: Roland Scholl, Ulf Waag, Aloys Eiling
  • Patent number: 7615095
    Abstract: A powder product for the protection of centrifugal casting molds for cast iron pipes includes an inoculating metal alloy and possibly mineral powders, and a strongly reducing metal that is volatile at the temperature of the liquid cast iron. The use of products according to the invention prevents accumulation of dirt on molds and improves the surface condition of the cast iron pipes.
    Type: Grant
    Filed: January 21, 2003
    Date of Patent: November 10, 2009
    Assignee: Pechiney Electrometallurgie
    Inventor: Thomas Margaria
  • Patent number: 7604678
    Abstract: The present invention relates to improved metallurgical powder compositions, methods for the preparation of those compositions, and methods for using those compositions to make compacted parts. The metallurgical powder compositions comprise a base metal powder, such as an iron-based or nickel-based powder, to which is added or blended an organometallic lubricant. Organometallic lubricants are monomers or polymers having a metal-carbon bond or metalloid-carbon bond on the polymer backbone, which degrade into physical property enhancing compounds upon heating. The metallurgical powder compositions can also comprise small amounts of other commonly used alloying powders, binding agents, and lubricants.
    Type: Grant
    Filed: August 12, 2004
    Date of Patent: October 20, 2009
    Assignee: Hoeganaes Corporation
    Inventor: George Poszmik
  • Patent number: 7601197
    Abstract: In an ultrafine metal powder slurry containing an organic solvent, a surfactant, and an ultrafine metal powder, the surfactant is oleoyl sarcosine, the content of the ultrafine metal powder in the ultrafine metal powder slurry is 70 to 95 percent by mass, and more than 0.05 to less than 2.0 parts by mass of the surfactant is contained relative to 100 parts by mass of the ultrafine metal powder. By the above slurry, reduction in labor and treatment time can be realized in a conductive paste forming process. In addition, since aggregation of particles of the ultrafine metal powder is prevented, an ultrafine metal powder slurry can be provided having superior dispersibility and dry film density.
    Type: Grant
    Filed: May 8, 2008
    Date of Patent: October 13, 2009
    Assignee: JFE Mineral Company, Ltd.
    Inventor: Morishige Uchida
  • Publication number: 20090252634
    Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.
    Type: Application
    Filed: July 9, 2007
    Publication date: October 8, 2009
    Inventors: Roland Scholl, Ulf Waag, Aloys Eiling
  • Patent number: 7594949
    Abstract: There are provided internally cross-linked, stables polymeric materials, in the form of substantially spherical particles, each particle consisting essentially of a single macromolecule. They have the unusual property of being soluble or dispersible in a liquid medium without significantly increasing the viscosity of the medium, rendering them potentially useful in imaging applications such as ink jet printers. They can be prepared by dissolving polymeric material in a solvent system to form a solution of the polymeric material at a concentration therein of less than the critical concentration for the polymer, causing the polymeric material to contract into an approximately spheroidal conformation in solution, cross-linking the polymeric material in solution in said spheroidal conformation so assumed, and recovering stable, cross-linked approximately spheroidal polymeric particles from the solution.
    Type: Grant
    Filed: April 28, 2006
    Date of Patent: September 29, 2009
    Assignee: G-Nano, LLC
    Inventor: James E. Guillet
  • Patent number: 7594947
    Abstract: A niobium powder comprising at least one element selected from the group consisting of chromium, molybdenum, tungsten, boron, aluminum, gallium, indium, thallium, cerium, neodymium, titanium, rhenium, ruthenium, rhodium, palladium, silver, zinc, silicon, germanium, tin, phosphorus, arsenic, bismuth, rubidium, cesium, magnesium, strontium, barium, scandium, yttrium, lanthanum, praseodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, hafnium, vanadium, osmium, iridium, platinum, gold, cadmium, mercury, lead, selenium and tellurium; a sintered body of the niobium powder; and a capacitor comprising a sintered body as one electrode, a dielectric material formed on the surface of the sintered body, and counter electrode provided on the dielectric material.
    Type: Grant
    Filed: January 13, 2003
    Date of Patent: September 29, 2009
    Assignee: Showa Denko K.K.
    Inventors: Kazuhiro Omori, Kazumi Naito
  • Publication number: 20090233118
    Abstract: Provided are a pasty composition for aluminum brazing which has excellent coating properties, is capable of attaining favorable dimensional accuracy of products obtained after brazing, causes less erosion, and allows favorable external appearances of brazed portions (fillets); an aluminum-containing member coated with the pasty composition for aluminum brazing; and a method, using the pasty composition for aluminum brazing, for brazing the aluminum-containing members. The pasty composition for aluminum brazing contains an aluminum-containing powder. In a case where on a cumulative grading curve of the aluminum-containing powder, a particle diameter D ?m which corresponds to a Q volume % is indicated as D(Q) ?m, D(50) ?m is greater than or equal to 20 ?m and less than or equal to 150 ?m; and D(90) ?m/D(10) ?m is less than or equal to 5. A mass percentage of particles, in the aluminum-containing powder, which pass through a screen mesh having an opening of 45 ?m is less than or equal to 50%.
    Type: Application
    Filed: March 20, 2007
    Publication date: September 17, 2009
    Applicant: Toyo Aluminium Kabushiki Kaisha
    Inventors: Haruzo Katoh, Takashi Watsuji, Ken Matsumura
  • Patent number: 7585348
    Abstract: A feedstock composition and a method of forming metal articles using powder metallurgy techniques comprise mixing metal powders and a novel aromatic binder system. The composition of the novel feedstock comprises an aromatic binder system and a metal powder. The aromatic binder system comprises an aromatic species and can further comprise lubricants, surfactants, and polymers as additives. The metal powder comprises elemental metals, metal compounds, and metal alloys, particularly for highly-reactive metals. The method of forming metal articles comprises the steps of providing and mixing the metal powder and the aromatic binder system to produce a novel feedstock. The method further comprises processing the novel feedstock into a metal article using a powder metallurgy forming technique. Metal articles formed using the present invention have an increase in carbon and oxygen contents each less than or equal to 0.2 wt % relative to the metal powder used to fabricate the article.
    Type: Grant
    Filed: November 17, 2006
    Date of Patent: September 8, 2009
    Assignee: Battelle Memorial Institute
    Inventors: Eric A. Nyberg, Kenneth Scott Weil, Kevin L. Simmons
  • Patent number: 7582362
    Abstract: A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition includes a solid lubricant and a ceramic preferably comprising 5 to 60 wt % total of the composition in a ratio of 1:7 to 20:1 of solid lubricant to ceramic, the balance a matrix-forming metal alloy selected from Ni, Co, Cu, Fe and Al and combinations and alloys thereof. The solid lubricant is at least one of hexagonal boron nitride, graphite, calcium fluoride, lithium fluoride, magnesium fluoride, barium fluoride, tungsten disulfide and molybdenum disulfide particles. The ceramic includes at least one of albite, illite, quartz and alumina-silica.
    Type: Grant
    Filed: January 30, 2007
    Date of Patent: September 1, 2009
    Assignee: Sulzer Metco (Canada) Inc.
    Inventors: Petr Fiala, Anthony Peter Chilkowich, Karel Hajmrle
  • Patent number: 7575620
    Abstract: A matrix powder that includes (a) about 15 weight percent of ?325 Mesh cast tungsten carbide particles; (b) about 2 weight percent ?325 Mesh particles comprising one or more of iron particles and nickel particles; (c) about 2 weight percent +60 Mesh macrocrystalline tungsten carbide particles; (d) about 6 weight percent ?60+80 Mesh macrocrystalline tungsten carbide particles; and (e) about 75 weight percent ?80+325 Mesh hard particles. A portion of component (e) forms between about 10 weight percent and about 20 weight percent of the matrix powder. The portion of component (e) that is crushed cemented tungsten carbide particles containing one or more of cobalt and nickel within one of the following particle size ranges: (i) ?80+120 Mesh hard particles; (ii) ?120+170 Mesh hard particles; (iii) ?170+230 Mesh hard particles; (iv) ?230+325 Mesh hard particles; (v) ?325 Mesh hard particles. The balance of component (e) is macrocrystalline tungsten carbide particles.
    Type: Grant
    Filed: June 5, 2006
    Date of Patent: August 18, 2009
    Assignee: Kennametal Inc.
    Inventors: Charles J. Terry, Kawika S. Fisher
  • Patent number: 7572314
    Abstract: Carbon-containing nickel-particle powder is provided. The carbon-containing nickel-particle powder has improved shrinkage property when fired due to the presence of carbon. Also, the carbon-containing nickel-particle powder has a very restricted degree of forming agglomerates.
    Type: Grant
    Filed: July 9, 2007
    Date of Patent: August 11, 2009
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jae-young Choi, Soon-ho Kim, Tae-Kyoung Kim, Hak-joon Lee, Seon-mi Yoon
  • Publication number: 20090162236
    Abstract: The present invention provides metal powder compositions for pressed powder metallurgy and methods of forming metal parts using the metal powder compositions. In each embodiment of the invention, the outer surface of primary metal particles in the metal powder composition is chemically cleaned to remove oxides in situ, which provides ideal conditions for achieving near full density metal parts when the metal powder compositions are sintered.
    Type: Application
    Filed: October 2, 2006
    Publication date: June 25, 2009
    Applicant: APEX ADVANCED TECHNOLOGIES, LLC
    Inventors: Dennis L. Hammond, Richard Phillips
  • Publication number: 20090129961
    Abstract: Metal injection molding methods and feedstocks. Metal injection molding methods include forming a feedstock, molding the feedstock into a molded article, substantially removing a lubricant, a thermoplastic, and an aromatic binder from the molded article, and sintering the molded article into a metal article. In some examples, metal injection molding methods include oxygen reduction methods. In some examples, metal injection molding methods include densification methods. Metal injection molding feedstocks include a lubricant, a thermoplastic, and aromatic binder, and a metal powder.
    Type: Application
    Filed: November 15, 2007
    Publication date: May 21, 2009
    Applicant: Viper Technologies LLC, d.b.a. Thortex, Inc.
    Inventors: Larry E. LAVOIE, James C. MOORE, David L. WALKER
  • Publication number: 20090120237
    Abstract: A method for manufacturing a single-element matrix cobalt-based granular media alloy composition formulated as Cof1-(MuOv)f2, M representing a base metal selected from the group consisting of magnesium (Mg), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), nickel (Ni), copper (Cu), zinc (Zn), aluminum (Al), silicon (Si), yttrium (Y), zirconium (Zr), niobium (Nb), molybdenum (Mo), ruthenium (Ru), indium (In), lanthanum (La), hafnium (Hf), tantalum (Ta), and tungsten (W), u and v representing the number of atoms of base metal M and oxygen (O) per oxide formula, respectively, and f1 and f2 being mole fractions represented by the equation f1+(u+v)f2=1. The method includes the steps of blending a Co-M master alloy powder and a Cou?Ov? powder into a corresponding (CoaM1?a)f1?-(Cou?Ov?)f2? formula, and densifying the blended powders.
    Type: Application
    Filed: January 12, 2009
    Publication date: May 14, 2009
    Applicant: HERAEUS, INC.
    Inventor: Abdelouahab ZIANI
  • Patent number: 7531022
    Abstract: A liquid for the preparation of powder mixtures on the basis of hard metals, comprising water and an inhibitor, wherein the inhibitor is in the form of at least one of the following materials: polyvinyllactam or wax emulsion, or the inhibitor is in the form of at least one of the following materials: carboxylic acid, amines or their derivatives.
    Type: Grant
    Filed: October 13, 2005
    Date of Patent: May 12, 2009
    Assignee: Zschimmer & Schwarz GmbH & Co. KG Chemische Fabriken
    Inventors: Peter Quirmbach, Michael Hölzgen, Alfred Vuin
  • Patent number: 7527686
    Abstract: A process to oxidize an olefin wax, comprising: contacting a feedstock olefin wax composition with an oxygen-containing gas at a temperature greater than a melting point of the feedstock olefin wax composition melting point, to prepare an oxidized olefin wax composition wherein the oxidized olefin wax composition has an acid number greater than 1 mg KOH/g oxidized olefin wax composition and a kinematic viscosity at 100° C. less than 70 cSt.
    Type: Grant
    Filed: January 27, 2005
    Date of Patent: May 5, 2009
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Hu Yang, Eduardo Baralt, Willie J. Isom, Ronald G. Abbott
  • Publication number: 20090107291
    Abstract: This invention relates to powder metallurgy, more specifically, to methods of fabricating hard alloy items. The invention can be used as an iron, cobalt or nickel base binder for the fabrication of diamond cutting tools for the construction industry and stone cutting, including segmented cutting discs of different designs and wires for reinforced concrete and asphalt cutting used in the renovation of highway pavements, runways in airports, upgrading of metallurgical plants, nuclear power plants, bridges and other structures, monolithic reinforced concrete cutting drills, as well as discs and wires for the quarry production of natural stone and large scale manufacturing of facing construction materials. This invention achieves the objective of providing binders for the fabrication of diamond tools having higher wear resistance without a significant increase in the sintering temperature, as well as higher hardness, strength and impact toughness.
    Type: Application
    Filed: September 25, 2006
    Publication date: April 30, 2009
    Inventors: Evgeny Aleksandrovich Levashov, Vladimir Alekseevich Andreev, Viktoriya Vladimirovna Kurbatkina
  • Publication number: 20090107292
    Abstract: An iron-based powder metallurgical composition is provided comprising an iron or iron-based powder and a particulate composite lubricant, the composite lubricant comprising particles having a core comprising a solid organic lubricant having fine carbon particles adhered thereon. A particulate composite lubricant and a method for producing the same also are provided.
    Type: Application
    Filed: December 6, 2006
    Publication date: April 30, 2009
    Applicant: HOGANAS AB (PUBL)
    Inventors: Åsa Ahlin, Anna Ahlquist, Per-Olof Larsson, Naghi Solimnjad
  • Patent number: 7524355
    Abstract: A method is disclosed for producing an energetic metastable nano-composite material. Under pre-selected milling conditions a mixture of powdered components are reactively milled. These components will spontaneously react at a known duration of the pre-selected milling conditions. The milling is stopped at a time at which the components have been compositionally homogenized to produce nanocomposite powder, but prior to said known duration, and thereby before the spontaneous reaction occurs. The milled powder is recovered as a highly reactive nanostructured composite for subsequent use by controllably initiating destabilization thereof.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: April 28, 2009
    Assignee: New Jersey Institute of Technology
    Inventors: Edward Leonid Dreizin, Mirko Schoenitz
  • Patent number: 7524351
    Abstract: A nano-sized metal particle composition includes a first metal that has a particle size of about 20 nanometer or smaller. The nano-sized metal particle can include a second metal that forms a shell about the first metal. A microelectronic package is also disclosed that uses the nano-sized metal particle composition. A method of assembling a microelectronic package is also disclosed. A computing system is also disclosed that includes the nano-sized metal particle composition.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: April 28, 2009
    Assignee: Intel Corporation
    Inventors: Fay Hua, C. Michael Garner
  • Patent number: 7524352
    Abstract: Certain preferred embodiments of the present invention relate to compositions for the production of sintered molded parts, components/parts produced therefrom, and methods for preparing such compositions. In accordance with certain embodiments, compositions for production of sintered molded parts comprise a metal-based, a ceramic-based, and/or a polymer-based powder, and a compaction aid, having 25 to 60 weight percent of a polyglycol, based on the total weight of the compaction aid, and 40 to 75 weight percent of a montan wax, based on the total weight of the compaction aid. The compaction aid may be present in an amount from about 0.1 to 5 weight percent, preferably 0.5 to 1.5 weight percent, based on the total weight of the composition. The composition may also include a lubricant such as, for example, MoS2, WS2, BN, MnS, and/or carbon.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: April 28, 2009
    Assignee: GKNM Sinter Metals GmbH
    Inventors: Rene Lindenau, Klaus Dollmeier, Volker Arnhold
  • Publication number: 20090061229
    Abstract: Thermal stability of cryomilled Al+1% diamantane was investigated in the temperature range of 423 to 773K. Diamantane is a nanosized hydrocarbon molecule with a 14 carbon atom diamond cubic framework that is terminated by hydrogen atoms. Following the cryomilling of the Al powders and diamantane cages, the average grain size characterized using transmission electron microscopy (TEM) and X-ray diffraction (XRD). The as-cryomilled grain sized was found to be of the order of 22 nm, essentially the same as that for Al cryomilled without diamantane. To determine thermal stability, the powders were sealed in glass tubes in an Ar atmosphere to avoid oxidation and contamination and annealed at different temperatures between 423 and 773K for different holding times. Following these treatments, the grain size of cryomilled Al+1% diamantane was consistently less than that for cryomilled Al by about a factor of two.
    Type: Application
    Filed: September 4, 2008
    Publication date: March 5, 2009
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: James C. Earthman, Farghalli A. Mohamed, Rahul K. Mishra, Indranil Roy
  • Publication number: 20090041608
    Abstract: An iron-based powder mixture for powder metallurgy is provided, in which iron-based powder is blended with at least one selected from talc and steatite, and preferably further blended with metallic soap, thereby when a compacted body is sintered, furnace environment is not adversely affected, and excellent compaction performance is achieved even in a low temperature range of less than 100° C., and more preferably, an obtained sintered body has excellent machining performance.
    Type: Application
    Filed: February 14, 2007
    Publication date: February 12, 2009
    Applicant: JFE Steel Corporation a corporation of Japan
    Inventors: Yukiko Ozaki, Tomoshige Ono, Shigeru Unami, Masashi Fujinaga
  • Publication number: 20090028742
    Abstract: The present invention provides powder metal compositions and methods of making and using the same. Powder metal compositions according to the invention are substantially dry and include a blend of base metal particles and a pressing aid. The pressing aid includes a micronized deformable solid material and a high melt point lubricating material, which have been pre-mixed or co-ground with each other. Powder metal compositions according to the present invention are particularly useful in applications where the pre-sintered density of the pressed metal part is less than or equal to about 6.9 g/cm3.
    Type: Application
    Filed: July 26, 2007
    Publication date: January 29, 2009
    Applicant: APEX ADVANCED TECHNOLOGIES LLC
    Inventor: Dennis L. Hammond