Mixture Contains Particles Of Nonmetal Patents (Class 75/252)
-
Patent number: 7704489Abstract: A nanotagged chemical structure comprising a chemical structure with an associated photocatalyst and a tagging nanoparticle (a nanotag) grown in proximity to the photocatalyst, and a method for making the nanotagged chemical structure. The nanoparticle is grown in proximity to the photocatalyst by using a photocatalytic reduction reaction.Type: GrantFiled: October 3, 2006Date of Patent: April 27, 2010Assignee: Sandia CorporationInventors: John A. Shelnutt, Craig J. Medforth, Yujiang Song
-
Publication number: 20100098574Abstract: Provided are methods comprising at least one metal powder with an extractable material and a composition comprising a polyol, a hydrophilic polymer, or both in order to form a mixture in which the metal powder and the extractable material assume respective positions. The composition functions as a homogenizing agent that allows the mixture to remain well-mixed for extended periods of time under ambient conditions. Also provided are green bodies and porous constructs, including implants, that are made in accordance with the disclosed methods. The green bodies and porous constructs have a substantially uniform porosity that is at least partially attributable to the ability of the composition to maintain the metal powder and the extractable material in their respective positions prior to sintering.Type: ApplicationFiled: August 13, 2009Publication date: April 22, 2010Inventors: Hengda D. Liu, Bryan Smith, Richard King
-
Patent number: 7691172Abstract: Provided is iron-based metal powder for powder metallurgy including a metallic soap containing at least one or more types selected from a group of Ag, Au, Bi, Co, Cu, Mo, Ni, Pd, Pt, Sn, Te and W having a higher standard oxidization potential than iron, and an iron sintered body having a rust prevention function, wherein at least one or more types of metallic soap selected from a group of Ag, Au, Bi, Co, Cu, Mo, Ni, Pd, Pt, Sn, Te and W having a higher standard oxidization potential than iron is added to iron-based metal powder for powder metallurgy, and sintering is performed thereto. As a result, obtained is mixed powder for powder metallurgy capable of improving the rust prevention effect easily without having to hardly change the conventional processes.Type: GrantFiled: August 5, 2005Date of Patent: April 6, 2010Assignee: Nippon Mining & Metals Co., Ltd.Inventors: Toru Imori, Atsushi Nakamura, Yasushi Narusawa, Masataka Yahagi
-
Patent number: 7691174Abstract: A feedstock composition and a method of forming metal articles using powder metallurgy techniques comprise mixing metal powders and a novel aromatic binder system. The composition of the novel feedstock comprises an aromatic binder system and a metal powder. The aromatic binder system comprises an aromatic species and can further comprise lubricants, surfactants, and polymers as additives. The metal powder comprises elemental metals, metal compounds, and metal alloys, particularly for highly-reactive metals. The method of forming metal articles comprises the steps of providing and mixing the metal powder and the aromatic binder system to produce a novel feedstock. The method further comprises processing the novel feedstock into a metal article using a powder metallurgy forming technique. Metal articles formed using the present invention have an increase in carbon and oxygen contents each less than or equal to 0.2 wt % relative to the metal powder used to fabricate the article.Type: GrantFiled: March 8, 2004Date of Patent: April 6, 2010Assignee: Battelle Memorial InstituteInventors: Eric A. Nyberg, Kenneth Scott Weil, Kevin L. Simmons
-
Patent number: 7687023Abstract: A composite alloy that contains TiC is made using a green binder system of titanium sponge granules and a liquid phase binder system comprising titanium, nickel, and aluminum. The alloy has a mass of less than 5 grams per cubic centimeter. The alloy may be bonded to a hard substrate to provide an armor tile.Type: GrantFiled: April 2, 2007Date of Patent: March 30, 2010Inventor: Robert G. Lee
-
Publication number: 20100075137Abstract: Fabrication of refractory metal nanoparticles and carbon nanotubes is disclosed. As an example, a method may include providing a solvent and providing a surfactant having a first surfactant configured to stabilize low oxidation states of a refractory metal and a second surfactant configured to protect refractory metal nanoparticles. The method may further include providing a refractory metal precursor and providing a reactant for reacting with the refractory metal precursor and forming refractory metal nanoparticles. The refractory metal may include rhenium, tungsten, tantalum, or hafnium. The refractory metal nanoparticles may include rhenium, tungsten, tantalum, or hafnium nanoparticles. A carbon nanotube product may include refractory metal nanoparticles and carbon nanotubes, where the refractory metal nanoparticles may include rhenium, tungsten, tantalum, or hafnium nanoparticles.Type: ApplicationFiled: April 17, 2009Publication date: March 25, 2010Applicant: LOCKHEED MARTIN CORPORATIONInventors: Steve Sinton, Justin S. Golightly, Jyotsna Iyer, Peter V. Bedworth, Alfred A. Zinn, Charles M. Packer
-
Patent number: 7682558Abstract: A metallurgical composition is provided for making compacted parts, comprising: (a) at least about 80 percent by weight of an iron or iron-based powder; (b) up to about 20 percent by weight of at least one alloying powder; (c) from about 0.05 to about 2 percent by weight of a binding agent comprising a C14-C30 fatty alcohol; and (d) from about 0.001 to about 0.2 percent by weight of a flow agent.Type: GrantFiled: December 20, 2006Date of Patent: March 23, 2010Assignee: Höganäs AB (PUBL)Inventors: Per Knutsson, Per-Olof Larsson, Hilmar Vidarsson
-
Patent number: 7678174Abstract: A soft magnetic material has an iron based powder that has an insulating coating on the surface and an ester wax. The ester wax is added in an amount not less than 0.02% by weight and not more than 0.6% by weight in relation to the soft magnetic material. Consequently, seizure between a metal mold and a material to be molded at the time of molding can be suppressed and the arising of a black residue can be prevented.Type: GrantFiled: August 31, 2005Date of Patent: March 16, 2010Assignee: Sumitomo Electric Industries, Ltd.Inventors: Terukazu Tokuoka, Kazuhiro Hirose, Haruhisa Toyoda, Takao Nishioka, Kouhei Sawada
-
Publication number: 20100051453Abstract: A composition and method for fabricating high-density Ta-Al-O, Ta-Si-N, and W-Si-N sputtering targets, having particular usefulness for the sputtering of heater layers for ink jet printers. Compositions in accordance with the invention comprise a metal component, Si3N4, and a sintering aid so that the targets will successfully sputter without cracking, etc. The components are combined in powder form and pressure consolidated under heated conditions for a time sufficient to form a consolidated blend having an actual density of greater than about 95% of the theoretical density. The consolidated blend may then be machined so as to provide the final desired target.Type: ApplicationFiled: November 5, 2009Publication date: March 4, 2010Applicants: Tosoh SMD, Inc., Hewlett-Packard Co.Inventors: David B. Smathers, Frank S. Valent, Michael J. Regan
-
Publication number: 20100054981Abstract: Provided herein are systems, methods, and compositions for magnetic nanoparticles and bulk nanocomposite magnets.Type: ApplicationFiled: December 22, 2008Publication date: March 4, 2010Applicant: Board of Regents, The University of Texas SystemInventor: J. Ping Liu
-
Patent number: 7670406Abstract: A composite powder for a deposition of a composite coating comprises a nonmetallic component and a metallic component, the metallic component having an amorphous structure or a nanocrystalline structure. The metallic component may include an amorphous metallic alloy. The metallic alloy may include constituents having the amorphous structure. The metallic component may include a combination of the metallic alloy existing in the amorphous state and constituents of the amorphous metallic alloy in the amorphous state. The composite metal-ceramic powders are used for depositing composite coatings on a selected surface. Disclosed are several methods and systems for producing such composite powders. Disclosed are also several methods and systems for depositing composite coatings. Advantageously, the deposited coatings exhibit high corrosion resistance, high wear resistance, and excellent structural properties.Type: GrantFiled: March 15, 2007Date of Patent: March 2, 2010Inventor: Vladimir E. Belashchenko
-
Publication number: 20100047622Abstract: The invention provides for a cermet powder containing 75-90% by weight of at least one hard material powder, from 10 to 25% by weight of one or more matrix metal powders and up to 3% by weight of at least one modifier, wherein the matrix metal powder or powders contain from 0 to 38% by weight of cobalt, from 0 to 38% by weight of nickel, from 0 to 20% by weight of aluminum, from 0 to 90% by weight of iron and from 10 to 35% by weight of chromium and the sum of the contents of iron and chromium is in the range from 10 to 95% by weight and the sum of the contents of cobalt, nickel and iron is in the range from 65 to 95% by weight. The invention also relates to a cermet and a process to make the cermet containing the cermet powder and shaped article coated with the cermet powder and a process to make the shaped article.Type: ApplicationFiled: September 21, 2007Publication date: February 25, 2010Applicant: H.C. Starck GmbHInventors: Jürgen Fischer, Aloys Eiling, Frank Schrumpf, Stefan Zimmermann, Peter Thienel, Roland Scholl
-
Patent number: 7666245Abstract: Provided is iron-based metal powder for powder metallurgy including a metallic soap containing at least one or more types of metal selected from a group of Ag, Au, Bi, Co, Cu, Mo, Ni, Pd, Pt, Sn and Te having a higher standard oxidization potential than iron, and an additional metal which forms a liquid phase at a temperature of 1200° C. or less in the combination with the metal, wherein the soap contains metal for forming an alloy phase between the two. As a result, obtained is mixed powder for powder metallurgy capable of improving the rust prevention effect easily without having to hardly change the conventional processes.Type: GrantFiled: August 5, 2005Date of Patent: February 23, 2010Assignee: Nippon Mining & Metals Co., Ltd.Inventors: Toru Imori, Atsushi Nakamura, Yasushi Narusawa, Masataka Yahagi
-
Patent number: 7666247Abstract: A method for spherically granulating and agglomerating metal particles such as tantalum and/or niobium powders is described in the present invention, which includes the steps of: a). comminuting the metal particles to form fine particles having D50 less than 50 ?m; b). granulating the comminuted metal particles comprising volatile liquid, for example, tantalum and/or niobium particles comprising volatile liquid, to form wet spherical particles; c). still drying the wet spherical particles and removing volatile liquid to form flowable pre-agglomerated particles with increased bulk density; d). heat treating the pre-agglomerated particles; e). screening the heat treated powder to obtain the flowable agglomerated particles. The present invention provides a flowable spherical agglomerated metal particles, and especially tantalum and/or niobium particles having improved properties. The present agglomerated tantalum powder have a flow rate of at least about 2.0 g/sec, a BET surface area of from about 0.Type: GrantFiled: February 17, 2006Date of Patent: February 23, 2010Assignee: Ningxia Orient Tantalum Industry Co., Ltd.Inventors: Jilin He, Luntao Pan, Aiguo Zheng, Yuewei Cheng, Yuezhong Ma, Hongdong Liu, Guoqi Yang, Chunxiang Wang, Yanping Wang, Shiping Zheng
-
Patent number: 7662209Abstract: The invention concerns a powder composition including an iron or iron based powder and a lubricating amount of an alkylalkoxy or polyetheralkoxy silane, wherein the alkyl or polyether group has between 8 and 30 carbon atoms and the alkoxy group includes 1-3 carbon atoms.Type: GrantFiled: June 4, 2007Date of Patent: February 16, 2010Assignee: Höganäs ABInventors: Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson, Per Knutsson
-
Publication number: 20100028710Abstract: An open cell porous material and a method for producing it is provided. The porous material of the present invention is generally composed of particles of at least one inorganic material bonded together by a brazing agent, generally provided as inorganic brazing alloy particles. The porous material is produced by heating a mixture comprising inorganic brazing alloy particles having a first melting temperature, inorganic particles having a second melting temperature higher than the first melting temperature, a binding agent having a decomposition temperature lower than the first melting temperature and preferably a foaming agent. In practice, the mixture is heated to induce foaming thereof via the foaming agent. The solid foamed structure is then heated at the decomposition temperature to substantially eliminate the binder.Type: ApplicationFiled: April 23, 2007Publication date: February 4, 2010Applicant: METAFOAM TECHNOLOGIES INC.Inventors: Emmanuelle Gros, Dominic Pilon, Alain Harvey, Mario Patry
-
Publication number: 20100015002Abstract: In some embodiments, the present invention is directed to a new composition of matter. Such a composition generally comprises a functionalized single-wall carbon nanotube (SWNT) which is coated with a metal that would not react with carbon at elevated temperatures. The metal-coated tube is incorporated into a metal matrix that could potentially form carbides. In some or other embodiments, the present invention is directed to methods of making such compositions.Type: ApplicationFiled: April 2, 2007Publication date: January 21, 2010Inventors: Enrique V. Barrera, Yildiz Bayazitoglu, Kenneth Wilson
-
Patent number: 7648553Abstract: The present invention relates to a niobium alloy for capacitors comprising as an alloy component from 0.01 to 10 atom % of at least one element selected from the group consisting of the elements belonging to Groups 2 to 16 of the periodic table and further comprising diniobium mononitride crystals of from 0.1 to 70 mass %, wherein a powder of the niobium alloy has an average particle size of 0.05 to 5 ?m and a BET specific surface area of 0.5 to 40 m2/g, a granulated product of the niobium alloy having an average particle size of 10 to 500 ?m, a sintered body of the powder of the niobium alloy or granulated product thereof, a capacitor and a producing method thereof using the sintered body. A niobium capacitor using the powder of the niobium alloy of the present invention or a granulated product thereof has high capacitance and small leakage current value and is excellent in high-temperature property and heat resistance property.Type: GrantFiled: December 10, 2002Date of Patent: January 19, 2010Assignee: Showa Denko K.K.Inventors: Kazuhiro Omori, Kazumi Naito
-
Publication number: 20100009071Abstract: A bimodal metal nanoparticle composition includes first metal nanoparticles having an average diameter of from about 50 nm to about 1000 nm, and second stabilized metal nanoparticles having an average diameter of from about 0.5 nm to about 20 nm, the second stabilized metal nanoparticles including metal cores having a stabilizer attached to the surfaces thereof, wherein the stabilizer is a substituted dithiocarbonate.Type: ApplicationFiled: July 8, 2008Publication date: January 14, 2010Applicant: XEROX CORPORATIONInventors: Naveen CHOPRA, Yuning LI, Peter M. KAZMAIER
-
Patent number: 7645317Abstract: The present invention relates to a mixed powder for powder metallurgy containing an iron-base powder and a carbon supply component, in which the carbon supply component contains a graphite powder and a carbon black, and in which a mixing ratio of the graphite powder to the carbon black is in the range of 25 to 85 parts by weight to 75 to 15 parts by weight; and a mixed powder for powder metallurgy containing an iron-base powder and a carbon supply component, in which the carbon supply component contains, as a main component, a carbon black having a dibutyl phthalate absorption of 60 mL/100 g or less and a nitrogen absorption specific surface area of 50 m2/g or less. The mixed powder for powder metallurgy of the invention is less in the dust generation and segregation of the carbon supply component. Additionally, when the mixed powder for powder metallurgy of the invention is used, a green compact and a sintered body excellent in the mechanical property can be produced.Type: GrantFiled: March 13, 2007Date of Patent: January 12, 2010Assignee: Kabushiki Kaisha Kobe Seiko ShoInventors: Takayasu Fujiura, Yasuko Yakou, Satoshi Nishida, Yuuji Taniguchi, Tetsuya Goto
-
Publication number: 20100003157Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.Type: ApplicationFiled: July 9, 2007Publication date: January 7, 2010Applicant: H.C. Starck GmbHInventors: Roland Scholl, Ulf Waag, Aloys Eiling
-
Publication number: 20100003155Abstract: A method for providing a porous metal implant. A mixture of a biocompatible metal, a spacing agent, and a binder is provided. The mixture is formed into a shaped the spacing agent is removed to form a plurality of pores in the implant. A shaped porous metal implant is also provided.Type: ApplicationFiled: September 11, 2009Publication date: January 7, 2010Applicant: Biomet Manufacturing Corp.Inventors: Ned M. Hamman, J. Fleming, Elizabeth A. Schlueter, Isaac Janson, Jason D. Meridew, Mukesh Kumar
-
Publication number: 20090297882Abstract: A brazing filler metal includes quaternary alloy powder and copper powder. The quaternary allow powder consists of from 0.1 to 27.4 mass percent tin, from 0.8 to 5.1 mass percent nickel, from 2.2 to 10.9 mass percent phosphorous and a balance including copper and any unavoidable impurity. The brazing filler metal can be used in a form of paste by being mixed with an organic binder and an organic solvent. The brazing filler metal and the brazing filler metal can be used for joining members made of copper or copper alloy, such as members of a heat exchanger.Type: ApplicationFiled: May 29, 2009Publication date: December 3, 2009Applicants: DENSO CORPORATION, Harima Chemicals, Inc.Inventors: Tooru Ikeda, Haruhiko Watanabe, Shin Takewaka, Tomoaki Akazawa, Koichi Miyake
-
Patent number: 7625420Abstract: Copper metal powders, methods for producing copper metal powders and products incorporating the powders. The copper metal powders have a small particle size, narrow size distribution and a spherical morphology. The method includes forming the metal particles in a continuous manner.Type: GrantFiled: February 24, 1998Date of Patent: December 1, 2009Assignee: Cabot CorporationInventors: Toivo T. Kodas, Mark J. Hampden-Smith, James Caruso, Daniel J. Skamser, Quint H. Powell, Clive D. Chandler
-
Patent number: 7618474Abstract: A nickel powder with a mean particle size of 0.05 to 1.0 ?m, the nickel powder having a thin oxidized layer of nickel on a surface thereof, an oxygen content of 0.3 to 3.0 wt. % and a carbon content of 100 ppm or less per specific surface area of 1 m2/g of the powder, in a weight proportion of carbon to the nickel powder of unit weight. When the powder is used for a conductive paste for forming inner electrode layers of a multilayer electronic component, it enables a decrease in the residual carbon amount after a binder removal process, thereby making it possible to obtain a multilayer ceramic electronic component excellent electrical characteristics and high reliability in which electrode layers excelling in continuity are formed without decreasing the strength and electrical characteristics of the electronic component or creating structural defects.Type: GrantFiled: November 20, 2006Date of Patent: November 17, 2009Assignee: Shoei Chemical Inc.Inventors: Yuji Akimoto, Kazuro Nagashima, Hidenori Ieda
-
Publication number: 20090277301Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.Type: ApplicationFiled: July 9, 2007Publication date: November 12, 2009Applicant: H.C. Starck GmbHInventors: Roland Scholl, Ulf Waag, Aloys Eiling
-
Patent number: 7615095Abstract: A powder product for the protection of centrifugal casting molds for cast iron pipes includes an inoculating metal alloy and possibly mineral powders, and a strongly reducing metal that is volatile at the temperature of the liquid cast iron. The use of products according to the invention prevents accumulation of dirt on molds and improves the surface condition of the cast iron pipes.Type: GrantFiled: January 21, 2003Date of Patent: November 10, 2009Assignee: Pechiney ElectrometallurgieInventor: Thomas Margaria
-
Patent number: 7604678Abstract: The present invention relates to improved metallurgical powder compositions, methods for the preparation of those compositions, and methods for using those compositions to make compacted parts. The metallurgical powder compositions comprise a base metal powder, such as an iron-based or nickel-based powder, to which is added or blended an organometallic lubricant. Organometallic lubricants are monomers or polymers having a metal-carbon bond or metalloid-carbon bond on the polymer backbone, which degrade into physical property enhancing compounds upon heating. The metallurgical powder compositions can also comprise small amounts of other commonly used alloying powders, binding agents, and lubricants.Type: GrantFiled: August 12, 2004Date of Patent: October 20, 2009Assignee: Hoeganaes CorporationInventor: George Poszmik
-
Patent number: 7601197Abstract: In an ultrafine metal powder slurry containing an organic solvent, a surfactant, and an ultrafine metal powder, the surfactant is oleoyl sarcosine, the content of the ultrafine metal powder in the ultrafine metal powder slurry is 70 to 95 percent by mass, and more than 0.05 to less than 2.0 parts by mass of the surfactant is contained relative to 100 parts by mass of the ultrafine metal powder. By the above slurry, reduction in labor and treatment time can be realized in a conductive paste forming process. In addition, since aggregation of particles of the ultrafine metal powder is prevented, an ultrafine metal powder slurry can be provided having superior dispersibility and dry film density.Type: GrantFiled: May 8, 2008Date of Patent: October 13, 2009Assignee: JFE Mineral Company, Ltd.Inventor: Morishige Uchida
-
Publication number: 20090252634Abstract: The invention relates to mixtures of metal, alloy or composite powders which have a mean particle diameter D50 of not more than 75 ?m, preferably not more than 25 ?m, and are produced in a process in which a starting powder is firstly deformed to give platelet-like particles and these are then comminuted in the presence of milling aids together with further additives and also the use of these powder mixtures and shaped articles produced therefrom.Type: ApplicationFiled: July 9, 2007Publication date: October 8, 2009Inventors: Roland Scholl, Ulf Waag, Aloys Eiling
-
Patent number: 7594949Abstract: There are provided internally cross-linked, stables polymeric materials, in the form of substantially spherical particles, each particle consisting essentially of a single macromolecule. They have the unusual property of being soluble or dispersible in a liquid medium without significantly increasing the viscosity of the medium, rendering them potentially useful in imaging applications such as ink jet printers. They can be prepared by dissolving polymeric material in a solvent system to form a solution of the polymeric material at a concentration therein of less than the critical concentration for the polymer, causing the polymeric material to contract into an approximately spheroidal conformation in solution, cross-linking the polymeric material in solution in said spheroidal conformation so assumed, and recovering stable, cross-linked approximately spheroidal polymeric particles from the solution.Type: GrantFiled: April 28, 2006Date of Patent: September 29, 2009Assignee: G-Nano, LLCInventor: James E. Guillet
-
Patent number: 7594947Abstract: A niobium powder comprising at least one element selected from the group consisting of chromium, molybdenum, tungsten, boron, aluminum, gallium, indium, thallium, cerium, neodymium, titanium, rhenium, ruthenium, rhodium, palladium, silver, zinc, silicon, germanium, tin, phosphorus, arsenic, bismuth, rubidium, cesium, magnesium, strontium, barium, scandium, yttrium, lanthanum, praseodymium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, hafnium, vanadium, osmium, iridium, platinum, gold, cadmium, mercury, lead, selenium and tellurium; a sintered body of the niobium powder; and a capacitor comprising a sintered body as one electrode, a dielectric material formed on the surface of the sintered body, and counter electrode provided on the dielectric material.Type: GrantFiled: January 13, 2003Date of Patent: September 29, 2009Assignee: Showa Denko K.K.Inventors: Kazuhiro Omori, Kazumi Naito
-
Publication number: 20090233118Abstract: Provided are a pasty composition for aluminum brazing which has excellent coating properties, is capable of attaining favorable dimensional accuracy of products obtained after brazing, causes less erosion, and allows favorable external appearances of brazed portions (fillets); an aluminum-containing member coated with the pasty composition for aluminum brazing; and a method, using the pasty composition for aluminum brazing, for brazing the aluminum-containing members. The pasty composition for aluminum brazing contains an aluminum-containing powder. In a case where on a cumulative grading curve of the aluminum-containing powder, a particle diameter D ?m which corresponds to a Q volume % is indicated as D(Q) ?m, D(50) ?m is greater than or equal to 20 ?m and less than or equal to 150 ?m; and D(90) ?m/D(10) ?m is less than or equal to 5. A mass percentage of particles, in the aluminum-containing powder, which pass through a screen mesh having an opening of 45 ?m is less than or equal to 50%.Type: ApplicationFiled: March 20, 2007Publication date: September 17, 2009Applicant: Toyo Aluminium Kabushiki KaishaInventors: Haruzo Katoh, Takashi Watsuji, Ken Matsumura
-
Patent number: 7585348Abstract: A feedstock composition and a method of forming metal articles using powder metallurgy techniques comprise mixing metal powders and a novel aromatic binder system. The composition of the novel feedstock comprises an aromatic binder system and a metal powder. The aromatic binder system comprises an aromatic species and can further comprise lubricants, surfactants, and polymers as additives. The metal powder comprises elemental metals, metal compounds, and metal alloys, particularly for highly-reactive metals. The method of forming metal articles comprises the steps of providing and mixing the metal powder and the aromatic binder system to produce a novel feedstock. The method further comprises processing the novel feedstock into a metal article using a powder metallurgy forming technique. Metal articles formed using the present invention have an increase in carbon and oxygen contents each less than or equal to 0.2 wt % relative to the metal powder used to fabricate the article.Type: GrantFiled: November 17, 2006Date of Patent: September 8, 2009Assignee: Battelle Memorial InstituteInventors: Eric A. Nyberg, Kenneth Scott Weil, Kevin L. Simmons
-
Patent number: 7582362Abstract: A thermal spray composition and method of deposition for abradable seals for use in gas turbine engines, turbochargers and steam turbines. The thermal spray composition includes a solid lubricant and a ceramic preferably comprising 5 to 60 wt % total of the composition in a ratio of 1:7 to 20:1 of solid lubricant to ceramic, the balance a matrix-forming metal alloy selected from Ni, Co, Cu, Fe and Al and combinations and alloys thereof. The solid lubricant is at least one of hexagonal boron nitride, graphite, calcium fluoride, lithium fluoride, magnesium fluoride, barium fluoride, tungsten disulfide and molybdenum disulfide particles. The ceramic includes at least one of albite, illite, quartz and alumina-silica.Type: GrantFiled: January 30, 2007Date of Patent: September 1, 2009Assignee: Sulzer Metco (Canada) Inc.Inventors: Petr Fiala, Anthony Peter Chilkowich, Karel Hajmrle
-
Patent number: 7575620Abstract: A matrix powder that includes (a) about 15 weight percent of ?325 Mesh cast tungsten carbide particles; (b) about 2 weight percent ?325 Mesh particles comprising one or more of iron particles and nickel particles; (c) about 2 weight percent +60 Mesh macrocrystalline tungsten carbide particles; (d) about 6 weight percent ?60+80 Mesh macrocrystalline tungsten carbide particles; and (e) about 75 weight percent ?80+325 Mesh hard particles. A portion of component (e) forms between about 10 weight percent and about 20 weight percent of the matrix powder. The portion of component (e) that is crushed cemented tungsten carbide particles containing one or more of cobalt and nickel within one of the following particle size ranges: (i) ?80+120 Mesh hard particles; (ii) ?120+170 Mesh hard particles; (iii) ?170+230 Mesh hard particles; (iv) ?230+325 Mesh hard particles; (v) ?325 Mesh hard particles. The balance of component (e) is macrocrystalline tungsten carbide particles.Type: GrantFiled: June 5, 2006Date of Patent: August 18, 2009Assignee: Kennametal Inc.Inventors: Charles J. Terry, Kawika S. Fisher
-
Patent number: 7572314Abstract: Carbon-containing nickel-particle powder is provided. The carbon-containing nickel-particle powder has improved shrinkage property when fired due to the presence of carbon. Also, the carbon-containing nickel-particle powder has a very restricted degree of forming agglomerates.Type: GrantFiled: July 9, 2007Date of Patent: August 11, 2009Assignee: Samsung Electronics Co., Ltd.Inventors: Jae-young Choi, Soon-ho Kim, Tae-Kyoung Kim, Hak-joon Lee, Seon-mi Yoon
-
Publication number: 20090162236Abstract: The present invention provides metal powder compositions for pressed powder metallurgy and methods of forming metal parts using the metal powder compositions. In each embodiment of the invention, the outer surface of primary metal particles in the metal powder composition is chemically cleaned to remove oxides in situ, which provides ideal conditions for achieving near full density metal parts when the metal powder compositions are sintered.Type: ApplicationFiled: October 2, 2006Publication date: June 25, 2009Applicant: APEX ADVANCED TECHNOLOGIES, LLCInventors: Dennis L. Hammond, Richard Phillips
-
Publication number: 20090129961Abstract: Metal injection molding methods and feedstocks. Metal injection molding methods include forming a feedstock, molding the feedstock into a molded article, substantially removing a lubricant, a thermoplastic, and an aromatic binder from the molded article, and sintering the molded article into a metal article. In some examples, metal injection molding methods include oxygen reduction methods. In some examples, metal injection molding methods include densification methods. Metal injection molding feedstocks include a lubricant, a thermoplastic, and aromatic binder, and a metal powder.Type: ApplicationFiled: November 15, 2007Publication date: May 21, 2009Applicant: Viper Technologies LLC, d.b.a. Thortex, Inc.Inventors: Larry E. LAVOIE, James C. MOORE, David L. WALKER
-
Publication number: 20090120237Abstract: A method for manufacturing a single-element matrix cobalt-based granular media alloy composition formulated as Cof1-(MuOv)f2, M representing a base metal selected from the group consisting of magnesium (Mg), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), nickel (Ni), copper (Cu), zinc (Zn), aluminum (Al), silicon (Si), yttrium (Y), zirconium (Zr), niobium (Nb), molybdenum (Mo), ruthenium (Ru), indium (In), lanthanum (La), hafnium (Hf), tantalum (Ta), and tungsten (W), u and v representing the number of atoms of base metal M and oxygen (O) per oxide formula, respectively, and f1 and f2 being mole fractions represented by the equation f1+(u+v)f2=1. The method includes the steps of blending a Co-M master alloy powder and a Cou?Ov? powder into a corresponding (CoaM1?a)f1?-(Cou?Ov?)f2? formula, and densifying the blended powders.Type: ApplicationFiled: January 12, 2009Publication date: May 14, 2009Applicant: HERAEUS, INC.Inventor: Abdelouahab ZIANI
-
Patent number: 7531022Abstract: A liquid for the preparation of powder mixtures on the basis of hard metals, comprising water and an inhibitor, wherein the inhibitor is in the form of at least one of the following materials: polyvinyllactam or wax emulsion, or the inhibitor is in the form of at least one of the following materials: carboxylic acid, amines or their derivatives.Type: GrantFiled: October 13, 2005Date of Patent: May 12, 2009Assignee: Zschimmer & Schwarz GmbH & Co. KG Chemische FabrikenInventors: Peter Quirmbach, Michael Hölzgen, Alfred Vuin
-
Patent number: 7527686Abstract: A process to oxidize an olefin wax, comprising: contacting a feedstock olefin wax composition with an oxygen-containing gas at a temperature greater than a melting point of the feedstock olefin wax composition melting point, to prepare an oxidized olefin wax composition wherein the oxidized olefin wax composition has an acid number greater than 1 mg KOH/g oxidized olefin wax composition and a kinematic viscosity at 100° C. less than 70 cSt.Type: GrantFiled: January 27, 2005Date of Patent: May 5, 2009Assignee: Chevron Phillips Chemical Company, LPInventors: Hu Yang, Eduardo Baralt, Willie J. Isom, Ronald G. Abbott
-
Publication number: 20090107291Abstract: This invention relates to powder metallurgy, more specifically, to methods of fabricating hard alloy items. The invention can be used as an iron, cobalt or nickel base binder for the fabrication of diamond cutting tools for the construction industry and stone cutting, including segmented cutting discs of different designs and wires for reinforced concrete and asphalt cutting used in the renovation of highway pavements, runways in airports, upgrading of metallurgical plants, nuclear power plants, bridges and other structures, monolithic reinforced concrete cutting drills, as well as discs and wires for the quarry production of natural stone and large scale manufacturing of facing construction materials. This invention achieves the objective of providing binders for the fabrication of diamond tools having higher wear resistance without a significant increase in the sintering temperature, as well as higher hardness, strength and impact toughness.Type: ApplicationFiled: September 25, 2006Publication date: April 30, 2009Inventors: Evgeny Aleksandrovich Levashov, Vladimir Alekseevich Andreev, Viktoriya Vladimirovna Kurbatkina
-
Publication number: 20090107292Abstract: An iron-based powder metallurgical composition is provided comprising an iron or iron-based powder and a particulate composite lubricant, the composite lubricant comprising particles having a core comprising a solid organic lubricant having fine carbon particles adhered thereon. A particulate composite lubricant and a method for producing the same also are provided.Type: ApplicationFiled: December 6, 2006Publication date: April 30, 2009Applicant: HOGANAS AB (PUBL)Inventors: Åsa Ahlin, Anna Ahlquist, Per-Olof Larsson, Naghi Solimnjad
-
Patent number: 7524355Abstract: A method is disclosed for producing an energetic metastable nano-composite material. Under pre-selected milling conditions a mixture of powdered components are reactively milled. These components will spontaneously react at a known duration of the pre-selected milling conditions. The milling is stopped at a time at which the components have been compositionally homogenized to produce nanocomposite powder, but prior to said known duration, and thereby before the spontaneous reaction occurs. The milled powder is recovered as a highly reactive nanostructured composite for subsequent use by controllably initiating destabilization thereof.Type: GrantFiled: November 12, 2004Date of Patent: April 28, 2009Assignee: New Jersey Institute of TechnologyInventors: Edward Leonid Dreizin, Mirko Schoenitz
-
Patent number: 7524351Abstract: A nano-sized metal particle composition includes a first metal that has a particle size of about 20 nanometer or smaller. The nano-sized metal particle can include a second metal that forms a shell about the first metal. A microelectronic package is also disclosed that uses the nano-sized metal particle composition. A method of assembling a microelectronic package is also disclosed. A computing system is also disclosed that includes the nano-sized metal particle composition.Type: GrantFiled: September 30, 2004Date of Patent: April 28, 2009Assignee: Intel CorporationInventors: Fay Hua, C. Michael Garner
-
Patent number: 7524352Abstract: Certain preferred embodiments of the present invention relate to compositions for the production of sintered molded parts, components/parts produced therefrom, and methods for preparing such compositions. In accordance with certain embodiments, compositions for production of sintered molded parts comprise a metal-based, a ceramic-based, and/or a polymer-based powder, and a compaction aid, having 25 to 60 weight percent of a polyglycol, based on the total weight of the compaction aid, and 40 to 75 weight percent of a montan wax, based on the total weight of the compaction aid. The compaction aid may be present in an amount from about 0.1 to 5 weight percent, preferably 0.5 to 1.5 weight percent, based on the total weight of the composition. The composition may also include a lubricant such as, for example, MoS2, WS2, BN, MnS, and/or carbon.Type: GrantFiled: March 24, 2005Date of Patent: April 28, 2009Assignee: GKNM Sinter Metals GmbHInventors: Rene Lindenau, Klaus Dollmeier, Volker Arnhold
-
Publication number: 20090061229Abstract: Thermal stability of cryomilled Al+1% diamantane was investigated in the temperature range of 423 to 773K. Diamantane is a nanosized hydrocarbon molecule with a 14 carbon atom diamond cubic framework that is terminated by hydrogen atoms. Following the cryomilling of the Al powders and diamantane cages, the average grain size characterized using transmission electron microscopy (TEM) and X-ray diffraction (XRD). The as-cryomilled grain sized was found to be of the order of 22 nm, essentially the same as that for Al cryomilled without diamantane. To determine thermal stability, the powders were sealed in glass tubes in an Ar atmosphere to avoid oxidation and contamination and annealed at different temperatures between 423 and 773K for different holding times. Following these treatments, the grain size of cryomilled Al+1% diamantane was consistently less than that for cryomilled Al by about a factor of two.Type: ApplicationFiled: September 4, 2008Publication date: March 5, 2009Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIAInventors: James C. Earthman, Farghalli A. Mohamed, Rahul K. Mishra, Indranil Roy
-
Publication number: 20090041608Abstract: An iron-based powder mixture for powder metallurgy is provided, in which iron-based powder is blended with at least one selected from talc and steatite, and preferably further blended with metallic soap, thereby when a compacted body is sintered, furnace environment is not adversely affected, and excellent compaction performance is achieved even in a low temperature range of less than 100° C., and more preferably, an obtained sintered body has excellent machining performance.Type: ApplicationFiled: February 14, 2007Publication date: February 12, 2009Applicant: JFE Steel Corporation a corporation of JapanInventors: Yukiko Ozaki, Tomoshige Ono, Shigeru Unami, Masashi Fujinaga
-
Publication number: 20090028742Abstract: The present invention provides powder metal compositions and methods of making and using the same. Powder metal compositions according to the invention are substantially dry and include a blend of base metal particles and a pressing aid. The pressing aid includes a micronized deformable solid material and a high melt point lubricating material, which have been pre-mixed or co-ground with each other. Powder metal compositions according to the present invention are particularly useful in applications where the pre-sintered density of the pressed metal part is less than or equal to about 6.9 g/cm3.Type: ApplicationFiled: July 26, 2007Publication date: January 29, 2009Applicant: APEX ADVANCED TECHNOLOGIES LLCInventor: Dennis L. Hammond